KR20020038968A - Method for producing water repellent glass which has high durability - Google Patents
Method for producing water repellent glass which has high durability Download PDFInfo
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Abstract
Description
본 발명은 유리등의 기재표면에 적용하여 내구성이 우수한 발수성 피막을 형성시키는 발수피막용 조성물을 제조하고 이와 같은 조성물을 사용하여, 내후성, 경도가 우수한 발수성 피막을 형성시키는 발수유리의 제조방법에 관한 것으로, 유리 등의 대형기재의 표면에 발수물질과의 결합력을 증진시키기 위한 무기질 보호막을 형성함에 있어서 표면에 미세한 요철상을 균일하게 형성시켜 발수물질의 결합밀도를 높이고 코팅막 내부에도 고루 분산되어 발수성, 내구성, 내마모성이 우수한 발수유리를 제조하는 방법을 제공하는 데에 있다.The present invention relates to a method for producing a water-repellent glass that is applied to the surface of the substrate such as glass to form a water-repellent coating for forming a durable water-repellent coating, and using such a composition, to form a water-repellent coating with excellent weather resistance and hardness. In forming an inorganic protective film to enhance the bonding force with the water repellent material on the surface of a large substrate, such as glass, fine irregularities are formed on the surface uniformly to increase the bonding density of the water repellent material and evenly dispersed in the coating film. It is to provide a method for producing a water-repellent glass excellent in durability and wear resistance.
발수코팅은 코팅된 피막과 물방울의 접촉각을 가능한 크게 하여 마찰력을 낮추어 줄 뿐 아니라 정전기 발생을 억제하여 물방울이 잘 부착되지 않고, 부착되어도 풍압 등의 외력에 의해 쉽게 제거되는 특성이 있으므로 건축용 유리 및 자동차용 유리의 실외측에 주로 응용될수 있다. 유리에 발수성을 부여하는 방법으로는 대부분의 경우에 있어서 Si-O-Si나 Si-OH로 구성된 친수성 유리표면을 표면에너지가 작은 탄화수소계열의 유기분자로 코팅 처리하는 방법이 사용된다. 특히 표면에너지가 낮은 -CF3, -CF2, -CH3등이 발수기로 많이 사용되고 있으며 이러한 발수기를 가진 유기화합물질이 발수 코팅제로 활용되고 있다. 일반적으로 발수유리의 제조에 사용되고 있는 발수제는 크게 FAS계와 불소수지 계로 대별되고 있다. 두 종류 모두 말단에 CF3발수기를 보유한다는 점에서 동일하지만 FAS의 경우는 유리와 실록산 결합을 형성할 수 있기 때문에 피막의 강도가 우수하고 유리와의 친화력이 우수한 것으로 알려지고 있다.Water repellent coating not only reduces the frictional force by increasing the contact angle between the coated film and water droplets as much as possible, but also suppresses the generation of static electricity, so that the water droplets do not adhere well and are easily removed by external forces such as wind pressure even when attached. It can be mainly applied to the outdoor side of the molten glass. As a method of imparting water repellency to glass, in most cases, a hydrophilic glass surface composed of Si-O-Si or Si-OH is coated with a hydrocarbon-based organic molecule having a low surface energy. In particular, low surface energy -CF 3 , -CF 2 , -CH 3 is used as a water repellent, and organic compounds having such a water repellent is used as a water repellent coating. In general, water repellents used in the manufacture of water-repellent glass are largely classified into FAS and fluororesin. Both types are the same in that they have CF 3 water-repellent groups at the end, but FAS is known to have excellent film strength and affinity with glass because it can form siloxane bonds with glass.
유리기판의 표면 위에 실록산 결합을 형성할 수 있는 FAS등을 코팅할 경우에 소다석회 조성을 갖는 유리에서는 알칼리이온이나 표면의 오염상태에 따라 내구성이 떨어지게 된다. 따라서 이러한 발수유리의 내구성을 향상시키기 위해서는 주로 유리기판과의 결합력이 우수한 무기질 막과 발수물질을 합성하여 사용하거나 기판의 표면을 요철화하여 발수물질과 기판의 밀착성을 상승시키는 방법이 사용되고 있다.When FAS or the like is coated on the surface of the glass substrate to coat FAS, the soda-lime-containing glass may be less durable due to alkali ions or contamination of the surface. Therefore, in order to improve the durability of the water-repellent glass, a method of synthesizing an inorganic film and a water-repellent material having excellent bonding strength with a glass substrate is mainly used, or a method of increasing the adhesion between the water-repellent material and the substrate by uneven surface of the substrate.
일본국 특허 공개평 4-338137호, 동 공개평5-112757호, 동 공개평5-346745호, 동 공개평5-345641호, 동 공개평7-257942호 등에서는 유리기판 표면에 피막된 발수막이 SiO2를 주성분으로 하고 세라믹스의 비금속원자의 일부가 플루오로알킬기로 치환되어 구성된 것을 주요 기술로 다루고 있다. 이들 특허에서는 출발물질은 Si(OR)4로 나타내어지는 실리콘 알콕사이드와 알킬기의 일부가 플루오로알킬기로 치환되어 치환 실리콘 알콕사이드와 알콜 및 물(혹은 염기)이 혼합된 용액을 사용하며 특히, 도막의 내구성 향상을 위해 TiO2, Al2O3, ZrO2등의 금속의 알콕사이드가 혼합되도록 하고 있다. 또 용액에서 인(P)의 알콕사이드를 혼합하여 유리기판의 알칼리 확산에 의한 영항을 억제하도록 하였다.In Japanese Patent Laid-Open Nos. 4-338137, 5-112757, 5-35745, 55-345641, 7-257942, etc., water repellent coated on the surface of a glass substrate is disclosed. The main technique deals with a film composed of SiO 2 as a main component and a part of nonmetallic atoms of ceramics substituted with fluoroalkyl groups. In these patents, the starting material uses a solution in which a portion of the alkyl alkoxide represented by Si (OR) 4 and an alkyl group are substituted with a fluoroalkyl group, and a mixture of substituted silicon alkoxide, alcohol and water (or base), and in particular, durability of the coating film. In order to improve, alkoxides of metals such as TiO 2 , Al 2 O 3 , and ZrO 2 are mixed. In addition, the alkoxide of phosphorus (P) was mixed in the solution to suppress the influence of alkali diffusion of the glass substrate.
그러나, 이러한 방법들은 금속 알콕사이드에 FAS 화합물을 혼합하고 열처리에 의해 알콕사이드를 산화시키고 플루오로알킬기를 잔유시킴으로써 발수성을 높일 수는 있지만, 발수성물질이 주로 치환 알콕사이드의 말단에 있어서 소성처리후에 발수기가 피막의 최외각에 집중적으로 존재하므로 초기 발수 특성과 마모가 진행된 후의 특성 차이가 비교적 크다는 단점이 있다.However, these methods can increase the water repellency by mixing the FAS compound with the metal alkoxide, oxidizing the alkoxide by heat treatment, and retaining the fluoroalkyl group, but the water repellent is mainly formed at the end of the substituted alkoxide after the firing treatment. Since it exists concentrated in the outermost shell, there is a disadvantage in that the difference in the initial water repellency characteristics and the characteristics after the wear is relatively large.
일본 특허 공개 평4-124046호에서는 유리기판을 0.05-0.1중량%의 불산 수용액에 1∼10분 정도 침적하여 표면에 백화현상을 일으키지 않을 정도의 미세한 요철을 형성시킨 후, 여기에 FAS 용액을 발수제로 처리하고 있다.In Japanese Patent Laid-Open No. 4-124046, the glass substrate is immersed in 0.05-0.1% by weight of hydrofluoric acid solution for about 1 to 10 minutes to form fine irregularities that do not cause whitening on the surface. To be processed.
일본 특허 공개 평7-69680호에서는 불산을 사용하는 경우에는 유리표면의 침식이 강하여 외관이 손상되기 쉽다는 단점을 해결한 것으로서, 유리기판 등의 무기질 재료를 불산을 제외한 pH3.0이하의 산성 수용액에 침적하여 표면 처리한 후 발수성 피막을 형성하는 기술을 개시하였다. 기재의 표면에 있는 알칼리 성분은 산성수용액에서 제거되므로 알칼리 용출에 의한 열화가 방지된다. 또 표면에 정도의 차이는 있지만 미시적으로 볼 때, 미세한 요철이 형성되어 발수막과의 밀착성을 향상시킬 수 있다.Japanese Patent Application Laid-Open No. 7-69680 solves the disadvantage that when hydrofluoric acid is used, the surface is easily eroded due to strong erosion of the glass surface. An acidic aqueous solution having a pH of 3.0 or less except for hydrofluoric acid is used for inorganic materials such as glass substrates. A technique for forming a water repellent coating after surface treatment by dipping in is disclosed. Since the alkali component on the surface of the substrate is removed from the acidic aqueous solution, deterioration due to alkali elution is prevented. In addition, there is a difference in degree on the surface, but microscopically, fine irregularities are formed to improve the adhesion to the water repellent film.
또 다른 방법으로 일본 특허 공개 평5-24886호에서는 규불화수소산의 산화규소 포화수용액에 붕산을 첨가하여 과포화시킨 용액에 유리를 침적하여 유리표면에 0.2 ㎛ 두께의 SiO2막을 형성하고, 다음에 0.1% 이하의 불산 수용액으로 엣칭하여 그 표면에 미세한 요철시킨 다음 그 위에 발수층을 코팅하는 방법을 나타내고 있다.In another method, Japanese Laid-Open Patent Publication No. H5-24886 discloses a SiO 2 film having a thickness of 0.2 μm on a glass surface by depositing glass in a supersaturated solution by adding boric acid to a saturated aqueous solution of silicon oxide of hydrofluoric acid. The method is etched with an aqueous hydrofluoric acid solution of% or less, fine irregularities are formed on the surface thereof, and a water repellent layer is coated thereon.
그러나 상기 표면 요철화 방법은 공정의 재현성이나 대면적 기판에서의 균질성이 없고 강산을 사용하는 부가적인 공정을 필요로 한다는 단점이 지적되고 있다.However, it has been pointed out that the surface unevenness method is not reproducible in the process or homogeneous in a large area substrate and requires an additional process using a strong acid.
또 다른 기판 표면의 요철화 방법으로 유리기판과 발수막 사이에 미크론 이하(sub-micron) 크기의 요철이 존재하는 무기질의 보호층을 형성시키고 그 위에 발수막을 코팅하는 방법이 있다.Another uneven surface of the substrate is a method of forming an inorganic protective layer having sub-micron unevenness between the glass substrate and the water repellent film and coating the water repellent film thereon.
일본 특허 공개평 5-213633호과 특개평 6-16455호에서는 보호층을 형성하기 위한 용액으로서 금속 알콕사이드계와 금속 아세틸아세토네이트계의 화합물을 혼합하여 사용하는데, 그 평균분자량의 차이가 크도록 하여 microbid와 같은 미세 요철상이 발생하도륵 하고 있다. 동 공개평7-33480호과 동 공개평 8-40748호를 통해서 평균 분자량이 수 천 정도인 실리카 솔과 평균 분자량이 수 만에 이르는 실리카 솔 용액을 혼합하여 표면이 요철화되는 SiO2보호층을 얻을 수 있다고 하였다.In Japanese Patent Laid-Open Nos. 5-213633 and 6-16455, a metal alkoxide-based compound and a metal acetylacetonate-based compound are used as a solution for forming a protective layer. Fine irregularities such as this occur. Through the publications of Korean Patent Application Laid-Open Nos. 7-33480 and 8-40748, a silica sol solution having an average molecular weight of several thousand and a silica sol solution having an average molecular weight of tens of thousands is obtained to obtain a SiO 2 protective layer having an uneven surface. Said that.
일본 특허 공개 평8-40748호에서는 평균 분자량이 다른 실리카 솔을 혼합하여 표면이 요철화 된 SiO2보호층을 형성한 후, Si 알콕사이드와 FAS로 구성된 용액과 10Onm 이하의 반도체성이 있는 SnO2미립자를 첨가하여 제조된 용액으로 발수막을 코팅하였다.In Japanese Patent Laid-Open No. 8-40748, a silica sol having a different average molecular weight is mixed to form an uneven surface SiO 2 protective layer, and then a solution composed of Si alkoxide and FAS and SnO 2 fine particles having a semiconductor property of 10 Onm or less. The water-repellent film was coated with the solution prepared by adding thereto.
상기 SiO2보호층은 액상의 조성물을 침지법, 분사법, 플로우법 등에 의하여 투명기판의 표면에 도포한 후에 내구성 및 내마모 특성 등의 향상을 위하여 소성 처리하여 200nm정도의 두께로 형성시키는데, 이때 굴절율이 1.42 정도인 SiO2보호층과 유리기판의 굴절률(일반 판유리의 경우 1.5 ∼ 1.52)차이로 인해서 약간의 두께차이가 나더라도 발생하는 광학적인 간섭현상 때문에 육안으로 코팅층과 비코팅층이 확연하게 구분되어 무지개 빛 및 얼룩 등의 결함이 발생하는 단점이 있다. 또 표면의 요철화가 평균 분자량 차이에 의해 발생한 것으로서 그 분포가 큰 범위에 걸쳐 있기 때문에 면 전체에 있어서의 균일성을 보장받을 수 없다는 문제점이 있다.The SiO 2 protective layer is formed to a thickness of about 200 nm by applying a liquid composition to the surface of the transparent substrate by dipping, spraying, flow, etc., and then calcining to improve durability and abrasion resistance. The coating layer and the uncoated layer are clearly distinguished with the naked eye due to the optical interference caused by the slight difference in thickness due to the difference in refractive index between the SiO 2 protective layer having a refractive index of about 1.42 and the glass substrate (1.5 to 1.52 in the case of general plate glass). There is a disadvantage in that defects such as rainbow light and stains occur. In addition, there is a problem that the uniformity of the entire surface cannot be guaranteed because the unevenness of the surface is caused by the difference in the average molecular weight and the distribution thereof is over a large range.
본 발명의 목적은 상기와 같은 종래 기술의 문제점을 해결하여, 유리등의 대형기재의 표면에 발수물질과의 결합력을 증진시키기 위한 무기질 보호막을 형성함에 있어서 표면에 미세한 요철상을 균일하게 형성시킬 뿐만 아니라 무기질 보호막의 내부에도 균일한 크기의 기공을 적절히 분산시켜서, 발수물질의 결합밀도를 높이고 코팅막 내부에도 고루 분산되어 발수성, 내구성, 내마모성이 우수한 발수유리를 제조하는 방법을 제공하는 데에 있다.The object of the present invention is to solve the problems of the prior art as described above, in forming an inorganic protective film for enhancing the bonding force with the water-repellent material on the surface of a large substrate such as glass, as well as uniformly forming a fine irregularities on the surface However, the present invention provides a method of manufacturing a water-repellent glass having excellent water repellency, durability, and abrasion resistance by properly dispersing pores having a uniform size in the inorganic protective film to increase the bonding density of the water repellent material and evenly dispersing the coating water inside the coating film.
또한, 본 발명의 목적은, 기재의 표면에 무기질 보호막을 형성하기 위한 조성물의 안정성을 높여, 제조시 결함의 발생이 적고, 균일한 크기의 요철 및 기공을 형성시킬 수 있는 발수유리의 제조 방법을 제공하는 데에 있다.In addition, an object of the present invention is to improve the stability of the composition for forming an inorganic protective film on the surface of the substrate, less defects in the manufacturing process, producing a water-repellent glass that can form irregularities and pores of uniform size To provide.
상기한 바와 같은 목적을 달성하기 위하여, 본 발명에 따르면 표면에 미세한 요철상과 내부에도 균일한 크기의 기공이 적절히 분산된 무기질 보호막을 갖는 발수 유리의 제법과 이에 따른 발수 유리가 제공된다.In order to achieve the above object, according to the present invention, there is provided a method for producing a water-repellent glass having a fine irregularities on the surface and an inorganic protective film in which pores of uniform size are properly dispersed therein, and thus water-repellent glass.
더욱 구체적으로, 본 발명의 제 1 실시형태에 따르면, TEOS 1 중량부에 대하여, 알코올 1.7∼17 중량부, 1% HCl 수용액을 0.6∼6 중량부로 혼합하여 제 1 용액으로 제조하는 단계; Ti, Al, Zr중 적어도 1종 이상의 금속알콕사이드 1 중량부에 대하여, 알코올 2∼5 중량부로 혼합하여 제 2 용액을 제조하는 단계; 용액 1에 상기 용액 2를 첨가하고 여기에 콜로이드상의 금속산화물의 미립자가 분산된 알코올을 첨가하여 용액 3을 제조하는 단계; 상기 용액 3을 기판유리에 도포하고 600℃이하의 온도에서 소성하여 표면에 금속산화물 미립자에 의해 미세한 요철상이 적절히 분포하는 무기질 보호막을 형성시키는 단계; 상기 무기질 보호막 위에 발수막과의 결합력을 향상시키기 위하여 전처리제를 도막하고, 플로로실란계 발수물질의 알코올 용액을 도포한 후 2차 소성하여 발수막을 형성시키는 단계를 포함하여 이루어지는, 표면에 미세한 요철상이 적절히 분산된 구조를 갖는 발수유리의 제조 방법이 제공된다.More specifically, according to the first embodiment of the present invention, a step of preparing a first solution by mixing 1.7 to 17 parts by weight of alcohol and 0.6 to 6 parts by weight of an aqueous 1% HCl solution with respect to 1 part by weight of TEOS; Preparing a second solution by mixing 2 to 5 parts by weight of alcohol with respect to 1 part by weight of at least one metal alkoxide of Ti, Al, and Zr; Preparing a solution 3 by adding the solution 2 to the solution 1 and adding an alcohol having fine particles of the colloidal metal oxide dispersed therein; Applying the solution 3 to the substrate glass and baking at a temperature of 600 ° C. or lower to form an inorganic protective film on the surface of which fine irregularities are properly distributed by metal oxide fine particles; Coating a pretreatment agent on the inorganic protective film in order to improve bonding to the water repellent film, and applying an alcohol solution of a fluorosilane-based water repellent material, followed by secondary firing to form a water repellent film. A method for producing a water repellent glass having a structure in which phases are properly dispersed is provided.
또한, 본 발명의 제 2 실시형태에 따르면, TEOS 1 중량부에 대하여, 알코올 1.7∼17 중량부, 1 % HCl 수용액을 0.6∼6 중량부로 혼합하여 제 1 용액으로 제조하는 단계; Ti, Al, Zr중 적어도 1종 이상의 금속알콕사이드 1 중량부에 대하여, 알코올 2∼5 중량부로 혼합하여 제 2 용액을 제조하는 단계; 용액 1에 상기 용액2를 첨가하고, 여기에 콜로이드상의 금속산화물의 미립자가 분산된 알코올과 알코올에 불용성인 유기 고분자 수지의 알코올 에멀젼을 첨가하여 용액 3을 제조하는 단계; 상기 용액 3을 기판유리에 도포하고 600℃이하의 온도에서 소성하여 표면에 금속산화물 미립자에 의해 미세한 요철상과 유기 고분자 수지의 열분해에 의해서 발생한 기공이 적절히 분포하는 무기질 보호막을 형성시키는 단계; 상기 무기질 보호막 위에 발수막과의 결합력을 향상시키기 위하여 전처리제를 도막하고, 플로로실란계 발수물질의 알코올 용액을 도포한 후 2차 소성하여 발수막을 형성시키는 단계를 포함하여 이루어지는, 표면에 미세한 요철상이 적절히 분산된 구조를 갖는 발수유리의 제조 방법이 제공된다.In addition, according to a second embodiment of the present invention, a step of preparing a first solution by mixing 1.7 to 17 parts by weight of alcohol, 0.6% to 6 parts by weight of an aqueous 1% HCl solution with respect to 1 part by weight of TEOS; Preparing a second solution by mixing 2 to 5 parts by weight of alcohol with respect to 1 part by weight of at least one metal alkoxide of Ti, Al, and Zr; Adding solution 2 to solution 1, adding an alcohol emulsion of colloidal metal oxide fine particles and an alcohol emulsion of an organic polymer resin insoluble in alcohol to prepare solution 3; Applying the solution 3 to the substrate glass and baking at a temperature of 600 ° C. or lower to form an inorganic protective film on the surface of which the fine irregularities and fine pores generated by thermal decomposition of the organic polymer resin are properly distributed by the metal oxide fine particles; Coating a pretreatment agent on the inorganic protective film in order to improve bonding to the water repellent film, and applying an alcohol solution of a fluorosilane-based water repellent material, followed by secondary firing to form a water repellent film. A method for producing a water repellent glass having a structure in which phases are properly dispersed is provided.
이 때, 상기 제조된 용액 3 내의 무기질 고형분의 SiO2와 다른 무기질 성분의 고형분 ZrO3, TiO2, Al2O3등의 중량비율이 2.5/7.5 ~ 3.5/6.5인 것으로, 상기 제조된 무기질 보호막의 굴절률은 1.50 내지 1.52인 것이 바람직한데, 이러한 범위에서 기판과의 굴절률 차이를 없앨 수 있다.At this time, the weight ratio of SiO 2 of the inorganic solids in the solution 3 and solids of other inorganic components ZrO 3 , TiO 2 , Al 2 O 3, etc. is 2.5 / 7.5 to 3.5 / 6.5, and the prepared inorganic protective film The refractive index of is preferably 1.50 to 1.52, in this range can eliminate the difference in refractive index with the substrate.
또한, 상기의 콜로이드상의 금속산화물 미립자는 입경 10㎚∼100㎚인 것으로 상기 TEOS 1몰에 에 대해 0.4∼4.5몰의 비율로 혼합되는 것이 바람직한데, 만약 사용되는 입자의 크기가 10 ㎚미만일 경우는 첨가량에 관계없이 첨가후 요철효과를 기대하기가 어렵고, 100 ㎚이상일 경우는 첨가량에 관계없이 막 형성후 외관이 흐려지게 된다. 또한, 산화물 미립자의 첨가량이 TEOS 1몰에 대하여 0.4몰 이하일 경우도 첨가하는 입자의 크기와 무관하게 요철효과를 기대하기 어렵고, 4.5몰 이상첨가할 경우는 막 형성후 첨가량과 관계 없이 외관이 흐려지게 된다.In addition, the above-mentioned colloidal metal oxide fine particles have a particle diameter of 10 nm to 100 nm and are preferably mixed at a ratio of 0.4 to 4.5 moles with respect to 1 mole of the TEOS. If the particle size used is less than 10 nm, Irrespective of the addition amount, it is difficult to expect the unevenness effect after the addition, and when it is 100 nm or more, the appearance is blurred after the film formation regardless of the addition amount. In addition, even when the addition amount of the oxide fine particles is 0.4 mol or less with respect to 1 mol of TEOS, it is difficult to expect the unevenness effect regardless of the size of the added particles, and when added more than 4.5 mol, the appearance becomes blurred regardless of the addition amount after the film formation. do.
콜로이드상의 금속산화물 미립자로는 SiO2, TiO2, ZrO2, Al2O3, CeO, SnO2등에서 선택되는 1종 이상을 사용한다.As the colloidal metal oxide fine particles, one or more selected from SiO 2 , TiO 2 , ZrO 2 , Al 2 O 3 , CeO, SnO 2, and the like are used.
상기 알코올에 불용성인 유기 고분자 수지의 예로는 폴리아크릴아미드, 폴리싸이클로펜틸에틸렌, 폴리부톡시에틸렌, 폴리벤질옥시에틸렌, 폴리클로로메틸부타디엔 및 폴리비닐아세틸아세테이트 등이 있는데, 이 유기 고분자 수지의 평균 분자량은 수백∼수천인 것이 바람직하고, 유기 고분자 수지의 용액이 알코올 내에서 에멀젼화된 입자의 크기는 10㎚∼100㎚이 바람직하다.Examples of the organic polymer resin insoluble in the alcohol include polyacrylamide, polycyclopentylethylene, polybutoxyethylene, polybenzyloxyethylene, polychloromethylbutadiene and polyvinylacetylacetate, and the average molecular weight of the organic polymer resin It is preferable that it is several hundred to several thousand silver, and the size of the particle | grain which the solution of the organic polymer resin emulsified in alcohol is 10 nm-100 nm is preferable.
상기 알코올의 종류로는 메탄올, 에탄올, 이소프로판올 및 부탄올 중 적어도 1종 이상을 사용한다.As the type of alcohol, at least one or more of methanol, ethanol, isopropanol and butanol is used.
상기 발수막과의 결합력을 향상시키기 위하여 사용하는 전처리제로는, 프로필트리메톡기시실란, 에칠트리메톡시실란, 테트라메칠오르소실리케이트 등의 실란 커플링제 중 최소한 1종 이상의 알코올 용액을 사용하며, 실란 커플링제는 알코올 용매에 대하여 1-30 중량% 정도로 희석하는 것을 특징으로 한다.As a pretreatment agent used to improve the binding force with the water repellent membrane, at least one alcohol solution among silane coupling agents such as propyltrimethoxyoxysilane, ethyltrimethoxysilane, tetramethylorthosilicate and the like is used. The coupling agent is characterized in that it is diluted to about 1-30% by weight with respect to the alcohol solvent.
상기 발수막을 형성하기 위한 FAS계 발수물질로는 플로로알킬알콕시실란, 플로로알킬클로라이드실란, 플로로알킬이소시아네이트실란 중 최소한 1종 이상을 사용한다.As the FAS-based water repellent material for forming the water repellent film, at least one of fluoroalkylalkoxysilane, fluoroalkyl chloride silane, and fluoroalkyl isocyanate silane is used.
이하, 본 발명의 내용을 보다 상세히 설명한다.Hereinafter, the content of the present invention will be described in more detail.
본 발명에서는 유리기재의 표면에 발수물질과의 결합력을 증진시키기 위한무기질 보호막을 형성함에 있어서 표면에 미세한 요철상을 균일하게 형성시키고, 무기질 보호막의 내부에도 균일한 크기의 기공을 적절히 분산시켜서, 발수물질이 코팅막 내부에 고루 분산되어 발수성, 내구성 및 내마모성이 우수한 발수유리의 제조가 가능하게 하였다.In the present invention, in forming the inorganic protective film for enhancing the bonding force with the water-repellent material on the surface of the glass substrate, fine irregularities are uniformly formed on the surface, and the pores of uniform size are also properly dispersed in the inorganic protective film, thereby repelling water. The material is dispersed evenly inside the coating film to enable the production of water-repellent glass excellent in water repellency, durability and wear resistance.
즉 Si 알콕사이드로부터 가수분해 반응 및 축합 반응을 거쳐 고분자상의 SiO2-사슬을 함유하는 용액을 제조하고 Si 알콕사이드 이외에 Ti, Al, Zr중 적어도 1종 이상의 금속알콕사이드와 금속산화물의 미립자가 분산되어 있는 알코올 용액를 혼합하면 SiO2-MO 복합계의 사슬에 금속산화물의 미립자가 분산된 조성물 A를 제조할 수 있다.In other words, a solution containing a high-molecular SiO 2 -chain is prepared by hydrolysis and condensation reaction from Si alkoxide, and at least one metal alkoxide of Ti, Al, Zr and fine particles of metal oxide are dispersed in addition to Si alkoxide. When the solution is mixed, the composition A in which the fine particles of the metal oxide are dispersed in the SiO 2 -MO composite chain can be prepared.
다른 한편으로, 알코올에 불용성인 유기 고분자 수지의 용액을 알코올 내에서 격렬히 혼합하면 에멀젼화 하여 미세한 입자상태로 분산된 형태의 조성물 B가 제조된다. A,B 조성물을 적절한 비율로 혼합하고 기판유리에 도포한 후 600℃이하의 온도에서 소성하면 표면에는 금속산화물 미립자에 의해 미세한 요철상이 형성되고 내부에는 유기 고분자 수지의 열분해에 의해서 발생한 기공이 적절히 분포하는 SiO2-MO의 복합계의 무기질 보호막이 형성된다. 무기질 보호막 위에 알코올에 발수물질인 FAS 성분을 적절히 혼합하여 도포하고 소성하면 내구성(내마모성, 내광성포함)이 향상된 발수성 피막이 형성된다.On the other hand, when a solution of an organic polymer resin insoluble in alcohol is vigorously mixed in the alcohol, a composition B is prepared in the form of emulsification and dispersed in fine particles. When the A and B compositions are mixed in an appropriate ratio and coated on the substrate glass, and then fired at a temperature of 600 ° C. or less, fine concavo-convex phases are formed on the surface by the metal oxide fine particles, and the pores generated by thermal decomposition of the organic polymer resin are properly distributed inside. A composite inorganic protective film of SiO 2 -MO is formed. When the FAS component, which is a water-repellent substance, is mixed and applied to the alcohol on the inorganic protective film and fired, a water-repellent coating having improved durability (including wear resistance and light resistance) is formed.
조성물 A에 포함된 Si 알콕사이드와 금속알콕사이드 및 금속산화물의 미립자의 혼합비율은 미립자 형태로 분산되어 있는 금속산화물 및 무기질 고분자상의SiO2-MO의 복합계를 고려하여 코팅 및 소성후 굴절률이 1.50 ∼ 1.52의 범위가 되도록 하면 보호막과 유리기판의 광학적인 간섭현상 때문에 발생하는 무지개 빛 및 얼룩 등의 결함을 해결할 수 있다.The mixing ratio of the fine particles of Si alkoxide, metal alkoxide and metal oxide included in Composition A is 1.50 to 1.52 after coating and firing in consideration of the composite system of metal oxide and inorganic polymer SiO 2 -MO dispersed in particulate form. In this case, defects such as rainbow light and stains caused by optical interference between the protective film and the glass substrate can be solved.
이러한 본 발명에 의한 발수 유리는, TEOS 1 중량부에 대하여, 알코올 1.7∼17 중량부, 1% HCl 수용액을 0.6∼6 중량부로 혼합하여 제 1 용액으로 제조하는 단계; Ti, Al, Zr중 적어도 1종 이상의 금속알콕사이드 1 중량부에 대하여, 알코올 2∼5 중량부로 혼합하여 제 2 용액을 제조하는 단계; 용액 1에 상기 용액 2를 첨가하고 여기에 콜로이드상의 금속산화물의 미립자가 분산된 알코올을 첨가하여 용액 3을 제조하는 단계; 상기 용액 3을 기판유리에 도포하고 600℃이하의 온도에서 소성하여 표면에 금속산화물 미립자에 의해 미세한 요철상이 적절히 분포하는 무기질 보호막을 형성시키는 단계; 상기 무기질 보호막 위에 발수막과의 결합력을 향상시키기 위하여 전처리제를 도막하고, 플로로실란계 발수물질의 알코올 용액을 도포한 후 2차 소성하여 발수막을 형성시키는 단계를 통해서 제조할 수 있다.Such a water-repellent glass according to the present invention, with respect to 1 part by weight of TEOS, 1.7 to 17 parts by weight of alcohol, 0.6% to 6 parts by weight of a 1% HCl aqueous solution to prepare a first solution; Preparing a second solution by mixing 2 to 5 parts by weight of alcohol with respect to 1 part by weight of at least one metal alkoxide of Ti, Al, and Zr; Preparing a solution 3 by adding the solution 2 to the solution 1 and adding an alcohol having fine particles of the colloidal metal oxide dispersed therein; Applying the solution 3 to the substrate glass and baking at a temperature of 600 ° C. or lower to form an inorganic protective film on the surface of which fine irregularities are properly distributed by metal oxide fine particles; The pretreatment agent may be coated on the inorganic protective film to improve the binding force to the water repellent film, and then coated with an alcohol solution of a fluorosilane-based water repellent material, followed by secondary firing to form a water repellent film.
또한, TEOS 1 중량부에 대하여, 알코올 1.7∼17 중량부, 1 % HCl 수용액을 0.6∼6 중량부로 혼합하여 제 1 용액으로 제조하는 단계; Ti, Al, Zr중 적어도 1종 이상의 금속알콕사이드 1 중량부에 대하여, 알코올 2∼5 중량부로 혼합하여 제 2 용액을 제조하는 단계; 용액 1에 상기 용액 2를 첨가하고, 여기에 콜로이드상의 금속산화물의 미립자가 분산된 알코올을 첨가하고, 알코올에 불용성인 유기 고분자 수지의 용액을 전체 알콕사이드에 대하여 5~30 중량부의 비율로 알코올과 혼합하고에멀젼화 한 후, 상기 미립자 분산 알코올에 첨가하여 용액 3을 제조하는 단계; 상기 용액 3을 기판유리에 도포하여 겔화하고, 코팅 유리 기판을 600℃이하의 온도에서 1차 소성하여 표면에 금속산화물 미립자에 의해 미세한 요철상과 유기 고분자 수지의 열분해에 의해서 발생한 기공이 적절히 분포하는 무기질 보호막을 형성시키는 단계; 상기 무기질 보호막 위에 발수막과의 결합력을 향상시키기 위하여 전처리제를 도막하고, 플로로실란계 발수물질의 알코올 용액을 도포한 후 2차 소성하여 발수막을 형성시키는 단계 통해서 제조할 수 있다.In addition, to 1 part by weight of TEOS, 1.7 to 17 parts by weight of alcohol, 0.6% to 6 parts by weight of a 1% HCl aqueous solution to prepare a first solution; Preparing a second solution by mixing 2 to 5 parts by weight of alcohol with respect to 1 part by weight of at least one metal alkoxide of Ti, Al, and Zr; The solution 2 is added to the solution 1, an alcohol in which fine particles of a colloidal metal oxide is dispersed is added thereto, and a solution of an organic polymer resin insoluble in alcohol is mixed with the alcohol at a ratio of 5 to 30 parts by weight based on the total alkoxide. And after emulsifying, adding the particulate dispersion alcohol to prepare a solution 3; The solution 3 is applied to the substrate glass and gelled, and the coated glass substrate is first calcined at a temperature of 600 ° C. or lower, so that pores generated by thermal decomposition of fine irregularities and organic polymer resin by metal oxide fine particles on the surface are properly distributed. Forming an inorganic protective film; In order to improve the bonding strength with the water repellent film on the inorganic protective film can be prepared through the step of forming a water repellent film by coating a pretreatment agent, an alcohol solution of a fluorosilane-based water repellent material and then secondary baking.
상기 금속산화물의 미립자는 어떠한 방법으로 제작하여도 좋지만, 예컨대 금속 알콕사이드계 화합물 혹은 금속 아세칠아세트네트계 화합물을 출발물질로 하여 가수분해 및 탈수 축합반응을 통해 제조하는 것이 바람직하다다. 금속 알콕사이드를 과량의 물로 가수분해시켜 생성된 하이드록사이드 침전 입자를 용액중에 분산시킨 후 산을 가하면 투명한 솔(sol)을 이루게 되는데, 이때 형성된 솔은 평균분자량이 수백 내지 수천이고 크기가 수 ㎚ 이상인 치밀한 옥사이드 입자로 구성된 입자 솔이다. 상기 금속 알콕사이드계 화합물로서는 금속에 알콕시기만이 결합한 경우, 즉 메톡사이드, 에톡사이드, 이소푸로폭사이드 등뿐만 아니라, 그 일부가 메틸기, 에틸기등으로 치환한 것, 예컨대 단일 메틸알콕시드, 단일 에틸알콕시드 등을 함유하는 것이다. 또, 상기 금속 아세칠아세트네트계 화합물로서는, 금속에 모두 아세칠아세트네트기만이 결합한 경우뿐만 아니라, 그 일부가 메틸알콕시기, 에틸알콕시기 등에 치환된 것을 포함하는 것이다. 또 상기의 금속으로서는, 특히 Si, Ti, Al, Ce 또는 Zr을 선택하는 것이 바람직하다.The fine particles of the metal oxide may be produced by any method. For example, it is preferable to prepare the metal oxide fine particles through a hydrolysis and dehydration condensation reaction using, for example, a metal alkoxide-based compound or a metal acetylacenet-based compound as a starting material. Hydrolysis of the metal alkoxide with an excess of water results in dispersing the hydroxide precipitated particles in a solution and then adding an acid to form a transparent sol. The sol formed has an average molecular weight of several hundreds to thousands and a size of several nm or more. It is a particle brush composed of dense oxide particles. The metal alkoxide-based compound is a compound in which only an alkoxy group is bonded to the metal, that is, not only methoxide, ethoxide, isopropoxide, etc., but a part thereof is substituted with a methyl group, an ethyl group, for example, a single methyl alkoxide or a single ethyl alkoxy. De, etc. are contained. In addition, the metal acetylacenet-based compound includes not only the case where only the acetylacenet group is bonded to all of the metals, but also a portion of which is substituted with a methylalkoxy group, an ethylalkoxy group or the like. Moreover, as said metal, it is especially preferable to select Si, Ti, Al, Ce, or Zr.
상기 금속산화물 미립자가 분산된 용액으로서 제품화되어 시판중인 것을 사용할 수도 있는데, SiO2미립자가 분산된 제품의 상품명으로는 CATALOID, OSCAL(觸媒化成;일본), LUDOX(Du Pont;미국), SUPER CELL(大八化學工業所;일본), CERAMICA(日板硏究所;일본), HAS(COL COAT;일본), ATLON(日本曹達;일본), CGS-Dl-0600(GISO;일본) 등이 있다. 또 TiO2미립자가 분산된 제품의 상품명으로는 TA-10, TA-15(日産化學工業;일본), ZrO2미립자가 분산된 제품의 상품명으로는 NZS-30A, NZS-30B(日産化學工業;일본), AZS-A, AZS-NB, AZS-B(觸媒化成;일본), 또 이들 미립자가 혼합된 상태의 제품으로 SUNVEIL, OPTOLAKE(觸媒化成;일본)등이 있다.The metal oxide fine particles may be commercialized as a solution in which the fine particles are dispersed, and commercially available products containing SiO 2 fine particles include CATALOID, OSCAL (Japan), LUDOX (Du Pont; USA), and SUPER CELL. (Japan), CERAMICA (Japan), HAS (COL COAT; Japan), ATLON (Japan), CGS-Dl-0600 (GISO; Japan), etc. . The trade names of the products in which the TiO 2 fine particles are dispersed are TA-10, TA-15 (Japan), and the trade names of the products in which the ZrO 2 fine particles are dispersed, NZS-30A and NZS-30B (日 學 化學 工業; Japan), AZS-A, AZS-NB, AZS-B (Japan), and SUNVEIL, OPTOLAKE (Japan), and the like in which the fine particles are mixed.
상기 알코올에 불용성인 유기 고분자 수지로는 폴리아크릴아미드, 폴리싸이클로펜틸에틸렌, 폴리부톡시에틸렌, 폴리벤질옥시에틸렌, 폴리클로로메틸부타디엔 및 폴리비닐아세틸아세테이트가 있고, 이들 수지의 단량체를 용액 상태로 분산매인 알코올 속에서 분산시켜 중합할 수도 있다. 즉 물에 가용성이면서 알콜에 불용성인 아크릴아미드 단량체를 수용액 상태로 하여 계면활성제 및 중합반응 개시제를 첨가하고 알코올 내에서 교반하면 폴리아크릴아미드로 생성된 중합체가 용매인 알코올 속에 0.05∼0.3㎛의 직경을 가지며 물에 의해 팽윤된 입자로 분산된다. 또 상기 고분자 수지의 용제는 수지의 종류에 따라 다른데, 아래 표 1에서 적절한 것을 선택하여 전체 알콕사이드에 대하여 5∼30 중량%의 비율로 알코올과 혼합하여 사용한다.The organic polymer resins insoluble in the alcohol include polyacrylamide, polycyclopentylethylene, polybutoxyethylene, polybenzyloxyethylene, polychloromethylbutadiene and polyvinylacetylacetate, and the monomers of these resins are dispersed in a solution state. It may also disperse in the phosphorus alcohol and polymerize. In other words, when an acrylamide monomer which is soluble in water and insoluble in alcohol is added as an aqueous solution, a surfactant and a polymerization initiator are added and stirred in alcohol, a polymer having a polyacrylamide diameter of 0.05 to 0.3 μm is used in the alcohol. And disperse into particles swollen by water. In addition, the solvent of the polymer resin is different depending on the type of resin, it is selected from the table 1 below, it is used by mixing with alcohol in the ratio of 5 to 30% by weight relative to the total alkoxide.
상기 무기질 보호막은 코팅 적용방법에 따라 그 조성물을 알코올로 적합하게 희석하고 점도를 조절하여 사용한다. 코팅 적용방법은 액상의 조성물을 기판에 적용하는데 일반적으로 사용하는 침지법, 분사법, 플로우법 등을 모두 적용할 수 있으며, 상기 알코올로는 에탄올을 사용하는 것이 바람직하다. 그러나 실제 코팅 적용에 있어서는 알코올의 휘발속도가 지나치게 클 경우, 조성물을 구성하는 각 성분의 반응속도 차이가 발생하고, 이에 따라 도막 내에 국부적으로 결함이 발생하기도 하는데, 이 경우는 사용하는 알코올의 종류를 비등점이 높은 이소프로필 알코올, 부틸 알코올, 또는 이보다 더 비등점이 높은 종류를 사용하여 조성용액을 만들거나 적절한 량을 혼합하면 SiO2-MO 복합계에 있어서 각 성분의 반응속도를 조절하고 동시에 반응하도록 하므로 균질하면서도 안정한 막을 제조할 수 있다.The inorganic protective film is used by appropriately diluting the composition with alcohol and adjusting the viscosity according to the coating application method. The coating method may be applied to all of the immersion method, spray method, flow method, etc. that are generally used to apply a liquid composition to the substrate, it is preferable to use ethanol as the alcohol. However, in actual coating applications, when the volatilization rate of the alcohol is too high, a difference in the reaction rate of each component constituting the composition may occur, and accordingly local defects may occur in the coating film. If you make a composition solution or mix an appropriate amount using isopropyl alcohol, butyl alcohol or higher boiling point, you can control the reaction rate of each component in the SiO 2 -MO complex system and react simultaneously. Homogeneous yet stable membranes can be produced.
상기 발수 피막용 조성물에 침지법을 적용하는 방법으로는, 유리기판을 희석된 용액의 액면에 대하여 수직방향으로 유지한 상태에서 일정속도로 하강시켜 코팅용액 내에 침지시킨 다음 일정 시간 경과 후 1 ∼ 10 cm/min의 속도로 인상하여 발수 용액을 도포한다. 플로우법을 적용하기 위해서는 유리기판을 수직으로 세우고 상기 조성물의 희석액을 200∼600cc/min 정도의 유량으로 기판유리 상부로부터 하부로 흘려보내면서 도포한다.As a method of applying the immersion method to the composition for water repellent coating, the glass substrate is lowered at a constant speed while being maintained in the vertical direction with respect to the liquid level of the diluted solution, immersed in the coating solution, and then after 1 to 10 lapses. Apply water repellent solution by pulling up at a rate of cm / min. In order to apply the flow method, the glass substrate is placed vertically, and the diluent of the composition is applied while flowing from the upper portion of the substrate glass to the lower portion at a flow rate of about 200 to 600 cc / min.
도포된 유리기판을 상온에서 건조하면 무기질 입자와 고분자수지 입자가 분산된 SiO2-MO 복합계의 겔막이 형성되고 이것을 600℃이하의 온도에서 열처리하면 무기질 입자에 의해 표면이 요철화 되고 고분자수지에 의해 내부에 기공이 분포하는 무기질 보호막을 얻을 수 있다.When the coated glass substrate is dried at room temperature, a gel film of SiO 2 -MO composite system in which inorganic particles and polymer resin particles are dispersed is formed, and when heat-treated at a temperature of 600 ° C. or below, the surface is uneven by the inorganic particles, As a result, an inorganic protective film having pores distributed therein can be obtained.
상기 발수막과의 결합력을 향상시키기 위하여 사용하는 전처리제로는, 프로필트리메톡시실란, 에칠트리메톡시실란, 테트라메칠오르소실리케이트 등의 실란 커플링제중 최소한 1종 이상의 알코올 용액인 것을 특징으로 하며, 실란 커플링제는 알콜 용매에 대하여 1-30 중량% 정도로 희석하는 것이 바람직하다. 1 중량 % 미만이 되면 결합촉진제의 효과가 적고, 30중량% 이상이 되면 처리후 표면에 얼룩 등의 결함이 생길 가능성이 높다.The pretreatment agent used to improve the binding force to the water repellent membrane, characterized in that at least one alcohol solution of silane coupling agents, such as propyltrimethoxysilane, ethyltrimethoxysilane, tetramethyl orthosilicate, The silane coupling agent is preferably diluted to about 1-30% by weight based on the alcohol solvent. If it is less than 1% by weight, the effect of the bonding accelerator is less. If it is more than 30% by weight, defects such as stains on the surface are likely to occur.
상기 전처리제를 무기질 보호막 위에 도막하는 방법으로는 분무법, 플로우법, 침적법 외에 브러쉬나 롤러 등의 도구를 사용할 수 있다. 또 도막 후에는 상온이나 200℃이하의 온도에서 건조시킨다.As a method of coating the pretreatment agent on the inorganic protective film, a tool such as a brush or a roller can be used in addition to the spray method, the flow method, and the deposition method. Moreover, after coating, it dries at the temperature of normal temperature or 200 degrees C or less.
상기 전처리제를 도막한 무기질 보호막 위에 발수막을 형성하기 위한 FAS계 발수물질로는 플로로알킬알콕시실란, 플로로알킬클로라이드실란, 플로로알킬이소시아네이트실란 중 최소한 1종 이상을 것을 선택한다. 발수막을 제조하기 위한 용액은 FAS계 발수물질을 에탄올등의 알코올성 용매에 대하여 3-10 중량%정도로 희석하여 제조할 수 있으며, 용액을 도막하는 방법으로는 분무법, 플로우법, 침적법이 사용된다. 도막과 건조공정을 거친 후 250℃에서 1시간 동안 열처리하여 발수유리를 완성한다.As the FAS-based water repellent material for forming the water repellent film on the inorganic protective film coated with the pretreatment agent, at least one selected from fluoroalkylalkoxysilane, fluoroalkyl chloride silane, and fluoroalkyl isocyanate silane is selected. The solution for preparing the water repellent membrane can be prepared by diluting the FAS-based water repellent material to about 3-10% by weight with respect to an alcoholic solvent such as ethanol, and the spray method, the flow method, and the deposition method are used as a method of coating the solution. After the coating and drying process, heat treatment at 250 ℃ for 1 hour to complete the water-repellent glass.
하기 실시예는 본 발명을 설명하기 위한 것으로, 본 발명의 범위를 제한하고자 제시되는 것이 아니며, 당업자는 본 발명의 범위 및 정신을 벗어나지 않는 한, 하기 실시예를 변형 및 변경할 수 있다.The following examples are provided to illustrate the present invention and are not intended to limit the scope of the present invention. Those skilled in the art can modify and change the following examples without departing from the scope and spirit of the present invention.
실시예Example
실시예 1Example 1
하기의 방법으로 본 발명의 무기질 보호막과 발수막을 제조하고, 도포공정 및 소성공정을 거쳐 발수 피막유리를 제조하였다.An inorganic protective film and a water repellent film of the present invention were prepared by the following method, and a water-repellent coating glass was produced through an application process and a baking process.
(무기질 보호막용 도포 용액의 제조 공정)(Manufacturing process of coating solution for inorganic protective film)
하기 (a)∼(b)를 20 분간 교반하였다.The following (a)-(b) was stirred for 20 minutes.
(a) TEOS 5.7mg(a) TEOS 5.7 mg
(b) 에탄올 34g(b) 34 g of ethanol
(c) 1 wt% 염산 수용액 11g(c) 11 g of 1 wt% hydrochloric acid aqueous solution
여기에, (c)를 가하고 약 30분 동안 혼합하여 가수분해 반응을 진행시켰다.To this, (c) was added and mixed for about 30 minutes to proceed with the hydrolysis reaction.
별도로 하기 (d).(e)를 혼합 제조하여 30분 동안 교반하였다.Separately prepared by mixing (d). (E) and stirred for 30 minutes.
(d) TBOT 12g(d) TBOT 12g
(e) 에탄올 34g(e) 34 g of ethanol
이어서, 상기한 (a),(b) 및 (c) 용액에 (d) 및 (e) 용액을 혼합하였다. 얻어진 혼합물을 25℃ 밀폐용기 내에서 1시간 혼합 교반하여 가수분해 및 중축합 반응을 진행시켰다. 평균 입경 25nm의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액(OSCAL 1224;日本觸媒化成) 35g과 에탄올 200g을 추가하여 조성물 A를 제조하였다.Subsequently, the solutions (d) and (e) were mixed with the solutions (a), (b) and (c) described above. The resulting mixture was mixed and stirred for 1 hour in a 25 DEG C sealed container to proceed with hydrolysis and polycondensation reactions. A composition A was prepared by adding 35 g of a solution (OSCAL 1224; dispersed in ethanol) and 200 g of ethanol in which SiO 2 fine particles having an average particle diameter of 25 nm were dispersed in ethanol at a solid content of 20 wt%.
(무기질 보호막용 조성물의 도포공정)(Application process of composition for inorganic protective film)
상기에서 얻어진 보호막 코팅용 조성물을 플로우법으로 유리판의 표면에 도포하였다.The composition for protective film coating obtained above was apply | coated to the surface of a glass plate by the flow method.
상기 코팅 조성물을 에탄올:부탄올의 비가 9:1로 혼합된 알코올 1,500g으로 희석하고 20분 이상 교반하여 플로우코팅에 적합하게 용액을 제조하였다. 크기가 300mm×300mm이고 두께가 3mm인 맑은 유리기판을 수직으로 세우고 펌프를 이용하여 400cc/min 정도의 유량으로 기판유리 상부로부터 하부로 흘려보내면서 용액을 도포한다. 이어 대기 중에서 건조시켜 유리 표면에 겔막이 형성되도록 하였다.The coating composition was diluted with 1,500 g of alcohol in a ethanol: butanol ratio of 9: 1 and stirred for at least 20 minutes to prepare a solution suitable for flow coating. The clear glass substrate 300mm × 300mm in size and 3mm thick is placed vertically, and the solution is applied while flowing from the top of the substrate glass to the bottom at a flow rate of about 400cc / min using a pump. It was then dried in the air to form a gel film on the glass surface.
(1차소성공정)(Primary firing process)
상기의 막을 형성한 유리판을 대기 중에서 2시간 이상 방치하여 충분한 겔화 반응을 진행시킨 후, 400℃ 전기로에서 1 시간동안 유지시킨 후 540℃에서 다시 20분간 열처리하였다.After the glass plate on which the film was formed was left in the air for 2 hours or more to proceed with a sufficient gelling reaction, the glass plate was maintained for 1 hour in a 400 ° C electric furnace and then heat-treated again at 540 ° C for 20 minutes.
(전처리제와 발수용액의 도포 및 2차소성공정)(Application of pretreatment and water repellent solution and secondary firing process)
프로필트리메톡시실란을 메탄올로 1∼1O wt%가 되도록 희석하여 로빙법으로 무기질 보호막 위에 코팅한 후 상온에서 건조시킨다. FAS(fluoro alkyl silane compounds) 3g을 이소프로필알콜 97g에 용해시키고 1wt% 염산수용액 0.3g을 첨가한 후 30분동안 교반한 후, 상기 공정에 의해 제조된 기판 위에 로빙법으로 용액을 도포하였다. 이어 대기 중에서 건조시키고 150℃의 오븐에서 30분간 소성하였다.Dipropyl trimethoxysilane is diluted to 1 to 10 wt% with methanol, coated on the inorganic protective film by roving method and dried at room temperature. After dissolving 3 g of FAS (fluoro alkyl silane compounds) in 97 g of isopropyl alcohol, adding 0.3 g of 1 wt% aqueous hydrochloric acid solution, stirring for 30 minutes, a solution was applied on the substrate prepared by the above process by roving. It was then dried in air and fired in an oven at 150 ° C. for 30 minutes.
형성된 발수피막의 굴절률 값은 1.51 이었고, 발수성, 표면거칠기, 외관성과 내구성을 용액에 함유된 SiO2미립자 분산액의 투입량에 따라 비교하여 그 결과를 표 1에 나타내었다. 발수성은 물과의 접촉각을 측정하여 비교하였고 표면거칠기는 중심선 평균거칠기 Ra값과 최대 마루높이 Rtm을 측정하였다. 외관성으로는 코팅막의 균질도 및 유백성을 육안 및 흐림값을 측정하여 판별하였고 내구성은 자동차 wiper blade와 동일하게 제작하여 하중 105g을 가하며 수분을 분사하면서 1회 왕복/초의 왕복속도로 60,000회 왕복후의 접촉각 변화를 관찰하였다. 또한 CASS(염수분무)는 염수분무 장치 내에서 240시간 경과후, 내후성(WOM)시험은 미국 Atlas사 weather O meter 측정장치를 이용하여 340 nm에서 0.55 W/m2광을 조사하면서 SAE J1960 조건으로 2000 시간 시험을 행한 후 접촉각 변화를 비교하였다.The refractive index value of the formed water repellent coating was 1.51. The water repellency, surface roughness, appearance and durability were compared according to the dosage of SiO 2 fine particle dispersion contained in the solution. The water repellency was compared by measuring the contact angle with water, and the surface roughness measured the centerline average roughness Ra value and the maximum floor height Rtm. Appearance was determined by measuring the homogeneity and milkiness of the coating film by visual and cloudy values, and the durability was made in the same way as the wiper blade of the car.The durability is 60,000 round trips at a round trip speed of 1 round trip / second while spraying water with 105g load. The subsequent contact angle change was observed. In addition, CASS (saline spray) was tested for 240 hours in a saline spray system, and the weather resistance (WOM) test was conducted under the SAE J1960 condition by irradiating 0.55 W / m 2 light at 340 nm using a weather meter meter of Atlas, USA. The contact angle changes were compared after a 2000 hour test.
상기 표의 외관성에서, ◎: 매우 우수, ○: 우수, △: 보통, ×: 불량이다.In the appearance of the above table,?: Very good,?: Excellent,?: Normal, x: poor.
제조된 발수막은 부위별로 유백한 부위 등이 없이 투명하여 막의 균질도가 양호하였으며 초기접촉각은 119°였다. 내구성 시험후의 접촉각 특성도 100°이상으로 양호하였다.The prepared water-repellent membrane was transparent without any milky parts, and the homogeneity of the membrane was good. The initial contact angle was 119 °. The contact angle characteristic after the durability test was also good at 100 degrees or more.
비교예 1~6Comparative Examples 1 to 6
비교예 1 ∼ 4의 경우는 다른 조건은 실시예 1과 동일하게 진행하였으며 다만, 무기질 보호막용 코팅액의 조성 중 출발용액인 TEOS와 SiO2미립자 분산액의 혼합양을 변화시켰다.In Comparative Examples 1 to 4, the other conditions were carried out in the same manner as in Example 1 except that the mixing amount of the starting solution TEOS and the SiO 2 fine particle dispersion was changed in the composition of the inorganic protective film coating solution.
비교예 1의 경우는 TEOS의 양이 적고 SiO2미립자 분산액의 첨가량이 많은 경우로 이경우는 접촉각은 초기에 122°, 내구성 시험후에도 100°이상으로 특성이 양호하였으나 코팅막의 투명성이 빴다.In the case of Comparative Example 1, the amount of TEOS was small and the amount of SiO 2 fine particle dispersion added was large. In this case, the contact angle was excellent at 122 ° at the initial stage and 100 ° or more even after the durability test, but the transparency of the coating film was poor.
비교예 2의 경우는 접촉각도 117°로 양호하였고 나머지 막의 외관(균질도 및 투명성)도 양호하였고 내구성 특성도 우수하였다.In Comparative Example 2, the contact angle was good at 117 °, the appearance (homogeneity and transparency) of the remaining films was good, and the durability characteristics were also excellent.
비교예 3, 4의 경우는 TEOS 첨가량이 많고, SiO2미립자 첨가량은 적은 경우이다. 이 경우까지 SiO2미립자의 첨가 효과가 작아져 접촉각이 작고, 내구성 시험후의 접촉각이 100° 이하였다.In the case of Comparative Examples 3 and 4, the amount of TEOS added is large and the amount of SiO 2 fine particles added is small. Until this case, the effect of adding SiO 2 fine particles was small, the contact angle was small, and the contact angle after the durability test was 100 ° or less.
비교예 5의 경우는 SiO2미립자 분산액을 별도로 첨가하지 않고 평탄한 무기질 보호막을 지닌 발수유리 시편의 특성을 비교예로서 나타낸 것이다. 또 비교예 6는 무기질 보호막을 형성시키지 않고 발수물질을 직접 기판유리 표면에 도포한 것을 비교예로서 나타내 것이다.In Comparative Example 5, the characteristics of the water-repellent glass specimen having a flat inorganic protective film without separately adding SiO 2 fine particle dispersion is shown as a comparative example. In addition, Comparative Example 6 will be shown as a comparative example in which the water-repellent material was directly applied to the surface of the substrate glass without forming an inorganic protective film.
실험결과 SiO2미립자 분산액을 첨가한 경우에 비하여 접촉각 특성도 나빴고, 내구성 시험후의 접촉각도 90°이하로 특성이 나빴다.As a result of the experiment, the contact angle characteristics were also worse than those in which the SiO 2 fine particle dispersion was added, and the contact angles after the durability test were also lower than 90 °.
실시예2Example 2
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 1과 같이 하고, 다만, TEOS의 함량을 5.7g 으로 하고 입경 100 nm 의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액(OSCAL: 日本觸媒化成) 35g과 에탄올 200g을 추가하여 조성물 A를 제조하였다.The preparation process of the coating solution for inorganic protective films was carried out as in Example 1, except that the content of TEOS was 5.7 g, and SiO 2 fine particles having a particle size of 100 nm were dispersed in ethanol at 20 wt% of solids (OSCAL: 日本 觸) Composition A was prepared by adding 35 g of ethanol and 200 g of ethanol.
제조된 코팅용액을 실시예 1에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 발수피막을 형성하였다. 형성된 발수막의 굴절률은 1.51이었다. 발수막의 발수성, 표면거칠기, 외관성과 내구성을 용액에 함유된 SiO2미립자 분산액의 미립자의 직경크기에 따라 비교하여 그 결과를 표 2에 나타내었다.The prepared coating solution was applied and calcined in the same manner as in Example 1 to form a water repellent coating by applying a pretreatment agent and a water repellent material. The refractive index of the formed water repellent film was 1.51. The water repellency, surface roughness, appearance and durability of the water repellent membrane were compared according to the diameter size of the fine particles of the SiO 2 fine particle dispersion contained in the solution.
상기 표의 외관성에서, ◎: 매우 우수, ○: 우수, △: 보통, ×: 불량이다.In appearance of the above table,?: Very good,?: Excellent,?: Normal, x: poor.
제조된 발수막은 부위별로 유백한 부위 등이 없이 투명하여 막의 균질도가 양호하였으며 초기접촉각은 119°였다. 내구성 시험후의 접촉각 특성도 100°이상으로 양호하였다.The prepared water-repellent membrane was transparent without any milky parts, and the homogeneity of the membrane was good. The initial contact angle was 119 °. The contact angle characteristic after the durability test was also good at 100 degrees or more.
비교예 7 ∼ 10Comparative Examples 7 to 10
비교예 7 ∼ 10의 경우는 다른 조건은 실시예 2와 동일하게 진행하였으며 다만, 무기질 보호막용 코팅액의 출발 첨가물인 SiO2미립자 분산액의 미립자 직경의 크기를 변화시켰다.In Comparative Examples 7 to 10, the other conditions were carried out in the same manner as in Example 2, except that the size of the particle diameter of the SiO 2 fine particle dispersion, which was the starting additive of the coating solution for the inorganic protective film, was changed.
비교예 7, 8, 9의 경우는 SiO2미립자의 크기가 실시예2의 100nm 보다 작은 경우로 비교예 7, 8의 미립자직경이 10 nm 이하인 경우는 첨가 미립자의 효과가 적어 초기 접촉각이 각각 108°, 115° 였고 및 내구성 시험후의 접촉각의 경우 95° 이하였다. 반면 비교예 9의 경우 SiO2미립자의 크기가 15nm 인 경우는 초기접촉각이 117°였고 내구성후의 접촉각도 100°를 초과하였다. 막의 상태도 표면의 유백성 등이 없이 양호하였다.In the case of Comparative Examples 7, 8 and 9, the size of SiO 2 fine particles was smaller than 100 nm of Example 2, and when the particle diameter of Comparative Example 7, 8 was 10 nm or less, the effect of the added fine particles was small and the initial contact angles were 108. And 115 ° and no more than 95 ° for the contact angle after the endurance test. On the other hand, in Comparative Example 9, when the size of the SiO 2 fine particles was 15 nm, the initial contact angle was 117 ° and the contact angle after durability exceeded 100 °. The state of the film was also good without surface whiteness or the like.
비교예 10의 경우는 SiO2미립자의 직경이 150 nm인 경우로 제조된 발수막의 접촉각은 초기에 122°, 내구성 시험후에도 100°이상으로 특성이 양호하였으나 코팅막의 투명성이 나빴다.In the case of Comparative Example 10, the contact angle of the water repellent film prepared when the diameter of the SiO 2 fine particles was 150 nm was initially excellent at 122 ° and at least 100 ° after the durability test, but the transparency of the coating film was poor.
실시예 3Example 3
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 1과 같이 하되, 각 성분과 혼합량을 하기와 같이 하고, 평균 입경 25nm의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액(OSCAL 1224;日本觸媒化成) 25g과 에탄올 200g을 추가하여조성물 A를 제조하였다.The preparation process of the inorganic protective film coating solution was carried out as in Example 1, but the mixing amount with each component as follows, a solution in which SiO 2 fine particles having an average particle diameter of 25nm dispersed in ethanol at 20% by weight of solid content (OSCAL 1224; 日本) Composition A was prepared by adding 25 g and 200 g of ethanol.
(a) TEOS 12.7g(a) 12.7 g of TEOS
(b) 에탄올 34g(b) 34 g of ethanol
(c) 1 wt% 염산 수용액 11g(c) 11 g of 1 wt% hydrochloric acid aqueous solution
(d) TPOZ(지르코늄 프로폭사이드) 14g(d) 14 g TPOZ (zirconium propoxide)
(e) 에탄올 34g(e) 34 g of ethanol
조성물 A를 1시간이상 혼합한 후 무기질 보호막 코팅용 조성물을 제조하였다.After the composition A was mixed for 1 hour or more, a composition for coating an inorganic protective film was prepared.
제조된 코팅용액을 실시예 1에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.515, 초기접촉각이 117°이고, 중심선 평균거칠기 Ra가 3nm이며, 내구성 시험후의 접촉각이 최저 100°이상인 발수피막을 형성시켰다.The prepared coating solution was applied and calcined in the same manner as in Example 1, the pretreatment agent and the water repellent material were applied, the refractive index was 1.515, the initial contact angle was 117 °, the centerline average roughness Ra was 3 nm, and the contact angle after the durability test was the lowest. A water repellent coating of 100 ° or more was formed.
실시예 4Example 4
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 1과 같이 하되, 각 성분과 혼합량을 하기와 같이 하고, 입경 1Onm의 TiO2미립자가 고형분 30중량%로 분산된 용액(SUNVEIL; 日本觸媒化成) 6g과 에탄올 300g을 혼합하여 20분간 교반하여 조성물 A를 제조하였다.The manufacturing process of the coating solution for inorganic protective films is the same as in Example 1, but the amount of mixing with each component as follows, a solution in which TiO 2 fine particles having a particle size of 1Onm dispersed in a solid content of 30% by weight (SUNVEIL; 日本 化成) 6 g and 300 g of ethanol were mixed and stirred for 20 minutes to prepare composition A.
(a) TEOS 15g(a) TEOS 15g
(b) 에탄올 34g(b) 34 g of ethanol
(c) 1 wt% 염산 수용액 11g(c) 11 g of 1 wt% hydrochloric acid aqueous solution
(d) TBOZ(지르코늄 부톡사이드) 8g(d) 8 g of TBOZ (zirconium butoxide)
(e) 에탄올 34g(e) 34 g of ethanol
조성물 A를 1시간이상 혼합한 후 무기질 보호막 코팅용 조성물을 제조하였다.After the composition A was mixed for 1 hour or more, a composition for coating an inorganic protective film was prepared.
제조된 코팅용액을 실시예 1에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.515, 초기접촉각이 117°이고, 중심선 평균거칠기 Ra가 3nm이며, 내구성 시험후의 접촉각이 최저 100°이상인 발수피막을 형성시켰다.The prepared coating solution was applied and calcined in the same manner as in Example 1, the pretreatment agent and the water repellent material were applied, the refractive index was 1.515, the initial contact angle was 117 °, the centerline average roughness Ra was 3 nm, and the contact angle after the durability test was the lowest. A water repellent coating of 100 ° or more was formed.
실시예 5Example 5
하기 (a)~(b)를 20분간 교반하고 (c)를 혼합하여 30분 동안 가수분해 반응을 진행시켰다. 이후 입경 30nm이하의 ZrO2미립자가 고형분 30중량%로 분산된 용액 NZS-30A(日本化學工業) 15g과 에탄올 300g을 혼합하여 20분간 교반하여 조성물 A를 제조하였다.The following (a) ~ (b) was stirred for 20 minutes and (c) was mixed to proceed with the hydrolysis reaction for 30 minutes. Then, a composition A was prepared by mixing 15 g of solution NZS-30A (300 g of ethanol) and 300 g of ethanol, in which ZrO 2 particles having a particle diameter of 30 nm or less were dispersed in a solid content of 30 wt%, and stirred for 20 minutes.
(a) TEOS 15g(a) TEOS 15g
(b) 에탄올 33g(b) 33 g of ethanol
(c) 3 wt% 염산 수용액 10g(c) 10 g of 3 wt% hydrochloric acid aqueous solution
제조된 코팅용액을 실시예 1에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.52, 초기접촉각이 118°이고, 중심선 평균거칠기 Ra가 3nm이며, 내구성 시험후의 접촉각이 최저 95°이상인 발수피막을 형성시켰다.The prepared coating solution was applied and calcined in the same manner as in Example 1, the pretreatment agent and the water repellent material were applied, the refractive index was 1.52, the initial contact angle was 118 °, the centerline average roughness Ra was 3 nm, and the contact angle after the durability test was the lowest. A water repellent coating of more than 95 ° was formed.
실시예 6Example 6
하기의 방법으로 본 발명의 무기질 보호막과 발수막을 제조하고, 도포공정 및 소성공정을 거쳐 발수 피막유리를 제조하였다.An inorganic protective film and a water repellent film of the present invention were prepared by the following method, and a water-repellent coating glass was produced through an application process and a baking process.
(무기질 보호막용 도포 용액의 제조 공정)(Manufacturing process of coating solution for inorganic protective film)
하기 (a)~(b)를 20분간 교반한다.The following (a)-(b) are stirred for 20 minutes.
(a) TEOS 5.7g(a) 5.7 g of TEOS
(b) 에탄올 34g(b) 34 g of ethanol
(c) 1 wt% 염산 수용액 11g(c) 11 g of 1 wt% hydrochloric acid aqueous solution
여기에 (c)를 가하고, 약 30분 동안 혼합하여 가수분해 반응을 진행시켰다.(C) was added thereto and mixed for about 30 minutes to proceed with the hydrolysis reaction.
별도로 하기 (d),(e)를 혼합 제조하여 30분 동안 교반하었다.Separately prepared by mixing (d), (e) and stirred for 30 minutes.
(d) TBOT 12g(d) TBOT 12g
(e) 에탄올 34g(e) 34 g of ethanol
이어서 상기한 (a),(b) 및 (c) 용액에 (d) 및 (e) 용액을 혼합하였다. 얻어진 혼합물을 25℃ 밀폐용기 내에서 1시간 혼합 교반하여 가수분해 및 중축합 반응을 진행시켰다. 평균 입경25nm의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액[OSCAL 1223;日本觸媒化成) 35 g과 에탄올 200g을 추가하여 조성물 A를 제조하였다.The solutions (d) and (e) were then mixed with the solutions (a), (b) and (c) described above. The resulting mixture was mixed and stirred for 1 hour in a 25 DEG C sealed container to proceed with hydrolysis and polycondensation reactions. A composition A was prepared by adding 35 g of a solution [OSCAL 1223; dispersed in ethanol] and 200 g of ethanol, in which SiO 2 fine particles having an average particle diameter of 25 nm were dispersed in ethanol at a solid content of 20% by weight.
이와는 별도로 폴리비닐아세틸아세테이트 5g을 아세톤 10g에 용해시킨 용액을 제조하고 이것을 알코올 100g과 혼합하여 강력하게 교반하여 에멀젼화 한 조성물 B를 상기 조성물 A와 혼합하고 1시간 이상 교반하여 무기질 보호막 코팅용 조성물을 제조하였다.Separately, a solution obtained by dissolving 5 g of polyvinyl acetyl acetate in 10 g of acetone was prepared, and then mixed with 100 g of alcohol, which was then strongly stirred to mix the emulsified composition B with the composition A and stirred for at least 1 hour to prepare a composition for coating an inorganic protective film. Prepared.
(무기질 보호막용 조성물의 도포공정)(Application process of composition for inorganic protective film)
상기에서 얻어진 보호막 코팅용 조성물을 플로우법으로 유리판의 표면에 도포하였다.The composition for protective film coating obtained above was apply | coated to the surface of a glass plate by the flow method.
상기 코팅 조성물을 에탄올:부탄올의 비가 9:1로 혼합된 알코올 1,500g으로 희석하고 20분 이상 교반하여 플로우 코팅에 적합하게 용액을 제조하였다. 크기가 300mm×300mm이고 두께가 3mm인 맑은 유리기판을 수직으로 세우고 펌프를 이용하여 400cc/min 정도의 유량으로 기판유리 상부로부터 하부로 흘려보내면서 용액을 도포한다. 이어 대기 중에서 건조시켜 유리 표면에 겔막이 형성되도록 하였다.The coating composition was diluted with 1,500 g of alcohol in a ethanol: butanol ratio of 9: 1 and stirred for at least 20 minutes to prepare a solution suitable for flow coating. The clear glass substrate 300mm × 300mm in size and 3mm thick is placed vertically, and the solution is applied while flowing from the top of the substrate glass to the bottom at a flow rate of about 400cc / min using a pump. It was then dried in the air to form a gel film on the glass surface.
(1차소성공정)(Primary firing process)
상기의 막을 형성한 유리판을 대기 중에서 2시간 이상 방치하여 충분한 겔화 반응을 진행시킨 후, 400℃ 전기로에서 1 시간동안 유지시킨 후 540℃에서 다시 20분간 열처리하였다.After the glass plate on which the film was formed was left in the air for 2 hours or more to proceed with a sufficient gelling reaction, the glass plate was maintained for 1 hour in a 400 ° C electric furnace and then heat-treated again at 540 ° C for 20 minutes.
(전처리제와 발수용액의 도포 및 2차 소성공정)(Application of pretreatment and water repellent solution and secondary firing process)
프로필트리메톡시실란을 메탄올로 1∼1O wt%가 되도록 희석하여 로빙법으로 무기질 보호막 위에 코팅한 후 상온에서 건조시킨다. FAS 3g을 이소프로필알콜 97g에 용해시키고 1wt% 염산수용액 0.3g을 첨가한 후 30분동안 교반한 후, 상기 공정에 의해 제조된 기판 위에 로빙법으로 용액을 도포하였다. 이어 대기 중에서 건조시키고 150℃의 오븐에서 30분간 소성하였다.Dipropyl trimethoxysilane is diluted to 1 to 10 wt% with methanol, coated on the inorganic protective film by roving method and dried at room temperature. 3 g of FAS was dissolved in 97 g of isopropyl alcohol, 0.3 g of 1 wt% aqueous hydrochloric acid solution was added thereto, stirred for 30 minutes, and then a solution was applied on the substrate prepared by the above process by a roving method. It was then dried in air and fired in an oven at 150 ° C. for 30 minutes.
형성된 발수피막의 굴절률은 1.51이었다. 발수막의 발수성, 표면거칠기, 외관성과 내구성을 용액에 함유된 SiO2미립자 분산액의 투입량에 따라 비교하여 그 결과를 표 3에 나타내었다.The refractive index of the formed water repellent film was 1.51. The water repellency, surface roughness, appearance and durability of the water repellent membrane were compared according to the dosage of the SiO 2 fine particle dispersion contained in the solution, and the results are shown in Table 3.
발수성은 물과의 접촉각을 측정하여 비교하였고 표면거칠기는 중심선 평균거칠기 Ra값과 최대 마루높이 Rtm을 측정하였다. 외관성으로는 코팅막의 균질도 및 유백성을 육안 및 흐림값을 측정하여 판별하였고 내구성은 자동차 wiper blade와 동일하게 제작하여 하중 105g을 가하며 수분을 분사하면서 1회 왕복/초의 왕복속도로 60,000회 왕복후의 접촉각 변화를 관찰하였다. 또한 CASS(염수분무)는 염수분무 장치 내에서 240시간 경과후, 내후성(WOM)시험은 미국 Atlas사 weather O meter 측정장치를 이용하여 340 nm에서 0.55 W/m2광을 조사하면서 SAE J1960 조건으로 2000 시간 시험을 행한 후 접촉각 변화를 비교하였다.The water repellency was compared by measuring the contact angle with water, and the surface roughness measured the centerline average roughness Ra value and the maximum floor height Rtm. Appearance was determined by measuring the homogeneity and milkiness of the coating film by visual and cloudy values, and the durability was made in the same way as the wiper blade of the car.The durability is 60,000 round trips at a round trip speed of 1 round trip / second while spraying water with 105g load. The subsequent contact angle change was observed. In addition, CASS (saline spray) was tested for 240 hours in a saline spray system, and the weather resistance (WOM) test was conducted under the SAE J1960 condition by irradiating 0.55 W / m 2 light at 340 nm using a weather meter meter of Atlas, USA. The contact angle changes were compared after a 2000 hour test.
상기 표의 외관성에서, ◎: 매우 우수, ○: 우수, △: 보통, ×: 불량이다.In the appearance of the above table,?: Very good,?: Excellent,?: Normal, x: poor.
제조된 발수막은 부위별로 유백한 부위 등이 없이 투명하여 막의 균질도가 양호하였으며 초기접촉각은 120°였다. 내구성 시험후의 접촉각 특성도 100°이상으로 양호하였다.The prepared water-repellent membrane was transparent without any white areas, and the homogeneity of the membrane was good. The initial contact angle was 120 °. The contact angle characteristic after the durability test was also good at 100 degrees or more.
비교예 11 ∼ 17Comparative Examples 11 to 17
비교예 11 ∼ 14의 경우는 다른 조건은 실시예 6과 동일하게 진행하였으며 다만, 무기질 보호막용 코팅액의 조성 중 출발용액인 TEOS와 SiO2미립자 분산액의 혼합양을 변화시켰다.In Comparative Examples 11 to 14, the other conditions were carried out in the same manner as in Example 6, except that the mixing amount of the starting solution TEOS and the SiO 2 fine particle dispersion was changed in the composition of the inorganic protective film coating solution.
비교예 11의 경우는 TEOS의 양이 적고 SiO2미립자 분산액의 첨가량이 많은 경우로 이경우는 접촉각은 초기에 124°, 내구성 시험후에도 100°이상으로 특성이 양호하였으나 코팅막의 투명성이 빴다.In Comparative Example 11, the amount of TEOS was small and the amount of SiO 2 fine particle dispersion added was large. In this case, the contact angle was initially excellent at 124 ° and more than 100 ° even after the durability test, but the coating film had good transparency.
비교예 12, 13의 경우는 접촉각도 가각 119°, 117°로 양호하였고 나머지 막의 외관(균질도 및 투명성)도 양호하였고 내구성 특성도 우수하였다.In Comparative Examples 12 and 13, the contact angles were good at 119 ° and 117 °, and the remaining films had good appearance (homogeneity and transparency) and excellent durability properties.
비교예 14의 경우는 TEOS 첨가량이 많고, SiO2미립자 첨가량은 적은 경우이다. 이 경우까지 SiO2미립자의 첨가 효과 및 고분자수지 첨가효과가 적어져 초기 접촉각이 114°로 작고 내구성 시험후의 접촉각이 100° 이하였다.In the case of Comparative Example 14, the amount of TEOS added is large, and the amount of SiO 2 fine particles added is small. Until this time, the addition effect of the SiO 2 fine particles and the addition of the polymer resin were small, and the initial contact angle was as small as 114 ° and the contact angle after the durability test was 100 ° or less.
비교예 15의 경우는 고분자 수지 에멀젼을 첨가하지 않고 SiO2미립자 분산액만 첨가한 경우이고, 비교예 16의 경우는 SiO2미립자 분산액과 고분자 수지 에멀젼을 별도로 첨가하지 않고 평탄한 무기질 보호막을 지닌 발수유리 시편의 특성을 비교예로서 나타내 것이다. 또 비교예 17은 무기질 보호막을 형성시키지 않고 발수물질을 직접 기판유리 표면에 도포한 것을 비교예로서 나타내 것이다. 실험결과 초기 접촉각도 115° 이하로 작았고, 내구성 시험후의 접촉각 특성도 95° 미만이었다.In Comparative Example 15, only the SiO 2 fine particle dispersion was added without adding the polymer resin emulsion. In Comparative Example 16, the water-repellent glass specimen having the flat inorganic protective film without separately adding the SiO 2 fine particle dispersion and the polymer resin emulsion was added. Will be shown as a comparative example. In addition, Comparative Example 17 will be shown as a comparative example in which the water-repellent material was directly applied to the surface of the substrate glass without forming an inorganic protective film. As a result of the experiment, the initial contact angle was smaller than 115 ° and the contact angle characteristic after the durability test was also less than 95 °.
실시예 7Example 7
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 6과 같이 하고, 다만, TEOS의 함량을 5.7g 으로 하고 입경 100 nm 의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액(OSCAL: 日本觸媒化成) 35g과 에탄올 200g을 추가하여 조성물 A를 제조하였다.The preparation process of the inorganic protective film coating solution was carried out in the same manner as in Example 6, except that the SiO 2 fine particles having a particle size of 5.7 g and a particle size of 100 nm were dispersed in ethanol at 20% by weight of solids (OSCAL: 日本 觸) Composition A was prepared by adding 35 g of ethanol and 200 g of ethanol.
제조된 코팅용액을 실시예 6에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.51인 발수피막을 형성하였다. 발수막의 발수성, 표면거칠기, 외관성과 내구성을 용액에 함유된 SiO2미립자 분산액의 투입량에따라 비교하여 그 결과를 표 4에 나타내었다.The prepared coating solution was applied and fired in the same manner as in Example 6, and a pretreatment agent and a water repellent material were applied to form a water repellent coating having a refractive index of 1.51. The water repellency, surface roughness, appearance and durability of the water repellent membrane were compared according to the dosage of the SiO 2 fine particle dispersion contained in the solution.
상기 표의 외관성에서, ◎: 매우 우수, ○: 우수, △: 보통, ×: 불량이다.In the appearance of the above table,?: Very good,?: Excellent,?: Normal, x: poor.
제조된 발수막은 부위별로 유백한 부위 등이 없이 투명하여 막의 균질도가 양호하였으며 초기접촉각은 120°였다. 내구성 시험후의 접촉각 특성도 100°이상으로 양호하였다.The prepared water-repellent membrane was transparent without any white areas, and the homogeneity of the membrane was good. The initial contact angle was 120 °. The contact angle characteristic after the durability test was also good at 100 degrees or more.
비교예 18 ∼ 23Comparative Examples 18 to 23
비교예 18 ∼ 21의 경우는 다른 조건은 실시예 7과 동일하게 진행하였으며 다만, 무기질 보호막용 코팅액의 출발 첨가물인 SiO2미립자 분산액의 미립자 직경의 크기를 변화시켰다.In Comparative Examples 18 to 21, the other conditions were carried out in the same manner as in Example 7, except that the size of the fine particles in the SiO 2 fine particle dispersion, which was the starting additive of the coating solution for the inorganic protective film, was changed.
비교예 18, 19, 20의 경우는 SiO2미립자의 크기가 실시예7의 100nm 보다 작은 경우로 비교예 18, 19의 미립자직경이 10 nm 이하인 경우는 첨가 미립자의 효과가 적어 초기 접촉각이 각각 109°, 117° 였고 및 내구성 시험후의 접촉각의 경우100° 미만이었다. 반면 비교예 20의 경우 SiO2 미립자의 크기가 15nm 인 경우는 초기접촉각이 119°였고 내구성후의 접촉각도 100°를 초과하였다. 막의 상태도 표면의 유백성 등이 없이 양호하였다.In the case of Comparative Examples 18, 19, and 20, the size of SiO 2 fine particles was smaller than 100 nm of Example 7, and when the particle diameters of Comparative Examples 18 and 19 were 10 nm or less, the effect of the added fine particles was small and the initial contact angle was 109 °, 117 ° and less than 100 ° for the contact angle after durability test. On the other hand, in the case of Comparative Example 20, when the size of the SiO 2 fine particles was 15 nm, the initial contact angle was 119 ° and the contact angle after durability exceeded 100 °. The state of the film was also good without surface whiteness or the like.
비교예 21의 경우는 SiO2 미립자의 직경이 150 nm인 경우로 제조된 발수막의 접촉각은 초기에 122°, 내구성 시험후에도 100°이상으로 특성이 양호하였으나 코팅막의 투명성이 빴다.In the case of Comparative Example 21, the contact angle of the water repellent film prepared when the diameter of the SiO2 fine particles was 150 nm was initially excellent at 122 ° and at least 100 ° after the durability test, but the transparency of the coating film was poor.
비교예 22의 경우는 고분자 수지 에멀젼을 첨가하지 않고 SiO2미립자 분산액만 첨가한 경우이고, 비교예 23의 경우는 고분자 수지 에멀젼을 10g 첨가한 것을 비교예로서 나타내 것이다. 비교예 22의 경우 제조된 발수막의 초기접촉각이 115°이고 내구성 시험후의 접촉각은 95°이하였다. 반면, 비교예 23의 경우 초기 접촉각이 119°이고 내구성 시험후의 접촉각도 100°를 초과하여 SiO2 미립자 크기가 작아도(8 nm) 고분자 수지 첨가에 따라 최종 발수막의 초기 접촉각과 내구특성이 향상되었다.In the case of Comparative Example 22, only the SiO 2 fine particle dispersion was added without adding the polymer resin emulsion, and in the case of Comparative Example 23, 10 g of the polymer resin emulsion was added as a comparative example. In Comparative Example 22, the initial contact angle of the prepared water repellent membrane was 115 ° and the contact angle after the durability test was 95 ° or less. On the other hand, in Comparative Example 23, even though the initial contact angle was 119 ° and the contact angle after the durability test exceeded 100 °, and the SiO2 fine particle size was small (8 nm), the initial contact angle and durability characteristics of the final water repellent membrane improved with addition of the polymer resin.
실시예 8Example 8
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 6과 같이 하되 각 성분과 혼합량을 하기와 같이 하고, 평균 입경 25nm의 SiO2미립자가 고형분 20중량%로 에탄올에 분산된 용액(OSCAL 1224;日本觸媒化成) 25g과 에탄올 200g을 추가하여 조성물 A를 제조하였다.The manufacturing process of the coating solution for inorganic protective film was carried out as in Example 6, but the mixing amount with each component as follows, a solution in which SiO 2 fine particles having an average particle diameter of 25 nm dispersed in ethanol with a solid content of 20% by weight (OSCAL 1224; 日本 觸) Composition A was prepared by adding 25 g and 200 g of ethanol.
(a) TEOS 12.7g(a) 12.7 g of TEOS
(b) 에탄올 34g(b) 34 g of ethanol
(c) 1 wt% 염산 수용액 11g(c) 11 g of 1 wt% hydrochloric acid aqueous solution
(d) TPOZ(지르코늄 프로폭사이드) 14g(d) 14 g TPOZ (zirconium propoxide)
(e) 에탄올 34g(e) 34 g of ethanol
폴리아크릴아미드 5g을 물 10g에 용해시킨 용액을 제조하고 이것을 알코올 100g과 혼합하여 강력하게 교반하여 에멀젼화한 조성물 B를 상기 조성물 A와 혼합하고 1시간이상 교반하여 무기질 보호막 코팅용 조성물을 제조하였다A solution obtained by dissolving 5 g of polyacrylamide in 10 g of water was prepared, and this was mixed with 100 g of alcohol and strongly stirred to emulsify the composition B, which was mixed with the composition A, and stirred for at least 1 hour to prepare a composition for coating an inorganic protective film.
제조된 코팅용액을 실시예 6에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.515, 초기접촉각이 119°이고, 중심선 평균거칠기 Ra가 4nm이며, 내구성 시험후의 접촉각이 최저 105°이상인 발수피막을 형성시켰다.The prepared coating solution was applied and calcined in the same manner as in Example 6, the pretreatment agent and the water repellent material were applied, the refractive index was 1.515, the initial contact angle was 119 °, the centerline average roughness Ra was 4 nm, and the contact angle after the durability test was the lowest. A water repellent coating of 105 ° or more was formed.
실시예 9Example 9
무기질 보호막용 도포 용액의 제조공정은 상기 실시예 6과 같이 하되 각 성분과 혼합량을 하기와 같이 하고, 입경 1Onm의 TiO2미립자가 고형분 30중량%로 분산된 용액(SUNNEIL; 曰本觸媒化成) 6g과 에탄올 300g을 혼합하여 20분간 교반하여 조성물 A를 제조하였다.The preparation process of the inorganic protective film coating solution was carried out as in Example 6, but the mixing amount with each component as follows, a solution in which TiO 2 fine particles having a particle size of 1Onm dispersed in a solid content of 30% by weight (SUNNEIL; 曰 本 觸媒 化成) 6 g and 300 g of ethanol were mixed and stirred for 20 minutes to prepare composition A.
(a) TEOS 15g(a) TEOS 15g
(b) 에탄올 34g(b) 34 g of ethanol
(c) 3 wt% 염산 수용액 10g(c) 10 g of 3 wt% hydrochloric acid aqueous solution
(d) TBOZ(지르코늄 부톡사이드) 8g(d) 8 g of TBOZ (zirconium butoxide)
(e) 에탄올 34g(e) 34 g of ethanol
폴리아크릴아미드 5g을 물 10g에 용해시킨 용액을 제조하고 이것을 알코올 100g과 혼합하여 강력하게 교반하여 에멀젼화 한 조성물 B를 상기 조성물 A와 혼합하고 1시간이상 교반하여 무기질 보호막 코팅용 조성물을 제조하였다.A solution obtained by dissolving 5 g of polyacrylamide in 10 g of water was prepared, and this was mixed with 100 g of alcohol and vigorously stirred to emulsify the composition B, which was mixed with the composition A, and stirred for at least 1 hour to prepare a composition for coating an inorganic protective film.
제조된 코팅옹액을 실시예 6에서와 같은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.515, 초기접촉각이 118°이고, 중심선 평균거칠기 Ra가 4nm이며, 내구성 시험후의 접촉각이 최저 105°이상인 발수피막을 형성시켰다The prepared coating solution was applied and calcined in the same manner as in Example 6, the pretreatment agent and the water repellent material were applied, the refractive index was 1.515, the initial contact angle was 118 °, the centerline average roughness Ra was 4 nm, and the contact angle after the durability test was the lowest. A water repellent coating of 105 ° or more was formed.
실시예 10Example 10
하기 (a)∼(b)를 20분간 교반하고 (c)를 혼합하여 30분 동안 가수분해 반응을 진행시켰다. 이후 입경 30nm이하의 ZrO2미립자가 고형분 30중량%로 분산된 용액 NZS-30A(日産化學工業) 15g과 에탄올 30Og을 혼합하여 20분간 교반하여 조성물 A를 제조하였다.The following (a)-(b) was stirred for 20 minutes, (c) was mixed, and the hydrolysis reaction was advanced for 30 minutes. Then, a composition A was prepared by mixing 15 g of a solution NZS-30A (30 g of NZS-30A) and 30Og of ethanol in which ZrO 2 particles having a particle diameter of 30 nm or less were dispersed in a solid content of 30 wt%, and stirred for 20 minutes.
(a) TEOS 15g(a) TEOS 15g
(b) 에탄올 33g(b) 33 g of ethanol
(c) 3 wt% 염산 수용액 10g(c) 10 g of 3 wt% hydrochloric acid aqueous solution
폴리아크릴아미드 5g을 물 10g에 용해시킨 용액을 제조하고 이것을 알코올 100g과 혼합하여 강력하게 교반하여 에멀젼화 한 조성물 B를 상기 조성물 A와 혼합하고 1시간이상 교반하여 무기질 보호막 코팅용 조성물을 제조하였다.A solution obtained by dissolving 5 g of polyacrylamide in 10 g of water was prepared, and this was mixed with 100 g of alcohol and vigorously stirred to emulsify the composition B, which was mixed with the composition A, and stirred for at least 1 hour to prepare a composition for coating an inorganic protective film.
제조된 코팅용액을 실시예 6에서와 갈은 공정으로 도포 및 소성하고 전처리제와 발수물질을 도포하여 굴절률이 1.52, 초기접촉각이 119°이고, 중심선 평균거칠기 Ra가 4nm이며, 내구성 시험후의 접촉각이 최저 95°이상인 발수피막을 형성시켰다.The prepared coating solution was applied and calcined in the same manner as in Example 6, and then coated with a pretreatment agent and a water-repellent material. The refractive index was 1.52, the initial contact angle was 119 °, the centerline average roughness Ra was 4 nm, and the contact angle after the durability test was A water repellent coating of at least 95 ° was formed.
본 발명에 따르면, 표면에 미세한 요철상을 가지는 무기질 보호막의 굴절률 값이 1.50∼1.52로 조절함으로써 대형기판 위에 적용가능할 뿐만 아니라 발수물질과의 결합력을 증진시킬 뿐만 아니라 발수물질이 코팅막 내부에 고루 분산되어 발수성, 내구성 및 내마모성이우수한 발수유리가 제공된다.According to the present invention, by adjusting the refractive index value of the inorganic protective film having a fine concavo-convex shape on the surface to 1.50 to 1.52, not only is it applicable to a large substrate, but also enhances the binding force with the water-repellent material, and the water-repellent material is evenly dispersed in the coating film. A water repellent glass is provided which is excellent in water repellency, durability and wear resistance.
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CN1317215C (en) * | 2005-05-11 | 2007-05-23 | 湖南泰鑫瓷业有限公司 | Process for mfg. self-cleaning antifog glass |
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