KR20010028350A - Member and manufacturing method for a mat - Google Patents

Abstract

PURPOSE: A member for a mat and a method to manufacture the mat member are provided to improve the ventilation of the mat by using soil and stone powder such as jade, so that the health of a user is improved and the process of manufacture is simplified. CONSTITUTION: A mat member comprises numerous ceramic-members(20) and numerous connecting members(30). The ceramic members are made of soil and stone powder such as jade. In the ceramic member, an inserting groove(22) for the connecting members is formed, and several supporting-holes(24) for the connecting members are formed around the ceramic members to be connected to the inserting groove. The connecting member consists of a fixing part(32) and a connecting part(34). The fixing part consists of a fixed body(32a) and several fixing members(32b). The fixed body is made by being poured into the inserting groove and then hardened. The fixing member is formed by being poured into the supporting hole and then hardened. The fixed part and the connecting part are made of synthetic resins. The connecting part is connected to the fixing part so that the ceramic members are connected with each other to form in mat shape.

Description

Member for mat and its manufacturing method {MEMBER AND MANUFACTURING METHOD FOR A MAT}

The present invention relates to a member for a mat and a method for manufacturing the same, and more particularly, a mat member and a method for manufacturing the same, which are formed by heat-molding kneaded powder or soil into a predetermined shape and connecting them to each other to manufacture a cushion or a seat. It is about.

In general, living spaces such as living rooms or bedrooms are provided with mats for ventilation so that the resident's body is not in direct contact with the floor to promote health and comfort.

Such mats are usually formed by connecting members formed of bamboo or plastic material to each other. Since the seats and cushions made of plastic are made of chemical materials, they are not beneficial to health, and the seats made of wood such as bamboo are made of wood. Although there is an effect that can produce an indoor atmosphere using the texture of, but a large number of wood pieces must be processed and attached to the adhesive cloth, a lot of work and time is required, there is a problem that decreases productivity and production cost increases, In addition, in the manufacturing process of the wood seat, the sewing work of wood is required to connect the pieces of wood of the edges to each other. In order to sew thick wood, the manufacturing process is very difficult, such as processing the grooves at the corners. In addition, the seat using the wood sticks with each other and the outer cloth on the bottom Since the structure is attached to the breathability is weak, because it is attached by the adhesive agent of the chemical, not only harmful to the human body, but the seat or cushion using the wood as described above had a problem that can not satisfy the young people sensitive to the fashion.

The present invention is to solve the above problems, the object is to use a stone powder and soil, such as jade, which is beneficial to the human body, the manufacturing process is simple, excellent ventilation, and the mat member for making various forms of seats and cushions and It is to provide a manufacturing method.

In order to achieve the above object, the present invention provides a mat member in which a plurality of seating pieces are connected to each other, wherein the mat member kneads stone powder and soil to form a predetermined shape and depth on the rear surface by a ceramic manufacturing method. A plurality of porcelain pieces having a connection member insertion groove having a plurality of connection member support holes formed around the outer surface thereof so as to communicate with the connection member insertion groove; A fixing part made of a synthetic resin material in which a plurality of fixing pieces which are injected into the connection member support hole and hardened into the fixing body inserted into the connection member insertion grooves of the ceramic pieces are integrally formed, and the ceramic pieces are connected to each other to have a mat shape. Characterized in that the connection member consisting of a connecting portion of a synthetic resin material formed to be connected to each other in the fixed portion.

On the other hand, the manufacturing method for manufacturing a member for a mat as described above, in the manufacturing method of the member for a mat formed by connecting a plurality of seating pieces, the grinding step of powdering stones and soil; A mixing step of mixing the powdered stone and soil in a predetermined ratio in the above step; A kneading step of kneading the mixed stone and earth powder in the step; The dough formed in the process is injected into each forming groove of the mold having a plurality of forming grooves in a predetermined shape so that a connecting member inserting groove having a predetermined shape and depth is formed at the rear side and is formed around the outer surface so as to communicate with the connecting member inserting groove. Forming a plurality of connecting member support holes, and performing a preliminary roasting to form a ceramic piece; A ceramic piece separating step of separating the ceramic piece from the mold of the process; Pottery piece chaebol roasting process of applying glaze to the pottery piece separated by the above process and put in a kiln to roast chaebol; A porcelain piece arrangement step of arranging a plurality of porcelain pieces formed by the above process in a predetermined form on a mold plate; The synthetic resin injection process of injecting a liquid synthetic resin to the inside of the connection member support hole through the connection member insertion grooves of the ceramic pieces arranged by the above process, and injecting the liquid synthetic resin to form a connection portion connecting the ceramic pieces to each other. and; The synthetic resin injected as described above is press-molded so that the fixing member having a predetermined shape is formed in the connecting member insertion groove, and the connecting member molding plate is pressed onto the mold plate to form the connecting member connecting the fixing portions to each other, thereby forming the connecting member. A connecting member forming process of integrally joining the ceramic pieces and the connecting member; A cooling step of forming a mat member by cooling and hardening the connecting member formed from the connecting member forming step for a predetermined time; A mat member separating step of separating the mat member passed through the cooling process from the mold plate; Porcelain piece coating process for applying a coating of a predetermined color to the upper surface of the porcelain piece of the mat member separated from the process and performing the polishing operation; It characterized in that it comprises a finishing process for cutting the member for the mat through the porcelain piece coating process to a predetermined shape and size.

1 is a perspective view showing a member for a mat according to an embodiment of the present invention,

Figure 2 is a perspective view showing the bottom of the member for a mat according to an embodiment of the present invention,

3 is an enlarged cross-sectional view of a portion A cut portion of Figure 1 according to an embodiment of the present invention;

4 is an overall process diagram showing a manufacturing method of a member for a mat according to the present invention;

5 is a partial process diagram showing a manufacturing method of a member for a mat according to the present invention;

6 is a view for explaining a partial process of FIG. 5 according to the present invention.

* Description of the symbols for the main parts of the drawings *

10: member for the mat, 20: ceramics piece,

30: connecting member, 50: grinding process,

60: mixing process, 70: dough process,

80: ceramic piece forming process, 90: ceramic piece separating process,

100: ceramic pottery roasting process, 110: ceramic ware arraying process,

120: synthetic resin injection process, 130: connecting member molding process,

140: cooling process, 150: mat member separation process,

160: ceramic piece coating process, 170: finishing process.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

1 is a perspective view showing a member for a mat according to an embodiment of the present invention, Figure 2 is a perspective view showing a bottom surface of the member for a mat according to an embodiment of the present invention, Figure 3 is an embodiment of the present invention Part A incision enlarged cross-sectional view of FIG.

Mat member 10 according to the present invention, as shown in Figure 1 is composed of a plurality of porcelain pieces 20 to form a surface on which the human body is seated and a connection member 30 connecting them.

The ceramic piece 20 is a member for the mat as shown in Figures 2 to 3

(10) as a part that is seated in contact with the user's skin in the state of being made as a cushion or seat kneading stone powder and soil (kaolin, ocher, etc.) in the predetermined shape on the back by the pottery manufacturing method (in the attached drawings And a connection member insertion groove 22 having a depth and a cylindrical groove) are formed, and a plurality of connection member support holes 24 are formed around the outer surface to communicate with the connection member insertion groove 22.

The porcelain piece 20 has a circular shape when viewed in a plan view as shown in FIG. 3, and gradually widens from a lower end to an upper side when viewed in front or side, and protrudes in an arc shape on an upper surface thereof. The seating surface 26 is formed, but is not limited thereto. The planar shape may be formed in a polygon such as a triangular, square or pentagonal shape.

In addition, in the present invention, the stone powder included in the porcelain piece 20 is composed of jade, but is not limited thereto, and may be applied to various materials that are far-infrared such as elvan, germanium, ceramic, etc., which are beneficial to the human body. And the seating surface

At 26, a coating having a predetermined color is applied to form a coated coating layer.

The connection member 30 is a plurality of fixed and hardened by being injected into the connection member support hole 24 in the fixed body 32a hardened by the synthetic resin is injected into the connection member insertion groove 22 of each ceramic piece 20 Synthetic resin material fixing portion 32 is integrally formed with a piece (32b), a plurality of ceramic pieces 20 are connected to each other formed on the fixing portion 32 is connected to each other so as to have a mat form ( 34) is composed.

In addition, the fixing portion 32 is formed in a circular shape on the bottom surface, this fixing portion

The connection portion 34 formed to be connected to the 32 is integrally formed such that a length member having a substantially circular cross-sectional shape crosses the bottom surface of each of the fixing portions 32 in a cross shape.

On the other hand, when explaining the action of the mat member 10 configured as described above, that is, the seat or cushion made of the mat member 10 is made of porcelain piece 20 made of a material that emits far infrared rays, such as jade stone Since the skin is in contact with the human body can be beneficial, and through the space between the porcelain piece 20 is smoothly ventilated because it promotes health, while being formed by the porcelain piece is beautiful and its appearance By coating various colors on the upper surface, various patterns can be formed.

Hereinafter, a method of manufacturing a member for a mat according to the present invention will be described in detail with reference to the accompanying drawings.

4 is an overall process diagram showing a method for manufacturing a member for mat according to the present invention, FIG. 5 is a partial process diagram showing a method for manufacturing a member for mat according to the present invention, FIG. It is a figure for demonstrating the partial process of.

As shown in the drawing, the manufacturing method of the mat member according to the present invention is a crushing step (50) for pulverizing the stone, such as jade and kaolin, loess, and the like, and the powder powdered in the crushing step (50) And a mixing step 60 of mixing soil at a constant ratio, a kneading step 70 of kneading the mixed stone and soil powder with a predetermined amount of water, and a dough formed in the kneading step with a predetermined shape. It is variously formed according to the shape of the porcelain piece to be formed, for example, to form a circular porcelain piece to form a circular forming groove, to form a square porcelain piece to form a rectangular forming groove.) Injection member insertion grooves 22 having a predetermined shape and depth are formed on the rear surface by injecting into the respective molding grooves 85a of the mold 85 in which the molding grooves 85a are formed and communicating with the connection member insertion grooves 22. Revenge around outer side The connecting member of the support porcelain piece forming step 80. The hole 24 forming the biscuit so that it is formed for forming the ceramic piece 20 is carried out.

Then, the ceramic piece separation step 90 for separating the ceramic piece 20 from the mold 85 of the ceramic piece forming step 80 and the ceramic piece separated by the above process are applied with glaze and put into a kiln. The pottery piece chaebol roasting process (100) and the plurality of porcelain pieces 20 chaebol roasted by the above process is formed at a mold plate (a plurality of grooves into which the porcelain pieces are inserted) at 1500 ° C. for a predetermined time. Means a mold plate for forming formed to enable the molding of the connecting member 30 connecting each other; and the ceramic piece arrangement process 110 and the ceramics arranged by the process 110 Liquid synthetic resin is injected into the connection member support hole 24 through the connection member insertion groove 22 of the piece 20, and a liquid synthetic resin for forming a connection portion connecting the ceramic pieces 20 to each other. Synthetic resin The mouth part 120 and the synthetic resin injected as described above are press-molded to form a fixing part 32 having a predetermined shape in the connecting member inserting groove 22 and to connect the fixing part 32 to each other. The connection member molding plate (formed to form a synthetic resin injected into the mold plate into a certain shape by being superimposed on the mold plate and pressurized on the mold plate) is formed on the mold plate to form the connecting member 30, thereby forming the ceramics. The connecting member forming process 130 for integrally coupling the piece 20 and the connecting member 30 is performed.

The mat member 10 is cooled and cured for a predetermined time by forming the connecting member 30 from the connecting member forming process 130 so that the synthetic resin injected in the connecting member forming process 130 is cured and plasticized. The mat member separation process 150 which separates the cooling process 140 to form, the mat member 10 which passed through the said cooling process 140 from the metal mold plate, and the mat separated from the said separation process 150 Ceramic material coating process 160 for coating a paint or dye of a predetermined color on the upper surface of the ceramic piece 20 of the member 10 and performing the polishing operation, and the mat member through the ceramic plate coating process 160 A finishing process 170 for cutting the 10 into a predetermined shape and size is performed.

In the method for producing a member for mat of the present invention configured as described above, the mixing ratio of the stone powder (jade stone) and the soil mixed in the mixing step 60 is not particularly limited, but the stone powder with respect to 60 to 95% by volume of soil It is mixed in an amount of 5-40% by volume, and more preferably 80% by volume of soil and 20% by volume of stone powder.

In addition, the soil is a mixture of kaolin and ocher, the composition ratio is composed of 70-95% by volume of kaolin and 5-30% by loess, preferably 80% by volume of kaolin and 10% by loess.

On the other hand, the porcelain piece forming process 80 is a plurality of protrusions on the outer peripheral surface of the lower end of the support bar (86a) in the forming groove (85a) of the mold 85 before the dough is injected as shown in the accompanying drawings Figures 5 and 6 An insertion groove forming member inserting step 81 for inserting an insertion groove forming member 86 having a 86b and formed of a soft synthetic resin material, and kneading into a molding groove 85a into which the insertion groove forming member 86 is inserted; And inserting and filling the dough injection step 82 and the insertion groove forming member 86 from the molding groove 85a into which the dough is injected to form the connection member support hole 24 and the connection member insertion groove 22. Insertion groove forming member removing step 83 to form, and the heating step 84 for baking the porcelain pieces by heating the dough removed by the insertion groove forming member 86 by the above step is made.

The mold 85 is formed by kneading earth, such as kaolin, and can be used in the porcelain piece forming process 80 after preparing the required amount in advance.

Then, the insertion groove forming member 86 is inserted into the mold 85 is a synthetic plastic is hardened as described above is made of soft plastic, the protrusions (86b) formed in the insertion groove forming member 86, the dough is injected The flexible member is formed to be easily detached without deforming the connection member support hole 24 in the step of forming and subsequently removing the connection member support hole 24.

In addition, the insertion groove forming member 86 is inserted into the insertion groove forming member insertion step (81) by connecting and blocking the insertion groove forming member 86 of the same number as the number of the forming groove (85a) formed in the mold 85 to each other. And the insertion groove forming member removal step 83 is to be executed at a time by one operation.

The initial roasting temperature in the heating step 84 is 60-140 ℃, preferably 80 ℃.

On the other hand, the porcelain piece separation process 90 is to remove or remove the porcelain piece 20 formed in the mold by crushing or deforming the mold 85 formed of kaolin, etc. The mold in which the porcelain piece 20 is separated in this way Is used as a material to form the mold again, and the separated porcelain piece 20 is heat cured in the porcelain piece conglomerate roasting process 100 as described above, wherein the heating temperature is preferably about 1300 ° C. Do.

When the mat member 10 completed by the above-described process is to be used as a seat or cushion in the finishing process 170 can be used by cutting the width and length to the required size, but not limited to this from the beginning By performing the above-described process in a size suitable for seats, cushions, etc., it is possible to produce a member for the mat.

According to the mat member and the manufacturing method according to the present invention as described above, the surface contacting the human body is composed of porcelain pieces formed of a material beneficial to the human body, such as jade and ocher and harmful to the human body to connect the porcelain pieces to each other There is no need to use chemical adhesives, and it is highly breathable, which promotes health promotion, creates aesthetics using the texture of porcelain, and provides various colors and patterns by porcelain coating process. It will be able to satisfy the demand of the floor.

In addition, because it is not necessary to process the piece of wood like a wooden seat and adhere to each other as an adhesive, it does not require the skill of the operator, and reduces the labor time and time, thereby improving productivity and reducing the production cost, and does not use the adhesive. It is a very useful invention that can prevent industrial accidents such as suffocation caused by harmful substances.

Claims (4)

In the member for the mat in which a plurality of seating pieces are connected to each other, The mat member 10 is kneaded with stone powder and soil to form a connection member insertion groove 22 having a predetermined shape and depth on the rear surface by a ceramic manufacturing method so as to communicate with the connection member insertion groove 22. A plurality of ceramic pieces 20 having a plurality of connection member support holes 24 formed around the outer surface; Fixed body hardened by being injected into the connection member insertion grooves 22 of the ceramic pieces 20 A fixing part 32 made of a synthetic resin material and a plurality of ceramic pieces 20 connected to each other by mating the plurality of fixing pieces 32b hardened by being injected into the connection member support hole 24 into the connection member 32a are mated. Mat member, characterized in that made of a connecting member 30 is composed of a connecting portion 34 of synthetic resin material formed to be connected to each other in the fixing portion 32 to have a form. The method of claim 1, The ceramic piece 20 is a mat member, characterized in that the shape projected on a plane is a circular or polygonal. In the manufacturing method of the mat member which is formed by connecting a plurality of seating pieces, A pulverization process 50 for pulverizing the stone and the soil; A mixing step 60 of mixing the powdered stone and the soil in a predetermined ratio in the above step; A kneading step (70) for kneading the mixed stone and earth powder in the step; The connection member insertion groove 22 having a predetermined shape and depth is formed on the rear surface by injecting the dough formed in the process into the respective molding grooves 85a of the mold 85 in which the plurality of molding grooves 85a are formed. A porcelain piece forming process 80 for forming a porcelain piece 20 by forming a plurality of connecting member support holes 24 around the outer surface so as to be in communication with the connecting member insertion groove 22 and performing a preliminary roasting; A porcelain piece separation process 90 for separating the porcelain piece 20 from the mold 85 of the above process; Pottery piece chaebol roasting process (100) to apply glaze to the pottery pieces separated by the above process and put in a kiln to roast chaebol; A porcelain piece arrangement process (110) for arranging a plurality of porcelain pieces (20), which have become conglomerates by the above process, on a mold plate; Injecting liquid synthetic resin to the inside of the connection member support hole 24 through the connection member insertion groove 22 of each ceramic piece 20 arranged by the process, while connecting the ceramic pieces 20 to each other A synthetic resin injection process (120) for injecting a synthetic resin in a liquid state to form a connection portion; The synthetic resin injected as described above is press-molded to form a fixing part 32 having a predetermined shape in the connecting member insertion groove 22 and to form a connecting part 34 connecting the fixing parts 32 to each other. A connection member forming process 130 for pressing the connection member molding plate to form a connection member 30 and integrally coupling the porcelain piece 20 and the connection member 30; A cooling step 140 for cooling and hardening the connection member 30 formed from the connection member forming step 130 to form a mat member 10; A mat member separating step 150 for separating the mat member passed through the cooling process from the mold plate; Porcelain piece coating process 160 for applying a coating of a predetermined color to the upper surface of the porcelain piece 20 of the mat member 10 separated from the process and performing the polishing operation; Method for producing a member for the mat, characterized in that it comprises a finishing process (170) for cutting the member 10 for the mat for the porcelain piece coating process to a predetermined shape and size. The method of claim 3, wherein The porcelain piece forming process 80 has a plurality of protrusions 86b formed on the bottom circumferential surface of the support bar 86a in the forming groove 85a of the mold 85 before the dough is injected, and formed of a soft synthetic resin material. An insertion groove forming member insertion step 81 of inserting the member 86; A dough injection step 82 of injecting and filling dough into the molding groove 85a into which the insertion groove forming member is inserted; An insertion groove forming member removing step (83) of removing the insertion groove forming member (86) from the molding groove (85a) into which dough is injected to form a connection member supporting hole (24) and a connection member inserting groove (22); Method for producing a member for the mat, characterized in that it comprises a heating step (84) for heating the dough is removed by inserting the forming groove forming member 86 by the above step.