KR20010088134A - Cotton fabric and its manufacturing method - Google Patents

Cotton fabric and its manufacturing method Download PDF

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Publication number
KR20010088134A
KR20010088134A KR1020000012162A KR20000012162A KR20010088134A KR 20010088134 A KR20010088134 A KR 20010088134A KR 1020000012162 A KR1020000012162 A KR 1020000012162A KR 20000012162 A KR20000012162 A KR 20000012162A KR 20010088134 A KR20010088134 A KR 20010088134A
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KR
South Korea
Prior art keywords
cotton
adhesive resin
coated
olsil
cloth
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KR1020000012162A
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Korean (ko)
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KR100356732B1 (en
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지정환
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지정환
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Priority to KR1020000012162A priority Critical patent/KR100356732B1/en
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Publication of KR100356732B1 publication Critical patent/KR100356732B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating

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  • Laminated Bodies (AREA)

Abstract

PURPOSE: Provided is cloth with cotton adhered wherein an adhesive resin with warp yarn coated is melted to adhere cotton so that it keeps warm without pressing the cotton. CONSTITUTION: The production process of cloth with cotton adhered comprises the steps of: (i) hanging down warp yarn(2) at one side of the cloth; (ii) coating the adhesive resin on the warp yarn; (iii) hardening the adhesive resin that is coated on the warp yarn; (iv) sewing the warp yarn by the hardened adhesive resin; and (v) passing through a dryer in a sewn state to melt the adhesive resin for adhering cloth.

Description

솜이 부착된 천 및 그 제조방법{Cotton fabric and its manufacturing method}Cotton attached cloth and its manufacturing method {Cotton fabric and its manufacturing method}

본 발명은 솜이 부착된 천과 그 제조방법에 관한 것으로, 특히 천의 일 측면으로 올실을 늘어트려 올실에 코팅되어진 접착수지에 의하여 솜에 쉽게 박히게 되고 박힌 상태에서 열을 가하면 올실에 코팅되어 있는 접착수지가 녹으면서 솜과 같이 접착토록 하여 별도의 가공을 하지 않고 솜을 직물에 접착토록 한 것이다.The present invention relates to a cloth attached to the cotton and a method for manufacturing the same, in particular, the adhesive is coated on the olsil yarn by being easily embedded in the cotton by the adhesive resin coated on the olsil by stretching the olsil on one side of the fabric. The resin is melted so that it sticks like cotton so that the cotton is bonded to the fabric without any additional processing.

현재 겨울철에 솜이 부착되어진 의류가 많이 사용되어지는 이유로는 솜에 의한 부풀음으로 보온력이 우수하고, 이러한 부풀음으로 완충효과도 기대할 수 있기 때문에 겨울철에 많이 사용되고 있는 것이다.The reason why a lot of clothing attached to cotton is used in winter now is because it is excellent in warming power due to swelling due to cotton, and because it can be expected to have a cushioning effect due to swelling, it is being used a lot in winter.

그러나 천에 솜을 부착시키는 방식으로는 솜을 일정한 두께로 성형토록 한 후 상하로 열에 접착되어지는 화학섬유나 이들의 원료로 사용되는 분말을 도포토록 한 후 천을 대고 고열의 건조기를 통과시키면서 화학섬유나 분말이 용융되면서 솜과 천을 서로 접착토록 하고 있는 것이다.However, in the method of attaching cotton to a cloth, the cotton is molded to a certain thickness, and then the chemical fibers adhered to the heat up and down or the powder used for their raw materials are applied to each other. As the powder melts, the cotton and cloth are bonded together.

그러나 이러한 방식은 솜의 상하면으로 접착층이 형성됨으로 이러한 접착층으로 인하여 뻣뻣한 감촉이 발생되는 문제점이 있고, 접착층에 의한 접착을 유도하기 위하여 솜의 상하로 눌림이 발생됨으로 공기함량이 적어 보온효과가 떨어지게 되는 단점이 있다.However, this method has a problem in that a stiff feel occurs due to the adhesive layer formed on the upper and lower sides of the cotton, and the air content is reduced due to the air content is reduced by pressing up and down the cotton to induce adhesion by the adhesive layer. There are disadvantages.

따라서 뻣뻣함을 제거하고 공기함량을 높이기 위하여 솜의 상하로 천을 대고 봉재수단을 이용하여 교차토록 하는 방식으로 봉착하고 있는 것이다.Therefore, in order to remove the stiffness and to increase the air content by putting the cloth up and down of the cotton and sealing in a way to cross using the sewing means.

그러나 이러한 방식의 봉착은 많은 공정이 필요하기 때문에 원가의 상승과 천을 상하로 대주어야 함으로 이로 인한 부드러움이 반감되어지는 문제점과 봉착에 의한 수단은 천과 솜이 일체로 형성되지 않게 됨으로 장시간 착용 시에는 솜이 하방으로 쏠리게 되는 현상이 발생되는 문제점이 있는 것이다.However, this type of sealing requires a lot of processes, so the cost is increased and the fabric should be placed up and down. The softness caused by this is halved and the means of sealing are not formed integrally with the cotton. There is a problem that the phenomenon is caused to be tilted downward.

본 발명은 상기한 종래의 문제점을 해결하기 위하여 안출한 것으로서, 직조되는 천의 하방으로 올실을 늘어트린 후 올실에 솜이 부착토록 함으로서 솜을 천에 결합토록 한 것이다.The present invention has been made in order to solve the above-described conventional problems, and the cotton is bonded to the cloth by causing the cotton to be attached to the olsil after hanging the oval thread under the fabric to be woven.

도 1은 직조된 천에 올실이 형성된 상태의 사시도.1 is a perspective view of an ol thread formed in a woven cloth.

도 2는 올실이 형성된 또 다른 실시 예의 사시도.2 is a perspective view of another embodiment in which an olsil is formed.

도 3은 올실에 수지가 코팅된 상태의 단면도.3 is a cross-sectional view of the resin coated on the olsil.

도 4는 올실에 솜이 부착된 상태의 사시도.4 is a perspective view of a cotton attached state to the ol thread.

도 5는 제조공정을 도시한 개략도.5 is a schematic view showing a manufacturing process.

도 6은 종래의 열 접착된 상태의 단면도.6 is a cross-sectional view of a conventional heat bonded state.

<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing

1: 천 2: 올실1: cloth 2: thread

3: 접착수지 4: 꼬임부3: adhesive resin 4: twisted part

5: 솜 6: 공간부5: cotton 6: space

이하에서는 첨부 도면을 참조하여 본 발명의 가장 바람직한 일 실시 예를 상세히 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도1에 도시된 바와 같이 직조되어지는 천(1)의 하방으로 올실(2)을 늘어트리고, 늘어트려진 올실(2)에는 접착수지(3)를 코팅토록 하며, 코팅되어진 올실(2)은 건조된 상태에서는 빳빳하게 됨으로 솜(5)에 박히게 되면서 박힌 상태에서 건조기를 통과토록 하면 접착수지(3)가 녹게 되면서 접촉하고 있는 솜과 접착되면서 솜이 천에 접착토록 한 것이다.As shown in FIG. 1, the ol thread 2 is laid down below the fabric 1 to be woven, and the dropped ol thread 2 is coated with the adhesive resin 3, and the coated ol thread 2 is In the dried state, it becomes soaked in the cotton (5) while passing through the drier in the embedded state, the adhesive resin (3) is melted, so that the cotton is bonded to the contact with the cotton being in contact.

이때 올실은 도2에 도시된 바와 같이 서로 꼬이도록 한 후 꼬인 부분에 접착수지를 코팅토록 할 경우에는 솜에 박힘이 용이한 장점과 솜이 꼬임부(4)가 형성된 상부의 공간부(6)에서 걸쳐지게 됨으로 솜의 부착형태가 견고하게 되는 것이다.At this time, the olsil is twisted with each other, as shown in Figure 2, when the adhesive resin is coated on the twisted portion is easy to stick to the cotton and the cotton space in the upper portion 6 formed the twisted portion 4 By being spread, the attachment form of the cotton is firm.

또한 올실이 늘어지는 길이는 솜의 두께와 같거나 조금 짧게 하여야 하고, 올실에 코팅된 접착수지는 함침의 방식을 이용하고 함침토록 한 후에는 일정시간동안 건조시키게 되는 것이다.In addition, the length of the ol thread is equal to or slightly shorter than the thickness of the cotton, and the adhesive resin coated on the ol thread using the method of impregnation and after the impregnation is to be dried for a certain time.

본 발명에서 사용된 접착수지는 낮은 온도에서 녹는 재질을 사용하여야 하고, 대기상에서는 신속하게 경화되어야 되어야 하는 것이다.The adhesive resin used in the present invention should use a material that melts at a low temperature and should be cured rapidly in the air.

이를 위하여 저융점 폴리에스테르를 사용하였다. 그러나 이와 유사한 성질을갖는 모든 접착수지를 사용할 수 있는 것이다.Low melting polyester was used for this purpose. However, all adhesive resins with similar properties can be used.

또한 올실에 솜을 접착시키는 공정으로는 우선 올실에 접착수지가 균일하게 코팅토록 하기 위하여 올실이 하방으로 늘어트려진 상태에서 접착수지에 함침토록하고, 함침되어 코팅된 접착수지가 건조토록 하기 위하여 냉각시키는 공정과 냉각에 의하여 뻣뻣한 상태에서 솜에 박히도록 하기 위한 공정과 박힌 상태에서 가열에 의하여 코팅된 접착수지가 녹으면서 솜과 접착되는 공정으로 이루어지는 것이다.Also, in the process of adhering the cotton to the olsil, first, the adhesive resin is uniformly coated on the olsil to impregnate the adhesive resin in a state in which the olsil is hanged downward, and the impregnated coated resin is cooled to dry. It is made of a process for making it soaked in the cotton in a stiff state by the process and the cooling process and a process in which the adhesive resin coated by heating in the molten state is bonded to the cotton while melting.

이때 접착수지가 건조된 상태에서 빳빳하게 되어짐으로 용이하게 솜에 박히게 되나 만일 박힘이 용이하지 않을 경우 또는 비스듬히 박히게 되는 경우에는 천을 흔들어 줌으로서 정확하게 박히게 되는 것이다.At this time, the adhesive resin is easily tacked to the cotton in the dried state, but if it is not easy to be stuck or if it is stuck at an angle, it will be accurately nailed by shaking the cloth.

그후 고온의 건조기를 통과시키게 되는 것은 직열이 아니고 간접열을 이용하여 건조토록 하는 것이고, 건조기를 통과시키게 되면 올실에 코팅되어 있는 접착수지가 녹게 되면서 솜과 결합되어지게 되는 것이다.After that, the high temperature dryer passes through the indirect heat, not direct heat, and when it passes through the dryer, the adhesive resin coated on the olsil is melted and combined with the cotton.

이때 건조기의 온도는 올실에 코팅되어지는 접착수지의 종류에 따라 온도의 설정이 되는 것이고 이러한 온도는 코팅되어진 접착수지가 용융되어지는 온도로 설정되어지는 것이다.At this time, the temperature of the dryer is set to the temperature according to the type of adhesive resin to be coated on the olsil and this temperature is set to the temperature at which the coated adhesive resin is melted.

따라서 솜에 눌림이 전혀 발생되지 않기 때문에 충분한 공기함량으로 인하여 보온의 효과를 증대시킬 수 있고, 올실이 박힌 상태에서 솜과 접착되어짐으로 별도의 접착층이 형성되지 않기 때문에 뻣뻣한 느낌이 생기지 않게 되는 것이다.Therefore, the cotton is not pressed at all because the sufficient air content can increase the effect of warming, and because it is bonded to the cotton in the state of lodging is not a separate adhesive layer is formed so that no stiff feeling is generated.

상술한 바와 같이 본 발명은 솜이 일정간격으로 형성된 올실에 박혀진 상태에서 올실에 코팅되어진 접착수지가 녹으면서 접착되어짐으로 솜의 눌림이 없어 보온력이 향상토록 되는 것이고, 별도의 접착층이 없기 때문에 뻣뻣한 느낌이 없는 것이다.As described above, in the present invention, the cotton is embedded in an olsil thread formed at a predetermined interval, so that the adhesive resin coated on the olsil is melted and adhered so that there is no pressing of the cotton so that the warming power is improved, and there is no separate adhesive layer. There is no.

Claims (4)

천의 하방으로 형성된 올실(2)에 접착수지(3)를 코팅하고, 코팅된 접착수지(3)가 솜에 박힌 상태에서 열에 의하여 녹게 되면서 솜과 일체로 형성되어짐을 특징으로 하는 솜이 부착된 천Coating the adhesive resin (3) to the olsil (2) formed in the lower side of the cloth, and the cotton with a cotton attached, characterized in that the coated adhesive resin (3) is integrally formed with the cotton while being melted by heat in the state of being embedded in the cotton 제1항에 있어서, 올실이 꼬여짐으로서 꼬임부(4)가 형성됨을 특징으로 하는 솜이 부착된 천.The cotton-attached fabric according to claim 1, wherein a twisted portion (4) is formed by twisting the ol thread. 천의 일측면에 올실을 늘어트리는 공정과; 올실에 접착수지를 코팅하는 공정과; 올실에 코팅된 접착수지를 경화시키는 공정과; 경화된 접착수지로 인하여 올실이 박히는 공정과: 박힌 상태에서 건조기를 통과하면서 접착수지가 용융되어져 솜과 접착되어지는 공정으로 제조됨을 특징으로 하는 솜이 부착된 천의 제조방법.Lining up the thread on one side of the fabric; Coating an adhesive resin on the olsil; Curing the adhesive resin coated on the olsil; Process for getting the olsil thread due to the cured adhesive resin: Method of manufacturing a cotton-attached fabric, characterized in that the adhesive resin is melted and bonded to the cotton while passing through the dryer in the embedded state. 제3항에 있어서, 접착수지가 코팅된 올실이 경화된 상태에서 솜에 박힐 경우에 흔들어줌으로서 정확하게 막힘토록 하기 위한 것을 특징으로 하는 솜이 부착된 천의 제조방법.The method according to claim 3, wherein the adhesive resin is coated so that when the olsil is coated in the hardened state, it is shaken when it is stuck in the cotton.
KR1020000012162A 2000-03-10 2000-03-10 Cotton fabric and its manufacturing method KR100356732B1 (en)

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KR100356732B1 KR100356732B1 (en) 2002-10-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52110078U (en) * 1976-02-17 1977-08-22
KR820001475Y1 (en) * 1981-03-23 1982-07-22 손정호 Cotton wool for quilt
KR20000001898A (en) * 1998-06-15 2000-01-15 윤종용 Treatment apparatus for waste water using manufacture of semiconductor

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