KR20010100260A - Ceramic coating material using low alkalinity silicate - Google Patents

Ceramic coating material using low alkalinity silicate Download PDF

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KR20010100260A
KR20010100260A KR1020000017174A KR20000017174A KR20010100260A KR 20010100260 A KR20010100260 A KR 20010100260A KR 1020000017174 A KR1020000017174 A KR 1020000017174A KR 20000017174 A KR20000017174 A KR 20000017174A KR 20010100260 A KR20010100260 A KR 20010100260A
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weight
resistance
present
silicate
coating
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KR1020000017174A
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Korean (ko)
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김기태
허동섭
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권오준
코네마엔지니어링주식회사
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/221Kerbs or like edging members, e.g. flush kerbs, shoulder retaining means ; Joint members, connecting or load-transfer means specially for kerbs
    • E01C11/222Raised kerbs, e.g. for sidewalks ; Integrated or portable means for facilitating ascent or descent
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/16Elements joined together

Abstract

본 발명은 저알칼리성 규산염을 이용한 세라믹 피복제에 관한 것으로, 그 목적은 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저 알칼리성 규산염 수용액을 경화제와 혼합하므로써 내수성, 내후성, 내식성, 내약품성, 내열충격성, 내마모성을 현저하게 향상시킬 수 있도록 하고, 저온에서도 쉽게 경화되면서 견고한 접착강도를 유지할 수 있도록 한 것이다.The present invention relates to a ceramic coating material using a low alkali silicate, the object of which is water, weather and corrosion resistance by mixing a low alkaline silicate aqueous solution having a molar ratio (SiO 2 / M 2 O) of 3.5 to 5.8 with a curing agent In order to significantly improve the chemical resistance, thermal shock resistance and abrasion resistance, and to cure easily even at low temperatures, it is to maintain a strong adhesive strength.

본 발명은 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 염기성 경화제인 MgO 20중량, 분말아연(Zn) 200중량로 혼합된 특징을 갖는다The present invention the molar ratio of the alkali silicate (SiO 2 / M 2 O) is from 3.5 to 5.8 in a low alkali silicate (M 2 O · nSiO 2) a basic curing agent per 100 parts by weight MgO 20 parts by weight, powdered zinc (Zn) 200 parts by weight Has mixed characteristics

본 발명을 적용하면, 내수성, 내후성, 내식성, 내약품성, 내열충격성, 내마모성을 현저하게 향상시킬 수 있으며, 저온에서도 쉽게 경화되면서 견고한 접착강도를 유지할 수 있다.Application of the present invention can significantly improve water resistance, weather resistance, corrosion resistance, chemical resistance, thermal shock resistance, and wear resistance, and can maintain a strong adhesive strength while being easily cured even at low temperatures.

Description

저알칼리성 규산염을 이용한 세라믹 피복제{CERAMIC COATING MATERIAL USING LOW ALKALINITY SILICATE}Ceramic coating material using low alkali silicate {CERAMIC COATING MATERIAL USING LOW ALKALINITY SILICATE}

본 발명은 저알칼리성 규산염을 이용한 세라믹 피복제에 관한 것으로, 특히 고온·고압에서 발생하는 열충격에 대한 방호성과 내산화성이 뛰어난 물성을 가진 금속산화물을 고용화한 세라믹 폴리머로 다기능 결정계의 세라믹을 저알칼리성 규산염에 결합시킨 피복제에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceramic coating material using a low alkali silicate, and in particular, a ceramic polymer in which a metal oxide having high physical properties and excellent protection against thermal shock generated at high temperature and high pressure is dissolved. A coating agent bonded to a silicate.

최근, 첨단산업이 발달하면서 각종 산업설비나 부품 또는 공구류 등이 고온, 마모, 부식분위기 등의 가혹한 조건에서 사용됨에 따라 그 성능과 수명이 짧아지게 되는 심각한 문제가 있다.In recent years, as the high-tech industry develops, various industrial facilities, parts, and tools are used under severe conditions such as high temperature, abrasion, corrosion atmosphere, and the like, and there is a serious problem of shortening their performance and lifespan.

상기와 같은 가혹한 조건하에서 사용되는 산업설비나 부품 또는 공구류 등을 보호하기 위하여 필수적으로 그 외표면에 보호코팅제가 도포되는 데, 그 일예로서 수입에 의존해온 알칼리성 규산염을 접착경화제로 사용하는 보호코팅제가 사용되어 왔다.In order to protect industrial equipment, parts or tools used under such severe conditions, a protective coating agent is applied to the outer surface of the surface. For example, a protective coating agent using alkaline silicate, which has been dependent on imports, as an adhesive hardening agent. Has been used.

그러나, 상기한 알칼리성 규산염은 주로 SiO2/M2O의 몰비가 2.0∼3.0이고, 이러한 조성을 가진 알칼리성 규산염을 보호코팅제의 접착경화제로 사용할 경우에 경화가 느리게 진행되는 것은 물론, 내수성 및 내열충격성이 결여되어 도막에 균열이 발생되므로 사용상 많은 제약과 한계성이 있다.However, the above-mentioned alkaline silicates mainly have a molar ratio of SiO 2 / M 2 O of 2.0 to 3.0, and when an alkaline silicate having such a composition is used as an adhesive curing agent of a protective coating agent, curing progresses slowly, as well as water resistance and thermal shock resistance. There are many limitations and limitations in use because of the lack of cracks in the coating.

본 발명은 이와 같은 종래 문제점을 해결하기 위한 것으로, 그 목적은 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저 알칼리성 규산염을 경화제와 혼합하므로써 내수성, 내후성, 내식성, 내약품성, 내열충격성, 내마모성을 현저하게 향상시킬 수 있도록 하고, 저온에서도 쉽게 경화되면서 견고한 접착강도를 유지할 수 있도록 한 저알칼리성 규산염을 이용한 세라믹 피복제를 제공하는 것이다.The present invention is to solve such a conventional problem, the object is to mix the low alkali silicate having a molar ratio of silicic acid and alkali (SiO 2 / M 2 O) 3.5 to 5.8 with a curing agent, water resistance, weather resistance, corrosion resistance, chemical resistance It is to provide a ceramic coating material using a low alkali silicate that can significantly improve the thermal shock resistance, wear resistance, and maintain a strong adhesive strength while being easily cured even at low temperatures.

이와 같은 목적을 달성하기 위하여, 본 발명의 제1실시예는 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 염기성 경화제인 MgO 20중량, 분말아연(Zn) 200중량로 혼합된 특징을 갖는다(여기서 M은 Na, K, Li, 유기아민류이다).In order to achieve this object, in a first embodiment of this invention the molar ratio of alkali silicate and that the alkaline silicate (SiO 2/2 M O) is 3.5~5.8 (M 2 2 O · nSiO) basic with respect to 100 wt. It has the characteristic of mixing with 20 weights of MgOs which are hardening | curing agents, and 200 weights of powdered zinc (Zn), where M is Na, K, Li, and organic amines.

본 발명의 제2실시예는 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 염기성 경화제인 MgO 30중량, 질화규산염인 Si3N435중량, 지르코니아(ZrO2)30중량, 이산화티타늄(TiO2)5중량로 혼합된 특징을 갖는다(여기서 M은 Na, K, Li, 유기아민류이다).The second embodiment of the present invention the molar ratio of alkali silicate and that the alkaline silicate (SiO 2 / M 2 O) is 3.5~5.8 (M 2 O · nSiO 2 ) a basic curing agent per 100 parts by weight MgO 30 wt nitride, silicate It is characterized by being mixed with 35 weight of Si 3 N 4, 30 weight of zirconia (ZrO 2 ), and 5 weight of titanium dioxide (TiO 2 ) (wherein M is Na, K, Li, and organic amines).

본 발명의 제3실시예는 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 이산화알루미늄(Al2O3)30중량, 지르콘카바이트(SiC) 40중량, 지르코니아(ZrO2) 30중량, 이산화티타늄(TiO2) 8중량, 항균제 2중량로 혼합된 특징을 갖는다(여기서 M은 Na, K, Li, 유기아민류이다).The third embodiment of the present invention the molar ratio of the alkali silicate (SiO 2 / M 2 O) is from 3.5 to 5.8 in a low alkali silicate (M 2 O · nSiO 2) based on 100 parts by weight of aluminum dioxide (Al 2 O 3) 30 Weight, 40 weight of zirconium byte (SiC), 30 weight of zirconia (ZrO 2 ), 8 weight of titanium dioxide (TiO 2 ), 2 weight of antibacterial agent (where M is Na, K, Li, organic amines) .

이하, 본 발명의 실시예에 대하여 보다 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, the Example of this invention is described in detail.

규산 알칼리계 금속산화물의 세라믹 피복제는 원래 접착제인 액체부와 경화재 및 충진재가 배합된 분재로 나누어진다.The ceramic coating agent of the alkali metal silicate oxide is divided into a bonsai in which the liquid portion, which is an adhesive, and a hardening material and a filler are blended.

본 발명에서 사용하는 저알칼리성 규산염은 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8까지인 것이 사용된다.As the low alkali silicate used in the present invention, those having a molar ratio (SiO 2 / M 2 O) of silicic acid and alkali of up to 3.5 to 5.8 are used.

또한, 본 발명에서 사용하는 저알칼리성 규산염과 금속산화물 복합체인 고용체 규화물인 몬티셀라이트(Monticellite : M.E.S) 등은 단위입자가 규칙적으로 배열된 큐빅의 구조를 형성하여 견고한 탄성과 마모성이 우수한 구조체를 형성한다.In addition, the low alkali silicate used in the present invention and Monticellite (MES), which is a solid solution silicide as a metal oxide complex, forms a structure of cubic, in which unit particles are regularly arranged, thereby forming a structure having excellent elasticity and wear resistance. do.

본 발명은 액체상 점착제와 분체상의 이성분계로 되어 있고, 이를 혼합해서 기판등에 도포하는 것으로, 금속, 비철금속, 콘크리트, 탄소섬유, 유리, 자기류 및 그 이외의 가연성 물질을 대상으로 할 수 있다.The present invention is composed of a liquid adhesive and a powdery two-component system, which is mixed and applied to a substrate or the like, and can be applied to metals, nonferrous metals, concrete, carbon fiber, glass, porcelain and other combustible materials.

본 발명에서 얻어진 무기산화물 피복제의 특징은 일반 수지도료와 비교해서 수용성이고, 무기질 무공해이며, 고온 열충격 방호성과 각종 환경오염에 대한 내식성이 뛰어날 뿐만 아니라 산 알칼리 염해에 높은 저항성을 갖고 있으며, 통상 800℃까지 형성막에 변화가 없으며, 고내열성형은 1700℃까지 변화가 없다.The inorganic oxide coating material obtained in the present invention is characterized by being water-soluble, inorganic, and organic in comparison with general resins, having excellent thermal shock protection and corrosion resistance to various environmental pollutions, as well as high resistance to acid alkali salts. There is no change in the formed film up to ° C, and high heat molding does not change up to 1700 ° C.

본 발명은 경화제 및 무기산화물 세라믹 충진제의 종류와 함량을 조절하고, 저알칼리성 규산 알칼리염의 몰비를 조정하므로써 작업성을 개선할 수 있고, 용도에 따라 내열성 방호제, 내광 내후성이 요구되는 금속피복제, 방식 내약품성 피복제, 기능성을 부여한 항균성 원적외선이 방출되는 건축용 내외장제 콘크리트 피복제 등 다양한 용도로 처방할 수 있다.The present invention can improve the workability by adjusting the type and content of the curing agent and the inorganic oxide ceramic filler, and by adjusting the molar ratio of the alkali alkali alkali salts, heat-resistant protective agent, a metal coating agent requiring light weather resistance, depending on the use, It can be prescribed for a variety of uses, such as anticorrosive chemical coatings, and building interior and exterior concrete coatings that release antimicrobial far-infrared rays that impart functionality.

본 발명에서 M으로 표기한 알칼리는 Na, K, Li, 유기아민류 등이다.Alkali represented by M in this invention is Na, K, Li, organic amines, etc.

주지하는 바와 같이 규산알칼리는 규산과 알칼리의 몰비가 낮을수록, 즉 알칼리도가 높을수록 제조하기가 용이하고, 용해가 쉬우며, 접착력이 강하여 보존 안정성이 좋다.As is well known, the silicate alkali has a lower molar ratio of silicic acid and an alkali, that is, a higher alkalinity, is easier to prepare, easier to dissolve, and has a stronger adhesive force, and thus has good storage stability.

반면, 저알칼리성 규산염은 제조가 어렵고 용해가 힘들며 저장안정성이 떨어진다.Low alkali silicates, on the other hand, are difficult to manufacture, difficult to dissolve, and have poor storage stability.

본 발명에 적용된 저알칼리성 규산염(SiO2/M2O 3.5∼5.8)은 일종의 고분자규산으로 올리고머(초기내지 중정도의 고분자물)적인 성질을 띠고 있어, 저온에서도 쉽게 경화되어 경고한 세라믹막을 형성한다.Low alkali silicate (SiO 2 / M 2 O 3.5 to 5.8) applied to the present invention is a kind of high molecular silicate, which has an oligomer (initial to medium high molecular weight) property, and easily cures even at low temperature to form a warning ceramic film. .

통상 규산알칼리를 무기도장제의 접착제로 사용할 경우 경화제는 Zn, ZnO, CaO, MgO, MgCO3, Al(OH)3, AlPO4, 약산, 강산의 약알칼리염 등을 사용한다.In general, when alkali silicate is used as an adhesive for inorganic coating agent, a curing agent may be Zn, ZnO, CaO, MgO, MgCO 3 , Al (OH) 3 , AlPO 4 , weak acid, weak alkali salt of strong acid, or the like.

규산과 알칼리의 몰비가 3.5∼5.8인 저알칼리성 규산염 수용액과 경화제를 혼합하여 경화시킬 때의 구조식을 표시하면 다음과 같다.(경화제로 ZnO이 사용되는 경우)The structural formula for mixing and curing a low alkaline silicate aqueous solution having a molar ratio of silicic acid and alkali of 3.5 to 5.8 and a curing agent is as follows (when ZnO is used as a curing agent).

초기 경화단계인 구조식(1)에서 유리되는 MOH(M이 Na, K인 경우)는 다른 Silanol결합(-Si-OH)에 반응하여 (-Si-O-·M+)의 이온화포인트를 만들고, 여기에 다시 경화제가 결합하여 불용성 가교를 형성한다.MOH (in case M is Na or K), which is liberated in Structural Formula (1), which is an initial curing step, reacts with another Silanol bond (-Si-OH) to form an ionization point of (-Si-O - .M + ), The curing agent again binds to form an insoluble crosslink.

가열을 하면 구조식(2)와 같이 탈수축합이 동시에 더욱 빨리 진행되고, 상온건조시에도 시간이 경과하면서 구조식(2)의 반응은 서서히 진행된다.When heated, dehydration condensation proceeds more rapidly at the same time as in Structural Formula (2), and the reaction of Structural Formula (2) proceeds gradually as time passes even at room temperature drying.

위의 구조식이 보여주는 입체구조의 세라믹도막은 자체가 강고함은 물론, 표면에도 부분적인 불용성 결합을 하며, 무기구체의 표면에도 탈수되면서 에테르결합을 하므로써 접착강도가 유기고분자에 의한 도막에 비해 4∼5배에 달한다.The three-dimensional ceramic coating shown in the above structural formula is not only strong itself, but also partially insoluble on the surface, and debonded to the surface of the inorganic sphere, and thus ether bonding by dehydration to the surface of the inorganic sphere 4 ~ 5 compared to the coating film of the organic polymer Reach the ship.

실시예1Example 1

규산과 알칼리의 몰비가 3.5∼5.8인 저알칼리성 규산염을 이용하여 철구조물의 염해수용외 중방식용 피복제를 제조하는 경우에는 다음과 같은 조성으로 이루어진다.In the case of preparing a salt coating for heavy corrosion treatment of iron structures using low alkali silicates having a molar ratio of silicic acid and alkali of 3.5 to 5.8, the composition is as follows.

저알칼리성 규산염(M2O·nSiO2: 몰비 4.5, 고형분함량 25)Low alkali silicate (M 2 O.nSiO 2 : molar ratio 4.5, solid content 25)

100중량100 weight

경화제(염기성) MgO 20중량Curing agent (basic) MgO 20 weight

분말상 아연 Zn 200중량Powdered Zinc Zn 200

실시예2Example 2

규산과 알칼리의 몰비가 3.5∼5.8인 저알칼리성 규산염을 이용하여 고온열충격 방호제용의 피복제를 제조하는 경우에는 다음과 같은 조성으로 이루어진다.When a coating agent for high temperature thermal shock protectors is prepared using a low alkali silicate having a molar ratio of silicic acid and alkali of 3.5 to 5.8, the composition is as follows.

저알칼리성 규산염(M2O·nSiO2: 몰비 5.5, 고형분함량 25)Low alkaline silicate (M 2 O.nSiO 2 : molar ratio 5.5, solid content 25)

100중량100 weight

경화제(염기성)MgO 30중량Curing agent (basic) MgO 30 weight

질화규산염 Si3N435중량Nitride Si 3 N 4 35 Weight

지르코니아 ZrO230중량Zirconia ZrO 2 30 Weight

이산화티타늄 TiO25중량Titanium Dioxide TiO 2 5 Weight

실시예3Example 3

규산과 알칼리의 몰비가 3.5∼5.8인 저알칼리성 규산염을 이용하여 콘크리트 열화방지용 및 기능성 피복제를 제조하는 경우에는 다음과 같은 조성으로 이루어진다.When the low alkali silicate having a molar ratio of silicic acid and alkali of 3.5 to 5.8 is used to prepare concrete deterioration prevention and functional coating, the composition is as follows.

저알칼리성 규산염(M2O·nSiO2: 몰비 4.2, 고형분함량 25)Low alkali silicate (M 2 O.nSiO 2 : molar ratio 4.2, solid content 25)

100중량100 weight

이산화알루미늄 Al2O330중량Aluminum dioxide Al 2 O 3 30 weight

지르콘카바이트 SiC 40중량Zircon Carbide SiC 40 weight

지르코니아 ZrO230중량Zirconia ZrO 2 30 Weight

이산화티타늄 TiO28중량Titanium Dioxide TiO 2 8 Weight

항균제 (각종 금속이온) 2중량Antibacterial agent (various metal ions) 2 weight

이하, 상기한 본 발명에 따른 저알칼리성 규산염을 이용한 세라믹 피복제와 기존에 국내에서 널리 사용되고 있는 피복재의 특성을 비교한 시험결과를 설명한다.Hereinafter, test results comparing the characteristics of the ceramic coating material using the low alkali silicate according to the present invention and the coating material widely used in Korea will be described.

본 발명에 따른 피복제를 본 발명재(K-02, K-03, K-04)로 하고, 기존에 국내에서 널리 사용되고 있는 제품중 미국 AREMCO사의 CERAMA-BIND(CB)를 비교재1로,일본 OTTI사의 DARNFORCE CERAMIC(DC)을 비교재2로 하여 시험하고 대비하였다.The coating material according to the present invention is the present invention material (K-02, K-03, K-04), and CERAMA-BIND (CB) of AREMCO, USA, among the products widely used in Korea, as a comparative material 1, Japan's OTTI Co., Ltd. DARNFORCE CERAMIC (DC) was tested and prepared as Comparative Material 2.

시험에 사용한 시편들은 코팅제를 강판, 유리기판, 알루미나기판 등에 도포하거나, 코팅재 자체를 성형 후 건조하여 준비하였다.The specimens used in the test were prepared by coating the coating agent on a steel sheet, a glass substrate, an alumina substrate, or by drying the coating material itself.

시험예1Test Example 1

내열성 시험Heat resistance test

본 발명재, 비교재1 및 비교재2를 알루미나 기판에 도포한 다음 전기로를 이용하여 대기 분위기에서 다음 표1의 조건으로 열처리 한 후 냉각하여 시편의 외관을 관찰하였다.The present invention, comparative material 1 and comparative material 2 were applied to an alumina substrate, and then heat treated under the conditions of the following Table 1 in an air atmosphere using an electric furnace, followed by cooling to observe the appearance of the specimen.

구분division K-02K-02 K-03K-03 K-04K-04 비교재1(CB)Comparative material 1 (CB) 비교재2(DC)Comparative material 2 (DC) 시험조건Exam conditions 1650℃8시간3℃/min1650 ℃ 8 hours 3 ℃ / min 1250℃8시간3℃/min1250 ℃ 8 hours 3 ℃ / min 850℃8시간3℃/min850 ℃ 8 hours 3 ℃ / min 1250℃8시간3℃/min1250 ℃ 8 hours 3 ℃ / min 1250℃8시간3℃/min1250 ℃ 8 hours 3 ℃ / min

그 결과, 본 발명재중 하나인 K-02의 경우 코팅층과 알루미나 기판간의 화학반응이 진행되어 기판내로 코팅층이 침투하였으며, 용융되었다, 또한 올리브(Olive)색상이 옅은 분홍색으로 변색되었다.As a result, in the case of K-02, one of the present invention materials, the chemical reaction between the coating layer and the alumina substrate proceeded, the coating layer penetrated into the substrate, and the color of the olive was changed to pale pink.

K-03의 경우는 변화가 없었으며, K-04의 경우 부부적으로 코팅층이 융기되었음을 확인하였다.K-03 did not change, and in the case of K-04, it was confirmed that the coating layer was raised.

비교재1(CB)의 경우는 용융되었고, 비교재2(DC)의 경우는 코팅층이 심하게 용융되고 돌기형상으로 뭉쳐지는 것이 확인되었다.In the case of Comparative Material 1 (CB), it was confirmed that in the case of Comparative Material 2 (DC), the coating layer was severely melted and agglomerated into protrusions.

또한, 광학현미경으로 각 코팅제의 표면을 관찰한 결과, 본 발명재중 K-02와 비교재2(DC)의 경우 다공성의 조직에서 용융되어 치밀한 조직으로 변화되었음을 알 수 있었으며, 비교재2(DC)의 경우 균열발생을 관찰할 수 있었다.In addition, as a result of observing the surface of each coating agent with an optical microscope, it was found that in the case of K-02 and Comparative Material 2 (DC) of the present invention, it changed from a porous tissue to a dense structure, and Comparative Material 2 (DC) In the case of cracking was observed.

본 발명재 중 K-03과 K-04의 경우에는 열처리 전후의 시편을 비교할 때 성상변화가 거의 없음을 관찰할 수 있었고, 비교재1(CB)의 경우에는 심하게 용융되고 돌기형상으로 뭉쳐졌음을 관찰할 수 있었다.In the case of K-03 and K-04 of the present invention, when comparing the specimens before and after the heat treatment, it was observed that there was almost no change in the properties, and in the case of Comparative Material 1 (CB), it was severely melted and agglomerated into protrusions. It could be observed.

시험예2Test Example 2

비중 및 기공율 측정Specific gravity and porosity measurement

본 발명재를 이용하여 제조한 시편을 백등유내에 함침하고, 150mmHg하에서 4시간동안 진공처리한 후 JIS R2205의 방법에 준하여 부피비중 및 겉보기 기공율을 측정하였다.Specimens prepared using the present invention were impregnated in white kerosene, evacuated under 150 mmHg for 4 hours, and then the volume specific gravity and apparent porosity were measured according to the method of JIS R2205.

그 결과는 다음 표2와 같다.The results are shown in Table 2 below.

구분division K-02K-02 K-03K-03 K-04K-04 Bulk Density(g/cm3)Bulk Density (g / cm 3 ) 1.571.57 1.981.98 1.591.59 ApparantPorosity()ApparantPorosity () 41.241.2 35.335.3 55.555.5

시험예3Test Example 3

내마모성 시험Abrasion Resistance Test

표면을 미세 연마한 50×30×40(t)mm의 강판에 본 발명재 및 비교재1(CB) 및 비교재2(DC)의 코팅제를 도포하고 건조하여 시편을 준비하였다.On the 50 × 30 × 40 (t) mm steel plate finely polished on the surface was coated with a coating material of the present invention, Comparative Material 1 (CB) and Comparative Material 2 (DC) and dried to prepare a specimen.

내마모성 시험을 위하여 #320의 샌드페이퍼(Sand Paper)가 장착된 Suga Test를 이용하였으며, 시험조건으로 4kg/m2의 하중을 인가하였다.For abrasion resistance test, a Suga Test equipped with # 320 sand paper was used, and a load of 4 kg / m 2 was applied as a test condition.

상기와 같은 조건으로 내마모성을 테스트 한 후 시편의 무게변화를 측정하는 방식으로 각 시편의 내마모성을 평가하였다.After the wear resistance test under the same conditions as described above, the wear resistance of each specimen was evaluated by measuring the weight change of the specimen.

그 결과는 다음 표3과 같다.The results are shown in Table 3 below.

wtwt 5회5 times 10회10th 20회20 times K-02K-02 -0.007-0.007 -0.015-0.015 -0.037-0.037 K-03K-03 -0.006-0.006 -0.014-0.014 -0.035-0.035 K-04K-04 -0.010-0.010 -0.028-0.028 -0.055-0.055 비교재1Comparative Material 1 -0.042-0.042 -0.050-0.050 -0.066-0.066 비교재2Comparative Material 2 -0.023-0.023 -0.037-0.037 -0.069-0.069

상기 내마모성 시험결과, 본 발명재인 K-02,K-03시편의 내마모성이 가장 우수하였으며, 본 발명재중 K-04와 비교재1, 비교재2 시편의 경우에는 20회 시험시 코팅층 전체가 마모되었다.As a result of the abrasion resistance test, K-02 and K-03 specimens of the present invention showed the best wear resistance, and in the case of K-04, Comparative Material 1 and Comparative Material 2 specimens, the entire coating layer was worn out during 20 tests. .

다음 표4는 본 발명재인 K-02, K-03, K-04 시편의 20회 마모시험 후 코팅층의 무게감소율을 측정한 결과이다.Table 4 shows the results of measuring the weight loss rate of the coating layer after 20 wear tests of the K-02, K-03, and K-04 specimens of the present invention.

구분division 비중(g/cm3)Specific gravity (g / cm 3 ) 시편에서 시험면적(cm2)Test area on the specimen (cm 2 ) 코팅층의 두께(cm)Coating layer thickness (cm) 초기무게(g)Initial weight (g) 마모무게*(g)Abrasion Weight * (g) 마모율()Wear rate () K-02K-02 1.751.75 3.463.46 0.00530.0053 0.03210.0321 0.01900.0190 5959 K-03K-03 1.981.98 3.753.75 0.00260.0026 0.01930.0193 0.01700.0170 8888 K-04K-04 1.591.59 3.643.64 0.00280.0028 0.01620.0162 0.02600.0260 160160

* 마모무게는 코팅층에서만 비롯된다고 간주하였음.* Abrasion weight was considered to originate only from the coating layer.

마모율 = 마모무게÷초기무게 ×100()Wear rate = wear weight ÷ initial weight × 100 ()

상기 표4에 따르면, K-04의 경우에는 코팅층이 완전히 제거되었으며, 강판도부분적으로 마모되었음을 알 수 있다.According to Table 4, in the case of K-04, the coating layer was completely removed, and it can be seen that the steel plate was partially worn.

시험예4Test Example 4

내약품성(내식성) 시험Chemical resistance test

본 발명재와 비교재1(CB) 및 비교재2(DC)의 코팅제를 100×40×4(t)mm의 유리기판 전면에 걸쳐 도포한 다음, NaCl 10수용액, MgSO410수용액, HCl 36수용액, H2SO460수용액에 10일간 함침시킨 후 시편외관을 관찰하였다.The coating material of the present invention, Comparative Material 1 (CB) and Comparative Material 2 (DC) was applied over the entire glass substrate of 100 x 40 x 4 (t) mm, followed by 10 aqueous NaCl solution, 10 MgSO 4 aqueous solution, and HCl 36. The specimen appearance was observed after impregnating the aqueous solution and H 2 SO 4 60 aqueous solution for 10 days.

① HCl용액의 경우① HCl solution

유리기판에 도포한 코팅제를 36의 HCl수용액에 10일간 함침시킨 후 시편의 외관을 관찰한 결과, 본 발명재인 K-02, K-03, K-04 의 경우변화가 없었으며, 코팅층이 탈락이나 무게감량이 발생하지 않았다.As a result of observing the appearance of the specimen after impregnating the coating agent applied to the glass substrate with 36 HCl aqueous solution for 10 days, there was no change in the case of the present invention material K-02, K-03, K-04, the coating layer was No weight loss occurred.

반면에 비교재1(CB)의 경우에는 변색 및 코팅층의 탈락은 없었지만 코팅층의 두께가 얇아졌다.On the other hand, in the case of Comparative Material 1 (CB), there was no discoloration and dropping of the coating layer, but the thickness of the coating layer was thin.

또, 비교재2(DC)의 경우에는 청색의 반응물이 용해되어 코팅층이 얇아지고, 표면이 거칠어졌다.In the case of Comparative Material 2 (DC), the blue reactant was dissolved to make the coating layer thin and the surface rough.

② H2SO4용액의 경우② H 2 SO 4 solution

유리기판에 도포한 코팅제를 10H2SO4수용액내에 10일간 함침한 후 시편외관을 관찰하였다.After the coating agent applied to the glass substrate was impregnated in 10H 2 SO 4 aqueous solution for 10 days, the specimen appearance was observed.

그 결과 본 발명재인 K-02, K-03, K-04와 비교재1(CB)의 경우에는 코팅층의 탈락이나 무게감량이 없었다.As a result, in the case of the present invention materials K-02, K-03, K-04 and Comparative Material 1 (CB) there was no dropout or weight loss of the coating layer.

반면에 비교재2(DC)의 경우에는 색상이 다소 옅게 변화되고 흰색 반점들이 관찰되었으며, 코팅제성분이 용해되므로써 표면이 거칠어졌다.On the other hand, in the case of Comparative Material 2 (DC), the color was slightly changed and white spots were observed, and the surface became rough as the coating component was dissolved.

③ NaCl용액의 경우③ NaCl solution

유리기판에 도포한 코팅제를 10NaCl수용액내에서 7일간 함침시킨 후 시편외관을 관찰하였다.After coating the coating agent applied to the glass substrate in an aqueous solution of 10NaCl for 7 days, the specimen appearance was observed.

그 결과 본 발명재인 K-02, K-03, K-04와 비교재1(CB)의 경우에는 코팅층의 탈락이나 무게감량이 없었다.As a result, in the case of the present invention materials K-02, K-03, K-04 and Comparative Material 1 (CB) there was no dropout or weight loss of the coating layer.

반면에 비교재2(DC)의 경우에는 색상이 다소 옅게 변화되고, 흰색 반점들이 관찰되었으며, 코팅제 성분이 용해되므로써 표면이 거칠어졌다.On the other hand, in the case of Comparative Material 2 (DC), the color was slightly changed, white spots were observed, and the surface became rough as the coating component was dissolved.

④ MgSO4용액의 경우④ MgSO 4 solution

유리기판에 도포한 코팅제를 10의 MgSO4수용액 내에 7일간 함침시킨 후 시편 외관을 관찰하였다.The coating agent applied to the glass substrate was impregnated in 10 MgSO 4 aqueous solution for 7 days, and then the specimen appearance was observed.

그 결과, 본 발명재인 K-02, K-03, K-04와, 비교재1(CB)의 경우에는 코팅층의 탈락이나 무게감량이 없었다.As a result, in the case of the present invention materials K-02, K-03, K-04, and Comparative Material 1 (CB), there was no dropout or weight loss of the coating layer.

반면에 비교재2(DC)의 경우에는 색상이 다소 옅게 변화되고, 흰색 반점들이 관찰되었으며, 코팅제 성분이 용해되므로써 표면이 거칠어졌다.On the other hand, in the case of Comparative Material 2 (DC), the color was slightly changed, white spots were observed, and the surface became rough as the coating component was dissolved.

이와 같은 내약품성(내식성)시험의 결과, 비교재1(CB)의 경우에는 가장자리 부위의 탈락을 관찰할 수 있는 데, 이는 유리기판에 대한 부착력이 다른 코팅제에 비하여 낮기 때문인 것으로 판단된다.As a result of the chemical resistance (corrosion resistance) test, in the case of Comparative Material 1 (CB) it can be observed that the edge of the edge drop because the adhesion to the glass substrate is lower than other coating agents.

비교재2(DC)의 경우에는 반응시약 이외에 사용한 증류수 자체에 의해서도 일부 코팅제 성분이 용해되므로써 코팅제의 표면이 거칠어지는 것이 관찰되었다.In the case of Comparative Material 2 (DC), it was observed that the surface of the coating agent became rough due to the dissolution of some coating components by the distilled water itself used in addition to the reaction reagent.

본 발명재인 K-02, K-03, K-04의 경우에는 시험조건내에서 특별한 변화를 보이지 않았다.In the case of the present invention materials K-02, K-03, K-04 did not show a special change within the test conditions.

시험예5Test Example 5

부착강도 시험Bond strength test

20×15×2(t)mm의 강판에 본 발명재와 비교재1(CB) 및 비교재2(DC)의 코팅제를 도포하여 시편을 준비하고, ASTM D4541에 준하여 Pull-Off 테스트를 이용하였다.Specimens were prepared by coating the coating material of the present invention, comparative material 1 (CB) and comparative material 2 (DC) on a steel plate of 20 × 15 × 2 (t) mm, and used a pull-off test according to ASTM D4541. .

각 시편의 코팅층의 표면을 #1000의 샌드페이퍼로 미세 연마한 다음 에폭시수지가 코팅된 알루미늄 스터드(Al Stud)를 코팅시편에 도포된 코팅층의 표면에 밀착시키고, 150℃에서 1시간동안 열처리하여 에폭시수지에 의한 부착을 유도하였다.The surface of the coating layer of each specimen was finely ground with sandpaper of # 1000, and then the aluminum stud coated with epoxy resin was closely adhered to the surface of the coating layer coated on the coating specimen, and heat-treated at 150 ° C. for 1 hour. Adhesion was induced.

이 시험은 각각의 시편에 대하여 6회에 걸쳐 실시하였다.This test was performed six times for each specimen.

상기 각 시편에 대한 부착강도를 측정한 값을 다음 표5로 나타내었다.The measured values of adhesion strength for each of the specimens are shown in Table 5 below.

부착강도(kgf/cm2)Bond Strength (kg f / cm 2 ) K-02K-02 8.00±2.008.00 ± 2.00 K-03K-03 12.8±3.9612.8 ± 3.96 K-04K-04 36.2±4.3236.2 ± 4.32 비교재1(CB)Comparative material 1 (CB) 4.00±1.584.00 ± 1.58 비교재2(DC)Comparative material 2 (DC) 39.4±7.5039.4 ± 7.50

상기한 부착강도 측정값에 따르면, 본 발명재 중 K-04와 비교재2(DC)가 가장 높은 값을 나타내었으며, 본 발명재 중 K-02, K-03과, 비교재1(CB)에서 상대적으로은 값으로 측정되었음을 알 수 있다.According to the above-described adhesion strength measurement value, K-04 and Comparative material 2 (DC) showed the highest value among the present invention materials, and K-02, K-03 and Comparative material 1 (CB) of the present invention material. It can be seen that the relative value is measured by.

시험예6Test Example 6

열간선팽창율 측정Hot line expansion rate measurement

본 발명재인 k-02, k-03, k-04의 코팅제를 이용하여 10×10×50(L)mm 크기의 시편을 제조하고, Dilatometer(Theta HD-52)를 이용하여 N2분위기하에서 4℃/mm의 승온속도로 1400℃까지 측정하였다.Using a coating agent of k-02, k-03, k-04 of the present invention to prepare a 10 × 10 × 50 (L) mm specimens, using a Dilatometer (Theta HD-52) 4 in N 2 atmosphere It measured up to 1400 degreeC by the temperature increase rate of ° C / mm.

그 결과는 다음 표6과 같다.The results are shown in Table 6 below.

온도(℃)Temperature (℃) K-02K-02 K-03K-03 K-04K-04 2525 0.010.01 0.010.01 0.010.01 150150 0.030.03 0.020.02 0.030.03 300300 0.060.06 0.060.06 0.050.05 400400 0.100.10 0.100.10 0.070.07 500500 0.150.15 0.140.14 0.080.08 600600 0.200.20 0.200.20 0.090.09 650650 0.240.24 0.230.23 0.100.10 700700 0.290.29 0.250.25 0.100.10 750750 0.340.34 0.260.26 0.070.07 800800 0.390.39 0.270.27 0.050.05 900900 0.480.48 0.330.33 0.010.01 950950 0.500.50 0.360.36 0.000.00 10001000 0.520.52 0.400.40 11001100 0.560.56 0.440.44 12001200 0.610.61 0.490.49 13001300 0.670.67 0.500.50 14001400 0.730.73 0.510.51

상기 열팽창율 측정결과를 나타내는 표6에 따르면, 본 발명재 중 K-02의 열팽창율이 가장 높으며, 900℃ 부근에서 상변화와 관계되는 것으로 추정되는 변곡점이 존재하였다.According to Table 6 showing the results of the thermal expansion coefficient measurement, the coefficient of thermal expansion of K-02 is the highest among the present invention material, and there was an inflection point estimated to be related to the phase change at around 900 ° C.

K-03에서는 700℃부근에서 변곡점이 존재하였으며, 1200℃ 이상에서는 열팽창율이 더 이상 증가하지 않고 일정하게 유지되었다. 또, K-03의 경우 열팽창율이가장 낮았으며, 700℃이상부터 감소하여 950℃이상에서는 (-)값을 나타내었다.In K-03, there was an inflection point near 700 ℃, and above 1200 ℃, the coefficient of thermal expansion did not increase any more and remained constant. In the case of K-03, the coefficient of thermal expansion was the lowest, and it decreased from above 700 ℃ and showed a negative value above 950 ℃.

시험예7Test Example 7

열전도율 측정Thermal conductivity measurement

본 발명재인 k-02, k-03, k-04의 코팅제를 이용하여 15φ×1(t)mm크기의 시편을 제조하고, 레이저 스플래쉬(Laser Splash)법을 이용하여 상온, 500℃, 1000℃에서 각 시편의 열확산 계수를 측정하고, 그 결과를 다음 표7에 나타내었다.15φ × 1 (t) mm sized specimens were prepared using the coating materials of k-02, k-03, and k-04, which are the present invention, and were subjected to laser splash method at room temperature, 500 ° C and 1000 ° C. The thermal diffusivity of each specimen was measured at, and the results are shown in Table 7.

구분division 상온Room temperature 500℃500 ℃ 1000℃1000 ℃ K-02K-02 0.09131(cm2/sec)0.09131 (cm 2 / sec) 0.00672(cm2/sec)0.00672 (cm 2 / sec) 0.00547(cm2/sec)0.00547 (cm 2 / sec) K-03K-03 0.00693(cm2/sec)0.00693 (cm 2 / sec) 0.00592(cm2/sec)0.00592 (cm 2 / sec) 0.00564(cm2/sec)0.00564 (cm 2 / sec) K-04K-04 0.01436(cm2/sec)0.01436 (cm 2 / sec) 0.01213(cm2/sec)0.01213 (cm 2 / sec) 0.00964(cm2/sec)0.00964 (cm 2 / sec)

상기 각 시편의 온도전도율을 나타내는 표7에 따르면, 본 발명재 중, K-03, K-04의 경우 온도증가에 따라 온도전도율이 높아지는 것을 알 수 있으며, K-02의 경우에는 감소하다가 다시 증가하는 경향을 나타내는 것을 알 수 있다.According to Table 7 showing the temperature conductivity of each specimen, it can be seen that in the present invention, K-03 and K-04, the temperature conductivity increases with increasing temperature, and in the case of K-02, it decreases and then increases again. It can be seen that the tendency to.

시험예8Test Example 8

내열충격성 시험Thermal shock resistance test

본 발명재와, 비교재1(CB) 및 비교재2(DC)의 코팅재를 이용하여 시편을 제조하고, 별도의 회전체상에 장착시킨 상태에서 10rpm의 속도로 회전시키면서 가스버너를 이용하여 1000℃로 급가열 후 급냉시키는 시험을 100회에 걸쳐 반복하였으며, 시험종료 후 각 시편에서의 코팅제의 박리(Peel Off), 블리스터(Blister) 생성여부등을 관찰하였다.The specimens were prepared using the present invention and the coating materials of Comparative Material 1 (CB) and Comparative Material 2 (DC), and were rotated at a speed of 10 rpm using a gas burner while being mounted on a separate rotating body. The test was rapidly repeated 100 times after rapid heating to ℃, and after the completion of the test, peeling of the coating agent and peeling of blister were observed in each specimen.

그 결과, 본 발명재 중 K-04와 비교재2(DC)의 시편의 표면 상태가 가장 양호하였으며, K-02, K-03와 비교재1(CB)의 경우 코팅층이 박리되는 현상이 나타났다.As a result, the surface state of specimens of K-04 and Comparative material 2 (DC) was the best among the present invention materials, and in the case of K-02, K-03 and Comparative material 1 (CB), the coating layer was released. .

시험예9Test Example 9

미세구조 분석Microstructure Analysis

본 발명재와, 비교재1(CB), 비교재2(DC)의 코팅제를 강판에 도포한 다음, 그 절단면에 대하여 SEM으로 관찰하는 방식으로 코팅제의 미세구조, 코팅두께, 평활도 및 강판표면에 대한 부착상태 등을 평가하였다.The coating material of the present invention, Comparative Material 1 (CB) and Comparative Material 2 (DC) was applied to the steel sheet, and then observed on the cut surface of the coating material by SEM to examine the microstructure, coating thickness, smoothness and surface of the coating material. The adhesion state and the like were evaluated.

그 결과, 강판에 도포된 각 코팅제의 평균 도막두께는 본 발명재인 K-02 : 53㎛, K-03 : 26㎛, K-04 : 28㎛이고, 비교재1(CB) : 38㎛, 비교재2(DC) : 41㎛로 관찰되었다.As a result, the average coating film thickness of each coating agent apply | coated to the steel plate was K-02: 53micrometer, K-03: 26micrometer, K-04: 28micrometer which are this invention materials, Comparative material 1 (CB): 38micrometer, comparison Ash 2 (DC) was observed at 41 μm.

또한, 강판에 도포된 본 발명재의 조성은 다음 표8과 같이 관찰되었다.In addition, the composition of the present invention applied to the steel sheet was observed as shown in Table 8.

wtwt OO AlAl SiSi KK CrCr ClCl FeFe ZnZn K-02K-02 8.58.5 12.412.4 76.476.4 2.72.7 -- -- -- -- K-03K-03 24.224.2 8.08.0 52.752.7 7.17.1 -- 8.08.0 -- -- K-04K-04 5.35.3 3.23.2 57.857.8 4.34.3 7.17.1 -- 7.37.3 15.015.0

상기 표8에 따르면, 본 발명재인 K-02, K-03, K-04의 경우 Si가 주상(Primary Phase)이며, K2O, SiO2, Al2O3, 등이 소량 존재하였다. K-04의 경우 Zn분말도 존재하였다.According to Table 8, in the case of the present invention materials K-02, K-03, K-04, Si is the primary phase, and K 2 O, SiO 2 , Al 2 O 3 , and the like are present in a small amount. In the case of K-04, Zn powder was also present.

비교재1(CB)의 경우 Al2O3가 주상이며, TiO2, SiO2, Al2O3, Co, Fe2O3, 등이 소량 존재하였다.In Comparative Material 1 (CB), Al 2 O 3 was the main phase, and TiO 2 , SiO 2 , Al 2 O 3 , Co, Fe 2 O 3 , and the like were present in a small amount.

비교재2(DC)의 경우 Al2O3-SiO2가 주상이며, SiO2, Al2O3등이 소량 존재하였다.In Comparative Material 2 (DC), Al 2 O 3 -SiO 2 was the main phase, and SiO 2 , Al 2 O 3, and the like were present in a small amount.

시험예10Test Example 10

충격성 시험Impact test

강판에 본 발명재 및 비교재1(CB), 비교재2(DC)의 코팅제를 도포한 시편을 제조하고, 별도의 장치를 통하여 20cm의 높이에서 290g의 스틸볼(Steel Ball)과 45g의 알루미늄 볼을 각 시편의 표면에 대하여 자유낙하시킨 다음에 시편상의 코팅제의 손상표면을 광학현미경으로 관찰하여 균열의 발생여부, 손상 면적등을 비교하였다.Prepare a specimen coated with the coating material of the present invention, comparative material 1 (CB), comparative material 2 (DC) on a steel sheet, and through a separate device 290g steel ball and 45g aluminum at a height of 20cm After the ball was freely dropped on the surface of each specimen, the damage surface of the coating agent on the specimen was observed under an optical microscope to compare the occurrence of cracks and the damage area.

그 결과는 내마모성 시험결과와 유사한 경향을 나타내었는 바, 충격 저항성은 K-02, K-03, K-04, 비교재1(CB), 비교재2(DC) 순으로 낮았다.The results showed a similar tendency to the wear resistance test results, and the impact resistance was lower in the order of K-02, K-03, K-04, Comparative Material 1 (CB), and Comparative Material 2 (DC).

상기와 같은 본 발명재와 비교재1(CB) 및 비교재2(DC)의 품질특성을 분석한 결과를 정리하여 다음의 표9로 나타내었다.Table 9 summarizes the results of analyzing the quality characteristics of the present invention, Comparative Material 1 (CB) and Comparative Material 2 (DC) as described above.

본 발명재Invention material 비교재1(CERAMA-BIND :CB)Comparative Material 1 (CERAMA-BIND: CB) 비교재2(DARNFORCE-CERAMIC : DC)Comparative material 2 (DARNFORCE-CERAMIC: DC) 코팅용 기판 시험조건Coating substrate test conditions K-02K-02 K-03K-03 K-04K-04 내열성시험Heat resistance test 용융1650℃Melt 1650 ℃ 변화없음1250℃No change 1250 ℃ 부분융기850℃Partial ridge 850 ℃ 용융1250℃Melting 1250 ℃ 용융,응집1250℃Melting and flocculation 1250 ℃ Al2O3기판시험온도Al 2 O 3 Substrate Test Temperature 내약품성(내식성)시험Chemical resistance test NaCl,MgSO4수용액NaCl, MgSO 4 aqueous solution 블리스터, 발청변색, 박리 등 이상현상 없음.No abnormalities such as blister, rust discoloration and peeling. 이상없음clear 표면거침흰색반점Surface Roughness White Spots 유리기판7∼10일간 함침Glass substrate impregnated for 7-10 days HCl,H2SO4수용액HCl, H 2 SO 4 aqueous solution 두께감소, 이상없음Thickness reduction, no abnormality 발청, 표면거침, 흰색반점Rust, Surface Roughness, White Spots 내열충격성시험Thermal shock resistance test 박리Peeling 박리Peeling 박리, 블리스터없음No peeling, no blister 박리Peeling 박리,블리스터없음No peeling, no blister 강판1000℃100회Steel plate 1000 ℃ 100 times 부피비중(g/cm3)Volume specific gravity (g / cm 3 ) 1.751.75 1.981.98 1.591.59 -- -- 상온측정Room temperature measurement 겉보기기공율()Apparent porosity () 41.241.2 35.335.3 55.555.5 -- -- 온도전도율cm2/secTemperature conductivity cm 2 / sec 500℃500 ℃ 0.00690.0069 0.00590.0059 0.00560.0056 -- -- LaserSplash법LaserSplash Method 1000℃1000 ℃ 0.01440.0144 0.01210.0121 0.00960.0096 -- -- 열팽창계수×10-6/℃Thermal expansion coefficient × 10 -6 / ℃ 500℃500 ℃ 3.003.00 2.802.80 1.601.60 -- -- ThetaHD-52ThetaHD-52 1000℃1000 ℃ 5.335.33 3.673.67 0.110.11 -- -- 부착강도(kgf/cm2)Bond Strength (kg f / cm 2 ) 8.08.0 12.812.8 36.236.2 4.04.0 39.439.4 ASTMD4541ASTMD4541 기계적충격저항성Mechanical shock resistance 내마모성무게감소율 wtAbrasion Resistance Weight Reduction wt ●(0.037)(0.037) ◎(0.035)(0.035) △(0.055)△ (0.055) △(0.069)△ (0.069) △(0.065)△ (0.065) Suga Test#320,20회Suga Test # 320,20

주1) 특성의 비교 : good ●〉◎ 〉○〉▲〉△ badNote 1) Comparison of characteristics: good ●〉 ◎〉 ○〉 ▲〉 △ bad

주2) 비중 및 기공율측정은 코팅제 슬러리를 성형 및 건조하여 제조한 시편Note 2) Specific gravity and porosity measurements are made by molding and drying the coating slurry.

을 이용함.Using.

주3) 내열성, 내열충격성은 코팅용 기판과 열처리조건에 따라 상이한 결과Note 3) Heat resistance and impact resistance vary depending on the substrate for coating and heat treatment conditions

가 예상됨.Is expected.

주4) 부착강도는 6회 시험후 평균값을 나타내었음.Note 4) The bond strength was averaged after 6 tests.

주5) 상기 측정값들은 각 코팅제품질의 절대값은 아니며, 동일한 조건하에서Note 5) The measured values are not absolute values of each coating product quality and under the same conditions

정밀시험한 결과이므로, 코팅제별로 상대비교를 위한 자료로는 타당함.As a result of precise test, it is valid as data for relative comparison by coatings.

이와 같은 본 발명을 적용하면, 내수성, 내후성, 내식성, 내약품성, 내열충격성, 내마모성을 현저하게 향상시킬 수 있으며, 저온에서도 쉽게 경화되면서 견고한 접착강도를 유지할 수 있다.Applying the present invention, such as water resistance, weather resistance, corrosion resistance, chemical resistance, thermal shock resistance, wear resistance can be significantly improved, it is possible to maintain a strong adhesive strength while being easily cured even at low temperatures.

Claims (3)

규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 염기성 경화제인 MgO 20중량, 분말아연(Zn) 200중량로 혼합된 것을 특징으로 하는 저알칼리성 규산염을 이용한 세라믹 피복제(여기서 M은 Na, K, Li, 유기아민류이다).The molar ratio of alkali silicate and that the alkaline silicate (SiO 2 / M 2 O) is 3.5~5.8 (M 2 O · nSiO 2 ) with respect to 100 parts by weight of a mixture of 20 parts by weight MgO, powder zinc (Zn) 200 parts by weight basic curing agent Ceramic coating material using a low alkali silicate, wherein M is Na, K, Li, organic amines. 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 염기성 경화제인 MgO 30중량, 질화규산염인 Si3N435중량, 지르코니아(ZrO2)30중량, 이산화티타늄(TiO2)5중량로 혼합된 것을 특징으로 하는 저알칼리성 규산염을 이용한 세라믹 피복제(여기서 M은 Na, K, Li, 유기아민류이다).The molar ratio of alkali silicate and that the alkaline silicate (SiO 2 / M 2 O) is 3.5~5.8 (M 2 O · nSiO 2 ) a basic curing agent per 100 parts by weight MgO 30 wt nitride, silicate of Si 3 N 4 35 parts by weight, Zirconia (ZrO 2 ) 30 weight, titanium dioxide (TiO 2 ) ceramic coating using a low alkali silicate, characterized in that mixed with 5 weight (wherein M is Na, K, Li, organic amines). 규산과 알칼리의 몰비(SiO2/M2O)가 3.5∼5.8인 저알칼리성 규산염(M2O·nSiO2) 100중량에 대하여 이산화알루미늄(Al2O3)30중량, 지르콘카바이트(SiC) 40중량, 지르코니아(ZrO2) 30중량, 이산화티타늄(TiO2) 8중량, 항균제 2중량로 혼합된 것을 특징으로 하는 저알칼리성 규산염을 이용한 세라믹 피복제(여기서 M은 Na, K, Li, 유기아민류이다).The molar ratio of the alkali silicate (SiO 2 / M 2 O) is from 3.5 to 5.8 in a low alkali silicate (M 2 O · nSiO 2) based on 100 parts by weight of aluminum dioxide (Al 2 O 3) 30 parts by weight, zirconium carbide (SiC) 40 Ceramic coating agent using a low alkali silicate, characterized in that mixed by weight, 30 weight of zirconia (ZrO 2 ), 8 weight of titanium dioxide (TiO 2 ), 2 weight of antibacterial agent (where M is Na, K, Li, organic amines) ).
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Publication number Priority date Publication date Assignee Title
US10125050B2 (en) 2013-08-08 2018-11-13 Henkel IP & Holding GmbH Method of coating and protecting coal tip burner with colloidal silica based high temperature and abrasion resistant putty

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JPH01219071A (en) * 1988-02-29 1989-09-01 Nkk Corp Inorganic coating material
KR970042865A (en) * 1995-12-29 1997-07-26 김충세 Heat resistant corrosion resistant inorganic paint composition

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US10125050B2 (en) 2013-08-08 2018-11-13 Henkel IP & Holding GmbH Method of coating and protecting coal tip burner with colloidal silica based high temperature and abrasion resistant putty

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