KR20020074133A - The cutting thread sensor of embroidery machine - Google Patents

The cutting thread sensor of embroidery machine Download PDF

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Publication number
KR20020074133A
KR20020074133A KR1020020053143A KR20020053143A KR20020074133A KR 20020074133 A KR20020074133 A KR 20020074133A KR 1020020053143 A KR1020020053143 A KR 1020020053143A KR 20020053143 A KR20020053143 A KR 20020053143A KR 20020074133 A KR20020074133 A KR 20020074133A
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South Korea
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conductive rod
rod
led
auxiliary
embroidery
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KR1020020053143A
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Korean (ko)
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남명규
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남명규
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Priority to KR1020020053143A priority Critical patent/KR20020074133A/en
Publication of KR20020074133A publication Critical patent/KR20020074133A/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C13/00Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
    • D05C13/02Counting, measuring, indicating, warning, or safety devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

PURPOSE: A yarn breakage detector of an embroidering machine is provided in which an auxiliary conductive rod and an LED flickering device are disposed at an insulator comprising a yarn breakage detector, a contact groove for contacting with the auxiliary conductive rod is formed at a detecting device, and a proximity switch is connected to the auxiliary conductive rod to detect at a rotary detecting device. Therefore, the detection of yarn breakage is simple, and the repair and maintenance of the detector is quickly achieved to increase quality and productivity of an embroidery fabric. CONSTITUTION: The yarn breakage detector comprises a conductive rod(3,4) between a lower plate(2) and upper plate(2a) on a frame(1), a reverse-prevention supporting rod(5) on the upper plate, and a detecting device(8) with a thread guide(8b), wherein an auxiliary conductive rod(10) is formed at the front of the conductive rod, an LED fixing groove(11) is formed on the front end side of the lower plate to receive an LED flickering device(12), a pair of connecting grooves(13,13a) are formed at the curved connection part of the detecting device to contact with the conductive rod and auxiliary conductive rod, and a proximity switch is connected to the auxiliary conductive rod to cause the LED flickering device to flicker.

Description

자수기의 절사 감지장치 { The cutting thread sensor of embroidery machine }Cutting machine of embroidery machine {The cutting thread sensor of embroidery machine}

본 발명은 자수기의 절사감지장치에 관한 것이며 자수과정에서 절사가 되면 LED표시창에서 LED가 점멸되고 스피크음이 울리게 하여 1차 절사감지 구역을 감지하고, 1차 단위구역을 분할시킨 2차 단위구역의 절사지점에서 LED점멸구가 점멸되도록 하여 절사지점을 신속히 찾아 보수하므로서 미자수 부위를 해소할 수 있도록 한 것이다.The present invention relates to a thread cutting device of a embroidery machine, and when the thread is cut during the embroidery process, the LED blinks on the LED display window and the sound of a speaker sounds so as to detect the primary thread cutting detection zone and divide the primary unit zone. The LED blinker blinks at the cutting off point to find and repair the cutting off point so that the embroidery can be removed.

자수기는 1000~1500개의 자수바늘에 자수사가 개별적으로 공급되어 무지에 설정된 문양으로 동시에 동작하여 직물에 자수를 수행하게 된다.Embroidery machine is supplied individually to the embroidery needle 1000 ~ 1500 needles to operate simultaneously in the pattern set on the plain to perform embroidery on the fabric.

이와 같은 자수기에는 자수바늘에 공급되는 1500개의 자수사 중 어느 하나라도 끊어지게 되면 끊어진 부위에는 자수가 이루어지지 못하는 불량부위가 형성되므로 이를 수정하는 작업이 요구되고 수정작업 공정에 시간이 많이 요구되면서도 품질이 떨어지는 결점이 있어 왔다.If any one of the 1500 embroidery yarns supplied to the embroidery needle is broken in such an embroidery machine, a defective part that cannot be embroidered is formed on the broken part, so that the work is required to correct it and the quality of the work is required a lot of time. This falling defect has been.

이를 해소하는 절사감지장치는 PCB 회로에 LED 표시창과 스피커를 구비하고 펄스발생부와 감지부를 자수기에 설치하고 감지부에서 자수사가 끊어지면 감지부가 펄스발생부의 도전봉을 접지시켜 스피커에서 음이 울리고 LED 표시창에서 점멸되게 하여 절사를 알리게 구성하고 있다.Cut-off detection device to solve this problem is equipped with LED display window and speaker on PCB circuit, pulse generator and detector are installed on embroidery machine. It blinks on the display window to remind you of the cut off.

이와 같은 종래의 절사감지장치는 자수사를 감지하는 감지부(감지구)에서 자수사가 끊어지면 도전봉에 연결될때 접지가 원할하지 못하게 되면 오작동이 발생되므로 이를 해소하고자 본원에 의해 접점면적을 크게 하는 원호형의 결합홈을 형성하여 오작동을 개선하는 절사감지장치(국내실용신안등록제235233, 2001.06.11 등록)가 발명된 바 있다.Such a conventional cut off detection device has a large contact area by the present application in order to solve this problem because a malfunction occurs when the embroidery thread is disconnected from the sensing unit (detection zone) that detects the embroidery thread. Cut-off detection device (Domestic Utility Model Registration No. 235233, registered on June 11, 2001) has been invented to improve the malfunction by forming an arc-shaped coupling groove.

이와같은 종래의 자수사 절사감지장치는 LED의 표시창에는 80~100개의 자수사를 한 단위 구역으로 설정하여 사용되고 있다.Such a conventional embroidery thread cutting detection device is used to set 80 to 100 embroidery yarns in one unit area in the display window of the LED.

이와 같은 수단은 자수기에서 자수사의 절사가 발생되면 LED 표시창에서 점멸되고 스피크음이 울리게 되어 작업자는 절사구역을 찾아가 그 지점에서 절사된 자수사를 찾아 연결하게 된다.This means that when the embroidery thread is cut in the embroidery machine, the LED display window blinks and the speaker sounds, and the worker finds the thread cut at that point and connects to the thread.

이 때 80~100개의 절사지점에서 절사된 지점을 찾는데는 시간이 소모되고 신속히 찾을 수 없게 되어 이로 인한 절사지점의 미자수 시간이 길어져 불량자수 부위가 커지게 되는 것이다.At this time, it is time consuming to find the cut off point at 80 ~ 100 cutoff points, and it is impossible to find the cutout point.

이에 본 발명은 종래의 제반결점을 개선하고 LED 표시창에서 절사지점의 구역이 표시되면 작업자가 절사구역을 확인하고 LED 표시창에서 표시하는 절사단위구역에 찾아가면 절사구역을 다시 세분하여 설정한 2차 절사구역에서 절사지점의 LED 점멸구가 점멸되도록 하여 절사된 자수사를 신속히 찾아서 미자수를 해소할 수 있는 절사감지장치를 제공함에 목적이 있다.Therefore, the present invention improves the conventional defects, and when the zone of the cutting point is displayed on the LED display window, the operator checks the cutting zone and goes to the cutting unit area displayed on the LED display window, and then cuts the cutting zone again and sets the secondary cutting. It is an object of the present invention to provide a cutout detection device that can quickly find the embroidery thread that is cut off by causing the LED blinker of the cutout point to blink in the area.

도1은 본 발명의 분해사시도1 is an exploded perspective view of the present invention

도2는 본 발명의 종단면도Figure 2 is a longitudinal cross-sectional view of the present invention

도3은 본 발명의 평면예시도Figure 3 is a plan view of the present invention

도4는 본 발명의 절사감지장치의 블럭도Figure 4 is a block diagram of a cut detection device of the present invention

도5는 종래 절사감지장치의 블럭도5 is a block diagram of a conventional cutoff detection device.

※ 도면의 주요부분에 대한 부호 설명※ Explanation of Signs of Major Parts of Drawings

10 : 보조도전봉11 : LED 고정홈10: auxiliary conductive rod 11: LED fixing groove

12 : LED 점멸구13,13a : 접지요홈12: LED blinker 13,13a: Ground groove

14 : 근접스위치15 : 회전감지구14: proximity switch 15: rotation detection zone

프레임(1) 상에 절연체로 구성되는 밑판(2)과 위판(2a) 사이에는 도전봉(3)(4)을, 윗판(2a)에는 역전방지용 지지봉(5)을 위치시켜 나사(6)로 결합하고, 일측의 도전봉(4)에는 간격유지용 스프링(7)과 일측에는 결합구(8a)를, 타측에는 자수사 가이드(8b)가 구비된 감지구(8)의 결합구(8a)를 끼워 구성되는 통상의 전자감지장치에 있어서 밑판(2)과 윗판(2a) 사이에 위치하는 도전봉(3)의 전방측에는 보조도전봉(10)을, 밑판(2)의 선단측에는 LED고정홈(11)을 형성하여 LED 점멸구(12)를 수납하고, 감지구(8)의 만곡되는 연결부에는 도전봉(3) 및 보조도전봉(10)에 동시 집지되도록 한쌍의 접지요홈(13)(13a)을 형성하고 보조도전봉(10)에감지구(8)의 접지시에 LED점멸구(12)가 점멸될 수 있도록 근접스위치(14)를 접속하여 회전감지구(15)에서 감지할 수 있도록 한 구성이다.Place the conductive rods 3 and 4 between the bottom plate 2 and the top plate 2a of the insulator on the frame 1, and support rods 5 for preventing the reversal from the top plate 2a. Couplings (8a) of the sensing sphere (8) provided with a coupling spring (8a) on one side, the coupling member (8a) on the other side, the coupling rod (8) on one side of the conductive rod (4) In the conventional electronic sensing device which is formed by inserting the auxiliary conductor rod 10 on the front side of the conductive rod 3 located between the bottom plate 2 and the top plate 2a, and the LED fixing groove on the tip side of the bottom plate 2, respectively. A pair of ground recesses 13 are formed to accommodate the LED blinking holes 12 to be housed, and to simultaneously pick up the conductive rods 3 and the auxiliary conductive rods 10 at the curved connection portions of the sensing holes 8. The proximity switch 14 may be connected to the auxiliary conducting rod 10 so that the LED blinking hole 12 may blink when the sensing earth 8 is grounded. So that is one configuration.

도면 중 미설명부호 20은 자수사, a와 b는 2차 절사감지구역을 표시한 것이다.In the drawings, reference numeral 20 denotes embroidery yarns, and a and b denote secondary cutoff detection zones.

이와 같이 구성된 본 발명의 작용효과를 설명하면 다음과 같다.Referring to the effects of the present invention configured as described above are as follows.

도5에서와 같은 절사감지장치의 블럭도에 보조펄스발생부와 보조감지부를 부가 설치하여 도4와 같은 절사감지장치의 블럭도를 구성하고 도3에서와 같이 보조펄스발생부는 회전감지부(15)에 연결하고 보조감지부는 보조도전봉(10)에 접속되도록 구성하며 도2 및 도3에서와 같이 감지구(8)의 자수사가이드(8b)에 자수사(20)를 끼워 통상과 같은 수단으로 자수를 수행하게 된다.The auxiliary pulse generating unit and the auxiliary detecting unit are additionally installed in the block diagram of the cutting sensor as shown in FIG. 5 to form a block diagram of the cutting sensor as shown in FIG. 4, and the auxiliary pulse generating unit as shown in FIG. The auxiliary sensing unit is configured to be connected to the auxiliary conductive rod 10, and the embroidery thread 20 is inserted into the embroidery guide 8b of the sensor 8 as shown in FIGS. Embroidery will be performed.

즉, 자수기에 연결된 1000~1500개의 자수바늘에 1000~1500 가닥의 자수사(20)가 텐션을 유지하여 자수를 수행하고 이중 한 가닥의 자수사가 끊어지게 되면 끊어진 자수사는 텐션이 해제됨과 동시에 감지구(8)는 도전봉(4)을 중심으로 하여 하방으로 낙하되면서 감지구(8)에 위치하는 한쌍의 접지요홈(13)(13a)은 도전봉(3) 및 보조도전봉(10)에 접지되고 감지구(8)와 도전봉(3)의 접지로 인하여 메인펄스발생부와 메인감지부에서 이를 감지하여 LED표시창의 접지된 1차 절사감지구역의 LED가 점멸되고, 스피커에서는 절사를 알리게 되고, 한편 감지구(8)와 보조도전봉(10)의 접지로 인하여 보조도전봉(10)에 연결된 근접스위치(14)는 회전감지구(15)에서 감지되어 절사된 지점에 위치하는 2차 절사감지구역의 LED점멸구(12)가 점멸하게 되어 절사지점을 알리게 된다.In other words, if the embroidery thread 20 of 1000-1500 strands maintains tension on 1000-1500 embroidery needles connected to the embroidery machine, embroidery is carried out. (8) is a pair of ground groove (13, 13a) located in the sensing opening (8) while falling down around the conductive rod (4) is connected to the conductive rod (3) and the auxiliary conductive rod (10) It is grounded and detected by main pulse generator and main sensing part due to grounding of sensing hole (8) and conductive rod (3). Then, LED of grounded primary cutoff detection area of LED display flickers and speaker notifies cutting off. On the other hand, the proximity switch 14 connected to the auxiliary conductive rod 10 due to the grounding of the sensing hole (8) and the auxiliary conductive rod 10 is a secondary that is located at the point that is detected and cut off by the rotary sensing sphere (15) LED blinking port 12 of the cut off detection area is flashing to inform the cut off point.

이로 인하여 작업자는 1차 구역에서 절사지점의 구역을 확인하고 절사구역을 찾아가게 되면 1차 감지구역을 다시 분할하여 설정한 2차 절사감지구역의 절연체 밑판(2)의 LED 고정홈(11)에 위치하는 수개의 LED점멸구(12) 중에서 점멸되는 LED 점멸구의 도전봉(3)과 보조도전봉(10)에 낙하된 감지구(8)를 찾아 끊어진 자수사를 감지구(8)의 자수사 가이드(8b)에 끼워 자수바늘에 연결하고 텐션에 걸리게 하면 감지구(8)는 도전봉(3), 보조도전봉(10)에서 접지상태가 해제되어 복원된다.Because of this, when the operator checks the zone of the cutoff point in the primary zone and finds the cutoff zone, the operator cuts the primary detection zone again into the LED fixing groove 11 of the insulator base plate 2 of the secondary cutoff detection zone. The embroidery thread of the sensing sphere 8 is found by detecting the broken embroidery thread in the conductive rod 3 and the auxiliary conductive rod 10 of the flashing LED flashing sphere among the several LED flashing holes 12 located. When inserted into the guide (8b) and connected to the embroidery needle and the tension is caught, the sensing sphere (8) is restored to the ground state is released from the conductive rod (3), the auxiliary conductive rod (10).

이와 같은 본 발명은 통상의 절사감지장치에 보조도전봉(10)과 LED점멸구(12)를 구비하면서, 감지구(8)에는 보조도전봉(10)과 집지될수 있는 접지요홈(13a)을 구비하고 보조접지봉(10)의 근접스위치(14)가 회전감지구(15)에서 감지될 수 있도록 구성하므로서 1차절사감지구역에서 80~100개 단위로 하여 1차 절사감지구역을 표시하고, 1차절사구역을 다시 5~10개 단위로 하여 2차 절사감지구역의 LED 점멸구(12)가 점멸되게 하여 절사지점을 신속히 찾아서 절사된 감지구(8)의 자수사 가이드(8b)에 자수사를 끼워 자수가 이루어지게 연결하는 보수작업을 신속히 수행할 수 있게 하므로서 미자수 부위를 해소할 수 있게 되는 것이다.The present invention as described above is provided with the auxiliary conducting rod 10 and the LED flashing hole 12 in the conventional cutting detection device, the sensing sphere 8 is a ground groove 13a that can be picked up with the auxiliary conductive rod 10. It is provided so that the proximity switch 14 of the auxiliary grounding rod 10 can be detected in the rotation sensing region 15 to display the primary cutoff detection zone by 80 to 100 units in the primary cutoff detection zone, The primary cutting zone is again set to 5 to 10 units so that the LED blinking port 12 of the secondary cutting detection zone blinks so that the cutting point can be quickly found and cut into the embroidery thread guide (8b) of the cut detection zone (8). By inserting the investigation can be quickly repaired to connect the embroidery is made to be able to eliminate the embroidery.

따라서 이상과 같은 본 발명은 절사감지장치를 개선하므로서 절사의 감지를 간단히 할 수 있고 신속히 보수할 수 있어 자수기에서 자수할때 절사로 인한 미자수부위를 해소할 수 있게 되므로 자수직물의 품질이 높아지고 생산효율을 높일 수있는 잇점이 있다.Therefore, the present invention as described above can simplify the detection of cutting by improving the cutting detection device, and can be repaired quickly, so that the embroidery part due to cutting can be eliminated when embroidering on the embroidery machine, so the quality of the embroidery fabric is high and the production is made. There is an advantage to increase the efficiency.

Claims (1)

프레임(1) 상에 절연체로 구성되는 밑판(2)과 위판(2a) 사이에는 도전봉(3)(4)을, 윗판(2a)에는 역전방지용 지지봉(5)을 위치시켜 나사(6)로 결합하고, 일측의 도전봉(4)에는 간격유지용 스프링(7)과 일측에는 결합구(8a)를, 타측에는 자수사 가이드(8b)가 구비된 감지구(8)의 결합구(8a)를 끼워 구성되는 통상의 전자감지장치에 있어서 밑판(2)과 윗판(2a) 사이에 위치하는 도전봉(3)의 전방측에는 보조도전봉(10)을, 밑판(2)의 선단측에는 LED고정홈(11)을 형성하여 LED 점멸구(12)를 수납하고, 감지구(8)의 만곡되는 연결부에는 도전봉(3) 및 보조도전봉(10)에 동시 집지되도록 한쌍의 접지요홈(13)(13a)을 형성하고 보조도전봉(10)에 감지구(8)의 접지시에 LED점멸구(12)가 점멸될 수 있도록 근접스위치(14)를 접속하여 회전감지구(15)에서 감지할 수 있도록 구성됨을 특징으로 한 자수기의 절사감지장치Place the conductive rods 3 and 4 between the bottom plate 2 and the top plate 2a of the insulator on the frame 1, and support rods 5 for preventing the reversal from the top plate 2a. Couplings (8a) of the sensing sphere (8) provided with a coupling spring (8a) on one side, the coupling member (8a) on the other side, the coupling rod (8) on one side of the conductive rod (4) In the conventional electronic sensing device which is formed by inserting the auxiliary conductor rod 10 on the front side of the conductive rod 3 located between the bottom plate 2 and the top plate 2a, and the LED fixing groove on the tip side of the bottom plate 2, respectively. A pair of ground recesses 13 are formed to accommodate the LED blinking holes 12 to be housed, and to simultaneously pick up the conductive rods 3 and the auxiliary conductive rods 10 at the curved connection portions of the sensing holes 8. And the proximity switch 14 is connected to the auxiliary conducting rod 10 so that the LED blinking hole 12 may blink when the sensing hole 8 is grounded. Characterized in that it is configured to Hand-cutting cutting device
KR1020020053143A 2002-09-04 2002-09-04 The cutting thread sensor of embroidery machine KR20020074133A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102978854A (en) * 2012-11-02 2013-03-20 中捷大宇机械有限公司 Embroidery machine transverse driving guide rail pair
CN109722812A (en) * 2019-02-25 2019-05-07 浙江镨美科智能刺绣设备有限公司 A kind of light structures of the detection of online embroidery and component maintenance for embroidery machine
CN110029458A (en) * 2019-05-06 2019-07-19 浙江越隆缝制设备有限公司 Embroidery machine wire break detection method and system

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US4582968A (en) * 1983-03-21 1986-04-15 Aktiengesellschaft Adolph Saurer Needle thread-break monitor for embroidery machines
KR880001564Y1 (en) * 1983-04-23 1988-05-04 왕조숑 Detection warining device of cutting yarn in a embroidery machien
EP0894886A1 (en) * 1997-07-31 1999-02-03 Franz Lässer AG Method for monitoring thread tension, thread stop-motion device and stop-motion bar
KR200235233Y1 (en) * 2001-03-12 2001-10-06 남명규 Cutting yarn sensor of embroidery machine

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Publication number Priority date Publication date Assignee Title
US4582968A (en) * 1983-03-21 1986-04-15 Aktiengesellschaft Adolph Saurer Needle thread-break monitor for embroidery machines
KR880001564Y1 (en) * 1983-04-23 1988-05-04 왕조숑 Detection warining device of cutting yarn in a embroidery machien
EP0894886A1 (en) * 1997-07-31 1999-02-03 Franz Lässer AG Method for monitoring thread tension, thread stop-motion device and stop-motion bar
KR200235233Y1 (en) * 2001-03-12 2001-10-06 남명규 Cutting yarn sensor of embroidery machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102978854A (en) * 2012-11-02 2013-03-20 中捷大宇机械有限公司 Embroidery machine transverse driving guide rail pair
CN109722812A (en) * 2019-02-25 2019-05-07 浙江镨美科智能刺绣设备有限公司 A kind of light structures of the detection of online embroidery and component maintenance for embroidery machine
CN109722812B (en) * 2019-02-25 2023-10-10 浙江镨美科智能刺绣设备有限公司 Lighting structure for on-line embroidery detection and component overhaul of embroidery machine
CN110029458A (en) * 2019-05-06 2019-07-19 浙江越隆缝制设备有限公司 Embroidery machine wire break detection method and system

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