KR20020030547A - method for manufacturing the ultrared ray material of health mat for home shaped by inorganic adhesive - Google Patents
method for manufacturing the ultrared ray material of health mat for home shaped by inorganic adhesive Download PDFInfo
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- KR20020030547A KR20020030547A KR1020000061432A KR20000061432A KR20020030547A KR 20020030547 A KR20020030547 A KR 20020030547A KR 1020000061432 A KR1020000061432 A KR 1020000061432A KR 20000061432 A KR20000061432 A KR 20000061432A KR 20020030547 A KR20020030547 A KR 20020030547A
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- far
- infrared
- rubber mold
- powder
- inorganic adhesive
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- 239000000463 material Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title claims description 24
- 239000000853 adhesive Substances 0.000 title claims description 15
- 230000001070 adhesive effect Effects 0.000 title claims description 15
- 239000000843 powder Substances 0.000 claims abstract description 25
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims abstract description 15
- 239000003610 charcoal Substances 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- 230000005855 radiation Effects 0.000 claims description 13
- 239000000395 magnesium oxide Substances 0.000 claims description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000011230 binding agent Substances 0.000 abstract 3
- 230000001678 irradiating effect Effects 0.000 abstract 3
- 238000002360 preparation method Methods 0.000 abstract 2
- 239000007864 aqueous solution Substances 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000010304 firing Methods 0.000 description 3
- 239000010977 jade Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 231100000956 nontoxicity Toxicity 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000017531 blood circulation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012857 radioactive material Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F7/00—Heating or cooling appliances for medical or therapeutic treatment of the human body
- A61F7/007—Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N5/0613—Apparatus adapted for a specific treatment
- A61N5/0625—Warming the body, e.g. hyperthermia treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F7/00—Heating or cooling appliances for medical or therapeutic treatment of the human body
- A61F2007/0098—Heating or cooling appliances for medical or therapeutic treatment of the human body ways of manufacturing heating or cooling devices for therapy
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/0658—Radiation therapy using light characterised by the wavelength of light used
- A61N2005/0659—Radiation therapy using light characterised by the wavelength of light used infrared
- A61N2005/066—Radiation therapy using light characterised by the wavelength of light used infrared far infrared
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0097—Anion- and far-infrared-emitting materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Biomedical Technology (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Radiology & Medical Imaging (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Pathology (AREA)
- Inorganic Chemistry (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Radiation-Therapy Devices (AREA)
Abstract
Description
본 발명은 무기접착제로 성형된 가정용 온열 매트의 원적외선 방사체 제조방법에 관한 것으로서 더 상세하게는 인체에 전혀 무독성을 갖는 무기접착제를 이용하여 원적외선을 방출하는 방사체를 제조함은 물론 제조된 방사체를 온열 매트에무기 접착제를 이용하여 부착함으로서 온열 매트 사용자의 피부를 보호하면서 단순히 원형 모양의 방사체를 구매자의 기호에 맞도록 방사체의 형상을 여러 다각형의 모양으로 제조할 수 있도록 하는 방사체의 제조 방법에 관한 것이다.The present invention relates to a method for manufacturing a far-infrared radiator of a household heating mat molded from an inorganic adhesive, and more particularly, to manufacture a radiator that emits far-infrared rays using an inorganic adhesive having no toxicity at all to the human body, as well as a manufactured heat radiator. The present invention relates to a method of manufacturing a radiator that allows the shape of a radiator to be manufactured in various polygonal shapes so as to protect the skin of a user of a thermal mat by simply attaching the adhesive using an inorganic adhesive, while simply forming a circular radiator in accordance with a buyer's preference.
일반적으로 가정용 온열 매트에 접착제로 부착되는 원적외선 방사체는 지름이 50mm인 옥돌 또는 광물질로 제조된 세라믹 원적외선 방사체이다.In general, the far-infrared radiator that is attached to the home heating mat with an adhesive is a ceramic far-infrared radiator made of jade or mineral with a diameter of 50 mm.
상기 옥돌은 자연석으로 품질이 지방 및 환경 그리고 조성물의 차이에 따라 천차만별로 일정하지 않고, 또한 강도 또는 치수가 제각기 달라 원적외선의 방출 효과도 불분명했다.The jade is a natural stone, the quality of which is not constant according to the difference of fat, environment, and composition, and also the effect of emitting far-infrared rays is unclear because of different strength or dimensions.
또한, 옥돌을 대신하여 온열 매트에 부착되는 세라믹 원적외선 방사체는 가격이 비싸면서 생산성이 낮아 일반 가정용 온열 매트에 사용되기에는 부적합하는 등 문제점이 발생하였다.In addition, the ceramic far-infrared radiator attached to the thermal mat in place of the jade has a problem such as high cost and low productivity, which is not suitable for use in a general household thermal mat.
상기 세라믹 원적외선 방사체가 고가인 이유는 세라믹 원적외선 방사체의 제조 공정이 성형과 건조, 그리고 1300℃에서 소성을 하는 공정을 거치는 등 여러 공정을 거침으로 인해 생산 공정비가 많이 들어 항상 문제점으로 대두되었다.The reason why the ceramic far-infrared radiator is expensive is that the manufacturing process of the ceramic far-infrared radiator has always been a problem due to high production process costs due to various processes such as molding, drying, and firing at 1300 ° C.
또한, 지금까지 가정용 온열 매트의 원적외선의 방사체로 사용되어지는 것중, 숯 분말을 지름 50mm 두께 5mm 정도의 원형 모양으로 강하게 성형하는 것이 불가능했다.In addition, it has been impossible to form a charcoal powder strongly in a circular shape having a diameter of about 50 mm and a thickness of about 5 mm among those used as a far-infrared radiator of a home heating mat.
그 이유는 숯 성형물을 기존의 제조 공정인 성형과 건조, 소성, 그리고 냉각을 거치는 성형 방법으로 방사체를 제조할 때 소성 온도가 1000~1300℃이므로 상기와 같은 온도에서는 숯이 연소되기 때문에 일정한 형태로 성형이 불가능하였다.The reason is that the firing temperature is 1000 ~ 1300 ℃ when the spinning body is manufactured by molding, drying, firing, and cooling, which is a conventional manufacturing process. Molding was not possible.
본 발명은 이와 같은 종래의 문제점을 해결하기 위하여 이루어진 것으로, 인체에 전혀 무독성을 갖는 무기접착제를 이용하여 원적외선을 방출하는 방사체를 제조함은 물론 제조된 방사체를 온열 매트에 무기 접착제를 이용하여 부착함으로서 온열 매트 사용자의 피부를 보호하면서 단순히 원형 모양의 방사체를 구매자의 기호에 맞도록 방사체의 형상을 여러 다각형의 모양으로 제조할 수 있도록 하는데 그 목적이 있는 것이다.The present invention has been made to solve such a conventional problem, by preparing a radiator emitting far infrared rays using an inorganic adhesive having no toxicity to the human body as well as by attaching the produced radiator to the thermal mat using an inorganic adhesive. The purpose is to be able to manufacture the shape of the radiator into a polygonal shape to simply fit the shape of the buyer, while protecting the skin of the thermal mat user.
상기 목적을 달성하기 위해 무기 접착제인 산화 마그네슘(Magnesium oxide: MgO) 30%의 분말과, 염화 마그네슘(Magnesium chloride: Mgcl2) 40%의 액상에 원적외선 방사물질(숯분말, 황토 분말, 맥반석 분말) 30%을 혼합하고, 상기 혼합된 반고체를 고무로 제조된 고무 형틀(10)에 형성된 복수개의 홈(12)에 투입하고, 상기 고무 형틀(10)의 홈(12)에 투입된 원적외선 방사물질과 고무 형틀(10)과의 높이를 일정하게 맞추고, 상기 고무 형틀(10)을 바이브레이션 진동 장치(16)위에 올려놓고 진동을 가해 잘 다지고 원적외선 방사물질을 고무 형틀(10)에서 8시간 내지 10시간 동안 자연 건조하여 탈형 시킨 후 원적외선 방사체(14)를 제조하는 것으로 구성되어진 것으로 구성하여 제조 원가가 저렴하면서도 숯, 또는 황토분말, 또는 맥반석 분말을 필요에 따라 선택하여 일정한 크기의 방사체를 성형 제조할 수 있는 것을 제공함에 있다.Magnesium oxide inorganic adhesive to attain the object (Magnesium oxide: MgO) 30% powder and magnesium chloride (Magnesium chloride: Mgcl 2), far-infrared radiation material to 40% of the liquid phase (charcoal powder, yellow earth powder, elvan powder) 30% is mixed, the mixed semi-solid is introduced into the plurality of grooves 12 formed in the rubber mold 10 made of rubber, and the far-infrared radiation substance and rubber injected into the grooves 12 of the rubber mold 10. The height of the mold 10 is constantly adjusted, and the rubber mold 10 is placed on the vibration vibrating device 16 to be vibrated to be compacted, and the far-infrared radiation material is spun naturally in the rubber mold 10 for 8 to 10 hours. It is composed of manufacturing the far-infrared radiator 14 after it is dried and demolded so that the manufacturing cost is low and charcoal, ocher powder, or elvan powder is selected as needed. It is to provide a molding body can be manufactured.
도 1은 본 발명 원적외선 방사체를 제조하는 고무 형틀의 사시도1 is a perspective view of a rubber mold for manufacturing the far-infrared radiator of the present invention
도 2는 본 발명 원적외선 방사체를 제조하는 제조 장치의 구성도2 is a block diagram of a manufacturing apparatus for manufacturing the far-infrared radiator of the present invention.
도 3은 본 발명 원적외선의 방사체의 사시도Figure 3 is a perspective view of the radiator of the present invention far infrared rays
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
(10) : 고무 형틀10: rubber mold
(12) : 홈12.Home
(14) : 방사체(14): radiator
(16) : 진동 장치16: vibration device
첨부된 도면을 참조하여 본 발명의 구성 및 작용을 상세히 설명하면 다음과같다.Referring to the configuration and operation of the present invention in detail with reference to the accompanying drawings as follows.
도 1은 본 발명 원적외선 방사체를 제조하는 고무 형틀의 사시도,1 is a perspective view of a rubber mold for manufacturing the far-infrared radiator of the present invention,
도 2는 본 발명 원적외선 방사체를 제조하는 제조 장치의 구성도,2 is a configuration diagram of a manufacturing apparatus for manufacturing the far-infrared radiator of the present invention;
도 3은 본 발명 원적외선의 방사체의 사시도를 도시한 것이다.Figure 3 shows a perspective view of the radiator of the present invention far infrared rays.
무기 접착제인 산화 마그네슘(Magnesium oxide: MgO) 30%의 분말과, 염화 마그네슘(Magnesium chloride: Mgcl2) 40%의 액상에 원적외선 방사물질(숯분말, 황토 분말, 맥반석 분말) 30%을 혼합하고, 상기 혼합된 반고체를 고무로 제조된 고무 형틀(10)에 형성된 복수개의 홈(12)에 투입하고, 상기 고무 형틀(10)의 홈(12)에 투입된 숯 원적외선 방사물질과 고무 형틀(10)과의 높이를 일정하게 맞추고, 상기 고무 형틀(10)을 바이브레이션 진동 장치(16)위에 올려놓고 진동을 가하여 고무 형틀(10) 홈(12)내에서 원적외선 방사물질을 잘 다지고 원적외선 방사물질을 고무 형틀(10)에서 8시간 내지 10시간 동안 자연 건조시킨 후 탈형하여 숯 원적외선 방사체(14)를 제조하는 것으로 구성되어진 것이다.30% powder of magnesium oxide (MgO), which is an inorganic adhesive, and 30% of far-infrared radiation materials (charcoal powder, loess powder, elvan powder) are mixed with 40% of magnesium chloride (Magnesium chloride: Mgcl 2 ) The mixed semi-solid is introduced into the plurality of grooves 12 formed in the rubber mold 10 made of rubber, and the char far-infrared radiation material and the rubber mold 10 injected into the grooves 12 of the rubber mold 10. The height of the rubber mold 10, the rubber mold 10 is placed on the vibration vibrating device 16 and subjected to vibration to compact the far-infrared radiation material in the groove 12 of the rubber mold 10, and the far-infrared radiation material in the rubber mold ( 10) After the natural drying for 8 hours to 10 hours, and demolded to produce a charcoal far infrared emitter (14).
본 발명의 작용은 다음과 같다.The operation of the present invention is as follows.
산화 마그네슘(Magnesium oxide: MgO) 30%의 분말과, 염화 마그네슘(Magnesium chloride: Mgcl2) 40%의 액상, 원적외선 방사물질 30%을 혼합하여 반고체 상태의 원적외선 방사물질을 만든다.Magnesium oxide (MgO) 30% powder and magnesium chloride (Mgcl 2 ) 40% of liquid, far infrared emitters are mixed to form a semi-solid far infrared emitter.
상기 혼합된 반고체 상태의 원적외선 방사물질을 고무로 제조된 고무 형틀(10)에 형성된 복수개의 홈(12)에 투입한다.The mixed semi-solid radiation material in the semi-solid state is introduced into the plurality of grooves 12 formed in the rubber mold 10 made of rubber.
상기 고무 형틀(10)의 재질은 금속재가 아닌 고무 재질로 하여야 하며 그 이유는 방사물질이 굳은 후에 쉽게 분리를 시킬 수 있도록 하기 위해 고무 형틀(10)을 사용해야 하는 것이다.The material of the rubber mold 10 should be a rubber material, not a metal material, and the reason is that the rubber mold 10 should be used in order to be easily separated after the radioactive material is hardened.
또한, 상기 고무 형틀(10)에는 원형의 방사체(14) 형상은 물론 구매자의 기호에 맞도록 사각형, 오각형, 육각형, 타원형등 여러 형상을 형성할 수 있는 것이다.In addition, the rubber mold 10 can be formed in a variety of shapes, such as rectangular, pentagonal, hexagonal, elliptical to fit the shape of the circular radiator 14 as well as the buyer's preference.
상기 고무 형틀(10)에 형성된 홈(12)에 투입된 원적외선 방사물질과 고무 형틀(10)과의 높이를 일정하게 맞춘다.The height of the far-infrared radiation substance injected into the groove 12 formed in the rubber mold 10 and the rubber mold 10 is constantly adjusted.
상기 높이를 일정하게 맞추는 이유는 각기 고른 높이의 방사체(14)를 제조하기 위한 것이다.The reason for keeping the height constant is to manufacture the radiators 14 each having an even height.
방사체(14)와 고무 형틀(10)과의 높이를 일정하게 맞춘후 상기 고무 형틀(10)을 바이브레이션 진동 장치(16)위에 올려놓고 진동 장치(16)로부터 고무 형틀(10)에 진동을 가하여 잘 다지고 원적외선 방사체(14)를 고무 형틀(10)에서 8시간 내지 10시간 동안 자연 건조시켜 원적외선 방사체(14)를 제조하는 것이다.After adjusting the height of the radiator 14 and the rubber mold 10 uniformly, the rubber mold 10 is placed on the vibration vibrator 16, and the rubber mold 10 is vibrated from the vibrator 16 to vibrate well. The far-infrared radiator 14 is compacted and naturally dried in the rubber mold 10 for 8 to 10 hours to produce the far-infrared radiator 14.
상기 원적외선 방사물질은 숯과, 황토, 맥반석 분말을 사용할 수 있으며 투입되는 원적외선 방사물질에 따라 숯 분말을 투입하면 숯 원적외선 방사체, 황토 분말을 투입하면 황토 원적외선 방사체, 맥반석 분말을 투입하면 맥반석 원적외선 방사체를 제조할 수 있는 것이다.The far-infrared radiating material may be used charcoal, ocher, ganban stone powder, and if the charcoal powder is added according to the injected far-infrared radiating material, the charcoal far-infrared emitter, if the ocher powder is added, the ocher far-infrared radiator, if the ganban powder is added, the elvan is far infrared emitter It can be manufactured.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.
그러므로 본 발명은 제조 공정이 간편하면서도 원적외선 방사물질을 발생하는 방사체를 제조할 수 있어 제조 경비가 그다지 많이 들지 않아 소비자에게 값이 저렴하면서도 원적외선을 방출하는 방사체를 공급할 수 있어 이로 인해 제조된 온열 매트를 누구나가 구입하여 사용함으로 혈액 순환이나 기의 충전등 여러 가지의 효과를 제공할 수 있는 것이다.Therefore, the present invention can manufacture a radiator for generating a far infrared ray emitter, while the manufacturing process is simple, it is possible to supply a radiator that emits far-infrared rays at a low cost to the consumer because the manufacturing cost is not very high, thereby producing a heated mat Anyone can purchase and use it to provide a variety of effects, such as blood circulation and Qi.
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| KR20030081765A (en) * | 2002-04-12 | 2003-10-22 | 문일호 | The finger pressure mat and manufacturing process, finger pressure mat a balls receive a tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20030081765A (en) * | 2002-04-12 | 2003-10-22 | 문일호 | The finger pressure mat and manufacturing process, finger pressure mat a balls receive a tool |
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