KR20010107243A - A unit brick of building and a method for manufacturing of a unit brick and thereof use a method for manufacturing of an inner inside wall - Google Patents

Abstract

According to the present invention, it is possible to form the inner wall body by the assembly method, and do not perform a separate plastering, to benefit the health of the human body, and to convert the inner wall of the building to the assembly construction to be carried out after the concrete pouring process In addition, the conventional brick lamination process is not carried out, and at the same time, the execution area of the plastering work is reduced, thereby reducing the time and waste of manpower required for the construction, and reducing the installation area of the formwork by converting the inner wall of the building into assembly construction. In addition, it is possible to reduce the amount of concrete pouring, and the health of the human body is beneficial.

Description

A unit brick of building and its manufacturing method and the method of construction of the inner wall of the building using the unit brick

The present invention relates to a unit brick of a building, a method of manufacturing the same, and a method of constructing an inner wall of a building using the unit brick, and more particularly, to allow the inner wall to be formed by an assembling method and not to perform plastering separately. In order to benefit the health of the human body, the internal wall of the building is converted to assembly and the brick laminating process, which has been carried out after concrete, is not carried out, and at the same time, the area of plastering work is reduced, and The unit brick of the building and its manufacturing method that can reduce the waste of manpower, reduce the installation area of the formwork and reduce the amount of concrete pouring by converting the inner wall of the building into assembly construction. And a method for constructing an inner wall of a building using this unit brick.

In general, the construction method is to dig the ground and pour the foundation concrete to form the basement, and then install the reinforcing bar and the formwork for the wall after placing the reinforcing bar on the upper surface of the slab.

Then, after installing the slab and beam formwork on top of the wall and column formwork, the reinforcing bars are placed in each of them to be connected with the reinforcing bars in the wall and column formwork.

Next, the concrete supplied by the ready-mixed concrete is cast and cured in the formwork for walls, columns, and beams and slabs.

Through the above process, the wall, the pillar, the beam, and the slab are integrally molded, and the basic structure corresponding to the first floor of the building can be completed.

The formwork is then removed from the finished wall, column, beam and slab.

On the other hand, if the above-described process is repeated, the building is built to at least one or more floors, and each floor has an outer wall, an inner wall, columns, slabs, and beams forming the outermost part of the building.

Here, the inner wall need not be applied to the partitions between the rooms, the partition between the room and the living room, and the partitions of the inner spaces, because the inner wall is used for reinforcement under all conditions when the building is constructed in a multi-layer.

That is, the inner wall partitions only a part of the inner space of the building to sufficiently support the load, and the remaining space is partitioned by lamination of bricks and the like.

By using a brick or the like as described above, it is possible to reduce the cost because the time required for mounting and removing the formwork for forming the wall and expensive concrete is not used.

Thereafter, the finishing process is to plaster the inner surface of the outer wall, both sides of the inner wall, the four sides of the pillar, both sides of the laminated brick.

By the way, according to the construction method of the building according to the prior art has the following problems.

First, there is a problem in that it takes a lot of manpower and work time because the form installation work, reinforcement work, concrete placement work, etc. in the field to form the inner wall of the building.

Second, there were disadvantages such as the hassle of dismantling the formwork used to form the inner wall and concern about safety accidents.

Third, in the case of stacking bricks used for stacking constructions such as partitions, decorative walls, and walls of buildings, the specialists need to carry out the stacking work by interposing a cement adhesive between the bricks and bricks. (Trained bricklayer) is required, so there was also an uneconomical problem, such as a relatively high construction cost according to the construction.

Fourth, there was also an uneconomical problem, such as the construction cost is relatively high because a professional manpower is required in the case of plastering the outer wall, inner wall, column, laminated brick of the building which is the finishing process.

The present invention was created in order to solve the above problems, it is possible to form the inner wall by the assembly method, and do not perform a separate plastering, far-infrared radiation and odor removal, humidity control and pest prevention and negative ion generation The purpose is to provide a unit brick of the building, which is beneficial to the health of the human body, such as blocking harmful electromagnetic waves and water veins.

The present invention was created in order to solve the above problems, it is possible to form the inner wall by the assembly method, and do not perform a separate plastering, building a unit brick manufacturing method to benefit the health of the human body The purpose is to provide.

The present invention was created in order to solve the above problems, by converting the inner wall of the building to the assembly construction, do not perform the brick lamination process that was carried out in the process after the concrete pouring and at the same time reduce the execution area of the plastering construction Construction of internal wall of building using unit brick to reduce waste of time and manpower, reduce the installation area of formwork by converting internal wall of building to assembly construction, and reduce the amount of concrete pouring The purpose is to provide a method.

1 is a manufacturing process of the unit brick of the building according to the invention.

Figure 2 is an exploded perspective view of the appearance of the unit brick completed in accordance with the manufacturing method of Figure 1;

3 is a vertical cross-sectional view of FIG.

Figure 4 is a construction process of the inner wall of the building using the unit brick according to the present invention.

5 to 10 is a view showing a state in which the building construction according to the construction process diagram of FIG.

<Description of the symbols for the main parts of the drawings>

31: Body 32: wire insertion groove

33: damage preventing member 34: rebar

35: rebar insertion groove 36: fastener

The unit brick of the building according to the present invention for achieving the above object, the body is formed with a plurality of reinforcing grooves for inserting the reinforcing bar in the upper and lower side, the body formed with a plurality of fastening holes penetrating the front and rear side Wow; Characterized in that the reinforcing support is built in the interior of the body.

Method for manufacturing a unit brick of the building according to the present invention for achieving the above object, comprising the steps of mixing the various types of minerals in powder form to become mortar; Injecting a mixed mineral that has become mortar into the mold; Pressing the mixed mineral introduced into the mold; Removing the pressed mixed mineral from the mold and drying; And sintering the dried mixed mineral.

In accordance with an aspect of the present invention, there is provided a method of constructing an inner wall of a building using unit bricks, the method comprising: inserting reinforcing bars into a reinforcing bar groove formed in a lower portion of the unit bricks; Arranging a plurality of reinforcing bars so that the front and rear surfaces of the unit bricks are in contact with each other by connecting the reinforcing bars in the lower slab formwork, and arranging a plurality of reinforcing bars so that the left and right sides of the unit bricks are in contact with each other; Inserting the fastening bolts into the fastening holes of the unit bricks and then fastening the fastening nuts to fix the unit bricks in which the front and rear surfaces are mutually arranged; Placing concrete on the lower slab formwork to form a lower slab; Reinforcing bars are inserted into the reinforcing hole formed in the upper part of the unit bricks arranged in a row on the lower slab, the reinforcing bars are inserted into the reinforcing grooves formed in the lower part of the other unit bricks and repeatedly stacked in the unit bricks. Forming a unit brick layer; Inserting a fastening bolt into a fastening hole of a unit brick in which front and rear surfaces of the unit bricks stacked in a plurality of layers are in contact with each other, and then fastening with a fastening nut to fix the unit brick; Installing the upper slab formwork as well as reinforcing the rebar; Inserting the reinforcing bar inserted into the reinforcing bar formed in the lower part of the unit brick into the reinforcing bar formed in the upper part of the unit brick located at the top of the unit brick layer stacked on the upper slab formwork, and connecting the reinforcing bar in the upper slab formwork; And placing the concrete in the upper slab formwork.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a manufacturing process diagram of a unit brick of a building according to the present invention, Figure 2 is an external perspective view of the unit brick completed according to the manufacturing method of Figure 1, Figure 3 is a vertical cross-sectional view of Figure 2, Figure 4 is the present invention 5 is a view illustrating a state in which a building is constructed according to the construction process diagram of FIG. 4.

As shown, in the method of manufacturing a unit brick according to the present invention, first, a plurality of kinds of minerals are processed in powder form, respectively, and then mixed with a predetermined amount of water to perform mortar (S1).

More specifically, the minerals include jade, zeolite, kaolin, and loess, and after processing the powder particle size thereof to preferably 200 to 300 mesh, jade powder: zeolite powder: kaolin powder: ocher powder Mix in a ratio of 20: 30: 30: 20, and then pour a predetermined amount of water into mortar.

On the other hand, kaolin, clay, salt stone, alumina can be used without performing the mineral as described above, and after processing the powder particle size thereof to be preferably 100 to 200 mesh, kaolin powder: clay powder: salt powder: The alumina powder may be mixed at a ratio of 15: 30: 25: 30, and then poured with a predetermined amount of water so as to become mortar.

Here, the reason for using the minerals such as jade, zeolite, kaolin, ocher or minerals such as kaolin, clay, salt stone, alumina, etc. is far-infrared radiation and odor removal, humidity control, pest control, negative ion generation, harmful electromagnetic wave blocking and water wave This is to enable blocking function.

Subsequently, after the step S1, the step S2 of injecting the mixed mineral which has become a mortar state into a mold (not shown) having a predetermined internal shape is performed.

Next, after the step (S2), the step (S3) of pressing the mixed minerals introduced into the mold at a predetermined pressure by using a separate press (not shown) device.

Thereafter, after the step S3, the pressed mixed mineral is removed from the mold and the step S4 of drying at a temperature of about 20 to 30 degrees for a predetermined time is performed.

Then, after the step (S4), the step (S5) of sintering the dried mixed mineral at a predetermined temperature, preferably about 1200 ~ 1250 degrees proceeds.

Meanwhile, after the step S2, the step S2A of interposing the reinforcing support 40 in the mixed mineral in the mortar state may be further added.

Here, the reinforcing support 40 is preferably formed in a mesh of stainless steel material.

After all the steps as described above, the body 31 constituting the unit brick 30 having a substantially hexahedral shape is produced.

An electric wire insertion groove 32 having a semi-circular shape penetrating up and down is formed on the front and rear sides of the outer surface of the body 31 manufactured as described above, and the electric wire insertion groove 32 is formed inside the mold. It is formed by the shape.

As described above, when a pair of the produced body 31 is in contact with each other, the wire insertion grooves 32 correspond to each other to form a circle, and by inserting a pipe for embedding an electric line or a telephone line into the circular through hole, an electric wire or The installation process of a telephone line can be performed more easily than the conventional method which is normally performed.

As described above, the upper and lower outer circumferential surfaces of the body 31 in which the wire insertion grooves 32 are formed are surrounded by a plate-shaped damage preventing member 33 to prevent the body 31 from being damaged.

Here, the depression stepped portion 31a is formed on the upper and lower outer circumferential surfaces of the body 31 so that the breakage preventing member 33 is seated on the depression stepped portion 31a.

By doing so, the outer surface of the damage preventing member 33 and the outer surface of the body 31 are aligned with each other.

Here, the breakage preventing member 33 is a property that the reinforcing bar 34 will not bend when an external force is applied to the body 31 when the body 31 is connected to each other in a state in which the body 31 is stacked up and down. Since it is strong, this serves to prevent a part of the body 31 is broken.

In addition, a plurality of reinforcing bar insertion grooves 35 for inserting a connecting member, for example, reinforcing bar 34, are formed in the upper and lower side surfaces of the body 31 to a predetermined depth.

In addition, a plurality of through holes 36 are formed on the front and rear surfaces of the body 31 provided with the wire insertion groove 32, the damage preventing member 33, and the reinforcing bar insertion groove 35.

A fastening bolt 38 is inserted into the fastening hole 36, and a fastening nut 39 is screwed to an end of the fastening bolt 38.

On the other hand, the foreign matter intrusion preventing member for preventing foreign matter from penetrating the front and rear outer surfaces of the body 31 is detachably attached.

Here, the foreign material penetration preventing member is preferably used a vinyl sheet, the process of removing the vinyl sheet is carried out before the wallpaper is applied after the inner wall is completed according to the construction method described below.

In addition, the main role of the foreign matter intrusion preventing member prevents the concrete from being attached to the inner wall when the concrete is poured in the construction method described later.

The body 31 is formed with a plurality of rod insertion grooves 37 into which jade, ocher and char are inserted into the rod 37a, and the jade, ocher and charcoal are used for far-infrared radiation, odor removal, humidity control and pest prevention. It also improves the health of the human body by performing negative ion generation, harmful electromagnetic wave blocking, and water wave blocking function.

Here, the recess stepped portion 31a, the reinforcing bar insertion groove 35, the fastening hole 36, the rod insertion groove 37, for installing the breakage preventing member 33 formed in the body 31, Attachment of the foreign matter penetration preventing member is performed after the sintering molding described above, and is formed by a separate mechanical device.

Hereinafter, a method of constructing an inner wall of a building using unit bricks manufactured by the above manufacturing method will be described.

Here, a two-story building will be described as an example to aid in understanding the construction method of the present invention.

First, as shown in FIG. 5, the ground is dug to a predetermined depth, and the foundation reinforcement 101 is disposed in the interior thereof, and the foundation layer formwork 100 is installed (S10).

Thereafter, as shown in FIG. 6, the step S11 of inserting the rebar 34 into the rebar insertion groove formed in the lower portion of the unit brick 30 is performed.

Next, as shown in FIG. 7, the plurality of reinforcing bars 34 inserted into the unit bricks 30 are connected to the base reinforcing bars 101 to arrange the plurality of units so that the front and rear surfaces of the unit bricks are in contact with each other. Arranging a plurality of (S12) so that the left and right sides of the brick is in contact with each other.

When the step (S12) proceeds, a row of unit brick rows 110 that are the basis of the inner wall is formed on the upper side of the base reinforcement 101.

Subsequently, as shown in FIG. 8, a step (S13) of inserting the heat insulating member and the soundproofing member 111 is performed between the unit bricks 30 whose front and rear surfaces are in contact with each other in the unit brick rows 110. .

Subsequently, as shown in FIG. 8, the fastening bolts 38 are inserted into the fastening holes 36 of the unit bricks 30, and then fastened with the fastening nuts 39. Proceed to step (S14) to fix.

After proceeding to the step (S14), proceeds to the step (S15) of placing concrete in the base layer formwork (100).

When the process proceeds to step S15 as described above, as shown in FIG. 9, the foundation layer is completed, and the first floor floor slab 120 of the building is formed, and the inner wall of the first floor floor slab 120 is formed. The unit of the row of bricks 110 to be the base 110 is fixed to the concrete poured in the base layer formwork 100 can be maintained in a fixed state.

Then, the reinforcing bar groove formed in the lower portion of the other unit brick 30 to be stacked as shown in Figure 6 in the reinforcement grooves of the top of the unit brick row 110 arranged in a row on the first floor floor slab 120 The process of stacking the unit bricks to insert the reinforcing bar 34 inserted into the 35 is repeated to form a plurality of unit brick layers (S16), and construction is performed as shown in FIG. 10.

Here, when laminating | stacking the said unit brick, the arrangement system can also be performed as follows.

That is, a plurality of unit bricks having front and rear surfaces in contact with each other are arranged to mutually arrange unit bricks of jade, zeolite, kaolin and ocher mixed with unit bricks of kaolin, clay, cornerstone and alumina.

In other words, the two types of unit bricks may be arranged alternately with each other, and the former type may be arranged when forming both sides of the inner wall, and the latter type when forming the inside of the inner wall.

In addition, the two types of unit bricks may be arranged irregularly.

On the other hand, a plurality of unit bricks in which the left and right sides of each layer are in contact with each other are arranged in such a manner that unit bricks of jade, zeolite, kaolin and ocher are mixed with unit bricks of kaolin, clay, saltpeter and alumina. It is.

In other words, the two types of unit bricks may be arranged regularly with each other, or may be arranged irregularly with each other.

After the step (S16), as shown in Figure 8, in the fastening hole of the unit brick 30, the front and rear surfaces of the unit brick 30 laminated in multiple layers are arranged in contact with each other ( 38), and then fastening with the fastening nut 39 to fix the unit brick (S17).

Thereafter, as shown in FIG. 10, the reinforcing bar 150 is disposed on the first floor slab 120, and the outer wall formwork 130, the supporting formwork (not shown), and the second floor slab formwork 140 are installed. Proceed to step S18.

Next, as shown in FIG. 6, the reinforcing bar 34 inserted into the reinforcing bar insertion groove formed in the lower part of the unit brick 30 is the uppermost of the unit brick layers 160 stacked on the two-layer slab formwork 140. Inserting the reinforcing bar 161 into the reinforcing bar insertion groove formed in the upper portion of the unit brick for and proceeds to the step (S19) of connecting with the reinforcing bar 141 in the two-layer slab formwork 140 as shown in FIG. Construct it together.

Thereafter, the step S20 of placing concrete in the second-layer slab formwork 140 and the outer wall formwork 130 and the supporting formwork (not shown) is performed.

Proceeding to the step (S20) as described above, the two-layer slab is completed, and the inner wall is completed between the first-layer slab and the second-layer slab, the unit brick row that is the basis of the inner wall is 2 It will stick to the concrete cast in the floor slab formwork, allowing it to remain fixed.

After that, if the above process is repeated, high-rise buildings can be completed.

As described above, according to the present invention, it is possible to form the inner wall by the assembly method, and do not perform a separate plastering, to benefit the health of the human body, and to convert the inner wall of the building to the assembly construction concrete casting Since the brick lamination process was not carried out afterwards, the floor area of the plastering work was reduced and the waste of time and manpower required for the construction was reduced, and the inner wall of the building was converted into assembly work to install the formwork. In addition to reducing the amount of concrete, it can reduce the amount of pouring, and it is beneficial to the human health by functions of far-infrared radiation, odor removal, humidity control, pest prevention, negative ion generation, harmful electromagnetic wave blocking, and water wave blocking function.

Claims (25)

A body having a plurality of reinforcing bar insertion grooves for inserting reinforcing bars in the upper and lower surfaces thereof, the plurality of fastening holes penetrating the front and rear surfaces thereof; Unit brick of the building, characterized in that made of reinforcement support that is embedded in the interior of the body. The method of claim 1, The reinforcement support is a unit brick of the building, characterized in that the net shape of stainless steel material. The method of claim 1, The body of the building unit brick, characterized in that the jade, zeolite, kaolin, clay is made of a mixture. The method of claim 3, wherein The unit brick of the building, characterized in that the jade: zeolite: kaolin: ocher is mixed in a ratio of 20: 30: 30: 20. The method of claim 1, The body of the building unit brick, characterized in that the mixture of kaolin, clay, saltpeter, alumina. The method of claim 5, The kaolin: clay: salt stone: alumina is a unit brick of the building, characterized in that the mixture of 15: 30: 25: 30 ratio. The method according to claim 1 or 3 or 5, The unit brick of the building, characterized in that the body is formed with a plurality of wire insertion grooves penetrating up and down. The method of claim 7, wherein The unit brick of the building, characterized in that the damage prevention member is surrounded on the upper and lower outer peripheral surfaces of the body to prevent the body from being damaged. The method of claim 7, wherein The unit brick of the building, characterized in that the upper and lower outer circumferential surface of the body is formed with a depression stepped portion so that the breakage preventing member is seated on the depression stepped portion. The method of claim 7, wherein The unit brick of the building, characterized in that the foreign matter intrusion prevention member is detachably attached to prevent the foreign matter from penetrating into the front and rear outer surfaces of the body. The method of claim 7, wherein The unit brick of the building, characterized in that formed in the body a plurality of rod insertion grooves are inserted into the rod-shaped jade, ocher, charcoal. Mixing a plurality of minerals in powder form to form mortars; Injecting a mixed mineral that has become mortar into the mold; Pressing the mixed mineral introduced into the mold; Removing the pressed mixed mineral from the mold and drying the pressed mineral; Unit brick manufacturing method of a building comprising the step of sintering the dried mixed minerals. The method of claim 12, The method of manufacturing a unit brick of the building, characterized in that the step of interposing a reinforcing support in the mixed mineral of the mortar state put into the mold. The method of claim 12, The unit brick manufacturing method of the building, characterized in that for drying the pressed mixed mineral at about 20 ~ 30 degrees. The method of claim 12, The unit brick manufacturing method of the building, characterized in that the sintering molding the dried mixed mineral at about 1200 ~ 1250 degrees. The method according to any one of claims 12 to 15, The mixed mineral is a unit brick manufacturing method of the building, characterized in that consisting of jade, zeolite, kaolin, ocher. The method of claim 16, The method of manufacturing a unit brick of a building, wherein the jade: stone: kaolin: ocher is mixed at a ratio of 20: 30: 30: 20. The method of claim 17, The method of manufacturing a unit brick of a building, characterized in that to process the powder particles size of each of the jade, zeolite, kaolin, ocher to 200 ~ 300 mesh. The method according to any one of claims 12 to 15, The mixed mineral is a building unit brick manufacturing method, characterized in that consisting of kaolin, clay, saltpeter, alumina. The method of claim 19, Method for producing a unit brick of the building, characterized in that the mixture of kaolin: clay: salt stone: alumina in the ratio of 15: 30: 25: 30. The method of claim 20, Method for producing a unit brick of the building, characterized in that to process the powder particle size of each of the kaolin, clay, salt stone, alumina to 100 to 200 mesh. Inserting reinforcing bars into the reinforcing bar grooves formed in the lower part of the unit brick; Arranging a plurality of reinforcing bars so that the front and rear surfaces of the unit bricks are in contact with each other by connecting the reinforcing bars in the lower slab formwork, and arranging a plurality of the reinforcing bars so that the left and right sides of the unit bricks are in contact with each other; Inserting a fastening bolt into the fastening hole of the unit brick and then fastening the fastening nut to fasten the unit brick having front and rear mutually arranged; Placing concrete on the lower slab formwork to form a lower slab; Inserting the reinforcing bar into the reinforcing bar insertion hole formed in the upper part of the unit bricks arranged in a row on the lower slab, the reinforcing bar is inserted into the reinforcing bar insertion groove formed in the lower part of the other unit brick to stack on the unit brick Repeatedly forming a plurality of unit brick layers; Fixing the unit brick by inserting a fastening bolt into a fastening hole of the unit brick having the front and rear surfaces of the unit bricks stacked in a plurality of layers and then fastening with a fastening nut; Installing the upper slab formwork as well as reinforcing the rebar; Inserting the reinforcing bar inserted into the reinforcing bar formed in the lower part of the unit brick into the reinforcing bar formed in the upper part of the unit brick located at the top of the unit brick layer stacked on the upper slab formwork, and connecting the reinforcing bar in the upper slab formwork. Wow; Building method of the inner wall of the building comprising the step of pouring concrete in the upper slab formwork. The method of claim 22, And interposing a heat insulating material and a soundproofing material between unit bricks in which the front and rear surfaces are in contact with each other. The method of claim 22, A plurality of unit bricks, in which the front and rear surfaces of each layer are in contact with each other, is a structure characterized by arranging unit bricks mixed with jade, zeolite, kaolin and ocher and unit bricks mixed with kaolin, clay, cornerstone and alumina. Internal wall construction method The method of claim 22, A plurality of unit bricks in which the left and right sides of each layer are in contact with each other comprises a unit brick in which jade, zeolite, kaolin and ocher are mixed, and unit bricks in which kaolin, clay, cornerstone and alumina are mixed. Internal wall construction method.