KR20020006059A - Functional double-layered textiles and the preparation thereof - Google Patents
Functional double-layered textiles and the preparation thereof Download PDFInfo
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- KR20020006059A KR20020006059A KR1020000039499A KR20000039499A KR20020006059A KR 20020006059 A KR20020006059 A KR 20020006059A KR 1020000039499 A KR1020000039499 A KR 1020000039499A KR 20000039499 A KR20000039499 A KR 20000039499A KR 20020006059 A KR20020006059 A KR 20020006059A
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- functional
- fabric
- adhesive
- adhesive film
- agent
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/25—Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
본 발명은 기능성 원단 및 그의 제조방법에 관한 것으로, 구체적으로는 2장의 원단 층 사이에 기능성 물질을 함유하는 접착제 필름 층이 삽입되어 있는 형태를 가진 것을 특징으로 하는 기능성 이중원단 및 그의 제법에 관한 것이다.The present invention relates to a functional fabric and a method for producing the same, and more particularly, to a functional double fabric and a manufacturing method thereof, characterized in that the adhesive film layer containing a functional material is inserted between two fabric layers. .
최근에는 원단에 각종 기능을 부가한 기능성 제품들에 대한 요구가 늘고 있다. 그러한 제품들에 관한 종래의 기술로, 예를 들어 한국특허공개공보 제2000-015182호에는 액상 원적외선 방사 조성물이 코팅된 직물이 개시되어 있고, 한국특허공개 제1999-80494호에는 항균성 코팅액이 인쇄된 항균 내의가 개시되어 있으며, 한국특허공개 제1999-70829호에는 이산화티타늄 및 폴리우레탄 수지를 포함한 코팅액이 코팅된 항균 탈취성 합성 피혁이 제시되어 있고, 한국 실용신안등록공보 제2000-178944호에는 방향제가 들어있는 마이크로캡슐을 섬유에 결합시킨 원단을 이용하여 제작된 방향제 처리 의류가 기재되어 있으며, 한국 실용신안등록공개 제1988-15601호에는 탈취방향제를 흡수한 매직테이프를 원단에 재봉한 속옷이 기재되어 있고, 한국특허공개 제1999-26153호에는 방향성 성분을 포함하는 마이크로캡슐 및 결합제를 포함하는 수용액에 원단을 침지한 후, 탈수, 건조, 가열경화에 의해 향기나는 원단을 제조하는 방법이 개시되어 있다.Recently, there is an increasing demand for functional products that add various functions to fabrics. As a conventional technique for such products, for example, Korean Patent Laid-Open Publication No. 2000-015182 discloses a fabric coated with a liquid far-infrared radiation composition, and Korean Patent Laid-Open Publication No. 1999-80494 prints an antimicrobial coating solution. Antimicrobial underwear is disclosed, Korean Patent Publication No. 1999-70829 discloses an antibacterial deodorizing synthetic leather coated with a coating solution containing titanium dioxide and polyurethane resin, and Korean Utility Model Publication No. 2000-178944 Is a fragrance treatment garment manufactured using a fabric in which a microcapsule containing a fiber is bonded to a fiber, and Korean Utility Model Registration Publication No. 1988-15601 discloses an underwear sewing a magic tape absorbing a deodorant fragrance to a fabric. Korean Patent Laid-Open No. 1999-26153 discloses fabrics in an aqueous solution containing a microcapsule and a binder containing an aromatic component. Fragrance by a dipping and then, dewatering, drying, heat curing I discloses a method for producing a fabric.
그러나, 종래 기술에 의해 제조된 기능성 직물들은, 기능성 물질을 주로 코팅용액으로 도포하는 것에 의해 직물 표면에 적용하고 있기 때문에 적용된 기능성 물질이 수 차례의 세탁을 거치게 되면 탈락되는 등 장기 내구성이 불량하다는 문제점이 있으며, 또한 코팅 과정에서도 액상의 코팅액이 원단에 스며들게 되어 원단의 취급이 불편하고 생산성을 저하시킨다는 단점이 있고, 종래의 방법은 다양한 소재에 적용하는 것이 어렵고, 다양한 기능을 부여할 수 없다는 단점이 있다.However, the functional fabrics manufactured according to the prior art are applied to the surface of the fabric by applying the functional material mainly with a coating solution, so that the applied functional material is poor in long-term durability, such as dropping out after several washings. In addition, there is a disadvantage that the liquid coating liquid penetrates into the fabric even during the coating process, which makes the handling of the fabric uncomfortable and lowers the productivity. The conventional method is difficult to apply to various materials and does not provide various functions. have.
따라서, 본 발명의 목적은 그러한 문제점이 없이 목적하는 기능을 장기간 동안 발휘할 수 있는 기능성 원단을 제공하는데 있다.Accordingly, it is an object of the present invention to provide a functional fabric capable of exerting a desired function for a long time without such a problem.
도 1은 본 발명에 따른 기능성 이중 원단의 단면도이고,1 is a cross-sectional view of a functional double fabric according to the present invention,
도 2는 본 발명의 기능성 원단을 제조하는 공정을 보여주는 개략도이다.2 is a schematic view showing a process for producing a functional fabric of the present invention.
상기 목적을 달성하기 위하여 본 발명에서는, 기능성 물질을 함유하는 기능성 접착제 필름의 양 측면에 각각 원단이 결합된 형태를 갖는 기능성 이중 원단을 제공한다.In order to achieve the above object, the present invention provides a functional double fabric having a form in which the fabric is bonded to each side of the functional adhesive film containing a functional material.
또한, 본 발명에서는 기능성 물질이 첨가된 접착제 페이스트를 기재에 도포하여 필름 상태로 반-건조한 후 기재에서 박리된 접착제 필름 양면에 원단을 각각 압착결합시키는 것을 포함하는, 기능성 이중원단의 제조방법을 제공한다.In another aspect, the present invention provides a method for producing a functional double fabric comprising applying the adhesive paste to which the functional material is added to a substrate and semi-drying it in a film state, and then pressing each of the fabrics to both sides of the adhesive film peeled from the substrate. do.
이하, 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
본 발명의 기능성 원단은 원하는 기능을 가진 기능성 물질을 이중으로 된 원단층 사이에서 접착제 수지와 함께 필름 형태로 삽입함을 특징으로 한다. 본 발명에 따른 기능성 이중 원단의 단면을 도 1에 나타내었다.The functional fabric of the present invention is characterized in that a functional material having a desired function is inserted in a film form together with an adhesive resin between two layers of fabric. The cross section of the functional double fabric according to the invention is shown in FIG. 1.
본 발명에 따른 기능성 원단은, 먼저 기능성 물질이 첨가된 접착제 페이스트(paste)를 기재에 도포한 후 반-건조하여 접착제 필름을 형성한 다음, 이 접착제 필름을 기재로부터 박리시켜 그의 양쪽 측면에 각각 원단을 압착결합시킴으로써 제조할 수 있다.In the functional fabric according to the present invention, first, an adhesive paste to which a functional material is added is applied to a substrate, and then semi-dried to form an adhesive film, and then the adhesive film is peeled off from the substrate, respectively, on both sides thereof. It can be prepared by compression bonding.
본 발명에 사용할 수 있는 원단 소재는 폴리에스테르, 나일론, 면, 기타 합성 섬류, 또는 이들의 혼방으로 직조된 모든 직물이거나 종이류일 수 있으며, 접착제 필름의 양면에 결합되는 두 원단이 서로 상이하거나 동일한 재질일 수 있다.Fabric materials that can be used in the present invention may be polyester, nylon, cotton, other synthetic islands, or any fabric woven in a mixture thereof or paper, and the two fabrics bonded to both sides of the adhesive film are different or the same material Can be.
상기 기능성 물질로는 직물에 필요한 기능을 부여할 수 있는 모든 물질이 포함되며, 예를 들면 장미향, 라벤더향, 쟈스민향, 레몬향, 박하향 등의 방향제 성분; 은 이온 또는 아연 이온 함유 무기 항균제 등과 같은 항균, 곰팡이 방지성 물질; 실리카, 숯 등과 같은 탈취제; 대전방지제; 원적외선방사 세라믹 물질; UV 차단제; 축열성 물질; 및 방염 물질(anti-flaming agent) 등이 있다.The functional material includes all materials capable of imparting necessary functions to the fabric, for example, fragrance components such as rose, lavender, jasmine, lemon and peppermint flavors; Antibacterial, antifungal substances such as silver ions or zinc ion-containing inorganic antibacterial agents; Deodorants such as silica, charcoal and the like; Antistatic agent; Far-infrared radiation ceramic materials; UV blockers; Heat storage material; And anti-flaming agents.
기능성 물질 함유 접착제 페이스트는 직물 분야에 적용가능한 통상적인 접착제 페이스트에 유효량의 기능성 물질을 혼입, 분산시킴으로써 얻을 수 있으며, 상기 접착제 페이스트는 열경화성 접착성 합성 수지 (바람직하게는 폴리우레탄 계열의 수지 접착제), 경화제, 가교제, 촉매, 유기 용매 등을 포함할 수 있다. 상기 접착제 페이스트는 바람직하게는 2액성을 갖는다. 상기 기능성 물질 함유 접착제 페이스트는 도포를 위해서는 점도가 약 25,000 내지 30,000 센티포이즈(cp) 범위인 것이 바람직하다.A functional substance-containing adhesive paste can be obtained by incorporating and dispersing an effective amount of a functional substance in a conventional adhesive paste applicable to the textile field, wherein the adhesive paste is a thermosetting adhesive synthetic resin (preferably a polyurethane-based resin adhesive), Curing agents, crosslinking agents, catalysts, organic solvents, and the like. The adhesive paste preferably has two liquid properties. The functional material-containing adhesive paste preferably has a viscosity in the range of about 25,000 to 30,000 centipoise (cp) for application.
상기 기능성 물질 함유 접착제 페이스트가 적용되는 기재로는 표면평활도가 높고 필름화된 접착제와 쉽게 박리되는 조건을 만족하는 기재가 사용될 수 있으며, 예를 들면 엔드리스(endless) 테프론(TeflonR) 벨트가 있다. 상기 기재위에 접착제 페이스트를 통상의 방법에 따라 예를 들면 코팅 나이프 등을 이용하여 0.1mm 내지 0.15mm 범위의 적정 두께로 도포한 후, 예를 들면 상온 내지 90℃ 범위, 바람직하게는 약 70 내지 90 ℃의 온도로 가열함으로써 반-건조시킨다. 건조 후의 접착제 필름 중의 수분 함량은 5 내지 30 중량%, 바람직하게는 10 내지 20 중량% 범위이다.As the substrate to which the functional material-containing adhesive paste is applied, a substrate having high surface smoothness and satisfying a condition of easily peeling off from a filmed adhesive may be used. For example, an endless Teflon R belt may be used. After applying the adhesive paste on the substrate in a conventional manner, for example using a coating knife or the like in a suitable thickness in the range of 0.1mm to 0.15mm, for example, in the range of room temperature to 90 ℃, preferably about 70 to 90 Semi-drying by heating to a temperature of ° C. The moisture content in the adhesive film after drying is in the range of 5 to 30% by weight, preferably 10 to 20% by weight.
이렇게 하여 형성된 반-건조 접착제 필름을 이면 원단에 전이(transfer)시키면서 동시에 반대쪽 필름 면에 표면 원단을 덮어, 적층물을 90 내지 100℃ 범위의 온도로 가열된 롤러 쌍 사이에서 가압하여 서로 압착시킴으로써 본 발명에 따른 기능성 원단을 제조할 수 있으며, 압착되어 합포된 원단은 마무리 공정으로 숙성(aging) 공정을 거칠 수도 있으며, 숙성은 통상의 방법으로 가이드 롤의 오픈 상태에서 수행할 수 있다.The semi-dry adhesive film thus formed is transferred to a backside fabric while simultaneously covering the surface fabric on the opposite film side, and the laminate is pressed by pressing between the pairs of rollers heated to a temperature in the range of 90 to 100 ° C. Functional fabrics according to the invention can be produced, the fabrics compressed and combined may be subjected to an aging process as a finishing process, the aging may be carried out in the open state of the guide roll in a conventional manner.
본 발명에 따른 기능성 원단의 제조공정은 벨트 상에서 연속적으로 수행하는 것이 가능하다.The manufacturing process of the functional fabric according to the present invention can be carried out continuously on the belt.
본 발명에 따른 기능성 원단은 다양한 기능을 갖도록 제조될 수 있고, 세탁 및 기타 처리에 대해 탁월하고 지속적인 내구성을 가지며, 다양한 제품에 접목이 가능하다. 예를 들어, 본 발명에 따른 기능성 원단은 일반 의류, 니트류, 특수 의류(예: 소방복, 군복 등), 종이 제품, 의료용 소재, 카 시트, 침구류, 봉제 제품, 실내장식용 소재, 산업용 소재로서 응용될 수 있다.The functional fabric according to the present invention can be manufactured to have various functions, has excellent and lasting durability for washing and other processing, and can be grafted to various products. For example, the functional fabric according to the present invention is applied as general clothing, knitwear, special clothing (e.g., fire fighting clothing, military uniform, etc.), paper products, medical materials, car seats, bedding, sewing products, interior materials, industrial materials Can be.
이하, 실시예에 의해 본 발명을 더욱 상세히 설명하나, 이들 실시예가 본 발명을 한정하는 것은 아니다.Hereinafter, although an Example demonstrates this invention still in detail, these Examples do not limit this invention.
기능성 접착제 페이스트의 조제예Preparation example of functional adhesive paste
하기 표 1 내지 4에 나타낸 조성으로 본 발명에 따른 기능성 원단을 제조하기 위한 기능성 접착제 페이스트를 조제하였다.A functional adhesive paste for preparing a functional fabric according to the present invention was prepared with the composition shown in Tables 1 to 4 below.
본 발명의 기능성 원단의 제조예Production Example of Functional Fabric of the Present Invention
상기와 같이 조제된 기능성 페이스트를 이용하여 다음과 같은 공정으로 본 발명에 따른 기능성 원단을 제조하였다.Using the functional paste prepared as described above to prepare a functional fabric according to the present invention in the following process.
도 2에 도시한 바와 같은 장치에서, 상기 기능성 접착제 페이스트(1)를 공급 롤(16) 및 닢롤(18)에 의해 엔드리스 테프론 벨트(4) 기재 상에 도포한 다음 (이때, 상기 두 롤 (16 및 18)간의 간격에 의해 접착제 층의 두께가 조절된다), 건조실(5)로 이송하여 70℃ 내지 90℃ 범위의 온도에서 반-건조하여 접착제 필름을 형성시켰다. 이어서, 롤(10 및 12)에 의해, 건조실을 나온 접착제 필름의 한 면에, 공급롤(28)에 의해 공급되는 원단(2)을 압착, 결합시키면서, 접착제 필름은 엔드리스 벨트(4)와 분리시켰다. 분리된 엔드리스 벨트(4)는 회전하여 그 위에 다시 접착제가 도포되게 하고, 한 면이 원단과 접착된 접착제 필름은 계속 이송하여, 롤(20 및 22)에 의해, 다른 한 쪽의 접착제 면 상에, 공급롤(30)에 의해 공급되는 원단(3)을 압착결합시킴으로써 본 발명에 따른 기능성 이중 원단을 제조하였다.In the apparatus as shown in FIG. 2, the functional adhesive paste 1 is applied onto the endless Teflon belt 4 substrate by means of a feed roll 16 and a roll roll 18 (at which time, the two rolls 16 And the thickness of the adhesive layer is controlled by the gap between 18), transferred to the drying chamber 5 and semi-dried at a temperature in the range of 70 ° C to 90 ° C to form an adhesive film. Then, the adhesive film is separated from the endless belt 4 by pressing and bonding the fabric 2 supplied by the feed roll 28 to one side of the adhesive film exiting the drying chamber by the rolls 10 and 12. I was. The separated endless belt 4 is rotated so that the adhesive is applied again thereon, and the adhesive film bonded to the fabric on one side is continuously transferred, by the rolls 20 and 22, on the other adhesive side. , By pressing the fabric (3) supplied by the supply roll 30 to produce a functional double fabric according to the present invention.
본 발명에 따라 두 층의 원단 사이에 기능성 물질 함유 접착제 층이 삽입된 형태의 기능성 이중 원단은 세탁 및 기타 처리에 대해 탁월하고 지속적인 내구성을 가지며, 다양한 기능을 갖도록 제조될 수 있어 다양한 제품에 접목이 가능하다.According to the present invention, the functional double fabric in the form of the functional material-containing adhesive layer inserted between the two layers of the fabric has excellent and lasting durability against washing and other processing, and can be manufactured to have various functions so that it can be grafted into various products. It is possible.
Claims (5)
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