KR20010067878A - The Styrofoam-external material's manufacturing and constructing method - Google Patents

The Styrofoam-external material's manufacturing and constructing method Download PDF

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Publication number
KR20010067878A
KR20010067878A KR1020010017812A KR20010017812A KR20010067878A KR 20010067878 A KR20010067878 A KR 20010067878A KR 1020010017812 A KR1020010017812 A KR 1020010017812A KR 20010017812 A KR20010017812 A KR 20010017812A KR 20010067878 A KR20010067878 A KR 20010067878A
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South Korea
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mortar
styrofoam
adhesive
exterior material
exterior
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KR1020010017812A
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Korean (ko)
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박준언
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박준언
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Priority to KR1020010017812A priority Critical patent/KR20010067878A/en
Publication of KR20010067878A publication Critical patent/KR20010067878A/en

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E04F13/0887—Adhesive means specially adapted therefor, e.g. adhesive foils or strips
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0898—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with sealing elements between coverings

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

PURPOSE: A styrene foam facing material manufacturing method and a construction method thereof are provided to conveniently construct and expose a solid pattern by standardizing and making styrene foam facing material into a three-dimensional shape and providing an external material for constructing the standardized and three-dimensional styrene foam for adhesion and connection. CONSTITUTION: A styrene foam facing material manufacturing method includes the steps of forming a facing material main body(1) having a solid convex pattern formed on an exposed portion(2), left and lower sides(a,b), and projected right and upper sides(c,d), adhering net fabric(13) on the right and lower sides with adhesive mortar, in which a styrene foam adhesive and mortar are mixed, applying the adhesive mortar on the exposed portion, adhering the net fabric and drying, coating a mortar surface on the adhered net fabric and drying, and coating acryl based transparent paint.

Description

스티로폼 외장재 제조방법과 그 시공방법 { The Styrofoam-external material's manufacturing and constructing method }Styrofoam-external material's manufacturing and constructing method}

본 발명은 스티로폼 외장재의 제조방법과 그 시공방법에 관한 것이며 보다구체적으로는 스티로폼을 규격화한 외장재의 제조와 이를 이용한 노후 건물의 개보수시 외벽시공을 간편히 하고 고능률적으로 수행할 수 있도록 한 것이다.The present invention relates to a manufacturing method and a construction method of the styrofoam exterior material, and more specifically, to facilitate and efficiently perform the exterior wall construction during the renovation of an aging building using the standardized exterior material and styrofoam.

오늘날 건축물의 시공방법은 철재빔으로 골조를 구성하고 판넬 또는 벽돌 조적에 의한 시공과 콘크리트시공, 벽돌조적에 의한 시공 등 다양한 건축물이 시공되고 있고 미감을 살리기 위하여 외벽에는 미장, 타일, 석재등을 부착하여 시공하게 된다.Today's construction method consists of steel beams, which are framed, and various structures such as panel or brick masonry, concrete construction, and brick masonry are being constructed. Placing plaster, tiles, stone, etc. on the outer wall to enhance aesthetics. Will be installed.

또 노후된 건물의 경우에는 시공시의 방법으로 개수나 보수를 하게 되는데 이와 같은 개보수는 건물의 유행변화를 수용하지 못하여 개보수비용의 소모가 많고 노후상태가 그대로 노출되어 미관을 해치게 되는 폐단이 있어 왔다.In the case of aging buildings, repairs or repairs are carried out by the method of construction. Such renovations have not been able to accommodate changes in the fashion of buildings, which leads to high consumption of renovation costs and the deterioration of aesthetics due to exposure to old conditions.

이를 해소하는 방법으로 건물 외벽에 스티로폼 판재를 스티로폼 접착제와 시멘트가 혼합된 접착몰탈로 접착시키고 표면에 유리망사를 스티로폼 접착제와 시멘트가 혼합된 몰탈로 접착시켜 외벽을 완성시킨 다음 표면몰탈로 미장하거나 또는 기계로 도포시켜서 완성하는 드라이 피트시공법으로 건물의 외벽을 개보수하는 방법이 이용되고 있다.In order to solve this problem, the styrofoam sheet is bonded to the outer wall of the building with styrofoam adhesive and cement mixed mortar, and the glass mesh is bonded to the surface with styrofoam adhesive and cement mixed mortar to complete the outer wall and then plastered with surface mortar. A dry pit construction method applied by a machine is used to renovate the exterior wall of a building.

이와 같은 종래의 방법은 건물외벽을 마감재인 표면몰탈에 의한 색상변화로 외관을 변화시킬수는 있으나 조각형태의 입체감을 부여할 수 없고, 고층건물의 경우에는 시공작업이 어렵고 시공에 장기간이 소요되고 또 시공과정에서 잔존되는 스티로폼판재등 건축폐기물의 발생이 많은 폐단이 있어 왔다.Such a conventional method can change the exterior by changing the color of the outer wall of the building by the surface mortar, which is a finishing material, but it cannot give a three-dimensional impression in the form of sculpture, and in the case of a high-rise building, construction work is difficult and takes a long time in construction. There have been many wastes such as styrofoam sheet remaining in the construction process.

이에 본 발명은 스티로폼 소재를 규격화하고 입체화하며 이를 접착과 결합의수단으로 시공할 수 있는 외장재를 제공하고 시공을 간편히 하며 입체문양이 노출되도록 시공할 수 있는 시공방법을 제공함에 목적이 있다.Accordingly, an object of the present invention is to provide a construction method that can standardize and three-dimensional styrofoam material and provide an exterior material which can be constructed by means of adhesion and bonding, simplifying construction, and allowing construction to expose three-dimensional patterns.

도1은 본 발명의 스티로폼 외장재의 사시도1 is a perspective view of a styrofoam exterior material of the present invention

도2는 본 발명의 스티로폼 외장재의 단면도Figure 2 is a cross-sectional view of the styrofoam packaging material of the present invention

도3은 본 발명의 스티로폼 외장재의 제조공정을 나타낸 블럭도Figure 3 is a block diagram showing a manufacturing process of the styrofoam packaging material of the present invention

도4는 본 발명의 외장재를 이용한 시공공정을 나타낸 블럭도Figure 4 is a block diagram showing the construction process using the exterior material of the present invention

도5는 본 발명의 외장재를 이용한 시공상태를 보인 정면도5 is a front view showing a construction state using the exterior material of the present invention

※ 도면의 주요부분에 대한 부호 및 기호 설명※ Explanation of Signs and Symbols for Main Parts of Drawings

1 : 외장재 본체 2 : 노출부위1: exterior material body 2: exposed part

10,14 : 접착몰탈 11,13 : 망사원단10,14: Adhesive mortar 11,13: Mesh fabric

12 : 포면몰탈 a : 좌변12: mortar a: left side

b : 하변 c : 우변b: lower side c: right side

d : 상변d: phase

건축물 외벽에 사용되는 스티로폼 외장재를 규격화함에 있어서, 노출부위(2)는 입체의 돌출무늬를 구성하고 좌변(a)과 하변(b)에는 요입되게 하며 우변(c)과 상변(d)은 돌출되도록 구성한 외장재 본체(1) 이면의 우변(c)과 하변(b)으로 돌출되도록 망사원단(13)을 스티로폼접착제와 몰탈이 혼합된 접착몰탈(14)로 접착하고, 노출부위(2)에는 스티로폼접착제와 몰탈이 혼합된 접착몰탈(10)을 바르고 망사원단(11)을 접착 건조시킨 다음 그 표면에 표면몰탈(12)을 도포 건조시킨 후 아크릴계 투명도료로 코팅하여서 제조하는 방법이다.In standardizing the styrofoam exterior material used for the exterior wall of a building, the exposed part 2 constitutes a three-dimensional protrusion pattern, and the left side (a) and the lower side (b) are recessed, and the right side (c) and the upper side (d) are protruded. The mesh fabric 13 is bonded with a styrofoam adhesive and mortar mixed with a mortar 14 so as to protrude to the right side (c) and the bottom side (b) of the rear surface of the exterior packaging material body 1, and a styrofoam adhesive on the exposed portion (2). After applying the adhesive mortar (10) mixed with the mortar and adhesively dry the mesh fabric (11), the surface mortar (12) is applied and dried on the surface and then coated with an acrylic transparent paint.

이와 같은 스티로폼 외장재를 건축물 외벽에 시공하는 방법은 건출물 외벽의 먼지와 이물질을 제거하고 외벽에 스티로폼 접착제와 몰탈이 혼합된 접착몰탈을 도포시켜 외장재 이면과 망사원단(13)을 접착하고, 좌변(a)과 하변(b)의 요입부에는 또 다른 외장재의 우변(c)과 상변(d)이 각 끼워져 결합과 접착이 이루어지게 시공하고, 이음부에는 실리콘으로 충진 마감하여 시공하는 방법이다.Such a method of constructing the styrofoam exterior material on the outer wall of the building removes dust and foreign matter from the exterior wall of the building, and applies an adhesive mortar mixed with styrofoam adhesive and mortar on the outer wall to bond the back surface of the exterior material and the mesh fabric 13 to the left side (a The right side (c) and the top side (d) of the other exterior material is fitted to each of the indentations of the lower side (b) and (b) to be bonded and bonded, and the joint is filled with silicon finish.

이와 같은 본 발명에서 외장재의 제조과정을 공정에 따라 설명하면 다음과 같다.Referring to the manufacturing process of the exterior material according to the process in the present invention as follows.

[제1공정](스티로폼 성형공정)[Step 1] (Styrofoam Forming Process)

스티로폼 소재를 형틀에서 발포성형하거나 또는 규격으로 가공한 스티로폼의외장재 본체(1)를 구성한다.Styrofoam material is foamed from the mold or processed to the outside of the styrofoam outer material body (1).

이 때 노출부위(2)는 입체무늬로 하고, 좌변(a)과 하변(b)은 요입되고 우변(c)과 상변(d)은 돌출되도록 하여 건물벽체에 접착할 때 조립이 이루어지게 구성한다.At this time, the exposed part (2) is a three-dimensional pattern, the left side (a) and the lower side (b) is concave, and the right side (c) and the upper side (d) so as to protrude so that the assembly is made when bonding to the building wall. .

[제2공정](망사원단 접착공정)[Second Step] (Network Fabric Bonding Process)

외장재 본체(1)의 노출부위(2)에 스티로폼 접착체와 몰탈을 혼합조성한 접착몰탈(10)을 바르고 그 위에 망사원단(11)을 접착하고, 이면의 우변(c)과 상변(d)으로 돌출되도록 망사원단(13)을 접착몰탈(14)로 접착시켜 상온에서 건조한다.Apply the adhesive mortar 10, which is a mixture of a styrofoam adhesive and mortar, to the exposed part 2 of the exterior material body 1, and adhere the mesh fabric 11 thereon to the right side (c) and the top side (d) of the back side. The mesh fabric 13 is bonded with an adhesive mortar 14 so as to protrude and dried at room temperature.

[제3공정](표면몰탈도포공정)[Step 3] (Surface Mortar Coating Process)

건조된 외장재 본체(1)의 노출부위(2)에 접착시킨 망사원단(11)의 표면에 표면몰탈(12)을 바르거나 스프레이로 적정두께가 되도록 도포시킨다.The surface mortar 12 is applied to the surface of the mesh fabric 11 adhered to the exposed portion 2 of the dried exterior material main body 1 or applied to a suitable thickness by spraying.

[제4공정](제품화공정)[Step 4] (Production Process)

제3공정으로 완성된 외장재를 건조시킨 후 아크릴계 투명도료를 도포시켜 제품화한다.After drying the exterior material completed in the third step, the acrylic transparent paint is applied and commercialized.

이와 같은 스티로폼 외장재를 이용하여 건물외벽의 시공방법을 공정에 따라 설명하면 다음과 같다.The construction method of the exterior wall of the building using such a styrofoam exterior material will be described according to the process as follows.

[제1공정](건축물 외벽의 청소공정)[Step 1] (Cleaning of Exterior Wall of Building)

외장재를 접착시공하는 건물외벽에 먼지와 이물질을 제거한다.Remove dust and foreign substances on the exterior wall of the building where the exterior materials are bonded.

[제2공정](접착몰탈 도포공정)Second Process (Adhesive Mortar Coating Process)

스티로폼접착제와 몰탈을 혼합 조성한 접착몰탈을 건물외벽에 바른다. 이 때 외장재 1장의 크기에 맞도록 바른다.An adhesive mortar containing a mixture of styrofoam adhesive and mortar is applied to the exterior wall of the building. At this time, apply to fit the size of one exterior material.

[제3공정](외장재 접착공정)[3rd process] (exterior material bonding process)

제2공정을 경료한 건물 외벽의 접착몰탈에 외장재 이면을 접착시킨다.The back surface of the exterior material is bonded to the adhesive mortar of the outer wall of the building which passed the second process.

이 때 외장재 이면과 망사원단(13)이 건물외벽의 접착몰탈에 접착되도록 하고 외장재의 좌변(a) 요입부에는 또 다른 외장재의 우변(c)의 돌출부가 끼워지고 하변(b)의 요입부에는 상변의 돌출부가 끼워지게 결합하면서 시공한다.At this time, the back side of the exterior member and the mesh fabric 13 are bonded to the adhesive mortar of the outer wall of the building, and the protrusion of the right side of the exterior member (c) is fitted to the left side (a) indentation of the exterior member and the recessed portion of the lower side (b) Construct by fitting the protrusions of the upper side fit.

[제4공정](마감공정)[Step 4] (Finishing Step)

제3공정을 경료한 건물 외벽에 외장재의 접착이 완료되면 외장재간의 이음부에 실리콘소재를 충진시켜 공간이 형성되지 않도록 하여 시공을 완료한다.When the bonding of the exterior material to the outer wall of the building after the third process is completed, the silicon material is filled in the joints between the exterior materials to complete the construction.

이와 같은 본 발명은 외장재의 제조공정에서 노출부위에 다양한 입체형태의 조각무늬를 형성하거나 다양한 색상으로 할 수 있고 규격화한 외장재를 구성하여 제품화할 수 있게 되고 그 제조공정이 간단하여 양산이 가능하게 된다.The present invention can form a variety of three-dimensional flake pattern on the exposed part in the manufacturing process of the packaging material or can be made in a variety of colors and can be produced by the standardized packaging material and the production process is simple and mass production is possible. .

또 시공시에는 외장재를 접착몰탈로 접착하면서 조립이 이루어지게 시공하게 되므로 시공이 간단하고 외장재의 노출부위가 입체적인 문양을 구성하게 되므로 외관이 미려하고 특히 스티로폼 소재는 비중이 낮아 건물의 시공시 건물 하중에 영향을 받지 않게 되므로 안전하게 되고 노후된 건물의 개보수시에 건물 외부에 세련된 시공을 할 수 있게 된다 .In addition, since the construction is performed while bonding the exterior material with adhesive mortar during construction, the construction is simple and the exposed part of the exterior material constitutes a three-dimensional pattern, so the appearance is beautiful and the styrofoam material has a low specific gravity. As it is not affected by the damage, it is possible to refine the exterior of the building during safe and renovation of old buildings.

또 시공과정에서 제조완성된 외장재를 접착과 결합의 공정으로 시공하기 때문에 건축 폐기물이 발생되지 않게 된다.In addition, construction wastes are not generated because construction materials completed during construction are constructed by bonding and bonding.

이상과 같은 본 발명은 스티로폼 소재의 외장재를 규격화하며 노출부위를 조각과 같은 입체적인 모양으로 구성한 외장재를 양산할 수 있고 또 시공이 간편하고 용이하며 중량이 가벼워 건물의 외벽 개보수에 시공기간을 단축시켜 널리 활용할 수 있는 매우 유용한 발명이다.The present invention as described above can standardize the exterior material of styrofoam material and can mass-produce the exterior material composed of three-dimensional shape such as the exposed part, and the construction is simple, easy, and light, which shortens the construction period in the exterior wall repair of the building. It is a very useful invention that can be utilized.

Claims (2)

노출부위(2)는 입체의 돌출무늬를 구성하고, 좌변(a)과 하변(b)에는 요입되게 하며, 우변(c)과 상변(d)은 돌출되도록 구성한 외장재 본체(1) 이면에 우변(c)과 하변(b)으로 돌출되도록 망사원단(13)을 스티로폼 접착제와 몰탈이 혼합된 접착몰탈(14)로 접착하고, 노출부위(2)에는 접착몰탈(10)을 바르고 망사원단(11)을 접착시켜 건조시킨 다음 그 표면에 표면몰탈(12)을 도포 건조시킨 후 아크릴계 투명도료로 코팅하여서 제조되는 스티로폼 외장재의 제조방법The exposed part 2 constitutes a three-dimensional protrusion pattern, and is inserted into the left side (a) and the lower side (b), and the right side (c) and the upper side (d) are configured to protrude to the right side on the back surface of the main body (1). c) and the mesh fabric 13 is bonded with a mortar 14, in which a styrofoam adhesive and mortar are mixed so as to protrude to the lower side (b), and an exposed mortar 10 is coated with an adhesive mortar 10 and a mesh fabric 11 is applied. Method of manufacturing a styrofoam exterior material which is manufactured by adhering and drying the surface mortar (12) on the surface thereof and then coating it with an acrylic transparent paint. 건축물 외벽에 스티로폼 접착제와 몰탈이 혼합된 접착몰탈을 도포시켜 외장재 이면과 망사원단을 접착하고, 좌변과 하변의 요입부에는 또 다른 외장재의 우변과 상변이 끼워져 결합과 접착이 이루어지게 시공하고, 이음부에는 실리콘으로 충진 마감하여 시공되는 스티로폼 외장재의 시공방법Apply the adhesive mortar mixed with styrofoam adhesive and mortar on the exterior wall of the building to bond the back side of the exterior material and the mesh fabric, and the right side and the top side of another exterior material are fitted to the concave part of the left side and the lower side to be joined and bonded. Construction method of styrofoam exterior material which is finished by filling with silicon
KR1020010017812A 2001-04-04 2001-04-04 The Styrofoam-external material's manufacturing and constructing method KR20010067878A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50128920U (en) * 1974-04-03 1975-10-23
JPS5171004U (en) * 1974-11-30 1976-06-04
JPS5332519U (en) * 1976-08-26 1978-03-22
JPS53162521U (en) * 1977-05-27 1978-12-19
KR850002719Y1 (en) * 1982-12-31 1985-11-13 주식회사금성사 Latch circuit of refrigerator
KR19980069491A (en) * 1997-02-28 1998-10-26 정기채 Panel coated with reinforced foam

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50128920U (en) * 1974-04-03 1975-10-23
JPS5171004U (en) * 1974-11-30 1976-06-04
JPS5332519U (en) * 1976-08-26 1978-03-22
JPS53162521U (en) * 1977-05-27 1978-12-19
KR850002719Y1 (en) * 1982-12-31 1985-11-13 주식회사금성사 Latch circuit of refrigerator
KR19980069491A (en) * 1997-02-28 1998-10-26 정기채 Panel coated with reinforced foam

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