KR200178993Y1 - Manufactured system of prefabricated panel - Google Patents

Abstract

The present invention relates to a manufacturing system of a prefabricated panel used as a roof plate or a wall plate, in particular, to continuously manufacture by bonding seamlessly between the inner and outer panels and interior materials.

The present invention is to manufacture a roof panel or a wall panel panel as necessary by configuring a roof panel panel and a wall panel panel manufacturing apparatus in one system.

The present invention is to produce a prefabricated panel by a method of compressing the roof top plate or one side plate for urethane foam and urethane foam and roof plate or wall plate to be extruded and conveyed through a compression roller unit.

Description

Panel manufacturing system {MANUFACTURED SYSTEM OF PREFABRICATED PANEL}

The present invention relates to a system for manufacturing a prefabricated panel used as a roofing plate or a wallboard, and in particular, to continuously manufacture by bonding the inner and outer plates and the inner material seamlessly.

In general, a foam or glass wool or urethane foam is interposed between inner and outer plates made of aluminum or steel sheet or steel sheet in which a roof panel or wall panel panel is bent to a certain shape, and is bonded to the steel sheet or aluminum sheet. And a pressing method. Particularly, in manufacturing a conventional roof panel, the roof top plate is bent and transferred, and the interior material made of a rectangular panel type styrofoam or urethane foam having a predetermined length is transferred to a conveyor in a state of being laminated on a lamination table. The bottom plate is also transported while forming into a certain shape, but the material transfer of each roof top plate, interior material and roof bottom plate is temporarily suspended before entering the compression roller unit, and then a part of a separate interior material is inserted in each of the bent portions in the roof and bottom plate. Glue the inner, upper and lower surfaces, roof and lower plate by adhesive, but bond the inner and inner parts cut by a certain length to each other, and then enter the unit with a compression roller to compress the upper and lower plates and the inner material. It is prepared by the method of coupling.

The conventional method for manufacturing a roof panel for the roof panel is laminated with a predetermined height of the foam or glass wool or urethane foam to be transported by a predetermined height, it is pointed out the problem that the stacking stand for stacking the interior material occupies a large space of the system, The interior material is conveyed by the length of the interior material cut to a certain length, the productivity is greatly reduced by the interruption of work due to the temporary stop during the transfer, and after stopping the transfer of the material to be conveyed to the upper and lower bent roof By attaching a part of a separate interior material and adhering it to the contact surface of the square interior material and interior material, it compresses and compresses, which greatly reduces the productivity due to time and pause of adhesion. Sound-absorption function is performed by the joint according to the bonding grooves There is a problem that the quality is degraded, such as greatly reducing the function of the interior material.

The present invention aims to improve the productivity of the panel by improving the productivity of the panel by smoothly moving the material without any pause automatically and to improve the quality of the panel.

The present invention is a technical problem to make the adhesion and compression of the upper and lower plates automatically made of a foam made of foam or urethane foam seamlessly.

The present invention is to make a roof panel and a wall panel panel through a single system, and to make the use of space as a technical problem.

1 is a system configuration for manufacturing a panel of the present invention

2 is a cross-sectional view of the ceiling panel produced by the present invention

Figure 3 is a cross-sectional view of the panel for wall plate produced by the present invention

4 is a system configuration diagram according to another embodiment of the present invention

5 is a system configuration according to another embodiment of the present invention

FIG. 6 is a cross-sectional view of the wall panel panel manufactured by FIG. 4. FIG.

FIG. 7 is a cross-sectional view of the panel for wall board manufactured by FIG.

<Code Description of Main Parts of Drawing>

1: extruder 4: interior materials

5: roof roller feed rollers 6, 9, 17 molding machine 7: roof roof

8: Supply Roller for Roof Bottom Plate 10: Roof Bottom Plate

11,12: adhesive container 13: compression roller unit

14,15 laminator 18: inner plate

1 shows a system for manufacturing a panel of the present invention.

First of all, a roofing panel manufacturing system will be described. Raw materials of foam or urethane foam are supplied to the extruder 1, extruded to a predetermined thickness and shape, drawn out by the ejector 2, and cooled by the cooler 3. Transfer while cooling. In the above, the shape of the interior material 4 of the drawn styro foam or urethane foam is extruded into the shape of one side having a concave-convex (4 ') shape and the other side having a flat surface during the manufacture of the roofing panel, and the wall panel manufacturing In the case, the upper and lower surfaces are formed to have a flat surface. The interior material 4 drawn out in the above is conveyed to the cooler 3 while foaming widely in the foam part 2A.

In this state, the roof roller plate supply roller 5 is driven to form and transfer the roof plate 7 having a concave-convex shape (7 ') at a predetermined interval by the molding machine 6, and then supply the roof plate after a predetermined time. The rollers 8 are driven to form and transport the roof bottom plate 10 having a needle 10 'shape at a predetermined interval by the molding machine 9, and the inner surfaces of each of the roof top plate 7 and the bottom plate 10 to be transported. The adhesive liquid containers 11 and 12 are applied to each other to be adhered to the interior material 4 to be transported, and the upper, lower plates 7 and 10 and the interior material 4 are compressed by roller units. Immediately before entering (13), after laminating layers 14 'and 15' by laminating layers 14 and 15 on the outer surfaces of the upper and lower plates 7 and 10, the resin is compressed. Compress the roof upper, lower plates (7), (10) and the interior material (4) to the roller unit 13 so that they are firmly coupled, and the coupling conveyed in this state The sieve is cut by a predetermined length by the cutter C and transferred to the conveyor D to produce the roof panel A. FIG. In the figure, A 'is an uneven part.

In the above, laminating by the laminators 14 and 15 may cause the deposition of a printed film, the fluorine resin coating, the powder coating, and the transfer layer instead of the synthetic resin film laminating.

In the present invention, in manufacturing the wall panel panel B, the driving of the roof upper plate supply roller 5 is stopped, and the supply roller 8 is driven by using the roof lower plate 10 as the outer plate of the wall plate. The outer plate 10 of the needle 10 'shape is formed and transferred by the molding machine 9 at a predetermined interval, and the supply roller 16 for the inner plate is operated to form the needle 18' shape by the molding machine 17. By forming the inner plate 18 to produce a wall panel panel (B) in the same manner as the manufacturing method of the roof panel (A). 19 is an adhesive liquid container. In the above, the interior material 4 which is interposed between the outer plate 10 and the inner plate 18 to be adhered and compressed uses an interior material in which both surfaces are extruded, drawn out, and cooled.

The present invention produced as described above is to manufacture the roof panel (A) and the wall panel (B) by the control by one system, respectively, the interior material (4) is the roof top, bottom plate (7), (10) Alternatively, the inner and outer plates (8) and (10) of the wall plate are formed to be transported while being extruded at the same time, so that the panel can be manufactured without interruption of work and the workability can be greatly improved, and the panel can be manufactured seamlessly. The function can be utilized without any damage, and at the same time, two panels are manufactured by one system, thereby reducing the cost of manufacturing the system.

In the above, when the inner and outer plates 18 and 10 are foamed plastic raw materials, for example, PVC, PP, PC or PE, PET, PPC, separate from the interior material 4 It is possible to manufacture the panel for the wall plate (B) by allowing adhesion without the need for adhesion or laminating, which is the interior material (4) and the inner and outer plates (18), (10) for cooling and transporting the compression roller unit (13) It is possible because it is pressed and combined while sufficiently compressed by (see FIGS. 4 and 6).

In addition, by using the inner and outer plates 18 and 10 made of paper to bond with the interior material 4, the wall panel panel B can be manufactured. In this case, the double-sided tape 18 ', (10) ') May be used for adhesion (see FIGS. 5 and 7).

In the above, in the case of using the inner and outer plates 18 and 10 made of synthetic resin or paper, although not shown, the present invention can be applied to the manufacture of the roofing panel A.

The present invention is to produce a roof panel panel and a wall panel panel as a system, but it is characterized in that it provides a panel for forming the compression bonding by automatically bending molding, coating and laminating without stopping, the interior material on the roof The panel is manufactured continuously without extrusion between the inner and outer materials by simultaneously molding and transferring the inner and outer plates of the lower or wall boards, thus greatly improving productivity due to improved workability and greatly reducing the cost of panels. In addition, by providing a system that can manufacture two panels by one system, it is possible to reduce the system manufacturing cost and maximize space utilization, and provide a seamless panel, which greatly improves the quality of the panel. .

Claims (3)

The extruder (1) for extruding the raw material of styrofoam or urethane foam, the drawer (2) for foaming while taking out the interior material (4) extruded by the extruder (1), and the extracted interior material (4) by cooling The cooler 2 to be transferred to the compression roller unit 13 side and the raw material wound on the supply roller 5 for the roof plate are molded by the molding machine 6 and transferred to the compression roller unit 13 side, and the interior material is adhered to the adhesive liquid. The roof top plate 7 of the concave-convex (7 ') shape and the raw material wound on the supply roller 8 for the roof lower plate are molded by the molding machine 9 and transferred to the compression roller unit 13 side. The roofing plate 10 having a needle (10 ') shape, and the laminators (14) and (15) installed above and below the front of the compression roller unit (13), and the interior materials (4), the pressing roller unit 13 for crimping the upper and lower plates 7 and 10 of the roof, and a known cutter C. Conveyor (D) formed by making the system of the prefabricated panel, characterized in that the production of the roof panel to the panyong. 2. The inner plate 18 and the lower plate 10 of the inner plate supply roller 16 and the molding machine 17 are stopped and the inner plate 18 is stopped. A system for manufacturing a prefabricated panel, characterized in that the panel for wallboard is manufactured by combining with the floorboard (4). The system for manufacturing a prefabricated panel according to claim 1 or 2, wherein the inner and outer plates (18, 10) are made of synthetic resin or paper.