KR20020066459A - The block with a through hole using scraped ceramics and manufacturing method therof - Google Patents

The block with a through hole using scraped ceramics and manufacturing method therof Download PDF

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Publication number
KR20020066459A
KR20020066459A KR1020010006641A KR20010006641A KR20020066459A KR 20020066459 A KR20020066459 A KR 20020066459A KR 1020010006641 A KR1020010006641 A KR 1020010006641A KR 20010006641 A KR20010006641 A KR 20010006641A KR 20020066459 A KR20020066459 A KR 20020066459A
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South Korea
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glass
feldspar
manufacturing
clay
ceramics
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KR1020010006641A
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Korean (ko)
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허창린
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허창린
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Publication of KR20020066459A publication Critical patent/KR20020066459A/en

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/16—Waste materials; Refuse from building or ceramic industry
    • C04B18/165—Ceramic waste
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/061—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances by melting out
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

PURPOSE: Provided are permeable blocks manufactured by sintering a mixture of ceramic wastes as main materials and glass, feldspar and clay as binders, which have no slip and long term use. CONSTITUTION: The manufacturing method of permeable blocks are as follows: collecting ceramic wastes such as tiles, insulators and pottery containing Si, and grinding; adding 25wt.% of clay, 7wt.% of feldspar and 8wt.% of glass to 60wt.% of wastes; pressing; sintering at 1200deg.C, wherein the glass is used for increase of permeability due to foams generated from glass melting.

Description

폐자재를 이용한 투수 블록 및 그 제조방법{THE BLOCK WITH A THROUGH HOLE USING SCRAPED CERAMICS AND MANUFACTURING METHOD THEROF}Permeable block using waste material and its manufacturing method {THE BLOCK WITH A THROUGH HOLE USING SCRAPED CERAMICS AND MANUFACTURING METHOD THEROF}

본 발명은 폐자재를 이용한 투수 블록 및 그 제조방법에 관한 것으로서, 특히 도자기, 애자, 타일 및 Si성분을 함유한 도자기 제품을 만드는 과정에서 발생되는 처치 곤란한 폐자재를 주재료로 하고 유리, 장석, Si 등을 바인더로 사용한 투수 블록 및 그 제조방법에 관한 것이다.The present invention relates to a permeable block using a waste material and a method for manufacturing the same, and in particular, the difficult-to-treat waste material produced in the process of making a ceramic product containing porcelain, insulators, tiles and Si components, the main material of A water permeation block using a binder and the like and a method for producing the same.

일반적으로 도자기, 애자, 타일 및 Si성분을 함유한 도자기 제품을 만드는 과정에서 발생되는 폐자재들은 특별한 활용방안이 없기 때문에 그 처치가 매우 곤란한 실정이며, 그대로 방치할 경우 자연환경을 오염시키게 된다.In general, the waste materials generated in the process of making ceramic products containing ceramics, insulators, tiles and Si components are very difficult to treat because they do not have special application methods, and if left untreated, they will pollute the natural environment.

한편, 비가 내리게 되면 통상 녹지의 경우 이중 50%정도는 토양으로 스며들어 지하수 등으로 활용할 수 있게 되고, 40%정도는 자연증발하고, 10%정도는 수로 등을 통해 강으로 흘러가게 된다.On the other hand, when it rains, about 50% of the greenery can seep into the soil and use it as groundwater, 40% of the natural evaporation, and 10% of it flows into the river through waterways.

그러나 현재 도심의 도로나 보도 등은 대부분 콘크리트 및 아스팔트 등과 같은 불투수성 포장재료에 의해 포장되어 있어 땅속으로 스며드는 비율이 15%정도 밖에 되지 않아 집중 호우시에는 하천이나 강의 범람이 우려되고 또한 수자원 부족의 원인이 되었다.However, most roads and sidewalks in the city are currently paved by impervious paving materials such as concrete and asphalt, so that only about 15% of the water is penetrated into the ground. It became.

따라서 각종 블록이나 콘크리트 등을 투수형으로 제조하는 방안들이 모색되고, 실제로 활용되고 있으나, 대부분 투수형 블록이나 투수형 콘크리트 등의 주재료는 골재나 시멘트 등으로 재료비가 많이 들며, 보습성이 없어 이들의 투수성은 만족스럽지 못한 형편이다.Therefore, methods for manufacturing various blocks or concrete such as permeable forms are sought and used in practice. However, most of the main materials such as permeable blocks and permeable concrete are made of aggregate or cement, and the material cost is high, and there is no moisture retention. Permeability is not satisfactory.

본 발명은 이러한 점을 감안한 것으로, 본 발명은 도자기, 애자, 타일 및 Si성분을 함유한 도자기 제품을 만드는 과정에서 발생되는 폐자재를 주재료로 함으로써 폐기물을 재활용할수 있도록 하고, 바인더로써 유리, 장석, Si 등을 사용함으로써 소성시 유리가 녹으면서 발생하는 기포에 의해 투수성을 좀더 높일 수 있도록 한 폐자재를 이용한 투수 블록 및 그 제조방법을 제공함에 그 목적이 있다.The present invention has been made in view of this point, and the present invention allows waste to be recycled by using waste materials generated in the process of making ceramic products containing porcelain, insulators, tiles and Si components, and as a binder glass, feldspar, It is an object of the present invention to provide a water-permeable block using waste materials and a method of manufacturing the same by using Si and the like so that the water permeability can be further enhanced by bubbles generated during melting of glass.

도 1은 본 발명의 제조 공정도이다.1 is a manufacturing process chart of the present invention.

이러한 목적을 달성하기 위한 본 발명에 따른 폐자재를 이용한 투수 블록은, 도자기, 애자, 타일 및 Si성분을 함유한 도자기제품을 만드는 과정에서 발생된 폐자재(60%)를 수집하여 분쇄하고 분류한 후, 이에 점토 25%, 장석 7%, 유리8%를 혼합하여 가압성형한 후, 소성로에서 소성한 후, 냉각하여 얻어지는 것을 특징으로 한다.Permeable block using the waste material according to the present invention for achieving this object is collected, crushed and classified by collecting the waste material (60%) generated in the process of making ceramic products containing ceramics, insulators, tiles and Si components Thereafter, the mixture is pressurized by mixing 25% clay, 7% feldspar, and 8% glass, followed by calcination in a calcination furnace, followed by cooling.

본 발명에 따른 폐자재를 이용한 투수 블록 제조방법은, 폐자재를 수집하여분쇄한 후, 분류하는 공정과; 분쇄되어 분류된 폐자재(60%)에 점토(25%), 장석(7%), 유리(8%)를 혼합하는 공정과; 상기 혼합된 혼합물을 성형틀에 주입하여 가압 성형하는 공정과; 상기 성형된 것을 소성로에서 1200℃내외에서 소정하는 공정을 포함하는 것을 특징으로 한다.A method for manufacturing a permeable block using waste materials according to the present invention includes: collecting and grinding waste materials, and then classifying the waste materials; Mixing clay (25%), feldspar (7%) and glass (8%) with the crushed and sorted waste material (60%); Injecting the mixed mixture into a mold to press-mold; The molded product is characterized in that it comprises a predetermined process at about 1200 ℃ in the kiln.

이하, 첨부한 도면을 참조로 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 폐자재를 이용한 투수 블록의 제조 공정도를 나타낸 것이다.Figure 1 shows a manufacturing process diagram of a permeable block using the waste material according to the present invention.

이에 도시한 바와 같이, 폐자재를 수집하여 분쇄기 등을 이용하여 분쇄한 후, 이를 크기별로 분류하게 된다.As shown in the drawing, the waste materials are collected and pulverized using a grinder or the like, and then classified by size.

분류된 폐자재에 바인더로써 점토(Clay), 장석, 유리를 첨가한 후, 혼합하게 된다. 이때, 폐자재 대 바인더의 비율은 6:4이고, 바인더중 점토는 25%, 장석은 7%, 유리는 8%로 하며, 유리는 폐유리를 이용한다.Clay, feldspar, and glass are added to the sorted waste material as a binder and then mixed. At this time, the ratio of the waste material to the binder is 6: 4, the clay of the binder is 25%, feldspar 7%, glass is 8%, the glass is used waste glass.

폐자재(60%)에 점토, 장석, 유리 등이 첨가된 혼합물을 성형용 틀에 넣어 가압 성형한다. 성형시에는 상기 점토에 의해 폐자재와 유리 및 장석 등이 결합하게 된다. 즉, 성형시에는 점토가 바인더 역할을 하게 된다.The mixture containing clay, feldspar, glass, etc., added to the waste material (60%) is put into a mold for pressure molding. During molding, the waste material is combined with glass and feldspar by the clay. In other words, during molding, clay acts as a binder.

성형이 완료되면, 소성로에서 1200℃ 내외에서 소성하고, 소성이 완료되면 냉각시켜 최종적으로 원하는 형상의 투수 블록을 얻게 되며, 이와 같이 만들어진 투수 블록은 200kg/㎠의 압축강도를 가지게 된다.When the molding is completed, it is fired at about 1200 ° C. in the firing furnace, and when the firing is completed, cooling is finally obtained to obtain a permeation block having a desired shape. The permeation block thus made has a compressive strength of 200 kg / cm 2.

상기 소성시 점토, 유리, 장석 등이 녹으면서 폐자재 입자와 입자를 붙여주게 되며, 유리가 녹으면서 기포가 발생하게 되므로 입자 사이에 기공을 발생시키게되며, 이 기공에 의해 투수성이 향상될 수 있게 되는 것이다.When firing, clay, glass, feldspar, etc. melt and paste waste material particles and particles, and bubbles are generated as the glass melts, thereby generating pores between particles, and the water permeability can be improved by the pores. Will be.

이상의 본 발명은 상기 기술된 실시 예에 의해 한정되지 않고, 당업자들에 의해 다양한 변형 및 변경을 가져올 수 있으며, 이는 첨부된 청구항에서 정의되는 본 발명의 취지와 범위에 포함된다.The present invention is not limited to the above described embodiments, and various modifications and changes can be made by those skilled in the art, which are included in the spirit and scope of the present invention as defined in the appended claims.

이상에서 살펴본 바와 같이 본 발명은 폐자재 및 폐유리를 이용하여 투수 블록을 만들므로 재료비를 절감할 수 있고, 자원을 재활용할 수 있게 되며, 폐자재 매립에 의한 환경 오염을 방지할 수 있게 된다.As described above, the present invention makes a permeation block using waste materials and waste glass, thereby reducing material costs, reusing resources, and preventing environmental pollution by waste material landfilling.

또한, 유리가 녹으면서 발생되는 기포에 의해 투수성을 향상시킬 수 있게 되며, 투수성이 향상되고 보습성을 갖게 되므로 지열을 낮출 수 있게 된다.In addition, it is possible to improve the water permeability by the bubbles generated while the glass is melted, it is possible to lower the geothermal heat because the water permeability is improved and the moisture retention.

그리고 폐자재를 이용하므로 미끄럽지 않으며 수명이 긴 장점이 있다.And since it uses waste materials, it is not slippery and has a long service life.

Claims (2)

도자기, 애자, 타일 및 Si성분을 함유한 도자기 제품을 만드는 과정에서 발생된 폐자재(60%)를 수집하여 분쇄한 후 분류하고, 이에 점토 25%, 장석 7%, 유리8%를 혼합하여 가압 성형한 후, 소성로에서 소성한 후, 냉각하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 투수 블록.Waste materials (60%) generated during the manufacture of ceramics, insulators, tiles, and Si-containing ceramics are collected and crushed and classified, and then mixed with 25% clay, 7% feldspar and 8% glass. After molding, after firing in a kiln, the water permeable block using the waste material, characterized in that obtained by cooling. 폐자재를 수집하여 분쇄한 후, 분류하는 공정과;Collecting and grinding the waste materials, and then classifying the waste materials; 분쇄되어 분류된 폐자재(60%)에 점토(25%), 장석(7%), 유리(8%)를 혼합하는 공정과;Mixing clay (25%), feldspar (7%) and glass (8%) with the crushed and sorted waste material (60%); 상기 혼합된 혼합물을 성형틀에 주입하여 가압성형하는 공정과;Injecting the mixed mixture into a mold to press molding; 상기 성형된 것을 소성로에서 1200℃내외에서 소정하는 공정을 포함하는 것을 특징으로 하는 폐자재를 이용한 투수 블록 제조방법.Permeable block manufacturing method using the waste material, characterized in that it comprises the step of forming the molded in the firing furnace at about 1200 ℃.
KR1020010006641A 2001-02-10 2001-02-10 The block with a through hole using scraped ceramics and manufacturing method therof KR20020066459A (en)

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Cited By (6)

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KR100480794B1 (en) * 2002-05-09 2005-04-06 주식회사공간세라믹 A Clay Brick Using Fine Powder Of Waste Silica Stone And Manufacturing Method Thereof
KR100882501B1 (en) * 2008-12-04 2009-02-12 (주)세미머티리얼즈 Method for refining silicon sludge
KR101221709B1 (en) * 2012-09-17 2013-01-11 지보 구오메이 빌딩 매터리얼스 컴퍼니 리미티드 Ceramic block reinforced water permeability
KR101223455B1 (en) * 2010-10-04 2013-01-17 주식회사 네오세라믹 Composition for heat resistance ceramic ware
CN106082962A (en) * 2016-06-08 2016-11-09 星子嘉陶无机材料有限公司 A kind of foam ceramic thermal insulation material and preparation method thereof
CN109665814A (en) * 2019-02-13 2019-04-23 江西萍乡龙发实业股份有限公司 A method of gradient pore water-permeable brick is manufactured using ceramic solid waste

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KR100480794B1 (en) * 2002-05-09 2005-04-06 주식회사공간세라믹 A Clay Brick Using Fine Powder Of Waste Silica Stone And Manufacturing Method Thereof
KR100882501B1 (en) * 2008-12-04 2009-02-12 (주)세미머티리얼즈 Method for refining silicon sludge
KR101223455B1 (en) * 2010-10-04 2013-01-17 주식회사 네오세라믹 Composition for heat resistance ceramic ware
KR101221709B1 (en) * 2012-09-17 2013-01-11 지보 구오메이 빌딩 매터리얼스 컴퍼니 리미티드 Ceramic block reinforced water permeability
CN106082962A (en) * 2016-06-08 2016-11-09 星子嘉陶无机材料有限公司 A kind of foam ceramic thermal insulation material and preparation method thereof
CN109665814A (en) * 2019-02-13 2019-04-23 江西萍乡龙发实业股份有限公司 A method of gradient pore water-permeable brick is manufactured using ceramic solid waste

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