KR20010025385A - Block using natural stone and manufacturing method thereof - Google Patents

Block using natural stone and manufacturing method thereof Download PDF

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Publication number
KR20010025385A
KR20010025385A KR1020000079628A KR20000079628A KR20010025385A KR 20010025385 A KR20010025385 A KR 20010025385A KR 1020000079628 A KR1020000079628 A KR 1020000079628A KR 20000079628 A KR20000079628 A KR 20000079628A KR 20010025385 A KR20010025385 A KR 20010025385A
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South Korea
Prior art keywords
block
fieldstone
natural stone
manufacturing
mortar
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KR1020000079628A
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Korean (ko)
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KR100418448B1 (en
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최한균
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최한균
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0256—Special features of building elements
    • E04B2002/0269—Building elements with a natural stone facing

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Fencing (AREA)

Abstract

PURPOSE: A block manufacturing method using fieldstone is provided to enhance cohesiveness of right, left and upper, lower parts on deposition by forming many holes and retreated holes respectively to the inside and both sides of a block, to be environment friendly by attaching fieldstone, to improve quality, to apply to a wall as well as external materials of a building, to simplify a manufacturing process, and to reduce manufacturing costs. CONSTITUTION: A block manufacturing method comprises the steps of; shaping a block to form many fieldstone-holding parts on the upper and lower sides and a hole, a retreated groove on the inner and both sides by adding water pressure to mortar(M) filled in the inner part by upper, lower and side metallic molds(21,22,23,24); separating the upper, lower and side metallic molds, settling a fieldstone to the fieldstone-holding part formed on the upper part, and curing the surface after applying diluted mortar; settling the fieldstone to the upward fieldstone-holding part by turning over the block attached with the fieldstone, and curing the surface after applying diluted mortar.

Description

자연석을 이용한 블록 및 그 제조방법{Block using natural stone and manufacturing method thereof}Block using natural stone and its manufacturing method

본 발명은 자연석을 이용한 블록 및 그 제조방법에 관한 것으로서, 보다 상세하게는 자연석이 양 측면에 부착되고 내측에는 구멍이 형성된 자연석을 이용한 블록 및 그 제조방법에 관한 것이다.The present invention relates to a block using a natural stone and a method for manufacturing the same, and more particularly, to a block using a natural stone attached to both sides and a hole formed in the inner side and a manufacturing method thereof.

일반적으로 블록은 시멘트와 모래 그리고 물을 일정 비율로 적절하게 혼합시킨 후, 그 혼합물을 금형 내에 부어서 양생시킨 후 제조하게 된다.In general, blocks are prepared by properly mixing cement, sand and water in a proportion, and then pouring the mixture into a mold and curing the mixture.

그러나, 이와 같은 블록은 그 구조가 단순하고 외부로부터 가해지는 충격 등에 의해 쉽게 파손됨으로써 수명이 단축되고, 외관이 일률적으로 형성되어 미려하지 않으며, 자연 친화적이지 못할 뿐만 아니라 조적시 강도가 저하되는 등의 여러 가지 문제점들이 내재되어 있었다.However, such a block has a simple structure and is easily broken by an impact from the outside, thereby shortening its lifespan, uniformly forming its appearance, not being beautiful, not being friendly to nature, and degrading its strength when applied. Several problems were inherent.

그래서, 종래에도 도 1 에 도시한 바와 같이 자연석을 이용한 블록을 제조하는 방법이 제안되고 있다.Therefore, conventionally, as shown in FIG. 1, the method of manufacturing the block using a natural stone is proposed.

이는 바닥판(10)의 상측에 금형(11)을 위치시키고, 상기 금형(11)의 내측에 자연석(12)을 안착시킨 후 그 사이에 적정량의 모래(13)를 뿌린 후 상측에 모르타르(14)를 충전하고 상부에서 밀판(15)이 유압에 의해 하강하도록 하여 블록을 성형한 후 금형(11)을 분리하고 모래(13)를 제거토록 하여 블록을 제조하게 된다.This is to place the mold 11 on the upper side of the bottom plate 10, the natural stone 12 is seated inside the mold 11, and after spraying an appropriate amount of sand 13 therebetween, the mortar (14) ) To form a block by lowering the pressure plate (15) by the hydraulic pressure at the top and then to separate the mold (11) and to remove the sand (13) to manufacture the block.

그러나, 이와 같은 종래 블록의 제조방법은 블록의 일측면에만 자연석이 부착됨으로써 담장 등에는 시공할 수 없고, 자연석을 원하는 위치에 부착시키는 것이 어려우며, 제조된 블록이 구멍을 형성하기 어려워 조적시 강성이 저하되는 등의 여러 가지 문제점들이 내재되어 있었다.However, in the conventional method of manufacturing a block, natural stone is attached to only one side of the block, so that it cannot be installed on a fence, etc. Various problems were inherent, such as deterioration.

따라서, 본 발명은 상술한 종래 기술의 문제점들을 해결하기 위하여 발명된 것으로서, 본 발명의 목적은 자연석이 양 측면에 부착됨에 따라 자연 친화적일 뿐만 아니라 건물의 외벽은 물론 담장 등에도 적용하는 것이 가능하고, 조적시 더욱 향상된 강성을 가지며, 제조 공정이 단축되고 생산성을 향상시킬 수 있는 자연석을 이용한 블록 및 그 제조방법을 제공하는데 있다.Therefore, the present invention has been invented to solve the above-mentioned problems of the prior art, the object of the present invention is not only natural friendly as the natural stone is attached to both sides, it is possible to apply to the outer wall of the building as well as the fence, In addition, the present invention provides a block using natural stone and a method of manufacturing the same, which have more improved rigidity when being stacked, which can shorten the manufacturing process and improve productivity.

도 1 은 종래 블록의 제조방법을 도시한 단면도이다.1 is a cross-sectional view showing a method of manufacturing a conventional block.

도 2 는 본 발명에 의한 자연석을 이용한 블록의 제조방법을 도시하는 도면이다.2 is a view showing a method for producing a block using natural stone according to the present invention.

도 3 및 도 4 는 본 발명에 의한 자연석을 이용한 블록의 제조방법을 순서적으로 도시한 도면이다.3 and 4 are views sequentially showing a method of manufacturing a block using natural stone according to the present invention.

도 5 는 본 발명에 의해 제조된 자연석을 이용한 블록을 도시한 사시도이다.5 is a perspective view showing a block using natural stone produced according to the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

20: 하부판 21: 하부 금형20: lower plate 21: lower mold

21a,22a: 볼록부 22: 상부 금형21a, 22a: Convex 22: Upper mold

23,24: 측면 금형 23a,24a: 돌출부23, 24: side mold 23a, 24a: protrusion

30: 블록 31,32: 자연석 안착부30: block 31, 32: natural stone seat

33: 구멍 34: 요홈33: hole 34: groove

40: 자연석40: natural stone

이와 같은 목적을 달성하기 위한 본 발명에 따른 자연석을 이용한 블록은 및 그 제조방법은, 양 측면에 서로 대향하여 복수 개의 자연석이 부착되고, 내부에는 복수 개의 구멍이 형성되며, 양 측단에는 요홈이 각각 형성된 것을 특징으로 한다.Block using the natural stone according to the present invention for achieving the above object and a manufacturing method thereof, a plurality of natural stones are attached to both sides facing each other, a plurality of holes are formed inside, grooves on each side end Characterized in that formed.

또한, 본 발명에 의한 자연석을 이용한 블록의 제조방법은 상하 및 양 측면 금형에 의해 내부에 충전된 모르타르에 유압을 가하여 상하 면에는 복수 개의 자연석 안착부가 형성되고, 내부 및 양 측면에는 구멍 및 요홈이 형성되도록 블록을 성형하는 공정과, 상기 상하 및 측면 금형을 분리하고 상부에 형성된 자연석 안착부에 자연석을 안착시키고 희석 모르타르를 도포하여 양생하는 공정과, 상부면에 자연석이 부착된 블록을 뒤집어서 상측의 자연석 안착부에 자연석을 안착시키고 희석 모르타르를 도포한 후 양생하는 공정을 포함한다.In addition, the manufacturing method of the block using the natural stone according to the present invention by applying hydraulic pressure to the mortar filled in the upper and lower and both side molds, a plurality of natural stone seating portion is formed on the upper and lower surfaces, and holes and grooves on the inner and both sides Forming the block to be formed, separating the upper and lower molds and the side molds, and seating the natural stone on the natural stone seating portion formed on the upper portion and applying dilution mortar to cure, and inverting the block with the natural stone attached to the upper surface It includes the step of curing the natural stone seated on the natural stone seating portion and applying the diluted mortar after curing.

따라서 본 발명에 의하면, 블록의 내부에 복수 개의 구멍이 형성되고 양 측면에 요홈이 형성됨에 따라 조적시 좌우, 상하의 결합력이 증대될 뿐만 아니라 복수 개의 자연석이 부착됨으로써 자연 친화적이고, 품질이 더욱 향상되며, 건물 등의 외장재는 물론 담장 등에도 적용하는 것이 가능하고, 제조 공정이 용이하고 제조 코스트가 절감되는 것이다.Therefore, according to the present invention, as a plurality of holes are formed in the inside of the block and grooves are formed on both sides, the binding force of the left and right and the upper and lower sides is increased as well as nature-friendly and the quality is further improved. It is possible to apply not only to exterior materials such as buildings, but also to fences, and the manufacturing process is easy and the manufacturing cost is reduced.

이하, 본 발명의 바람직한 실시예를 첨부된 도면에 의하여 더욱 상세히 설명한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

먼저, 본 발명은 도 2 에 도시한 바와 같이 하부판(20)의 상측에 고무 재질의 하부 금형(21)을 위치시키고 주조틀에 부착된 금형을 유압으로 작동시켜 모르타르(M)를 주입하여 블록을 제조하게 된다.First, as shown in FIG. 2, the present invention places a lower mold 21 of rubber material on the upper side of the lower plate 20 and hydraulically operates a mold attached to a casting mold to inject mortar (M). To manufacture.

즉, 상부에서 상부 금형(22)이 하강함과 동시에 측면 금형(23)(24)이 측면에서 전진함으로써 블록을 제조하게 되는 것이다.That is, the upper mold 22 is lowered at the top and the side molds 23 and 24 are advanced from the side to produce a block.

이때, 상기 하부 금형(21) 및 상부 금형(22)은 내측에 볼록부(21a)(22a)가 형성됨에 따라 블록(30)의 상, 하부면에는 자연석 안착부(31)(32)가 형성되고, 상기 측면 금형(23)(24)에는 내측에 돌출부(23a)(24a)가 형성됨에 따라 블록(30)에는 구멍(33) 및 요홈(34)이 각각 형성되어 진다.In this case, the lower mold 21 and the upper mold 22 are formed with natural stone seating portions 31 and 32 on the upper and lower surfaces of the block 30 as convex portions 21a and 22a are formed inside. As the protrusions 23a and 24a are formed in the side molds 23 and 24, holes 33 and recesses 34 are formed in the block 30, respectively.

그리고, 상기 상부 금형(22) 및 측면 금형(23)(24)이 블록(B)으로부터 분리된 후 콘베어 등의 수단에 의해 이동하면 도 3 에 도시한 바와 같이 블록(30)의 상부면에 형성된 자연석 안착부(32) 내에 자연석(40)을 안착시키고, 희석 모르타르를 도포하여 양생시킨다.When the upper mold 22 and the side molds 23 and 24 are separated from the block B and moved by a conveyor or the like, the upper mold 22 and the side molds 23 and 24 are formed on the upper surface of the block 30 as shown in FIG. 3. The natural stone 40 is seated in the natural stone seating portion 32 and cured by applying a diluted mortar.

상기 희석 모르타르는 시멘트 20중량%, 돌가루 10중량%, 규사 9중량%, 색소 1중량%, 나머지 물을 배합한 혼합물을 사용하여 적정의 색상이 나타나도록 한다.The diluted mortar is 20% by weight of cement, 10% by weight of stone, 9% by weight of silica sand, 1% by weight of the dye, using a mixture of the remaining water so that the appropriate color appears.

상기 색소는 황토색이 가장 바람직하며, 자연석(40)의 색상과 동일 또는 유사한 색상으로 형성하는 것이 바람직하다.The pigment is most preferably ocher color, it is preferable to form the same or similar to the color of the natural stone (40).

그리고, 상기 블록(30)의 상부면에 자연석(40)이 부착되면, 도 4 에 도시한 바와 같이 블록(30)을 180°로 뒤집어서 자연석 안착부(31) 내에 자연석(40)을 안착시키고 희석 모르타르를 도포한 후 양생시키면 도 5 에 도시한 바와 같이 양 측면에 복수 개의 자연석(40)이 부착되고, 내부에는 복수 개의 구멍(33)이 형성되며 양 측면에는 각각 요홈(32)이 형성된 자연석을 이용한 블록의 제조가 완료되는 것이다.Then, when the natural stone 40 is attached to the upper surface of the block 30, as shown in Figure 4, the block 30 is turned over by 180 ° to seat and dilute the natural stone 40 in the natural stone seating portion 31 When the mortar is coated and cured, as shown in FIG. 5, a plurality of natural stones 40 are attached to both sides, and a plurality of holes 33 are formed therein, and natural stones each having grooves 32 formed on both sides thereof. The manufacture of the used block is completed.

상술한 바와 같이 본 발명에 의하면, 블록의 내부에 복수 개의 구멍이 형성되고 양 측면에 요홈이 형성됨에 따라 조적시 좌우, 상하의 결합력이 증대될 뿐만 아니라 복수 개의 자연석이 부착됨으로써 자연 친화적이고, 품질이 더욱 향상되며, 건물 등의 외장재는 물론 담장 등에도 적용하는 것이 가능하고, 제조 공정이 용이하고 제조 코스트가 절감되는 등의 여러 가지 효과가 있다.As described above, according to the present invention, as a plurality of holes are formed in the inside of the block and grooves are formed on both sides, the binding force between the left and right and the upper and lower sides is increased as well as nature-friendly by attaching a plurality of natural stones. It is further improved, and can be applied to a wall or the like as well as an exterior material such as a building, and has various effects such as an easy manufacturing process and a reduction in manufacturing cost.

본 발명은 구체적인 실시예에 대해서만 상세히 설명하였지만 본 발명의 기술적 사상의 범위 내에서 변형이나 변경할 수 있음은 본 발명이 속하는 분야의 당업자에게는 명백한 것이며, 그러한 변형이나 변경은 본 발명의 특허청구범위에 속한다 할 것이다.Although the present invention has been described in detail only with respect to specific embodiments, it will be apparent to those skilled in the art that modifications and variations can be made within the scope of the technical idea of the present invention, and such modifications or changes belong to the claims of the present invention. something to do.

Claims (3)

양 측면에 서로 대향하여 복수 개의 자연석이 부착되고, 내부에는 복수 개의 구멍이 형성되며, 양 측단에는 요홈이 각각 형성된 것을 특징으로 하는 자연석을 이용한 블록.A block using natural stones, characterized in that a plurality of natural stones are attached to both sides opposite to each other, a plurality of holes are formed inside, grooves are formed on both side ends. 상하 및 양 측면 금형에 의해 내부에 충전된 모르타르에 유압을 가하여 상하면에는 복수 개의 자연석 안착부가 형성되고, 내부 및 양 측면에는 구멍 및 요홈이 형성되도록 블록을 성형하는 공정;Applying a hydraulic pressure to the mortar filled therein by the upper and lower side molds, and forming a block such that a plurality of natural stone seating portions are formed on the upper and lower surfaces, and holes and grooves are formed on the inner and both sides; 상기 상하 및 측면 금형을 분리하고 상부에 형성된 자연석 안착부에 자연석을 안착시키고 희석 모르타르를 도포하여 양생하는 공정;Separating the upper and lower molds and the side molds, and seating the natural stone on the natural stone seating portion formed on the upper portion and applying dilution mortar for curing; 상부면에 자연석이 부착된 블록을 뒤집어서 상측의 자연석 안착부에 자연석을 안착시키고 희석 모르타르를 도포한 후 양생하는 공정을 포함하는 자연석을 이용한 블록의 제조방법.A method of manufacturing a block using natural stones, comprising the step of inverting the block with natural stone attached to the upper surface, seating the natural stone on the upper natural stone seating portion, applying dilution mortar, and curing. 제 2 항에 있어서, 상기 희석 모르타르는 색소를 포함하는 자연석을 이용한 블록의 제조방법.The method for producing a block using natural stone according to claim 2, wherein the dilute mortar contains a pigment.
KR10-2000-0079628A 2000-12-21 2000-12-21 Block using natural stone and manufacturing method thereof KR100418448B1 (en)

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KR20020095578A (en) * 2001-06-15 2002-12-27 이장현 a block and manufacturing method thereof
KR100430394B1 (en) * 2001-07-12 2004-05-10 현명택 plastic panel with stone layer and making method therefor
KR20040049657A (en) * 2002-12-06 2004-06-12 상익건설주식회사 Concrete blocks using basalt cobble and method therefor
KR100439519B1 (en) * 2000-12-21 2004-07-15 주식회사 길종합건축사사무소 Boundary stone using natural stone and manufacturing method thereof
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JPH07292841A (en) * 1994-04-20 1995-11-07 Sumitomo Osaka Cement Co Ltd Block with broken stone chip on its surface, and production thereof
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JPH09201812A (en) * 1996-01-24 1997-08-05 Bouchiyou Kigyo Kk Manufacture of concrete panel to which facing material of natural stone or the like is stuck
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KR100439519B1 (en) * 2000-12-21 2004-07-15 주식회사 길종합건축사사무소 Boundary stone using natural stone and manufacturing method thereof
KR20020095578A (en) * 2001-06-15 2002-12-27 이장현 a block and manufacturing method thereof
KR100430394B1 (en) * 2001-07-12 2004-05-10 현명택 plastic panel with stone layer and making method therefor
KR20040049657A (en) * 2002-12-06 2004-06-12 상익건설주식회사 Concrete blocks using basalt cobble and method therefor
KR102321954B1 (en) * 2020-07-24 2021-11-09 임회규 stone block making the inside fom panel

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