KR200163967Y1 - Airflex-dome type membrane diffuser - Google Patents

Airflex-dome type membrane diffuser Download PDF

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Publication number
KR200163967Y1
KR200163967Y1 KR2019990012843U KR19990012843U KR200163967Y1 KR 200163967 Y1 KR200163967 Y1 KR 200163967Y1 KR 2019990012843 U KR2019990012843 U KR 2019990012843U KR 19990012843 U KR19990012843 U KR 19990012843U KR 200163967 Y1 KR200163967 Y1 KR 200163967Y1
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South Korea
Prior art keywords
membrane
diffuser
base
airflex
dome
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KR2019990012843U
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Korean (ko)
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강성일
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강성일
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Publication of KR200163967Y1 publication Critical patent/KR200163967Y1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/12Activated sludge processes
    • C02F3/20Activated sludge processes using diffusers
    • C02F3/201Perforated, resilient plastic diffusers, e.g. membranes, sheets, foils, tubes, hoses
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/12Activated sludge processes
    • C02F3/22Activated sludge processes using circulation pipes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

본 고안은 하.폐수처리장 포기조의 기존에 설치되어 있는 돔형 세라믹 산기관에서 세라믹만을 제거한후 같은 자리에 멤브레인 디스크형 산기관을 설치하여 송풍기로부터 공급되는 공기를 미세하게 분사시켜 줄 수 있도록 하였다.The present invention removes only the ceramic from the existing dome-type ceramic diffuser installed in the aeration tank of the sewage and wastewater treatment plant, and installs a membrane disk-shaped diffuser in the same place so that the air supplied from the blower can be finely sprayed.

Description

에어플렉스 돔형 멤브레인 산기관{AIRFLEX-DOME TYPE MEMBRANE DIFFUSER}Airflex dome type membrane diffuser {AIRFLEX-DOME TYPE MEMBRANE DIFFUSER}

본 고안은 하수 및 폐수를 정수 처리하는 과정에서 포기조의 미생물에 산소를 전달시켜 폐수를 정화처리하는 공정중 공기를 미세하게 분사시켜주는 장치로써, 이와 같은 목적을 가진 산기관은 P.E타입과 세라믹 및 멤브레인 산기관등이 있다.The present invention is a device for injecting fine air in the process of purifying the waste water by delivering oxygen to the microorganisms of the aeration tank in the process of water treatment of sewage and waste water, the acid pipe for this purpose is PE type and ceramic and Membrane diffuser.

본 고안은 종래의 세라믹 산기관이 폐수의 역류로 인하여 기공이 막히는 현상을 개선하기 위하여 멤브레인 산기관으로 교체코져할때 기존의 배관 및 세라믹 산기관 베이스(BASE)를 제거하지 않은 상태에서 멤브레인 산기관으로 교체할 수 있도록 구조를 갖는 돔형(Dome Type) 멤브레인 산기관을 완성하였다.The present invention does not remove the existing pipe and ceramic diffuser base when the conventional ceramic diffuser is replaced with a membrane diffuser to improve the clogging of pores due to the backflow of waste water. A dome type membrane diffuser with a structure to replace it was completed.

제 1 도는 본 고안의 측면도1 is a side view of the present invention

제 2 도는 본 고안의 작동 단면도2 is a cross-sectional view of the operation of the present invention

* 도면의 주요 부분에 대한 부호의 설명* Explanation of symbols for the main parts of the drawings

1) 베이스 (BASE) 2) 리테이닝너트 (RETAINING NUT) 3) 멤브레인 (MEMBRANE)1) BASE 2) RETAINING NUT 3) Membrane

4) 와셔 (WASHER) 5) 오리피스 볼트 (ORIFICE BOLT) 6) 외부가스켓 (OUTER GASKET)4) Washer 5) Orifice Bolt 6) Outer Gasket

7) 내부가스켓 (INNER GASKET) 8) 오리피스 구멍 (ORIFICE HOLE)7) INNER GASKET 8) ORIFICE HOLE

9) 공기 공급관 (HEADER PIPE)9) HEADER PIPE

10) 세라믹 돔형 산기관 베이스 (CERAMIC DOME DIFFUSER BASE)10) CERAMIC DOME DIFFUSER BASE

본 고안의 구성은 제1도와 제2도에서 보는것과 같이 본체 베이스(BASE.1), 리테이닝 너트(RETAINING NUT.2), 멤브레인(MEMBRANE.3)등으로 주요구성되어 있으며, 그 기능은 포기조의 송풍기동에 설치된 송풍기로부터 공기공급배관(HEADER PIPE.8)을 통해 공기가 공급되면 에틸렌 프로필렌 고무혼합물로서 부식성이 강한 화학약품에 의한 부식 및 통화, 노하방지를 위하여 자외선 차단제가 첨가된 우수한 신축성 재질의 멤브레인(MEMBRANE.9)이 상부로 부풀어 오르면서 멤브레인의 유효면적 전면에 균일하게 형성된 기공이 일제히 열려 1~3mm의 미세기포를 방출한다.As shown in FIG. 1 and FIG. 2, the structure of the present invention is mainly composed of a base (BASE.1), a retaining nut (RETAINING NUT.2), and a membrane (MEMBRANE.3). When air is supplied through the air supply pipe (HEADER PIPE.8) from the blower installed in the blower's blower, it is an ethylene propylene rubber mixture, and it has excellent elasticity material with sunscreen added to prevent corrosion, currency and fallout by highly corrosive chemicals. As the membrane (MEMBRANE.9) of the membrane swells upwards, pores uniformly formed on the entire effective area of the membrane are simultaneously opened to release microbubbles of 1 to 3 mm.

멤브레인(MEMBRANE.3)은 고정용 본체 베이스(BASE.1) 및 리테이닝 너트 (RETAINING NUT.2)와의 완벽한 결속을 위하여 멤브레인(MEMBRANE.3) 테두리에 'O'링의 형상을 구비하여 리테이닝 너트(RETAINING NUT.2)의 조임에 따른 멤브레인의 견고한 조립이 가능한 구조이다.The membrane (MEMBRANE.3) is retained by the shape of the 'O' ring on the edge of the membrane (MEMBRANE.3) for perfect engagement with the fixing body base (BASE.1) and retaining nut (RETAINING NUT.2). The structure of the membrane can be firmly assembled by tightening the nut (RETAINING NUT.2).

고정용 본체 베이스(BASE.1)는 자외선 차단제가 함유된 폴리프로필렌(POLGPROPYLENE)으로 제작하여 부력을 감소시키고 강도를 보강시키며, 또한 세라믹 산기관을 교체한 후 돔형 멤브레인 산기관으로 교체할 수 있도록 원형(圓形)의 스터드(STUD)를 갖추며, 완벽한 역류방지가 가능하도록 베이스 중앙부가 돌기를 형성한다.Fixing body base (BASE.1) is made of polypropylene (POLGPROPYLENE) containing sunscreen to reduce buoyancy and reinforcement. Also, it can be replaced with dome-type membrane diffuser after replacing ceramic diffuser. It has a stud of STUD and forms a protrusion at the center of the base for perfect backflow prevention.

베이스(BASE.1) 내부에 멤브레인(MEMBRANE.3)의 'O'링이 안치될 수 있는 홈을 갖추고 진동 및 압력부하에 대한 풀림과 이탈현상이 없도록 리테이닝 너트와 사각나사 구조를 결속한다.The retaining nut and the square screw structure are bonded to each other so that the 'O' ring of the membrane (MEMBRANE.3) can be placed inside the base (BASE.1) and there is no loosening or releasing of vibration and pressure load.

리테이닝 너트(RETAINING NUT.2)는 본체 베이스(BASE.1)와의 결속 및 분해가 용이하도록 12개 이상의 딤플 형상을 외부에 갖는다.The retaining nut (RETAINING NUT. 2) has 12 or more dimple shapes on the outside to facilitate binding and disassembly with the main body base (BASE. 1).

오리피스 볼트(ORIFICE BOLT.5)는 재질이 황동으로써 내부부식에 영향이 없도록하며, 조립이 용이하도록 육각머리를 갖고 외부 체결 나사산은 1/2'의 삼각나사로 한다.The orifice bolt (5) is made of brass and has no influence on internal corrosion. It has a hexagon head for easy assembly, and the external screw thread is 1/2 'triangular screw.

위와 같이 구성된 본 고안의 효과는 첫째로 세라믹 돔형 산기관을 멤브레인 돔형 산기관으로 교체할시 기존 설비를 훼손치 않고 단 시간내에 교체할 수 있으며, 둘째로 EPDM으로 제작된 멤브레인의 기공(Air hole)이 100% 가깝게 균일하고, 생성된 미세기포의 크기가 1~3mm이내로서 하·폐수와의 접촉면적을 증가시켜 산소전달효율이 높으며, 셋째로 산소전달효율이 높기 때문에 포기공정에서 요구되는 산소량(OTR)을 충족시키기 위한 필요공기량이 적게 소요되어 경제적인 송풍기를 선정할 수 있고, 넷째로 공기공급이 중단되는 경우 역류가 생기지 않도록 멤브레인의 체크밸브기능을 하는 중앙부 및 오리피스의 설계가 혁신적이고, 또한 기공의 닫힘이 완벽한 조화를 이루며, 다섯째로 EPDM 멤브레인이 특수한 탄성중합체로 제작된 관계로 변형에 대한 저항력 및 탄성 계수가 월등하고, 일반적인 사출성형이 아닌 압출성형으로 멤브레인의 두께가 전면에 걸쳐 균일하며 스트레스를 적게 받고, 또한 오일 및 자외선(UV light)에 대한 저항력이 강하며, 여섯째 멤브레인의 형상 및 리테이닝 너트에 의한 멤브레인의 스트레칭을 고려한 완벽한 설계가 이루어졌으며, 리테이닝 너트와 베이스가 사각 나사 구조로 단단하게 결속된다.The effect of the present invention configured as described above is that firstly, when replacing the ceramic dome diffuser with a membrane dome diffuser, it can be replaced within a short time without damaging the existing equipment, and secondly, the air hole of the membrane made of EPDM. 100% uniformity, the size of the generated micro-bubble is less than 1 ~ 3mm, the oxygen transfer efficiency is high by increasing the contact area with the sewage and wastewater, and thirdly, the oxygen amount required in the aeration process ( It is possible to select an economical blower due to the small amount of air required to satisfy the OTR). Fourth, the design of the central part and orifice that functions as a check valve of the membrane to prevent backflow when the air supply is interrupted is innovative, and The pore closure is in perfect harmony. Fifth, the EPDM membrane is made of a special elastomer, which resists deformation. Excellent modulus of elasticity, extrusion molding rather than injection molding, uniform membrane thickness across the surface, less stress, strong resistance to oil and UV light, sixth membrane shape and retaining The perfect design is made considering the stretching of the membrane by the nut, and the retaining nut and the base are tightly bound by the square screw structure.

Claims (1)

본 고안의 구성은 멤브레인 돔형 산기관이 기존의 세라믹 돔형 산기관 베이스(10) 위에 오리피스 볼트(ORIFICE BOLT.5)로 조립한 후 공기공급관(HEADER PIPE.9)으로부터 공급된 공기가 오리피스 구멍(ORIFICE HOLE.8)을 통해 공급되면 멤브레인(MEMBRANE.3)이 상부로 부풀어 오르면서 멤브레인(MEMBRANE.3) 유효면적 전면에 걸쳐 형성된 약 1mm의 기공을 통해 약 1~3mm의 미세기포를 분출시킬 수 있도록한 제1도, 제2도와 같은 구성의 멤브레인 돔형 산기장치.According to the present invention, the air supplied from the air supply pipe (HEADER PIPE.9) is assembled into the orifice hole after the membrane dome diffuser is assembled with the orifice bolt (ORIFICE BOLT.5) on the existing ceramic dome diffuser base (10). When supplied through HOLE.8), the membrane (MEMBRANE.3) swells upwards to eject about 1 to 3 mm of microbubbles through about 1 mm of pores formed over the entire effective area of the membrane (MEMBRANE.3). A membrane domed diffuser having the same configuration as in FIGS. 1 and 2.
KR2019990012843U 1999-07-01 1999-07-01 Airflex-dome type membrane diffuser KR200163967Y1 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040041988A (en) * 2002-11-12 2004-05-20 김석환 Air diffuser for waste - water treatment
KR100736794B1 (en) * 2006-08-30 2007-07-09 현대자동차주식회사 Apparatus and method for preventing evaporator over cooling in air-conditioning system of vehicle
KR101134573B1 (en) 2010-08-02 2012-04-13 안현구 Apparatus for Injecting Nanoparticle Sterilization Water
KR20150121264A (en) * 2013-03-18 2015-10-28 자일럼 아이피 매니지먼트 에스.에이 알.엘. Aerator assembly for diffusing a gas in a liquid
KR20190104190A (en) * 2017-01-18 2019-09-06 아크젭텐체 그룹 게엠베하 Aeration element
KR20200102748A (en) * 2019-02-22 2020-09-01 비앤비코포레이션 주식회사 An Air Diffuser For Oxygen Supply

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040041988A (en) * 2002-11-12 2004-05-20 김석환 Air diffuser for waste - water treatment
KR100736794B1 (en) * 2006-08-30 2007-07-09 현대자동차주식회사 Apparatus and method for preventing evaporator over cooling in air-conditioning system of vehicle
KR101134573B1 (en) 2010-08-02 2012-04-13 안현구 Apparatus for Injecting Nanoparticle Sterilization Water
KR20150121264A (en) * 2013-03-18 2015-10-28 자일럼 아이피 매니지먼트 에스.에이 알.엘. Aerator assembly for diffusing a gas in a liquid
KR102257747B1 (en) 2013-03-18 2021-05-28 자일럼 아이피 매니지먼트 에스.에이 알.엘. Aerator assembly for diffusing a gas in a liquid
KR20190104190A (en) * 2017-01-18 2019-09-06 아크젭텐체 그룹 게엠베하 Aeration element
KR102482907B1 (en) 2017-01-18 2022-12-29 아크젭텐체 그룹 게엠베하 aeration element
KR20200102748A (en) * 2019-02-22 2020-09-01 비앤비코포레이션 주식회사 An Air Diffuser For Oxygen Supply
KR102171988B1 (en) 2019-02-22 2020-10-30 비앤비코포레이션 주식회사 An Air Diffuser For Oxygen Supply

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