KR20020038202A - The equipment for manufacturing a slender and round metal pipe - Google Patents

The equipment for manufacturing a slender and round metal pipe Download PDF

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Publication number
KR20020038202A
KR20020038202A KR1020000068281A KR20000068281A KR20020038202A KR 20020038202 A KR20020038202 A KR 20020038202A KR 1020000068281 A KR1020000068281 A KR 1020000068281A KR 20000068281 A KR20000068281 A KR 20000068281A KR 20020038202 A KR20020038202 A KR 20020038202A
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South Korea
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vertical
vertical shaft
roller
rollers
vertical axis
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KR1020000068281A
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Korean (ko)
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KR100430592B1 (en
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윤석남
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윤석남
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Priority to KR10-2000-0068281A priority Critical patent/KR100430592B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/10Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
    • B21D5/12Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

PURPOSE: An apparatus for manufacturing a micro metal pipe is provided to manufacture a pipe having a diameter less than 8m/mΦ and to improve the reliability of the welding work by remarkably reducing the length of a heat effected zone. CONSTITUTION: A pair of bonding roller(10,10a) are arranged on a base(12). Semicircular recess sections(11,11a) are formed in the bonding rollers(10,10a). The bonding rollers(10,10a) have a cooling water passage. A vertical shaft is installed in a vertical space formed in the base(12). A needle bearing is interposed between the outer portion of the vertical shaft and the vertical space. In addition, the vertical shaft is rotatably supported by a ball bearing in the vertical space. A cooling water passage is formed in the roller(10) so as to maximize the cooling effect of the roller(10). A coil type electric heater(30) is arranged adjacent to the bonding rollers(10,10a).

Description

금속 세경관 제조장치{The equipment for manufacturing a slender and round metal pipe}Equipment for manufacturing a slender and round metal pipe}

본 발명은 금속재 파이프를 제조하는 조관 기술분야에 관한 발명으로서 통상 금속 파이프를 제조하는 조관 공법으로서는 상,하수도용등으로 사용되는 대형 직경의 파이프를 제조할시 적용하는 일정한 비틀림각도로 파이프 소재 철판을 폭방향으로 계속 나선원호로 절곡하여서 일정한 비틀림각도로 서로 대접되는 소재 철판 길이 방향의 양선단을 용착하여서 조관하는 공법(spiral seam)이나, 소형직경의 파이프 일경우 파이프 소재철판을 길이 방향으로 순차적으로 원호 각도가 커지는 다수쌍의 밴딩 로울러를 거치면서 점차 횡단면이 원형으로 되게 절곡한다음 그 대접부 선단을 용착하는 공법(straight seam)등으로 금속재 파이프를 제조하고 있다.The present invention relates to the technical field of pipes for the manufacture of metal pipes. As a pipe method for manufacturing metal pipes, a pipe material steel plate is used at a constant torsion angle applied when a large diameter pipe used for water and sewage is used. Spiral seam is welded by welding both ends of the longitudinal direction of the material steel plate that is bent with a spiral arc in the width direction to be welded to each other at a constant torsion angle, or in the case of a small diameter pipe, the pipe material iron plate is sequentially Metal pipes are manufactured by a straight seam which bends the cross section gradually in a circular shape while passing through a plurality of pairs of bending rollers having a large arc angle.

상기 직경이 작은 소형직경의 금속 파이프 중 특히 자동차의 유, 공압 이송용 또는 전기 냉동, 냉장고 냉매 이송용 등에 많이 사용하는 8 m/mΦ미만의 용착 세경관(細徑管)을 제조할 시에는 순차적으로 절곡된 파이프 소재 철판의 양측선단의 대접부를 최종적으로 용착 접합하는 1쌍의 접합 로울러를 경유하기전 첨부한 도면 도 1에서와 같이 전기저항히터(1)로 양측 대접부 선단(2)(2a)을 1쌍의 접합 로울러(10)(10a)의 반원 요입면(11)(11a) 사이를 경유하게 되고 이때 종래 이 접합 로울러는 수직축상에서 회전자재하게 축설되어 있고 용착점(5)을 강하게 밀착(Squeeze) 시키기 위하여 비교적 로울러 직경이 큰데 비하여 제관되는 파이프 경은 세경이므로 1쌍의 로울러와 로울러의 중심을 지나는 점이 압점(용착점(5))으로 되어 이 압점에서 용착접합 되어야 바람직하나 실제에 있어서 접합 로울러의 압점(용착점(5))에 도달하기전에 이미 불확실하게 접합이 되어 제품불량의 원인이 되므로 통상 8 m/mΦ이하의 용착세경관의 제조가 불가능하였기 때문에 이 대안적인 세경관 제조 방법으로서 직경 10 m/mΦ이상의 용착파이프를 제조하여 별도의 라인(off line)에서 직경 10 m/mΦ이하의 파이프를 축경 인발하는 작업을 수회반복하여 필요한 직경의 세경관을 생산하거나 10 m/mΦ이상의 용접 파이프를 일관공정으로 순차 감경 작업후 곧바로 열처리하여 제품을 생산하는바 상기 두가지 세경관 제조방법은 별도의 인발공정이나 감경후 열처리공정을 거쳐야 하므로서 제조원가 상승 및 원소재의 연신에 따르는 용접부의 강도에 대한 신뢰성을 보장하지 못하는 취약성을 가지게 된다.Among the small diameter metal pipes of small diameter, in particular, when manufacturing a welded tubular tube of less than 8 m / mΦ, which is frequently used for oil, pneumatic conveying or electric refrigeration, refrigerator refrigerant conveying, etc. Before passing through a pair of joining rollers for finally welding and joining the welded portions of the both ends of the pipe material sheet bent to the pipe as shown in FIG. 1, the two welded ends 2 (2a) with the electric resistance heater 1 as shown in FIG. ) Between the semicircular recesses 11 and 11a of the pair of joining rollers 10 and 10a. At this time, the joining roller is conventionally rotatably arranged on the vertical axis and strongly adheres to the welding point 5. In order to squeeze, the diameter of the roller is relatively large, but the pipe diameter to be piped is three diameters, so the point passing through the center of the pair of rollers and the roller becomes the pressure point (welding point (5)). In practice, it is impossible to manufacture a welding capillary of 8 m / mΦ or less because it is already uncertainly bonded before reaching the pressure point (welding point 5) of the joining roller, which may cause product defects. As a landscape manufacturing method, a welding pipe with a diameter of 10 m / mΦ or more is manufactured, and the work of repeatedly drawing shafts of diameters of 10 m / mΦ or less in a separate line is repeated several times to produce a fine diameter pipe having a required diameter or 10 m. / mΦ Weld pipes of more than / mΦ in a consistent process to produce the product by heat treatment immediately after the sequential reduction work. The two thin tube manufacturing method has to go through a separate drawing process or a heat treatment process after reduction, so that the welded part due to the increase in manufacturing cost and stretching of raw materials There is a vulnerability that does not guarantee the reliability of the strength.

따라서, 본 발명은 통상 직경 10 m/mΦ이하의 세경관, 특히 그 중에서도 8m/mΦ이하의 파이프를 제조하기 위한 금속 세경관 제조장치를 제공하는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide an apparatus for producing a metal tubular tube for producing a pipe having a diameter of 10 m / mΦ or less, particularly a pipe having a diameter of 8 m / mΦ or less.

도 1은 종래 용융점이 낮은 금속을 제관할 때의 용착부를 평면적으로 도시한 설명도BRIEF DESCRIPTION OF THE DRAWINGS Explanatory drawing which shows the welded part flatly when manufacturing metal with a low melting point conventionally.

도 2는 본 발명 상으로 실시되는 제관 장치에서의 핵심부인 길이 방향으로 순차절곡된 파이프 소재를 전기 가열용접하는 스퀴즈 롤러에 의하여 제관 용착하는 상태사시도Figure 2 is a state perspective view of the steel pipe welded by a squeeze roller for electric heating welding pipe material sequentially bent in the longitudinal direction, which is the core of the pipe manufacturing apparatus according to the present invention

도 3은 도 2에서의 A-A'선 단면도3 is a cross-sectional view taken along the line A-A 'in FIG.

도 4는 2개 1조로되는 본 발명상으로 실시되는 스퀴즈 롤러의 상측부 분해 사시도Figure 4 is an exploded perspective view of the upper side of the squeeze roller implemented in accordance with the present invention in two sets

<도면의 주요부분에 대한 부호설명><Code Description of Main Parts of Drawing>

P. 파이프 1. 전기저항히터(work coil)P. Pipe 1. Electric work coil

2,2a. 대접부 선단 5. 용착점(압점)2,2a. Welding tip 5. Welding point (pressure point)

10,10a. 접합 로울러 11,11a. 반원 요입면10,10a. Junction Rollers 11, 11a. Semicircle

11b. 냉각수통로 12. 기대11b. Coolant channel 12. Expectation

13. 수직축 14. 수직축 수용공간13. Vertical axis 14. Vertical axis accommodation space

15. 니들 베어링 16. 볼 베어링15. Needle Bearing 16. Ball Bearing

17. 수직 냉각수 입수공 18. 냉각수 출수 장요홈17. Vertical coolant inlet 18. Coolant outlet

19. 수직 연통공 20. 냉각수 통수홈19. Vertical communication hole 20. Coolant water channel

21. 로울러 고정판21. Roller fixing plate

본 발명은 상기와 같은 종래 세경관(P) 제조시에 발생되는 재문제를 해결하면서도 높은 강도를 가지고 정밀한 용착이 될수 있도록 안출한 발명인 바 이를 첨부한 도면에 의거하여 상술하면 다음과 같은바 이 한쌍의 접합 로울러의 조립구조는 동일하므로 일측의 접합 로울러 조립구조만을 설명하면 다음과 같다.The present invention has been made to solve the reproblem caused in the conventional manufacturing of the conventional tubular tube (P) as described above based on the accompanying drawings, which can be precisely welded with high strength. Since the assembly structure of the junction roller is the same, only the junction roller assembly structure of one side will be described.

공지한 제관 공정에서의 실제 접합이 이루어지는 외주면 중도부에 반원형 요면(11)(11a)이 요입 형성되고 내주면에 냉각수 통로(11b)가 구비된 소직경의 1쌍의 접합 로울러(10)(10a)를 최근접하여 기대(12)상에 위치되게 하되 이 일측의 접합 로울러(10)와 일체로 하향 축설되는 일정한 길이의 수직축(13)을 기대(12) 내부에 구비된 수직축수용 공간(14)에 장입 입설함에 있어서 수직축(13) 상면 상측 외주면과 수직 축수용 공간(14) 사이에는 니들 베어링(15)을 개재 축설하고 수직축(13) 하측 외주면과 수직 축수용 공간(14)에는 볼 베어링(16)으로 수직축(13)을 회전자재하게 축설하되 이러한 수직축(13) 중심으로 수직 냉각수 입수공(17)이 천설되며 수직 냉각수 입수공(17) 상단부와 연통되게 수직축(13) 상면과 수직축(13) 상측부의 접합 로울러가 축설되는 길이의 수직축(13) 외주면에는 대략 3개의 원호형 냉각수 출수 장요홈(18)이 요입형성되고 각 냉각수 출수 장요홈(18)의 하측은 각각 수직축(13)의 두께속으로 천설된 수직 연통공(19)과 연통되게 하되 외부로부터 공급되는 냉각수의 통수방향은 수직축(13)의 수직냉각수 입수공(17)으로부터 공급되어 로울러(10)측의 냉각수 출수 장요홈(18)을 경유하여 수직 효율을 높이기 위하여 로울러(10) 내주면 중도부에도 냉각수 통수홈(20)을 구비하므로서 로울러(10)의 냉각 효율을 극대화 시키도록하며 상기와 같은 접합 로울러(10)를 1쌍으로 구비하며 이 1쌍의 접합 로울러(10)(10a)와 최근접하여 코일형전기히터(30)를 구비하며 이 코일형 전기히터(30)의 원형코일 내측으로 용착할 세경관(P)이 통과하도록 하여서 본발명상으로 실시되는 세경관의 금속 파이프의 제조장치의 구조가 구성된다. 도면중 미설명부호(21)은 로울러 고정판이다.Semi-circular concave surface 11, 11a is formed in the middle part of the outer circumferential surface where actual joining is carried out in the known pipe making process, and a pair of small diameter joining rollers 10, 10a having a coolant passage 11b on the inner circumferential surface thereof. Is placed on the base 12 closest to each other, but the vertical axis 13 of constant length, which is integrally lowered with the joining roller 10 on one side, is inserted into the vertical axis receiving space 14 provided inside the base 12. In the installation, the needle bearing 15 is interposed between the upper outer peripheral surface of the upper surface of the vertical shaft 13 and the vertical bearing space 14, and the ball bearing 16 is disposed in the outer peripheral surface of the vertical shaft 13 and the vertical bearing space 14. The vertical axis 13 is rotated freely, and the vertical coolant inlet 17 is installed at the center of the vertical axis 13 and the upper surface of the vertical axis 13 and the upper side of the vertical axis 13 are in communication with the upper end of the vertical coolant inlet 17. Vertical axis 13 of length at which negative joining rollers are built up On the outer circumferential surface, approximately three arc-shaped coolant water outlet grooves 18 are recessed, and the lower side of each coolant water outlet groove 18 is in communication with the vertical communication hole 19 laid in the thickness of the vertical axis 13, respectively. The water flow direction of the coolant supplied from the outside is supplied from the vertical coolant water inlet 17 of the vertical shaft 13 so as to increase the vertical efficiency via the coolant water outlet groove 18 on the roller 10 side. In the middle part, the cooling water passage groove 20 is provided to maximize the cooling efficiency of the roller 10, and the pair of rollers 10 as described above is provided as a pair, and the pair of rollers 10 and 10a is provided. And a coil-type electric heater (30) in close proximity to the production of metal pipes of the tubular electric tube carried out in accordance with the present invention by passing through the narrow tube (P) to be welded inside the circular coil of the coil-type electric heater (30). The structure of the device is constructed. In the figure, reference numeral 21 is a roller fixing plate.

상기와 같이 구성된 본 발명상으로 실시되는 금속 세경관 제조장치는 접합 로울러(10)(10a)가 수직축(13)과 고정적으로 연설되어 있어 축(13)의 회전으로 접합 로울러(10)(10a)가 일체로 회전하되 수직축의 길이가 비교적 장축이면서 이 수직축의 상하 외주면을 각각 니들 베어링(15)과 볼 베어링(16)이 회전자재 하게함과 아울러 강하게 지지하여 파이프(P)의 용착점(5)(접합 로울러의 중심압점)을 강하게밀착(Squeeze)하여 용착하여 정밀한 용착이 가능하며, 또한 접합 로울러(10)(10a)의 외경이 매우 작으므로 용착점(5)과 전기저항히터(30)와의 거리를 최단거리로 근접하여 가열하므로 이 고열이 파이프(P)의 외주면으로 전달되는 열손실을 제거하므로서 이 고열이 거의 모두 용착점에 집중되므로 확실한 용착이 이루어지며 또한 이러한 용착작업은 파이프 소재판의 원호 절곡과 동시에 연속적이고 일관작업으로 이루어지므로 지금까지 용접성 불량으로 인하여 직조관이 불가능했던 8 m/mΦ~ 6.3 m/mΦ까지의 세경관을 하나의 조관라인으로 대량 생산할 수 있어 종래의 생산공정을 줄이므로서 획기적인 원가절감을 할 수 있고 용접열 영향부(Heat Effected Zone) 길이의 대폭 감소에 의한 용접부의 용착 정밀도에 대한 신뢰성을 파격적으로 높인 세경관을 제공할 수 있게 된다.In the metal narrow tube manufacturing apparatus according to the present invention configured as described above, the joining rollers 10 and 10a are fixedly spoken with the vertical axis 13 so that the joining rollers 10 and 10a are rotated by the rotation of the shaft 13. Rotates integrally, but the length of the vertical axis is relatively long, and the needle bearing 15 and the ball bearing 16 rotate and support the upper and lower outer circumferential surfaces of the vertical axis, respectively. (Squeeze) and weld precisely by squeezing (center pressure point of the joining roller), and also the outer diameter of the joining rollers 10 and 10a is very small, so that the welding point 5 and the electric resistance heater 30 Since the heating is performed in close proximity to the shortest distance, this high heat eliminates the heat loss transmitted to the outer circumferential surface of the pipe (P), so that almost all of this high heat is concentrated at the welding point, thereby ensuring a positive welding.As it is made by continuous and consistent work at the same time as the arc bending, it is possible to mass-produce 8 m / mΦ ~ 6.3 m / mΦ tubular pipes in a single pipe line, which has not been possible because of poor weldability. In addition, it is possible to provide a cost-effective and thinner tube which greatly improves the reliability of welding welding by significantly reducing the length of the heat effect zone.

Claims (1)

금속재 세경관(細徑管)을 일관작업으로 연속제조함에 있어서, 외주면 중도부에 반원형 요면(11)(11a)이 요입 형성되고 내주면에 냉각수 통로(11b)가 구비된 소직경의 1쌍의 접합 로울러(10)(10a)를 최근접하여 기대(12)상에 위치되게 하되, 이 일측의 접합 로울러(10)와 일체로 하향 축설되는 일정한 길이의 수직축(13)을 기대(12) 내부에 구비된 수직축수용 공간(14)에 장입 입설함에 있어서, 수직축(13) 상면 상측 외주면과 수직축수용 공간(14) 사이에는 니들 베어링(15)을 개재 축설하고 수직축(13) 하측 외주면과 수직 축수용 공간(14)에는 볼베어링(16)으로 수직축(13)을 회전자재하게 축설하되, 이러한 수직축(13) 중심으로 수직 냉각수 입수공(17)이 천설되며 수직 냉각수 입수공(11) 상단부와 연통되게 수직축(13) 상면과 수직축(13) 상측부의 접합 로울러가 축설되는 길이의 수직축(13) 외주면에는 대략 3개의 원호형 냉각수 출수 장요홈(18)이 요입형성되고, 각 냉각수 출수 장요홈(18)의 하측은 각각 수직축(13)의 두께속으로 천설된 수직 연통공(19)과 연통되게 하며, 접합 로울러(10) 내주면 중도부에도 냉각수 통수홈(20)을 구비한 접합 로울러(10)를 1쌍으로 구비하고, 이 1쌍의 접합 로울러(10)(10a)와 최근접하여 코일형전기히터(30)를 구비하며 이 코일형 전기히터(30)의 원형코일 내측으로 용착할 세경관(P)이 통과하도록 하여서되는 세경관 용착장치.In continuous production of metal thin tubular pipes in a continuous operation, a pair of small diameter joints in which semi-circular concave surfaces 11 and 11a are formed in the concave portion in the middle of the outer circumferential surface and a coolant passage 11b is provided in the inner circumferential surface. The rollers 10 and 10a are placed close to the base 12 so as to be positioned close to each other, but the vertical shaft 13 having a predetermined length that is integrally arranged downwardly with the joining roller 10 on one side is provided in the base 12. In the charging and placing in the vertical storage space 14, a needle bearing 15 is interposed between the upper outer peripheral surface of the upper surface of the vertical axis 13 and the vertical bearing space 14, and the lower outer peripheral surface of the vertical axis 13 and the vertical bearing space ( 14, the vertical shaft 13 is rotatably laid out by the ball bearing 16, and the vertical cooling water inlet 17 is installed around the vertical shaft 13, and the vertical shaft 13 is in communication with the upper end of the vertical cooling water inlet 11. ) Road where the joining roller of the upper surface and the upper part of the vertical shaft 13 is built up On the outer circumferential surface of the vertical axis 13 of the approximately three arc-shaped coolant water outlet groove 18 is formed in the recess, the lower side of each coolant water outlet groove 18 is vertically vertically drilled in the thickness of the vertical axis (13) ( 19) and a pair of joining rollers (10) having a coolant water passage (20) in the middle of the inner peripheral surface of the joining roller (10) and a pair of joining rollers (10) and (10a). A narrow tubular welding device provided with a coiled electric heater (30) closest to each other and allowing a tubular pipe (P) to be welded to the inner side of the circular coil of the coiled electric heater (30).
KR10-2000-0068281A 2000-11-17 2000-11-17 The equipment for manufacturing a slender and round metal pipe KR100430592B1 (en)

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JP2566713B2 (en) * 1992-11-20 1996-12-25 新日本製鐵株式会社 Internal cooling squeeze roll
JPH09239435A (en) * 1996-03-01 1997-09-16 Mitsubishi Shindoh Co Ltd Electric resistance welding device for metallic tube
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