KR20010082414A - Spray type dyeing machine - Google Patents

Abstract

PURPOSE: A dying device for fiber is provided to reduce processes through eliminating a designing process and a plate making process, and to form various patterns according to spraying angle, spraying distance, and reciprocating speed of a nozzle. CONSTITUTION: A dying device(10) comprises a main frame(100) positioned at a feeder frame(1a); a slide frame(200) having an LM rail(210) in a recessed groove(201); a slider(310) for being slid on the LM rail; a rotor frame(300) at an upper portion of the slider for having a rotor shaft at a mounting unit(320); and a spraying frame(400) having spraying nozzles(401) at a lower side of the rotor frame. Herein, mounting blocks(111) are arranged in the main frame. Moreover, slide bars(112) at both sides of an up down bolt are arranged at upper and lower sides of the mounting blocks. Thus, the slide bars are fixed at a fixing block(113) on the main frame. By rotating a handle at one end of an up down rod(120), a first bevel gear(114) is rotated for elevating the mounting block. Herein, the spraying frame having the spraying nozzles is mounted at a lower end of the rotor frame. Thus, the spraying nozzles are reciprocated for spraying paint. Therefore, a pattern is printed on a fabric(2).

Description

Spray type printing machine {SPRAY TYPE DYEING MACHINE}

The present invention relates to a printing machine for dyeing the surface of the fabric fabric with a predetermined pigment, and more specifically, the dyeing by spraying with a spray nozzle equipped with a pigment of various colors on the surface of the fabric fabric proceeds at a predetermined speed. In order to easily control the injection angle and the injection distance of the injection nozzle, the injection frame equipped with the injection nozzle is integrated with the rotor frame and reciprocates left and right by a drive motor and a cam provided on one side to form various patterns. This relates to a possible spraying base.

In general, printing refers to a process of expressing moyan (pattern) by partially dyeing the chlorine by putting it in a liquid solution in which viscous dyes or pigments are applied to the surface of the fabric, and using a suitable grass paste as a medium for coloring agents such as dyes and pigments; It is stamped with a salt paste mixed with medicines and preparations such as a propellant, a flame retardant, and partially colored or decolorized to form a pattern to form a pattern.

1 is a block diagram showing a process for roller printing most representative of the printing method.

As shown in the drawing, the first preparatory process (A) is a design (A1) work to design the desired color, pattern, and the like to work on-site, the pattern A1 is completed, the pattern is separated and disassembled by color The drawing (A2) is carried out to copy the polyester film to the polyester film, and the drawing (A2) is carried out from the plate making room to the step of the kinji step (A2a) and the drawing step (A2b) to step in the drawing room. It is classified into works such as A2c which raises the system and the system as it is.

In addition, as described above, after attaching the screen sha to a predetermined mold so that the mechanical work can be performed using the film (A2), the plate making (A3) operation of making a screen shape by duplicating the pattern of the film drawn with the photosensitive film is performed. It is going to proceed.

Although the plate making (A3) operation is not shown, the shading work for attaching the carpenter of the required screen sha to the mold, and applying a photoresist film to the shaping mold is placed on the drawing film and then exposed to light using a pattern. Developing process, steel film treatment to reinforce the shaped film, hole or blockage of the film are compared with the original design, and correction work for correcting the wrong part is carried out in the order of esri work.

In addition, when the plate making (A3) process is completed, the preparation process is completed by a color tone (A4) step of performing a color tone of the pigment in a desired color, and a sample (A5) step of making a desired sample in the color tone (A4) step (A) is complete.

Further, the fabric fabric is subjected to the pretreatment process (B) shown in the drawing, and the printing (C) process and the post-treatment process (D) for printing the pigment to which the coloration is completed are printed on the fabric fabric to which the pretreatment providing tablet (B) is completed. (The pretreatment providing tablet B will be described later in the detailed description of the present invention.)

However, the above-described conventional printing process has a problem in that productivity takes a considerable amount of time in the preparation process, that is, the drawing, drawing, and engraving process, before the present work is performed.

In addition, in the process of performing a complicated and cumbersome work as described above, the pigment and other materials are excessively introduced, there is a severe problem of loss of raw materials.

Moreover, when mix | blending the flavoring agent with viscosity in color arcs, there existed a problem that safety accidents, such as a respiratory organ, are frequented by a highly toxic flavoring agent.

In addition, there is a problem that the pattern is not dyed by a predetermined form to satisfy the needs of consumers.

In addition, as described above, there was a problem of losing market competitiveness due to imitation of a competitor due to a simple pattern.

The present invention has been made to solve the conventional problems as described above, the object of the present invention is that it can be dyed without the need for a significant time-consuming preparation process, that is, drafting, engraving process, mass production is possible, The productivity is to maximize.

In addition, another object of the present invention is to reduce the cost of materials required for the drawing and engraving process as described above.

In addition, another object of the present invention is to spray the water-based pigment only on the fabric fabric, to reduce the cost and at the same time prevent the respiratory safety accidents.

In addition, another object of the present invention is to be able to express the pattern of various shapes by the injection angle and the injection distance to be able to change the type in a short time to meet the needs of users.

In addition, another object of the present invention is to change only by the data based on the injection angle and the injection distance as described above to prevent imitation of competitors, to maximize the competitiveness with the original design.

1 is a block diagram illustrating a conventional printing method;

Figure 2 is a perspective view showing in detail for the configuration of the present invention spray type printing base,

3 is a perspective view illustrating in detail the configuration of the main frame of the present invention spray type printing base,

Figure 4 is a cross-sectional view of the line "A"-"A" shown in Figure 2 to explain in detail the operation and the configuration to adjust the angle and the injection distance of the rotor frame of the present invention,

5 is a perspective view showing in detail the operation and configuration of the drive motor and the cam to reciprocate the left and right rotor frame of the present invention.

6 is a reference diagram for explaining the injection nozzle is mounted on the injection frame,

FIG. 7 illustrates another embodiment of the present invention spray printing base, and is a side view for explaining a configuration to obtain a secondary effect on a pigment applied primarily by a spray gun provided inside the main frame. ego,

8 is a block diagram of a process operated by the present invention spray printing base.

* Explanation of symbols for the main parts of the drawings

1; belt feeder 1a; fabric fabric

10; injection molding base 100; main frame

110; up-down adjustment unit 111; mounting block

112; slide bar 113; fixed block

114; Bevel Gear 120; Upload Download

121; second bevel gear 122; handle

200; slide frame 300; rotor frame

400; spray frame 401; spray nozzle

The present invention relates to a printing machine for dyeing various colors or patterns on fabric fabric,

The printing machine includes a main frame provided symmetrically on both sides of the fabric fabric proceeding at a predetermined speed by a belt feeder;

A slide frame having both ends mounted on each of the mounting blocks provided in the main frame, and having an EL rail provided inside the recess formed in front;

A slider provided to easily slide on an upper part of the EL rail, a rotor frame mounted on an upper part of the slider, and having an annular rotor shaft mounted on a mounting portion formed by a letter “a” on a plane to easily adjust the angle; ;

It is configured to include a spray frame provided with a plurality of spray nozzles on the lower side of the rotor frame.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

2 is a perspective view illustrating in detail the configuration of the present invention spray printing base, Figure 3 is a perspective view showing in detail the configuration of the main frame of the present invention spray printing base, Figure 4 is the present invention Figure 2 is a cross-sectional view of the "A"-"A" line shown in detail for explaining the operation and the configuration to adjust the angle and the injection distance of the rotor frame, Figure 5 is a left and right reciprocating motion of the rotor frame of the present invention FIG. 6 is a perspective view for explaining the operation and configuration of the drive motor and the cam to be described in detail, Figure 6 is a reference diagram for explaining that the injection nozzle is mounted on the injection frame, Figure 7 is a spray printing type of the present invention Another embodiment of the present invention is configured to obtain a secondary effect on the pigment applied primarily by the spray gun provided inside the mainframe And one side view for explaining, Figure 8 is a block diagram of a process in which the present invention work by an injection printing.

As shown in FIG. 2 and FIG. 3, the structure of the spray-type printing base 10 (henceforth a "printing base") of this invention is demonstrated.

As shown, the fabric fabric 2 is unrolled in a roll (not shown) state and proceeds simultaneously in the direction of travel of the belt 1b above the belt feeder 1.

The printing machine 10 of the present invention has both ends of the main frame 100 provided in the feeder frame 1a on both sides of the fabric fabric 2, and each mounting block 111 provided in the main frame 100. A slide frame 200 provided with an EL rail 210 in the recess 201 formed at the front and a slider 310 provided to easily slide on an upper portion of the EL rail 210; The rotor frame 300 is mounted on an upper portion of the slider 310, and an annular rotor shaft 330 is mounted on a mounting portion 320 formed in a “shape” on a plane, and the angle of the rotor frame 300 is easily adjustable. The injection frame 400 is stably provided with a plurality of injection nozzles 401 on the lower side of the frame 300.

That is, the mounting blocks 111 are provided on each inner side of the main frame 100 symmetrically mounted on the feeder frame 1a of the belt feeder 1 by bolts and nuts which are normal fastening means. The mounting block 111 is screwed with the up-down bolt (UDB) provided in the center between the slide bar 112 and the slide bar 112 penetrating both sides.

Upper and lower ends of the up and down bolts (UDB) and the slide bars 112 provided on both sides are provided at upper and lower sides of the mounting block 111 to be fixed to the main frame 100 and mounted to the main frame 100. Is fixed to.

The up-down bolt (UDB) is passed through the fixing block 113, but is simply screwed through a non-threaded portion is formed, not screwed, the first bevel gear 114 is provided at the top, the vertically provided When the first bevel gear 114 is engaged with the second bevel gear 121 provided in the up download 120 provided horizontally to rotate the handle HD provided at one end of the up download 120. The engaged first bevel gear 114 rotates to raise and lower the mounting block 111.

In addition, the up-down download 120 is to be easily rotated by a bearing (BR) (bearing) mounted on the upper side of the main frame 100.

At this time, as shown in Figure 3 and 4, the mounting block 111 and the mounted slide frame 200 is also to operate up and down, the front of the slide frame 200 in the groove 201 Is formed is formed by the width of the L rail (210) so as to stably be provided with a conventional elliptical 210 (Leanear Motion Rail), the el rail 210 is the groove 201 After being inserted into, to fasten with bolts from the rear to correspond to the load occurring downward.

Meanwhile, a slider 310 is provided at an upper portion of the EL rail 210 to rotate the driving motor 301 provided at one end of the slide frame 200 by the cam 302 and the link bar 303 which will be described later. The movement is converted into a left and right reciprocating motion to reciprocate the mounting portion 320 coupled with the slider 310.

The mounting portion 320 is provided with a "b" shaped mounting bracket 321 in a planar shape, the "a" shape of the first semi-circular first mounting hole (321a) is formed at the tip, the first mounting The rotor frame 330 provided at both ends of the rotor frame 300 shown in the ball 321a is provided, and the fastening bracket 322 formed with the second mounting hole 322a, which is also formed in a semicircular shape, is coupled to the rotor frame 300. 300 is mounted at a desired angle.

In addition, as shown in Figure 5, one side of the mounting portion 320, the link bar bracket 323 is mounted on the lower side, the link bar bracket 323 is provided with a link pin 324.

The link pin 324 is to be hinged to one end of the above-described link bar 303, the other end of the link bar 303 coupled to the link pin 324 is provided at one end of the slide frame 200 Cam 302 is also hinged and coupled to the lower drive motor 301 to convert the rotational movement of the drive motor 301 to a reciprocating motion and the slider 310 coupled to slide with the EL rail 210 By reciprocating, it is to reciprocate the rotor frame 300 provided in the mounting portion 320 at a predetermined angle.

At this time, the injection frame 400 having a plurality of injection nozzles 401 is integrally mounted on the lower end of the rotor frame 300 so that the injection nozzle 401 reciprocating by the rotor frame 300 is reciprocated. And by spraying the pigment zigzag pattern on the fabric fabric (2) is the printing.

The above-described zigzag pattern is printed on the top of the belt feeder 1 proceeding at a predetermined speed, and the fabric fabric proceeds to the tip side, and the rotor frame integrated with the injection nozzle 401 of the printing base 10 of the present invention ( 300 is possible by the left and right reciprocating motion by the cam 302. FIG.

In addition, the zigzag pattern as shown can be formed by rotating the drive motor 301 at a high speed, by adjusting the rotational speed of the drive motor 301 can form another zigzag pattern, As described above, when the height is raised by the up-down rod 120 to adjust the injection distance of the injection nozzle 401, the pattern to be dyed is formed in an overlapped form with other colors on one side in a faint form. The shape of the mysterious pattern is possible, and it is impossible with the conventional roller printing mentioned above.

The drive motor 301 is capable of adjusting the rotation speed by a controller (not shown), that is, an inverter (Inverter) using a conventional geared motor.

On the other hand, in addition to the method of using the inverter as a controller as described above, as the manufacturing technology in the art can be easily modified and implemented. For example, by using a variable speed motor (VS), it is possible to easily adjust the rotation speed to dye the pattern in various ways.

The VS motor is able to adjust the speed during the operation can be arbitrarily adjusted by the operator who proceeds without the controller according to the feed rate of the fabric fabric 2 and the injection amount of the injection nozzle 401.

In addition, by controlling the injection distance and the injection angle by the up download 120 and the rotor bracket 300, it is possible to dye the pattern of various shapes and colors by adjusting the rotation speed of the drive motor 301 Since the type can be easily changed, it can cope with the rapidly changing fashion market, and the competitiveness is infinite.

In addition, it is preferable that the nozzle applied to the printing base 10 of this invention uses the nozzle for boiler fuel injection instead of the spray nozzle for general paint application. The reason for this is that a conventional spray nozzle for paint coating drops when pigment is sprayed, resulting in a poor dyeing.

The injection nozzle for the boiler of the present invention printing base 10 is to prevent the problem that the droplets fall as described above due to the spraying force.

In addition, as shown in Figure 6, it is shown for explaining the coupling of the spray frame 400 and the spray nozzle 401 of the present invention.

The injection frame 400 having a “b” shape in cross section is mounted on the rotor frame 300 with one side vertically by a bolt BT, and a plurality of injection nozzles 401 are fixed to a portion provided horizontally. The nozzle fixing hole 410 is formed to be.

The injection nozzle 401 is separated into two, by inserting one end of the injection nozzle 401 in the lower side of the nozzle fixing hole 410 and screwing the other end in the upper side can be securely fixed without a separate fixing means. .

In addition, although not shown, pigments of various colors may be distributed to the plurality of injection nozzles 401 to dye various colors and patterns of various shapes.

FIG. 7 illustrates another embodiment of the present invention, in which both ends of the crossbars 501 are mounted inside each of the main frames 100 described above, and swing, that is, above the crossbars 501. At least one swing bar 502 is mounted to rotate, and a conventional spray gun 503 is provided at the tip of the swing bar 502 on top of pigments of various colors to be applied from below. Water or other colored pigments can be applied to create a variety of designs.

That is, for example, when water is sprayed, by spraying water on the upper part of the pigment of various colors sprayed through a plurality of injection nozzles 401 provided at the bottom, so that the pigment applied to the fabric fabric spreads This is to achieve a pastel pastel effect.

In addition, the lower end of the swing bar 502 is fixed to the upper portion of the above-described mounting portion 320 to secure both ends of the lower portion of the pedestal (SP) to prevent the swing bar 502 from hitting the bottom to stably be lowered. To prevent it.

Operation of the spray gun 503 is provided with an air cylinder 504 on the swing bar 502, the hook rod 501a of the air cylinder 504 by an electrical signal of a solenoid valve (not shown) ) Is reversed and spraying is started by pulling back the spray switch 503a of the spray gun 503.

In addition, as described above, the swing bar 502 is provided with one or more to rotate the left and right at the upper end of the cross bar 501 can be adjusted to widen or narrow the sprayed angle.

8 is a block diagram showing the overall dyeing work process to enable the work by the present invention printing base 10 described above. (The same operation as the conventional process is described with the same name and symbol, but only the process deleted by the present invention is not shown.)

First, it turns out that the conventional process of drawing A1, drafting A2, and plate making A3 of roller printing is abbreviate | omitted in the preparation process.

That is, the color of the pigment to be supplied to each of the above-described injection nozzles 401 is to be colored (A4), and the sample (A5) is drawn out from the pigment.

In addition, the pretreatment providing tablet (B) to be treated before dyeing the fabric fabric (2) is the same as in the prior art, briefly described.

First, remove the fine hairs on the surface of the fabric fabric (2), and perform a small (B1) work to make the surface flat to facilitate delicate printing such as thin lines or small dots.

When the moss (B1) is completed, to the fabric fabric (2) to be printed Mercerization process (B2) to improve the gloss and improve the dyeing, to make the color to be printed sharply, to increase the adhesion Chlorine treatment (B3) is performed.

In addition, a wide stamp portion, poor foreign material permeability of the fabric fabric, bad adhesion of the printing paste, etc. cause stains, and prevents by the penetrant treatment (B4) as shown above problems Do it.

When the penetrant treatment (B4) is completed, heat-fixed (B5) to prevent the occurrence of wrinkles, shrinkage, cows, and after printing to prevent discoloration of the white part to yellow, and to increase the vividness of the hair After the treatment, tin salt treatment (B6), the fabric fabric 2, the pretreatment providing tablet (B) of the fabric fabric 2 is completed immediately enters the printing (C) process.

In the printing process (C), the process of preparing the mold (C2a), screen installation (C2b), squeeze rubber installation (C2c), etc. in the conventional roller printing is unnecessary, and the fabric fabric 2 is immediately introduced. By dyeing with a spray printing base 10 of the present invention as described above.

As described above, it is possible to print patterns of various shapes by adjusting angles and distances of the rotor frame (not shown) and the spraying frame (not shown) in the printing base 10 of the present invention, thereby producing a type change. The waste of time can be prevented.

The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by those skilled in the art without departing from the gist of the present invention as claimed in the claims. Such changes will fall within the scope of the claims.

As described above, according to the present invention, dyeing can be performed without requiring a considerable time-consuming preparation process, that is, drawing and engraving process, so that mass production is possible, but the productivity is improved.

In addition, as described above, there is an effect of reducing the cost of the material required for the drawing and engraving process.

In addition, by spraying only the water-based pigment on the fabric, there is an effect of reducing the cost and at the same time prevent the respiratory-related safety accidents caused by the smell of the conventional paint.

In addition, the expression of the patterns of various shapes can be changed in a short time by the injection angle and the injection distance of the injection nozzle, it is effective to respond to the needs of users that change at that time.

In addition, as described above, the pattern can be changed only by the data based on the spray angle and the spray distance, thereby preventing the competitors from copying, thereby maximizing the competitiveness with an original design.

Claims (7)

In the printing base 10 for dyeing various colors or patterns on the fabric fabric, The printing machine 10 is a main frame 100 provided in the feeder frame (1a) of the belt feeder (1) symmetrically on both sides of the fabric fabric (2) proceeding at a predetermined speed by the belt feeder (1) and; A slide frame (200) having both ends mounted on each mounting block (111) provided in the main frame (100), and having an EL rail (210) provided in the groove (201) formed at the front; Annular rotor shaft on the slider 310 provided to easily slide on the upper part of the EL rail 210, and the mounting portion 320 is mounted on the upper portion of the slider 310, and formed in the letter "a" in plan view. 330 is mounted and the rotor frame 300 can be easily adjusted angle; Spraying printing base, characterized in that configured to include a spraying frame 400 is provided with a plurality of spraying nozzles 401 in the lower rotor frame (300). The method of claim 1, The main frame 100 is provided in the fixed block 113, the upper and lower ends of the slide bar 112 penetrating both sides of the mounting block 111 and the center of the fixed block 113, The first bevel gear 114, which is screwed with the mounting block 111 and provided at the upper end thereof, meshes with the second bevel gear 121 provided at both ends of the up-down rod 120 to provide a handle (HD). When the up-down rod 120 is rotated, the slide frame 200 mounted at both ends of the mounting block 111 is moved up and down, so that the injection distance of the injection nozzle 401 mounted to the slide frame 200 is increased. Spraying printing base, characterized in that further comprises an up-down control unit 110 for adjusting the. The method of claim 1, The rotor frame 300 is mounted on the lower side while reciprocating left and right by a link bar 303 for converting the rotational movement of the cam 302 provided at the lower end of the driving motor 301 into the reciprocating motion. A zigzag-shaped figure is formed by a plurality of injection nozzles 401. The method of claim 3, wherein The drive motor (301) is a spray type printing base, characterized in that any one of the conventional VS motor or geared motor. The method according to any one of claims 1 to 4, The spray nozzle 401 provided in the spray frame 400 mounted on the rotor frame 300 has a plurality of spraying prints, characterized in that various patterns can be formed according to the spraying distance, the spraying angle, the left and right reciprocating speeds. group. The method of claim 1, At least one swing bar 502 provided on the upper side of the crossbar 501 having both ends mounted inwardly of the main frame 100 and the tip of the swing bar 502 are sprayed from the lower side. Spray spraying, characterized in that it further comprises a spray gun (503) to apply a pigment of water or other colors on top of the pigment of the various colors applied by the nozzle (401) to produce a variety of designs. The method of claim 6, The spray gun 503 is provided on the swing bar 502, the hook rod 501a is reversed by the electrical signal of the solenoid valve (Solenoid Valve) and the spray switch 503a of the spray gun 503 backward Spraying printing base, characterized in that further comprises an air cylinder (504) to be injected by pulling.