KR200161729Y1 - Fluorescent lamp ballast for rapid starter type - Google Patents
Fluorescent lamp ballast for rapid starter type Download PDFInfo
- Publication number
- KR200161729Y1 KR200161729Y1 KR2019970004468U KR19970004468U KR200161729Y1 KR 200161729 Y1 KR200161729 Y1 KR 200161729Y1 KR 2019970004468 U KR2019970004468 U KR 2019970004468U KR 19970004468 U KR19970004468 U KR 19970004468U KR 200161729 Y1 KR200161729 Y1 KR 200161729Y1
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- South Korea
- Prior art keywords
- bobbin
- inner core
- core
- insertion hole
- primary
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B41/00—Circuit arrangements or apparatus for igniting or operating discharge lamps
- H05B41/02—Details
- H05B41/04—Starting switches
- H05B41/048—Starting switches using electromagnetic relays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/324—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
- H01F27/326—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures specifically adapted for discharge lamp ballasts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/08—High-leakage transformers or inductances
- H01F38/10—Ballasts, e.g. for discharge lamps
Abstract
본 고안은 보빈에 내부코어의 크기와 비례하는 내부코어삽치홀을 관통성형하고, 보빈의 권선부에 소정의 회수로 권선하는 1, 2차코일 사이와 2차코일의 외측을 절연테이프로 절연시킨 다음 내부코어와 절연지를 보빈에 내부코어삽치홀에 유동하지 않도록 삽치시키면서 외부코어를 보빈의 외측에 유동하지 않도록 착설시킨 다음 상기 간편할 뿐만아니라 자동화 생산이 가능하게함과 동시에 제품의 무게를 반감시켜 취급이 용이하도록 하면서 제품생산의 공정수를 줄여 생산성을 대폭 향상시키도록한 단자접속용 보호커버에 관한 것이다.The present invention penetrates through the inner core insertion hole proportional to the size of the inner core in the bobbin, and insulates the outer side of the secondary coil and the outside of the secondary coil with the insulation tape wound around the bobbin winding part by a predetermined number of times. Next, the inner core and insulating paper are inserted into the bobbin so as not to flow into the inner core insertion hole, and the outer core is installed so as not to flow outside of the bobbin. The present invention relates to a protective cover for terminal connection, which greatly improves productivity by reducing the number of processes of product production while facilitating handling.
Description
제1도는 본 고안의 구조를 보인 분해사시도1 is an exploded perspective view showing the structure of the present invention
제2도는 본 고안의 결합상태단면도2 is a cross-sectional view of the coupling state of the present invention
제3도는 본 고안의 타 실시예도3 is another embodiment of the present invention
제4도는 종래 안정기의 예시도4 is an illustration of a conventional ballast
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 보빈 2 : 내부코어수장홀1: bobbin 2: inner core cabinet hole
3 : 내부코어 4, 4' : 외부코어3: internal core 4, 4 ': external core
5 : 절연지 6 : 1차코일5: insulation paper 6: primary coil
6' : 2차코일 7, 7' : 절연테이프6 ': secondary coil 7, 7': insulating tape
본 고안은 래피드스타트식 형광등용 안정기에 관한 것으로서 특히, 본 고안은 안정기의 구조를 극히 간단하게 구성하여 제작이 용이하고 간편할 뿐만아니라 자동화 생산이 가능하게 함과 동시에 제품의 무게를 반감시켜 취급이 용이하도록 하면서 제품생산의 공정수를 줄여 생산성을 대폭 향상시키도록한 래피드스타트식 형광등용 안정기에 관한 것이다.The present invention relates to a stabilizer for a rapid-start fluorescent lamp, and in particular, the present invention is very simple and easy to manufacture by making the structure of the ballast extremely simple, and also enables automated production and at the same time reduces the weight of the product. The present invention relates to a stabilizer for a rapid-start fluorescent lamp which greatly improves productivity by reducing the number of processes of product production.
종래 래피드스타트식 형광등용 안정기는 제4도와 같이 1, 2차보빈(33), (33')에 소정의 회수로 각각 권선되어 있는 1, 2차코일(34), (34')의 외측에 절연테이프(35), (35')를 감아 절연시킨 상태에서 1, 2차보빈(33), (33')을 중코어(31)에 압입고정시킴과 동시에 측면코어(32), (32')를 본드등과 같은 접착제로중코어(31)의 양측에 접합고정시키면서 1, 2차보빈(33), (33')과 측면코어(32), (32')를 본드등과 같은 접착제로 접합고정시킨 다음 이를 진공함침하여 1차절연시키고, 측면코아(32), (32')의 전, 후면부에 커버(36), (36')를 감삽시켜 중코어(31)와 측면코어(32), (32')가 외력에 의해 서로 분리되지 않도록한 상태에서 안정기의 외측에 골탄 등을 두껍게 도포하여 2차 절연시켰다.Conventionally, the rapid start ballast for fluorescent lamps has the outer side of the primary and secondary coils 34 and 34 'wound around the primary and secondary bobbins 33 and 33' by a predetermined number of times, as shown in FIG. While the insulating tapes 35 and 35 'are wound and insulated, the primary and secondary bobbins 33 and 33' are press-fitted and fixed to the middle core 31, and the side cores 32 and 32 ' ) And the secondary bobbins 33, 33 'and the side cores 32, 32' are bonded to each other of the core 2 with adhesives such as bonds. After fixing the junction, vacuum impregnation was used to primary insulation, and the core 36 and the side core 32 were inserted by inserting the covers 36 and 36 'at the front and rear sides of the side cores 32 and 32'. ) And (32 ') were insulated from each other by external force and thickly coated with bone charcoal or the like on the outside of the ballast for secondary insulation.
그러나 이와 같은 종래의 래피드스타트식 형광등용 안정기는 1, 2차보빈이별도로 구성되어 있어 1, 2차코일을 각각 별도로 권선해야 함은 물른 1, 2차보빈을 중코어에 각각 결합해야 했기 때문에 권선작업 및 보빈의 결합작업이 번거로워 생산성이 떨어졌을 뿐만아니라 1, 2차보빈의 오인, 혼동으로 인한 오결합 등의 불량발생이 빈번하였으며, 최근에는 1, 2차코일 권선부를 일체로 형성하면서 1차코일 권선부와 2차코일 권선부를 별도 구성한 단일보빈을 채택하여 오인, 혼동으로 인한 오결합 등을 방지하면서 보빈의 결합작업이 간단하게 이루어지도록 하였으나 이역시 1차코일을 권선한 후 보빈을 다시 척킹하여 2차코일을 권선해야 했기 때문에 1, 2차코일 권선작업이 번거로웠고,각 공정이 대부분 수작업에 의해 이루어지기 때문에 제작이 까다로웠을 뿐만아니라 제품자체의 무게가 상당하여 춰급이 용이하지 않았으며, 각 코어와 보빈을 본드등과 같은 접착제로 접합고정시켰기 때문에 외력에 의해 접합부위가 쉽게 떨어져 소음발생의 원인이 되었고, 외부와의 절연을 위해 1차로 진공함침한 후 2차로 골탄 등을 두껍게 도포하여 절연해야 했기 때문에 절연작업 또한 복잡하고 까다로웠음은 물론 제품의 균일화가 힘들었다.However, the conventional rapid start type fluorescent lamp ballast is composed of separate primary and secondary bobbins, and the winding of the primary and secondary coils separately requires a combination of primary and secondary bobbins to the core. As the work and bobbin coupling work was cumbersome, not only did the productivity drop, but also the bad defects such as misalignment due to misunderstanding and confusion of the 1st and 2nd bobbin were frequent, and recently, the primary coil was formed integrally with the primary and secondary coil windings By adopting a single bobbin with the winding part and the secondary coil winding part separately, it is possible to easily combine the bobbin while preventing mis-binding due to misunderstanding and confusion, but in this case, the bobbin is rechucked after winding the primary coil. The winding of the secondary coil was cumbersome because the secondary coil had to be wound, and it was difficult to manufacture because each process was mostly done by hand. In addition, the weight of the product itself was considerable, so it was not easy to apply. Since each core and bobbin were bonded and fixed with adhesives such as bonds, the joints were easily dropped by external force, causing noise. In order to insulate by injecting thick bone charcoal in the second after vacuum impregnation for the first time, the insulation work was also complicated and difficult, as well as the uniformity of the product was difficult.
따라서 본 고안은 상술한 바와 같은 제반 문제점들을 해결하고자 안출한 것으로서 내부코어의 크기와 비례하는 내부코어삽치홀을 중앙에 관통성형한 보빈과, 보빈의 외주면 권선부에 소정의 회수로 권선되는 1, 2차코일과, 1, 2차코일 사이와 2차코일의 외측을 절연하기 위한 절연테이프와, 보빈의 내부코어삽치홀에 압입삽치되는 내부코어와, 보빈의 좌, 우측에 압입착설되는 외부코어와, 내부코어와 함께 보빈의 내부코어삽치흘에 삽치되어 내부코어의 하면과 좌, 우면 하단부를 감싸면서 내부코어와 외부코어의 틈새를 메꾸어주는 적당한 두게의 절연지를 구성하여 제작이 용이하고 간편할 뿐만아니라 자동화 생산이 가능하게 함과 동시에 제품의 무게를 반감시켜 취급이 용이하도록 하면서 제품생산의 공정수를 줄여 생산성을 대폭 향상시키도록한 것으로서 이를 첨부하는 도면에 의거 상세히 설명하면 다음과 같다.Therefore, the present invention has been made to solve the above-mentioned problems, the bobbin is formed through the inner core insertion hole proportional to the size of the inner core in the center, and the winding of the outer peripheral surface of the bobbin by a predetermined number of times 1, Insulation tape to insulate the secondary coil, between the primary and secondary coils and the outside of the secondary coil, an inner core press-inserted into the inner core insertion hole of the bobbin, and an outer core press-installed on the left and right sides of the bobbin And, it is inserted into the inner core of the bobbin together with the inner core and wraps the lower part of the inner core and the lower left and right sides of the inner core to form a gap between the inner and outer cores. In addition, it enables automated production and at the same time halves the weight of the product, making it easier to handle and reducing the number of processes in the product production, thereby significantly improving productivity. When described in detail based on the accompanying drawings as follows.
본 고안은 제1도와 같이 내부코어(3)의 크기와 비례하는 내부코어삽치홀(2)을 중앙에 관통성형한 보빈(1)과, 보빈(1)의 외주면 권선부에 소정의 회수로 권선되는 1, 2차코일(6), (6')과, 1, 2차코일(6), (6') 사이와 2차코일(7')의 외측을 절연하기 위한 절연테이프(7), (7')와, 보빈(1)의 내부코어삽치홀(2)에 압입삽치되는 내부코어(3)와, 보빈(1)의 좌, 우측에 압입착설되는 외부코어(4), (4')와, 내부코어(3)와 함께 보빈(1)의 내부코어삽치홀(2)에 삽치되어 내부코어(3)의 하면과 좌, 우면 하단부를 감싸면서 내부코어(3)와 외부코어(4), (4')의 틈새를 메꾸어주는 적당한 두께의 절연지(5)로 구성한다.According to the present invention, a bobbin (1) through-molded an inner core insertion hole (2) proportional to the size of the inner core (3) as shown in FIG. 1, and a winding of the outer peripheral surface of the bobbin (1) with a predetermined number of turns Insulating tape 7 for insulating between the primary and secondary coils 6 and 6 ', and between the primary and secondary coils 6 and 6' and the outside of the secondary coil 7 ', 7 ', the inner core 3 press-inserted into the inner core insertion hole 2 of the bobbin 1, and the outer core 4 press-installed on the left and right sides of the bobbin 1, 4' And the inner core 3 and the inner core insertion hole 2 of the bobbin 1 to be inserted into the inner core 3 and the outer core 4 while surrounding the lower surface of the inner core 3 and the lower left and right sides thereof. ), And composed of insulating paper 5 of appropriate thickness to fill the gap between (4 ').
이와 같이 구성된 본 고안의 래피드스타트식 형광등용 안정기는 제2도와 같이 보빈(1)의 외주면 권선부에 1차코일(6)을 소정의 회수로 권선하여 절연테이프(7)로 절연시킨 다음 2차코일(7')을 소정의 회수로 권선하여 절연테이프(7')로 절연시키고, 보빈(1)의 내부코이삽치홀(2)에 절연지(5)와 내부코어(3)를 동시에 압입시켜 절연지(5)가 내부코어(3)의 하면과 좌, 우면 하단부를 감싸도록 하면서 내부코어(3)가 내부코어삽치홀(2) 내에서 유동하지 않도록 삽치시키는 한편, 외부코어(4), (4')를 보빈(1)의 좌, 우측에서 압입하여 외부코어(4), (4')가 유동하지 않도록 착설시킨 다음 상기 결합체의 외측에 에폭시 등을 도포하여 외부와 절연시킨다. 이때, 내부코어(3)의 상면은 외부코어(4), (4')의 일면에 빈틈없이 밀착되는 것이고 절연지(5)는 내부코어(3)의 하면과 외부코어(4), (4')의 틈새를 균일하게 메꾸어주는 것이다.The rapid start type fluorescent ballast according to the present invention configured as described above is wound with a predetermined number of turns of the primary coil 6 on the outer circumferential winding portion of the bobbin 1 as shown in FIG. The coil 7 'is wound by a predetermined number of times, insulated with an insulating tape 7', and the insulating paper 5 and the inner core 3 are simultaneously pressed into the inner coil insertion hole 2 of the bobbin 1 to insulate the insulating paper. While the inner core (3) is inserted so that the inner core (3) does not flow in the inner core insertion hole (2), while the inner core (3) surrounds the lower surface and the lower left and right sides of the inner core (3), the outer core (4), (4 ') Is pressed in the left and right sides of the bobbin 1 so that the outer cores 4 and 4' are installed so as not to flow, and an epoxy or the like is applied to the outside of the assembly to insulate the outside. At this time, the upper surface of the inner core (3) is closely adhered to one surface of the outer core (4), (4 ') and the insulating paper (5) is the lower surface of the inner core (3) and the outer core (4), (4' ) To evenly fill the gap.
그리고 제3도는 본 고안의 타 실시예도로서 내부코어삽치홀(2)의 하단 개구부 양측에 틈새띠판(15), (15')을 내측으로 연설하여 내부코어(3)와 외부코어(4), (4')의 틈새를 메꾸어 주도록한 것이며 절연지(5)를 사용하지 않도록한 것이다.And Figure 3 is another embodiment of the present invention to the inner core (3) and the outer core (4), by extending the gap plate (15, 15 ') inwards on both sides of the lower opening of the inner core insertion hole (2) The gap between the 4 'is to be filled and the insulating paper 5 is not used.
상술한 바와 같이 본 고안은 단일보빈 구조이고 권선부에 1, 2차코일을 동시에 권선하기 때문에 권선작업이 편리하면서 단시간내에 이루어질 뿐만아니라 1, 2차보빈 구조에서 발생하는 보빈의 오인, 혼동으로 인한 오결합 등의 불량발생이 전혀 없음은 물론 1, 2차코일 권선부를 별도 구성한 단일보빈 구조에서 1차코일 권선후 보빈을 재척킹하여 2차코일을 권선해야 하는 권선시의 번거로움을 해소하였으며, 조립공정이 코일권선공정과 절연지와 내부코어의 압입삽치공정과 외부코어의 압입착설공정으로만 구성되어 있어 각 공정을 기계화하여 자동화 생산이 가능하기 때문에 획기적으로 생산성을 향상시키면서 제품의 균일화를 확보할 수 있을 뿐만아니라 구조가 간단하여 제품 자체의 무게가 대폭 감소되기 때문에 취급이 용이하고, 내부코어와 외부코어가 보빈에 유동없이 압입착설되고 절연지가 내부코어와 외부코어의 틈새를 균일하게 메꾸어주기 때문에 본드등과 같은 접착제로 각 코어와 보빈을 접합고정시키는 종래에 비해 소음이 거의 발생하지 않으미, 진공함침을 하지않고 외부에 에폭시를 도포하여 절연하기 때문에 절연작업 또한 간단하고 쉬운지는 등의 여러 가지 잇점이 있는 유용한 고안인 것이다.As described above, the present invention has a single bobbin structure and simultaneously wound primary and secondary coils in the winding part, so that the winding work is convenient and made in a short time, and due to the misunderstanding and confusion of the bobbin generated in the primary and secondary bobbin structures. In addition, there are no defects such as incorrect coupling, and the single bobbin structure with the primary and secondary coil windings is re-chucked after winding the primary coil to eliminate the hassle of winding the secondary coil. The assembly process consists only of the coil winding process, the insulator inserting process of the insulating paper and the inner core, and the press fitting installation process of the outer core, so that each process is mechanized and automated production is possible, which dramatically improves productivity while ensuring product uniformity. In addition, the structure is simple and the weight of the product itself is greatly reduced. Since the fish is press-fitted to the bobbin without flow and the insulating paper fills the gap between the inner core and the outer core evenly, the noise is hardly generated as compared with the conventional bonding and fixing of each core and bobbin with an adhesive such as bond. Since it is insulated by applying epoxy to the outside without insulation, it is a useful design with various advantages such as simple and easy insulation work.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019970004468U KR200161729Y1 (en) | 1997-03-11 | 1997-03-11 | Fluorescent lamp ballast for rapid starter type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019970004468U KR200161729Y1 (en) | 1997-03-11 | 1997-03-11 | Fluorescent lamp ballast for rapid starter type |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR19980060419U KR19980060419U (en) | 1998-11-05 |
| KR200161729Y1 true KR200161729Y1 (en) | 1999-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019970004468U KR200161729Y1 (en) | 1997-03-11 | 1997-03-11 | Fluorescent lamp ballast for rapid starter type |
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| Country | Link |
|---|---|
| KR (1) | KR200161729Y1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100845625B1 (en) * | 2007-02-14 | 2008-07-10 | 김영원 | Bobbin for ballast stabilizer in industrial lamp |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100336021B1 (en) * | 2000-03-31 | 2002-05-08 | 김원태 | Bobbin for fluorecent lamp and manufaturing process |
-
1997
- 1997-03-11 KR KR2019970004468U patent/KR200161729Y1/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100845625B1 (en) * | 2007-02-14 | 2008-07-10 | 김영원 | Bobbin for ballast stabilizer in industrial lamp |
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| Publication number | Publication date |
|---|---|
| KR19980060419U (en) | 1998-11-05 |
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