KR20010058303A - A manufacturing method in synthetic fur - Google Patents

A manufacturing method in synthetic fur Download PDF

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Publication number
KR20010058303A
KR20010058303A KR1019990062539A KR19990062539A KR20010058303A KR 20010058303 A KR20010058303 A KR 20010058303A KR 1019990062539 A KR1019990062539 A KR 1019990062539A KR 19990062539 A KR19990062539 A KR 19990062539A KR 20010058303 A KR20010058303 A KR 20010058303A
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KR
South Korea
Prior art keywords
yarns
yarn
pile
pile yarns
eva
Prior art date
Application number
KR1019990062539A
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Korean (ko)
Inventor
박동근
김득만
Original Assignee
박동근
김득만
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Priority to KR1019990062539A priority Critical patent/KR20010058303A/en
Publication of KR20010058303A publication Critical patent/KR20010058303A/en

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02—Material containing basic nitrogen
    • D06P3/04—Material containing basic nitrogen containing amide groups
    • D06P3/30—Material containing basic nitrogen containing amide groups furs feathers, dead hair, furskins, pelts
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Coloring (AREA)

Abstract

PURPOSE: A process for preparing artificial leather by allowing five wefts to hold pile yarns, forming pile yarns at suitable intervals and reducing a part of pile yarns during dyeing process is provided. Whereby, high quality artificial leather close to natural leather is produced at low cost. CONSTITUTION: This artificial leather is prepared by the process consisting of: continuously hooking two strands of pile yarns of nylon yarn, PE, EVA and PP yarn to five wefts and continuously weaving to form four strands of file yarns(2)(4)(1)(3) with a specified length; and inserting the weaved product into a dyeing tank and dyeing PE, EVA and PP yarn at about 70 to 80deg.C in desired color.

Description

인조모피의 제조방법{A manufacturing method in synthetic fur}A manufacturing method in synthetic fur

본 발명은 파일 직물을 제직하고 가공하는 것으로, 천연모피와 가장 비슷한 외관과 촉감을 갖는 인조모피의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing artificial fur having a similar appearance and feel to natural fur, by weaving and processing pile fabrics.

천연의 모피는 따뜻하고 가벼우며, 광택을 가지고 있어 부의 상징인 고급의류용 소재로 사용되고 있으나 모피를 제공받는 동물을 보호하는 운동이 지속적으로전개되고 있어서 천연의 모피와 매우 비슷한 인조모피의 개발에 대한 필요성이 제기되고 있으며, 천연모피와 비슷한 인조모피는 긴 파일사를 중심으로 짧은 파일사가 적당하게 분포되어야 한다.Natural fur is used as a material for high-quality clothing, which is a symbol of wealth because it is warm, light and glossy. However, the movement to protect the animals provided with fur is continuously being developed, so the need for the development of artificial fur very similar to natural fur is needed. It is proposed that artificial fur similar to natural fur should be properly distributed with short pile yarns centering on long pile yarns.

종래에도 상기와 같은 인조모피를 제조하기 위해 수많은 파일 직물들을 제직하고 가공해 왔지만, 제직시에 위사 3본을 파일사가 W자형으로 걸고 위사 2본을 넘어서, 다시 위사 3본을 파일사가 W자형으로 걸어서 된 조직을 반복시켜 구성되어 있다.Conventionally, we have been weaving and processing numerous pile fabrics to manufacture the above-mentioned artificial fur, but when weaving, weaving three weft yarns into W-shape and over two weft yarns, and again weaving three wefts into W-shape It is composed by repeating the walking organization.

상기와 같이 구성된 조직은 단위 면적당 파일사가 너무 많아 자연스럽게 눕혀지지 않고 중량감이 있어 품질이 떨어질뿐만 아니라 파일사를 많이 사용함으로서 원가가 상승되었고, 또한 파일사가 위사 3본을 일방향으로 걸고 있기 때문에 파일사를 견고하게 잡아주지 못하였고, 또한 후 가공을 함에 있어서 파일사를 길이를 다르게 하기 위해 컷트하거나 특정 점도를 갖는 알카리 처리제를 파일사에 가한 후, 열처리함으로써 인조모피를 제공받는 것으로 파일사의 길이가 고르지 않고 또 작업공정이 번거로운 등 다수의 문제점이 있었다.The organization structured as described above has piled yarns per unit area so that they are not laid down naturally and have a sense of weight, which not only degrades the quality but also increase the cost by using pile yarns a lot. In the post-processing process, the pile yarn is cut by applying an alkali treatment agent having a specific viscosity or a specific viscosity to the pile yarn in order to change the length of the pile yarn, and then subjected to heat treatment to provide artificial fur. In addition, there were a number of problems, such as cumbersome work process.

본 발명은 상기한 제반 문제점을 해결하기 위해 나일론사와 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사를 합연사하여 파일사를 구성한 다음, 두줄의 파일사가 상부조직의 위사 5본을 교차되게 걸고 또 하부조직의 위사 5본을 걸며, 동시에 두줄의 파일사가 하부조직의 위사 5본을 교차되게 걸고 또 상부조직의 위사 5본을 걸어서, 연속 반복시켜 파일 직물의 조직을 구성하고, 염색 처리하는과정에서 나일론사를 제외한 폴리에칠렌, 에칠렌비닐알콜, 폴리프로필렌사를 축소시키는 간단한 방법으로 천연의 모피에 가까운 인조모피를 제공하는데 그 목적이 있다.The present invention is a combination of nylon yarn and PE (polyethylene), EVA (ethylene vinyl alcohol), PP (polypropylene) yarn to solve the above problems to form a pile yarn, then two rows of pile yarn weft of the upper tissue 5 Hang the bones alternately and hang the 5 wefts of the lower tissues, and at the same time, two rows of pile yarns cross the 5 wefts of the lower tissues, and the 5 wefts of the upper tissues, and repeat the loops to form the tissue of the pile fabric. In the process of dyeing, the purpose of providing artificial fur close to the natural fur by a simple method of shrinking the polyethylene, ethylene vinyl alcohol, polypropylene yarn except nylon yarn.

도 1은 본 발명에 의한 인조모피 제조공정도1 is a synthetic fur manufacturing process according to the present invention

도 2는 본 발명에 의해 제직된 파일직물의 단면도Figure 2 is a cross-sectional view of the pile fabric woven in accordance with the present invention

도 3은 본 발명에 의한 인조모피 확대단면도Figure 3 is an enlarged cross-sectional view of artificial fur according to the present invention

**도면의 주요부분에 대한 부호의 설명**** Description of the symbols for the main parts of the drawings **

1: 2: 3: 4: 파일사1: 2: 3: 4: File company

5: 위사5: weft

6: 염색조6: dyeing tank

7: 상부조직7: superstructure

8: 하부조직8: subsystem

본 발명의 인조모피 제조방법에 관한 바람직한 구성과 방법을 첨부된 도면과 관련하여 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings a preferred configuration and method of the artificial fur manufacturing method of the present invention.

제1공정(준비공정)First process (preparation process)

나일론사와 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사를 합연사하여 파일사를 구성한다.Nylon yarns, PE (polyethylene), EVA (ethylene vinyl alcohol) and PP (polypropylene) yarns are jointly twisted to form pile yarns.

제2공정(제직공정)Second Process (Weaving Process)

상부조직(7)과 하부조직(8)을 동시에 제직하면서 상부조직의 위사(5)와 하부조직의 위사(5)들 사이에 파일사를 공급할때, 두줄의 파일사(2)(4)가 상부조직의 위사(5) 5본을 교차되게 걸면서 하부조직의 위사(5) 5본을 걸고, 또 두줄의 파일사(1)(3)가 하부조직의 위사(5) 5본을 교차되게 걸면서 상부위사(5) 5본을 걸어서 구성되는 조직을 연속 반복시켜 상부조직의 위사(5) 4본과 하부조직의 위사(5) 4본에서 부터 위사 2본 사이에 네줄의 파일사(2)(4)(1)(3)를 일정한 길이로 형성한 다음 파일사를 잘라 상부조직(7)과 하부조직(8)을 분리한다.When weaving the upper tissue (7) and the lower tissue (8) at the same time while feeding the pile yarn between the weft yarn (5) of the upper tissue and the weft yarn (5) of the lower tissue, two rows of pile yarn (2) (4) Hook five wefts of the upper tissue (5) and cross five wefts (5) of the lower tissue, and two rows of pile yarns (1) (3) cross five of the wefts (5) of the lower tissue. Repeatedly repeat the tissue consisting of 5 upper weft yarns (5) while walking the four-line pile yarn between the four weft yarns (5) of the upper tissue and the four weft yarns (5) of the lower tissue (2) ) (4) (1) (3) to form a fixed length and then cut the pile yarn to separate the upper tissue (7) and lower tissue (8).

제3공정(염색 및 축소 공정)3rd process (dyeing and shrinking process)

염색조(6)에 넣고 약 70∼80℃ 조건에서 필요한 색상으로 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사를 염색한 후, 가공해 포장한다.It is placed in a dye bath (6), dyed PE (polyethylene), EVA (ethylene vinyl alcohol), PP (polypropylene) yarn in the required color at about 70 to 80 ℃ conditions, and then processed and packaged.

이상과 같은 본 발명의 인조모피의 제조방법에 관한 작용을 상세하게 설명하면 다음과 같다.Referring to the operation of the artificial fur of the present invention as described above in detail as follows.

우선, 인조모피를 구성하는 파일사 두줄이 위사(5) 5본을 교차되게 걸고 있고 위사(5) 4본을 띄우고 위사(5) 2본 사이에서 파일사 4본이 형성되므로 파일사의 량이 적당하고 또 파일사를 5본의 위사(5)가 잡고 있기 때문에 쉽게 빠지지 않으며, 또한 염색과정에서 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사가 필요한 색상으로 염색이 되는 동시에 축소된다.First of all, the two piles of pile yarns forming the artificial fur are intersected by five yarns (5), floating four yarns (5), and four pile yarns are formed between the two yarns (5). In addition, the pile yarn is held by 5 weft yarns (5), so it is not easy to fall out. In addition, during the dyeing process, PE (polyethylene), EVA (ethylene vinyl alcohol), and PP (polypropylene) yarns are dyed to the required color and reduced at the same time. .

따라서, 파일사를 구성하는 나일론사는 제직된 상태의 길이를 그대로 유지하고 나머지는 축소되어 그 길이가 짧고, 꼬불꼬불해져 천연모피와 유사한 형상과 모양을 갖추게 되는 것이다.Therefore, the nylon yarn constituting the pile yarn is kept in the length of the woven state as it is, the rest is shortened, its length is short, and the winding is to have a shape and shape similar to natural fur.

이상과 같은 인조모피의 제조방법은 인조모피의 조직을 구성하는 위사 5본이 파일사를 잡고 있어 잘 빠지지 않고 또 파일사가 적당한 간격으로 형성되면서 염색과정에서 간단하게 파일사의 일부분을 축소시켜 층계를 형성하기 때문에 천연의 모피에 가까운 고급품질의 인조모피를 저렴한 생산원가로 제공하는 효과가 있다.The method of manufacturing artificial fur as described above is that five yarns constituting the tissue of the artificial fur hold pile yarns so that they do not fall out well and pile yarns are formed at appropriate intervals, so that a part of pile yarns can be easily reduced during dyeing to form a staircase. Therefore, it is effective to provide high quality artificial fur close to natural fur at low cost of production.

Claims (1)

나일론사와 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사를 합연사한 파일사를 위사(5) 5본과 교차되게 연속적으로 걸면서 위사(5) 4본에서 부터 2본 사이에 네줄의 파일사(2)(4)(1)(3)가 일정한 길이로 형성되게 연속적으로 제직한 것을 염색조(6)에 넣고 약 70∼80℃ 조건에서 필요한 색상으로 PE(폴리에칠렌), EVA(에칠렌비닐알콜), PP(폴리프로필렌)사를 염색한 것을 특징으로 하는 인조모피의 제조방법.Pile yarns of nylon, PE (polyethylene), EVA (ethylene vinyl alcohol), and PP (polypropylene) yarns are interlaced in succession with five weft yarns (5) and two to four weft yarns (5) Four rows of pile yarns (2), (4), (1) and (3) are continuously woven to form a certain length in a dye bath (6). PE (polyethylene) , EVA (ethylene vinyl alcohol), PP (polypropylene) yarn dyeing method for producing artificial fur.
KR1019990062539A 1999-12-27 1999-12-27 A manufacturing method in synthetic fur KR20010058303A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100760863B1 (en) * 2006-11-16 2007-10-04 박종관 A method for manufacturing artificial fur

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100760863B1 (en) * 2006-11-16 2007-10-04 박종관 A method for manufacturing artificial fur

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