CN108970104A - A kind of preparation method of antibacterial mah-jong pieces - Google Patents
A kind of preparation method of antibacterial mah-jong pieces Download PDFInfo
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- CN108970104A CN108970104A CN201810838376.8A CN201810838376A CN108970104A CN 108970104 A CN108970104 A CN 108970104A CN 201810838376 A CN201810838376 A CN 201810838376A CN 108970104 A CN108970104 A CN 108970104A
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F9/00—Games not otherwise provided for
- A63F9/20—Dominoes or like games; Mah-Jongg games
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F9/00—Games not otherwise provided for
- A63F9/20—Dominoes or like games; Mah-Jongg games
- A63F2009/205—Mah-jongg games
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Abstract
The present invention provides a kind of preparation methods of antibacterial mah-jong pieces, belong to amusement article technical field.A kind of preparation method of antibacterial mah-jong pieces, the following steps are included: S1, taking bamboo carbon powder and polyurethane powder, bamboo carbon powder and polyurethane powder are mixed according to the ratio that mass ratio is 1:40~45, the calcium carbonate of bamboo carbon powder and polyurethane powder gross mass 30%~35% and 40%~45% water are added in mixing, mixing temperature is controlled at 70~80 DEG C, then the processing of first time dehumidification is carried out, the first mixture is formed；S2, the antibacterial agent of polyurethane powder quality 3%~4%, 3%~4% negative ion powder of polyurethane powder quality be mixed into the mixture in S1 respectively, be uniformly dispersed using high-speed mixer, then second of dehumidification processing, forms the second mixture.The present invention has the advantages that mah-jong pieces energy antibacterial, manufacturing process used time are shorter.
Description
Technical field
The invention belongs to amusement article technical field, especially a kind of preparation method of antibacterial mah-jong pieces.
Background technique
Mahjong, originating from China, Guangdong,Hongkong and Macao area is commonly called as sparrow, the game invented by Chinese ancients, apparatus for entertainment,
The generally small rectangular block made of bamboo, bone or plastic, is carved with decorative pattern or printed words, every secondary 136 of northern mahjong, south above
More eight court cards of mahjong, are spring, summer, autumn and winter respectively, and plum bamboo orchid chrysanthemum amounts to 144.
Mahjong is cleaned as a kind of amusement tool, the long-term use of people without to mahjong, disinfection, generally
It is all that just will do it replacement using to board or damage is lacked, can have a large amount of bacterium on mah-jong pieces, the shapes such as disease may be brought
Condition.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of preparation side of antibacterial mah-jong pieces is proposed
Method solves the problems, such as that mah-jong pieces energy antibacterial, Production Time are longer.
Object of the invention can be realized by the following technical scheme:
A kind of preparation method of antibacterial mah-jong pieces, which comprises the following steps:
S1, bamboo carbon powder and polyurethane powder are taken, bamboo carbon powder and polyurethane powder are the ratio of 1:40~45 according to mass ratio
It mixes, the calcium carbonate of bamboo carbon powder and polyurethane powder gross mass 30%~35% and 40%~45% water, mixing is added in mixing
Temperature is controlled at 70~80 DEG C, then carries out the processing of first time dehumidification, forms the first mixture；
S2, respectively by the antibacterial agent of polyurethane powder quality 3%~4%, 3%~4% anion of polyurethane powder quality
Powder is mixed into the mixture in S1, is uniformly dispersed using high-speed mixer, then second of dehumidification processing, forms the second mixing
Object；
S3, silicone resin powder is taken, the ethylene bis stearamide of silicone resin powder quality 6%~7% is added, stirs
It mixes uniformly, temperature is controlled at 60~75 DEG C, diisocyanate is added, dry 1 at insulated and stirred 3~4 hours, 50~55 DEG C of vacuum
~2 hours, obtain third mixture；
S4, mold is heated to 100~135 DEG C, then added after the second mixture in S2 is carried out the processing of third time dehumidification
Enter into mold, flatten, after solidifying 20~35min, forms bottom；
S5, the fixed upper magnetic force block on S3 bottom, and band magnetic in S4 is added to after third mixture is carried out dehumidification processing
It on the bottom of power block, flattens, stands 20~35min, third mixture solidifies to form white；
S6, the white surface rolling formed in S5 go out corresponding pattern, under conditions of 100~135 DEG C vulcanize 12~
15h, it is cooling to obtain semi-finished product；
S7, colouring processing is carried out to surface of semi-finished pattern by painting machine, obtains mahjong semi-finished product；
S8, fine-grinding and polishing is carried out to colouring treated mahjong semi-finished product, obtains mahjong finished product.
This preparation method can reduce the time of mahjong production, while the stronger mah-jong pieces of available antibiotic property significantly,
Improve the safety used.
In the preparation method of above-mentioned antibacterial mah-jong pieces, in step S7, painting machine includes rack, which is characterized in that described
Rack on rotation be provided with several conveying rolls, conveying roll is equipped with the holder for putting mahjong, the rack
There are three be used for the correcting mechanism of the holder calibrating position on conveying roll for upper setting；In the rack there are three settings
Colouring mechanism for mahjong surface material spray to be painted；Mechanism of painting and correcting mechanism position correspond, in the rack
It is installed with cleaning box, the cleaning mechanism for clearing up mahjong excess surface dyestuff is provided in cleaning box；Under the rack
Portion is installed with multiple recycling bins, and recycling bins are located at the lower section of colouring mechanism.
The working principle of the present apparatus: by the neat place of mahjong in holder, then pass through conveying roll for holder
And place and be delivered to below colouring mechanism together with interior mahjong, accurate school is carried out to box position is placed by correcting mechanism
Then standard is painted by mechanism of painting, extra dyestuff can be flowed into recycling in recycling bins, and the mahjong after painting enters
In cleaning box, the dyestuff of mahjong excess surface is cleared up by cleaning mechanism, then exports mahjong.
There are three correcting mechanism and three colouring mechanisms for tool in the present apparatus, are carried out according to the different also colors on mah-jong pieces fast
The colouring of speed, the invention dyes using ink-jet by the way of, can be with dyeing of the evening to mah-jong pieces in the short time, and efficiency is extremely
Height can greatly shorten the time of a whole dyeing.
Conveying roll is driven by driving motor and is rotated.Holder is to be placed on conveying roll, can be outside conveying roll
Mahjong is put, prevents from being conveyed on conveying roll after mahjong is put, dye.
In the preparation method of above-mentioned antibacterial mah-jong pieces, there is the box body being obliquely installed on the holder.Inclination is set
The box body set can facilitate the typesetting of staff, and dyestuff can be allowed to flow from high to lower, reduce the residual of mah-jong pieces surface dye
It stays.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the correcting mechanism include push-rod electric machine one, push-rod electric machine two,
Push-rod electric machine three, push plate one, push plate two and baffle, the push-rod electric machine one and push-rod electric machine two distinguish it is fixed on the rack,
The push rod of push-rod electric machine one and the push rod of push-rod electric machine two are oppositely arranged, and the push plate one is fixed on the push rod of push-rod electric machine one
On, the push plate two is fixed on the push rod of push-rod electric machine two, and push plate one and push plate two can be supported respectively with the two sides of holder
Lean on and be allowed to adjusting position, the push-rod electric machine three be fixed on the rack and the push rod of push-rod electric machine three straight up, baffle
It is fixed on the push rod end of push-rod electric machine three, push-rod electric machine three can drive baffle to penetrate from two conveying roll lower parts and from top
It is pierced by, push plate one, push plate two and baffle form the mobile printing and dyeing area of limitation holder.Push-rod electric machine three starts, and baffle is from two
Conveying roll lower part penetrates and is pierced by from top, and holder stops movement after encountering baffle, at this point, push-rod electric machine one, push rod
Motor two starts, and holder is pushed to middle position by push plate one and push plate two, and holder is made to remain fixed in printing and dyeing
In area.Keep colouring mechanism more accurate when painting to mahjong.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the colouring mechanism includes printing and dyeing plate one, printing and dyeing plate two, printing and dyeing
Plate three and lifter plate, the lifter plate are fastened on upper rack, the printing and dyeing plate one, printing and dyeing plate by elevating mechanism
Two and printing and dyeing plate three pass sequentially through fixed strut and be fixedly linked with lifter plate, printing and dyeing plate one, printing and dyeing plate two and plate three of printing and dyeing are located at
The surface of conveying roll, printing and dyeing plate one, printing and dyeing plate two and the position with three correcting mechanisms in rack respectively of plate three of printing and dyeing
It corresponds；Printing and dyeing plate one, printing and dyeing plate two and the printing and dyeing plate three offers need dye colour on corresponding mah-jong pieces respectively
Through-hole one, through-hole two and through-hole three, printing and dyeing plate one, printing and dyeing plate two and print and dye plate three inner surface be installed with along through-hole edge
The leakproof silica gel of setting, the surface covering of the surface dip dyeing oleophobic property of printing and dyeing plate one, printing and dyeing plate two and plate three of printing and dyeing；The liter
It is provided on drop plate for the spraying mechanism to dye plate one, printing and dyeing plate two and three spray-painting material of plate of printing and dyeing.
The working principle of mechanism: starting elevating mechanism makes printing and dyeing plate one, printing and dyeing plate two, printing and dyeing plate three on lifter plate
The mahjong in holder is moved down and pushed down, after complete pressing, is being printed corresponding dye spray by spraying mechanism
Contaminate plate one, printing and dyeing plate two, printing and dyeing plate three on, dyestuff from printing and dyeing plate one, printing and dyeing plate two, print and dye plate three higher-end flow to it is lower
End, some dyes are flowed into out of through-hole in the gully of mah-jong pieces, and extra dyestuff flows into recycling bins, corresponding on each mah-jong pieces
Pigmented section dyeing.
Mechanism has the characteristics that efficiently to dye, and greatly improves dyeing efficiency, printing and dyeing plate one, printing and dyeing plate two, printing and dyeing plate
Three small surfaces can prevent dyestuff from flowing in other gullies of mah-jong pieces.Surface covering can prevent dyestuff from sticking in printing and dyeing plate
One, it prints and dyes on plate two and printing and dyeing plate three.Printing and dyeing plate one, printing and dyeing plate two, the lead to the hole site that opens up is different on printing and dyeing plate three, successively right
The region of required dyeing on mah-jong pieces is answered, printing and dyeing plate one, printing and dyeing plate two, printing and dyeing plate three are corresponding in turn to a kind of color.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the printing and dyeing plate one, printing and dyeing plate two and printing and dyeing three lower surface of plate
On be installed with sensor one, be installed on the holder can sensor two corresponding with sensor one, sensor one and pass
Sensor two starts to spray after contacting.When preventing printing and dyeing plate one, printing and dyeing plate two and printing and dyeing three lower part of plate from there is no holder, also to printing and dyeing
Plate one, printing and dyeing plate two and printing and dyeing plate three carry out dye spray, and printing and dyeing plate one, printing and dyeing plate two and printing and dyeing three inner surface of plate is caused to catch
Dyestuff.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the printing and dyeing plate one, printing and dyeing plate two and the printing and dyeing inclination of plate three are set
It sets, printing and dyeing plate one, printing and dyeing plate two and printing and dyeing plate three are parallel to each other with box body.The flowing for facilitating dyestuff, effectively allows excess dyestuff
It flows in accumulator tank.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the printing and dyeing plate one, printing and dyeing plate two and the lower of plate three of printing and dyeing
End is equipped with drainage plate.Setting drainage plate can prevent dyestuff from flowing in holder.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the surface covering is nanometer titanium dioxide silicon coating.Nanometer two
Silica has preferable oleophobic property, and technology is more mature, relative low price, and subsequent repairing is more convenient.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the elevating mechanism includes several hydraulic cylinders one, hydraulic cylinder one
It is installed in upper rack, straight down, the lifter plate is fixed on one piston rod end of hydraulic cylinder to the piston rod of hydraulic cylinder one.
Hydraulic cylinder one starts, and is able to drive lifter plate oscilaltion.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the spraying mechanism includes dyestuff case one, dyestuff case two, dyestuff
Case three, jet pipe one, jet pipe two and jet pipe three, the dyestuff case one, dyestuff case two, that dyestuff case three is separately fixed at rack is most upper
Portion, the jet pipe one are fixed at the most significant end of printing and dyeing plate one, and jet pipe two is fixed at the most significant end of printing and dyeing plate two, jet pipe three
It is fixed at the most significant end of printing and dyeing plate three, the dyestuff case one, dyestuff case two, dyestuff case three pass sequentially through conveying pipeline one and spray
Guan Yi, jet pipe two are connected with jet pipe three, and the conveying pipeline one is equipped with constant flow pump one.Constant flow pump one starts, in dyestuff case
Dyestuff is delivered in jet pipe one, and corresponding printing and dyeing plate one, printing and dyeing two and of plate are ejected into out of jet pipe one, jet pipe two and jet pipe three
It prints and dyes on plate three.Spray-painting material efficiently can be carried out to printing and dyeing plate one, printing and dyeing plate two and printing and dyeing plate three by jet pipe, guarantee printing and dyeing
Plate one, printing and dyeing plate two and printing and dyeing plate three can be covered by dyestuff completely, and making all to enter in all through-holes has dyestuff.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the dyestuff case one, dyestuff case two, dyestuff case three pass through conveying
Pipe two is successively connected with the recycling bins in rack, and conveying pipeline two is equipped with constant flow pump two.Extra dyestuff flows into corresponding recycling
After case, dyestuff is delivered to, in dyestuff case three again by dyestuff case one, dyestuff case two by constant flow pump two.Dyestuff is set to reach circulation
It utilizes.
In the preparation method of above-mentioned antibacterial mah-jong pieces, the cleaning mechanism includes cotton tape, the first roller, the second roller
Cylinder, auxiliary roller, crane, hydraulic cylinder two, first roller and the second roller are rotatably arranged in cleaning box, described
It is installed with first motor in cleaning box, the output shaft of first motor is connected with the first roller and energy band its rotation, and described is hydraulic
Cylinder two is fixed on the upper plate of cleaning box, and straight down, the crane is fixed on hydraulic cylinder two to the piston rod of hydraulic cylinder two
Piston rod on, the two sides of the crane are fixed there are two fixed arm, and auxiliary roller is rotatably arranged on fixed arm, described
Crane on be fixedly provided with fixed plate, the lower surface rotation of fixed plate is provided with several auxiliary pressure rollers, and the cotton tape is worn
It excessively assists between pressure roller and auxiliary roller；When crane moves up, auxiliary roller and cotton tape inner surface are against rising
Drop frame moves down formula, auxiliary pressure roller and cotton tape outer surface against.Colouring finish after mahjong after entering cleaning box, the
One motor drives the rotation of the first roller, and cotton tape is made to be followed by the first roller and the rotation of the second roller, starts hydraulic cylinder two, makes
Crane moves down, and the auxiliary pressure roller on crane pushes down cotton tape and contacts the inner surface of cotton tape with mahjong, in cotton
During strap quick rotation, the dyestuff of mahjong excess surface is wiped；Start hydraulic cylinder two after erasing, crane is to moving up
Dynamic, auxiliary roller also moves up therewith and with cotton tape inner surface against cotton tape has taken off mahjong surface, wipes clean cotton
Cloth conveying place from cleaning box.
Compared with prior art, the invention has the following advantages that
1, this preparation method can reduce the time of mahjong production, while the stronger mahjong of available antibiotic property significantly
Board improves the safety used.
2, there are three correcting mechanism and three colouring mechanisms for tool in the present invention, are carried out according to the different also colors on mah-jong pieces
Quickly colouring, the invention are dyed by the way of ink-jet, can be with the dyeing to mah-jong pieces at night in the short time, and efficiency is extremely
Height, can greatly shorten it is whole one dyeing time.
3, colouring mechanism has the characteristics that efficiently to dye, and greatly improves dyeing efficiency, printing and dyeing plate one, printing and dyeing plate two, print
The dye small surface of plate three can prevent dyestuff from flowing in other gullies of mah-jong pieces.Surface covering can prevent from dyestuff from sticking printing and dyeing
On plate one, printing and dyeing plate two and printing and dyeing plate three.
Detailed description of the invention
Fig. 1 is schematic diagram of the invention.
Fig. 2 is the schematic diagram of colouring mechanism in the present invention.
Fig. 3 is the schematic diagram of alignment mechanism of the present invention.
Fig. 4 is the schematic diagram of printing and dyeing plate one in the present invention.
Fig. 5 is the schematic diagram of printing and dyeing plate two in the present invention.
Fig. 6 is the schematic diagram of printing and dyeing plate three in the present invention.
Fig. 7 is the schematic diagram of cleaning mechanism in the present invention.
In figure, 1, rack；2, conveying roll；3, holder；4, cleaning box；5, recycling bins；6, box body；7, push-rod electric machine
One；8, push-rod electric machine two；9, push-rod electric machine three；10, push plate one；11, push plate two；12, baffle；13, printing and dyeing plate one；14, it prints and dyes
Plate two；15, printing and dyeing plate three；16, lifter plate；17, fixed strut；18, through-hole one；18a, through-hole two；18b, through-hole three；19, draw
Flowing plate；20, hydraulic cylinder one；21, dyestuff case one；22, dyestuff case two；23, dyestuff case three；24, jet pipe one；25, jet pipe two；26,
Jet pipe three；27, cotton tape；28, the first roller；29, the second roller；30, roller is assisted；31, crane；31a, fixed arm；32,
Hydraulic cylinder two；33, fixed plate；34, pressure roller is assisted.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
A kind of preparation method of antibacterial mah-jong pieces, comprising the following steps:
S1, bamboo carbon powder and polyurethane powder are taken, bamboo carbon powder and polyurethane powder are the ratio of 1:40~45 according to mass ratio
It mixes, the calcium carbonate of bamboo carbon powder and polyurethane powder gross mass 30%~35% and 40%~45% water, mixing is added in mixing
Temperature is controlled at 70~80 DEG C, then carries out the processing of first time dehumidification, forms the first mixture；
S2, respectively by the antibacterial agent of polyurethane powder quality 3%~4%, 3%~4% anion of polyurethane powder quality
Powder is mixed into the mixture in S1, is uniformly dispersed using high-speed mixer, then second of dehumidification processing, forms the second mixing
Object；
S3, silicone resin powder is taken, the ethylene bis stearamide of silicone resin powder quality 6%~7% is added, stirs
It mixes uniformly, temperature is controlled at 60~75 DEG C, diisocyanate is added, dry 1 at insulated and stirred 3~4 hours, 50~55 DEG C of vacuum
~2 hours, obtain third mixture；
S4, mold is heated to 100~135 DEG C, then added after the second mixture in S2 is carried out the processing of third time dehumidification
Enter into mold, flatten, after solidifying 20~35min, forms bottom；
S5, the fixed upper magnetic force block on S3 bottom, and band magnetic in S4 is added to after third mixture is carried out dehumidification processing
It on the bottom of power block, flattens, stands 20~35min, third mixture solidifies to form white；
S6, the white surface rolling formed in S5 go out corresponding pattern, under conditions of 100~135 DEG C vulcanize 12~
15h, it is cooling to obtain semi-finished product；
S7, colouring processing is carried out to surface of semi-finished pattern by painting machine, obtains mahjong semi-finished product；
S8, fine-grinding and polishing is carried out to colouring treated mahjong semi-finished product, obtains mahjong finished product.
As shown in Figures 1 to 7, a kind of preparation method of antibacterial mah-jong pieces, including rack 1, if rotation is provided in rack 1
Dry conveying roll 2, conveying roll 2 are equipped with the holder 3 for putting mahjong, and there are three for that will convey for setting in rack 1
The correcting mechanism of 3 calibrating position of holder on roller 2；It is used to paint mahjong surface material spray there are three being arranged in rack 1
Colouring mechanism；Mechanism of painting and correcting mechanism position correspond, and are installed with cleaning box 4 in rack 1, are provided in cleaning box 4
Cleaning mechanism for clearing up mahjong excess surface dyestuff；1 lower part of rack is installed with multiple recycling bins 5, and recycling bins 5 are located at upper
The lower section of color mechanism.
There are three correcting mechanism and three colouring mechanisms for tool in the present invention, are carried out according to the different also colors on mah-jong pieces fast
The colouring of speed, the invention dyes using ink-jet by the way of, can be with dyeing of the evening to mah-jong pieces in the short time, and efficiency is extremely
Height can greatly shorten the time of a whole dyeing.
Conveying roll 2 is driven by driving motor and is rotated.
Specifically, there is the box body 6 being obliquely installed on holder 3.The box body 6 being obliquely installed can facilitate the row of staff
Version, and dyestuff can be allowed to flow from high to lower, reduce the residual of mah-jong pieces surface dye.
Specifically, correcting mechanism includes push-rod electric machine 1, push-rod electric machine 28, push-rod electric machine 39, push plate 1, push plate
2 11 and baffle 12, push-rod electric machine 1 and push-rod electric machine 28 be installed in rack 1 respectively, the push rod of push-rod electric machine 1 and push away
The push rod of bar motor 28 is oppositely arranged, and push plate 1 is fixed on the push rod of push-rod electric machine 1, and push plate 2 11 is fixed on push rod
On the push rod of motor 28, push plate 1 and push plate 2 11 respectively can with the two sides of holder 3 against and be allowed to adjusting position, push away
Bar motor 39 be fixed in rack 1 and the push rod of push-rod electric machine 39 straight up, baffle 12 is fixed on pushing away for push-rod electric machine 39
Boom end, push-rod electric machine 39 can drive baffle 12 to penetrate from two 2 lower parts of conveying roll and be pierced by from top, and push plate 1 pushes away
Plate 2 11 and baffle 12 form the mobile printing and dyeing area of limitation holder 3.Push-rod electric machine 39 starts, and baffle 12 is from two conveying rollers
2 lower parts of cylinder penetrate and are pierced by from top, and holder 3 stops movement after encountering baffle 12, at this point, push-rod electric machine 1, push rod are electric
Machine 28 starts, and holder 3 is pushed to middle position by push plate 1 and push plate 2 11, and remain fixed in holder 3
It prints and dyes in area.Keep colouring mechanism more accurate when painting to mahjong.
Specifically, colouring mechanism includes printing and dyeing plate 1, printing and dyeing plate 2 14, printing and dyeing plate 3 15 and lifter plate 16, lifter plate
16 are fastened on 1 top of rack by elevating mechanism, and printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 pass sequentially through solid
Determine strut 17 to be fixedly linked with lifter plate 16, printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 are being located at conveying roll 2 just
Top, printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 are a pair of with the position of three correcting mechanisms in rack 1 one respectively
It answers；Printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 offer the through-hole that dye colour is needed on corresponding mah-jong pieces respectively
18, the inner surface of three 18b of two 18a of through-hole and through-hole, printing and dyeing plate 1, printing and dyeing plate 2 14 and plate 3 15 of printing and dyeing are installed with along logical
The leakproof silica gel of 18 edge of hole setting, the table of the surface dip dyeing oleophobic property of printing and dyeing plate 1, printing and dyeing plate 2 14 and plate 3 15 of printing and dyeing
Finishing coat；It is provided on lifter plate 16 for the spraying mechanism to dye plate one, printing and dyeing plate 2 14 and 3 15 spray-painting material of plate of printing and dyeing.
Mechanism has the characteristics that efficiently to dye, and greatly improves dyeing efficiency, printing and dyeing plate 1, printing and dyeing plate 2 14, print
The dye small surface of plate 3 15 can prevent dyestuff from flowing in other gullies of mah-jong pieces.Surface covering can prevent from dyestuff from sticking printing
It contaminates on plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15.
Specifically, sensor one, holder are installed on printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing 3 15 lower surface of plate
Be installed on 3 can sensor two corresponding with sensor one, after sensor one is contacted with sensor two spraying mechanism start.It prevents
When printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing 3 15 lower part of plate do not have holder 3, also to printing and dyeing plate 1, printing and dyeing plate 2 14
Dye spray is carried out with printing and dyeing plate 3 15, printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing 3 15 inner surface of plate is caused to catch dyestuff.
Specifically, printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 are obliquely installed, printing and dyeing plate 1, printing and dyeing plate two
14 and printing and dyeing plate 3 15 be parallel to each other with box body 6.The flowing for facilitating dyestuff, effectively allows excess dyestuff to flow in accumulator tank.
Specifically, the lower end of printing and dyeing plate 1, printing and dyeing plate 2 14 and plate 3 15 of printing and dyeing is equipped with drainage plate 19.Setting is drawn
Flowing plate 19 can prevent dyestuff from flowing in holder 3.
Specifically, surface covering is nanometer titanium dioxide silicon coating.Nano silica has preferable oleophobic property, and technology
It is more mature, relative low price, it is subsequent repairing it is more convenient.
Specifically, elevating mechanism includes several hydraulic cylinders 1, and hydraulic cylinder 1 is installed in 1 top of rack, hydraulic cylinder one
Straight down, lifter plate 16 is fixed on one 20 piston rod end of hydraulic cylinder to 20 piston rod.Hydraulic cylinder 1 starts, and is able to drive
16 oscilaltion of lifter plate.
Specifically, spraying mechanism includes dyestuff case 1, dyestuff case 2 22, dyestuff case 3 23, jet pipe 1, jet pipe 2 25
With jet pipe 3 26, dyestuff case 1, dyestuff case 2 22, dyestuff case 3 23 are separately fixed at 1 topmost of rack, and jet pipe 1 is fixed
At the most significant end of printing and dyeing plate 1, jet pipe 2 25 is fixed at the most significant end of printing and dyeing plate 2 14, and jet pipe 3 26 is fixed on printing and dyeing
At the most significant end of plate 3 15, dyestuff case 1, dyestuff case 2 22, dyestuff case 3 23 pass sequentially through conveying pipeline one and jet pipe 1,
Jet pipe 2 25 is connected with jet pipe 3 26, and conveying pipeline one is equipped with constant flow pump one.Constant flow pump one starts, the dyestuff conveying in dyestuff case
To jet pipe 1, and corresponding printing and dyeing plate 1, printing and dyeing plate two are ejected into out of jet pipe 1, jet pipe 2 25 and jet pipe 3 26
14 and printing and dyeing plate 3 15 on.Efficiently printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 can be sprayed by jet pipe
Dyestuff guarantees that printing and dyeing plate 1, printing and dyeing plate 2 14 and printing and dyeing plate 3 15 can be covered by dyestuff completely, makes in all through-holes 18
All entering has dyestuff.
Specifically, dyestuff case 1, dyestuff case 2 22, dyestuff case 3 23 by conveying pipeline two successively in rack 1 return
It receives case 5 to be connected, conveying pipeline two is equipped with constant flow pump two.After extra dyestuff flows into corresponding recycling bins 5, again by constant flow pump two
It is secondary that dyestuff is delivered to dyestuff case 1, dyestuff case 2 22, in dyestuff case 3 23.Reach dyestuff to recycle.
Specifically, cleaning mechanism includes cotton tape 27, the first roller 28, the second roller 29, auxiliary roller 30, crane
31, hydraulic cylinder 2 32, the first roller 28 and the second roller 29 are rotatably arranged in cleaning box 4, and the first electricity is installed in cleaning box 4
Machine, the output shaft of first motor is connected with the first roller 28 and energy band its rotation, and hydraulic cylinder 2 32 is fixed on the upper top of cleaning box 4
Plate, straight down, crane 31 is fixed on the piston rod of hydraulic cylinder 2 32 piston rod of hydraulic cylinder 2 32, and the two of crane 31
Side is fixed there are two fixed arm 31a, and auxiliary roller 30 is rotatably arranged on fixed arm 31a, is fixedly provided with fixation on crane 31
The lower surface rotation of plate 33, fixed plate 33 is provided with several auxiliary pressure rollers 34, and cotton tape 27 is passed through in auxiliary pressure roller 34 and auxiliary
Between roller 30；When crane 31 moves up, auxiliary roller 30 and 27 inner surface of cotton tape are against downward in crane 31
Movable type, auxiliary pressure roller 34 and 27 outer surface of cotton tape against.The mahjong painted after finishing is after entering cleaning box 4, and first
Motor drives the rotation of the first roller 28, and cotton tape 27 is made to be followed by the first roller 28 and the rotation of the second roller 29, starts hydraulic
Cylinder 2 32 moves down crane 31, and the auxiliary pressure roller 34 on crane 31 pushes down cotton tape 27 and makes the interior of cotton tape 27
Surface is contacted with mahjong, and during 27 quick rotation of cotton tape, the dyestuff of mahjong excess surface is wiped；Start after erasing
Hydraulic cylinder 2 32, crane 31 move up, and auxiliary roller 30 also moves up therewith and with 27 inner surface of cotton tape against cotton
Strap 27 has taken off mahjong surface, wipes conveying place from cleaning box 4 of clean cotton.
The working principle of the invention: it by the neat place of mahjong in holder 3, then will be placed by conveying roll 2
Box 3 and placement and interior mahjong are delivered to together below colouring mechanism, are carried out accurately by correcting mechanism to 3 position of holder
Calibration, then painted by mechanism of painting, start elevating mechanism, make printing and dyeing plate 1 on lifter plate 16, printing and dyeing plate
2 14, printing and dyeing plate 3 15 moves down and pushes down the mahjong in holder 3, will be right by spraying mechanism after complete pressing
The dye spray answered printing and dyeing plate 1, printing and dyeing plate 2 14, printing and dyeing plate 3 15 on, dyestuff from printing and dyeing plate 1, printing and dyeing plate 2 14,
The higher-end of printing and dyeing plate 3 15 flows to lower end, and some dyes are flowed into out of through-hole 18 in the gully of mah-jong pieces, extra dyestuff
It flows into recycling bins 5, corresponding pigmented section dyeing on each mah-jong pieces；Extra dyestuff can be flowed into recycling in recycling bins 5,
Mahjong after colouring enters in cleaning box 4, and the dyestuff of mahjong excess surface is cleared up by cleaning mechanism, then will be numb
It will output.
Dyeing in the present invention is exemplified as the printing and dyeing of cylinder in mah-jong pieces, remaining mah-jong pieces replacement printing and dyeing plate can print and dye.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (9)
1. a kind of preparation method of antibacterial mah-jong pieces, which comprises the following steps:
S1, bamboo carbon powder and polyurethane powder being taken, bamboo carbon powder and polyurethane powder are mixed according to the ratio that mass ratio is 1:40~45,
The calcium carbonate of bamboo carbon powder and polyurethane powder gross mass 30%~35% and 40%~45% water, mixing temperature control are added in mixing
Then system carries out the processing of first time dehumidification at 70~80 DEG C, form the first mixture；
S2, the antibacterial agent of polyurethane powder quality 3%~4%, 3%~4% negative ion powder of polyurethane powder quality mixed respectively
Enter in the mixture in S1, be uniformly dispersed using high-speed mixer, then second of dehumidification processing, forms the second mixture；
S3, silicone resin powder is taken, the ethylene bis stearamide of silicone resin powder quality 6%~7% is added, stirring is equal
Even, temperature is controlled at 60~75 DEG C, and diisocyanate is added, dry 1~2 at insulated and stirred 3~4 hours, 50~55 DEG C of vacuum
Hour, obtain third mixture；
S4, mold is heated to 100~135 DEG C, then by the second mixture in S2 be added after the processing of third time dehumidification to
It in mold, flattens, after solidifying 20~35min, forms bottom；
S5, the fixed upper magnetic force block on S3 bottom, and band magnetic force block in S4 is added to after third mixture is carried out dehumidification processing
Bottom on, flatten, stand 20~35min, third mixture solidifies to form white；
S6, the white surface rolling formed in S5 go out corresponding pattern, vulcanize 12~15h under conditions of 100~135 DEG C, cold
But semi-finished product are obtained；
S7, colouring processing is carried out to surface of semi-finished pattern by painting machine, obtains mahjong semi-finished product；
S8, fine-grinding and polishing is carried out to colouring treated mahjong semi-finished product, obtains mahjong finished product.
2. a kind of preparation method of antibacterial mah-jong pieces according to claim 1, which is characterized in that the painting machine includes
Rack, which is characterized in that rotation is provided with several conveying rolls in the rack, and conveying roll is equipped with for putting mahjong
Holder, there are three for by the correcting mechanism of the holder calibrating position on conveying roll for setting in the rack；Institute
Colouring mechanism there are three being arranged in the rack stated for mahjong surface material spray to be painted；Mechanism of painting and correcting mechanism position one
One is corresponding, is installed with cleaning box in the rack, is provided in cleaning box clear for clearing up mahjong excess surface dyestuff
Manage mechanism；The frame lower is installed with multiple recycling bins, and recycling bins are located at the lower section of colouring mechanism.
3. a kind of preparation method of antibacterial mah-jong pieces according to claim 2, which is characterized in that the correcting mechanism packet
Include push-rod electric machine one, push-rod electric machine two, push-rod electric machine three, push plate one, push plate two and baffle, the push-rod electric machine one and push rod
Motor two distinguish it is fixed on the rack, the push rod of push-rod electric machine one and the push rod of push-rod electric machine two are oppositely arranged, the push plate
One is fixed on the push rod of push-rod electric machine one, and the push plate two is fixed on the push rod of push-rod electric machine two, push plate one and push plate
Two respectively can with the two sides of holder against and be allowed to adjusting position, the push-rod electric machine three is fixed on the rack and push rod electricity
Straight up, baffle is fixed on the push rod end of push-rod electric machine three to the push rod of machine three, and push-rod electric machine three can drive baffle from two
Conveying roll lower part penetrates and is pierced by from top, and push plate one, push plate two and baffle form the mobile printing and dyeing area of limitation holder.
4. a kind of preparation method of antibacterial mah-jong pieces according to claim 2, which is characterized in that the colouring mechanism packet
Printing and dyeing plate one, printing and dyeing plate two, printing and dyeing plate three and lifter plate, the lifter plate is included to be connected and fixed on the rack by elevating mechanism
Portion, the printing and dyeing plate one, printing and dyeing plate two and printing and dyeing plate three pass sequentially through fixed strut and lifter plate is fixedly linked, printing and dyeing plate
One, print and dye plate two and plate three of printing and dyeing be located at the surface of conveying roll, printing and dyeing plate one, printing and dyeing plate two and print and dye plate three respectively with machine
The position of three correcting mechanisms on frame corresponds；Printing and dyeing plate one, printing and dyeing plate two and the printing and dyeing plate three offers respectively
The through-hole one, through-hole two and through-hole three of dye colour, printing and dyeing plate one, printing and dyeing plate two and plate three of printing and dyeing are needed on corresponding mah-jong pieces
Inner surface is installed with the leakproof silica gel being arranged along through-hole edge, the surface dip dyeing of printing and dyeing plate one, printing and dyeing plate two and plate three of printing and dyeing
The surface covering of oleophobic property；It is provided on the lifter plate for dye plate one, printing and dyeing plate two and three spray-painting material of plate of printing and dyeing
Spraying mechanism.
5. a kind of preparation method of antibacterial mah-jong pieces according to claim 4, which is characterized in that the printing and dyeing plate one,
It is installed with sensor one on printing and dyeing plate two and printing and dyeing three lower surface of plate, being installed on the holder can be corresponding with sensor one
Sensor two, sensor one starts to spray after contacting with sensor two；Printing and dyeing plate one, printing and dyeing plate two and the printing and dyeing plate three
It is obliquely installed, printing and dyeing plate one, printing and dyeing plate two and printing and dyeing plate three are parallel to each other with box body；The printing and dyeing plate one, printing and dyeing two and of plate
The lower end of printing and dyeing plate three is equipped with drainage plate；The surface covering is nanometer titanium dioxide silicon coating.
6. a kind of preparation method of antibacterial mah-jong pieces according to claim 5, which is characterized in that the elevating mechanism packet
Several hydraulic cylinders one are included, hydraulic cylinder one is installed in upper rack, and straight down, the lifter plate is solid for the piston rod of hydraulic cylinder one
It is scheduled on one piston rod end of hydraulic cylinder.
7. a kind of preparation method of antibacterial mah-jong pieces according to claim 2, which is characterized in that the spraying mechanism packet
Include dyestuff case one, dyestuff case two, dyestuff case three, jet pipe one, jet pipe two and jet pipe three, the dyestuff case one, dyestuff case two, dye
Hopper three is separately fixed at rack topmost, and the jet pipe one is fixed at the most significant end of printing and dyeing plate one, and jet pipe two is fixed on
It prints and dyes at the most significant end of plate two, jet pipe three is fixed at the most significant end of printing and dyeing plate three, the dyestuff case one, dyestuff case two, dye
Hopper three passes sequentially through conveying pipeline one and is connected with jet pipe one, jet pipe two and jet pipe three, and the conveying pipeline one is equipped with constant flow pump
One.
8. a kind of preparation method of antibacterial mah-jong pieces according to claim 7, which is characterized in that the dyestuff case one,
Dyestuff case two, dyestuff case three are successively connected with the recycling bins in rack by conveying pipeline two, and conveying pipeline two is equipped with constant flow pump two.
9. a kind of preparation method of antibacterial mah-jong pieces according to claim 2, which is characterized in that the cleaning mechanism packet
Include cotton tape, the first roller, the second roller, auxiliary roller, crane, hydraulic cylinder two, first roller and the second roller
It is rotatably arranged in cleaning box, first motor, the output shaft of first motor and the first roller phase is installed in the cleaning box
Even and energy band its rotation, the hydraulic cylinder two are fixed on the upper plate of cleaning box, the piston rod of hydraulic cylinder two straight down, institute
The crane stated is fixed on the piston rod of hydraulic cylinder two, and the two sides of the crane are fixed, and there are two fixed arm, help rolls
Cylinder is rotatably arranged on fixed arm, is fixedly provided with fixed plate on the crane, if the lower surface rotation of fixed plate is provided with
Dry auxiliary pressure roller, the cotton tape is across in auxiliary pressure roller and auxiliary roller；When crane moves up, help roll
Cylinder and cotton tape inner surface against, move down formula in crane, auxiliary pressure roller and cotton tape outer surface against.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838376.8A CN108970104A (en) | 2018-07-26 | 2018-07-26 | A kind of preparation method of antibacterial mah-jong pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838376.8A CN108970104A (en) | 2018-07-26 | 2018-07-26 | A kind of preparation method of antibacterial mah-jong pieces |
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| Publication Number | Publication Date |
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| CN108970104A true CN108970104A (en) | 2018-12-11 |
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ID=64551200
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810838376.8A Withdrawn CN108970104A (en) | 2018-07-26 | 2018-07-26 | A kind of preparation method of antibacterial mah-jong pieces |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111925502A (en) * | 2020-08-13 | 2020-11-13 | 荆晓东 | Novel mute mahjong material and preparation method thereof |
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| CN1718420A (en) * | 2004-07-08 | 2006-01-11 | 徐江 | Manufacturing method of antibacterial mahjong pieces |
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| CN104608482A (en) * | 2013-11-05 | 2015-05-13 | 无锡市雪江环境工程设备有限公司 | Textile fabric printing and dyeing device |
| CN106310654A (en) * | 2016-08-19 | 2017-01-11 | 施建辉 | Automatic mahjong tile and production process thereof |
| CN107984892A (en) * | 2017-12-30 | 2018-05-04 | 天津市鸿远电气股份有限公司 | Breaker trade mark transfer printing equipment |
| CN108117711A (en) * | 2018-01-23 | 2018-06-05 | 蒙城县傲尊电子科技有限公司 | It is a kind of instead of mahjong material of melamine material and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7432312B2 (en) * | 2004-04-28 | 2008-10-07 | Takashima Co., Ltd (Japan Corp) | Polyurethane foam having deodorization property or antibacterial effect |
| CN1718420A (en) * | 2004-07-08 | 2006-01-11 | 徐江 | Manufacturing method of antibacterial mahjong pieces |
| CN102145336A (en) * | 2011-04-28 | 2011-08-10 | 浙江机电职业技术学院 | Mahjong tile cleaning device |
| CN104608482A (en) * | 2013-11-05 | 2015-05-13 | 无锡市雪江环境工程设备有限公司 | Textile fabric printing and dyeing device |
| CN106310654A (en) * | 2016-08-19 | 2017-01-11 | 施建辉 | Automatic mahjong tile and production process thereof |
| CN107984892A (en) * | 2017-12-30 | 2018-05-04 | 天津市鸿远电气股份有限公司 | Breaker trade mark transfer printing equipment |
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| CN111925502A (en) * | 2020-08-13 | 2020-11-13 | 荆晓东 | Novel mute mahjong material and preparation method thereof |
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Application publication date: 20181211 |
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