KR20000056382A - Composition of hydraulic mortar using yellow soil and slag and producing method thereof - Google Patents

Composition of hydraulic mortar using yellow soil and slag and producing method thereof Download PDF

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Publication number
KR20000056382A
KR20000056382A KR1019990005637A KR19990005637A KR20000056382A KR 20000056382 A KR20000056382 A KR 20000056382A KR 1019990005637 A KR1019990005637 A KR 1019990005637A KR 19990005637 A KR19990005637 A KR 19990005637A KR 20000056382 A KR20000056382 A KR 20000056382A
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Prior art keywords
ocher
weight
dried
drying
slag
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KR1019990005637A
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Korean (ko)
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김윤선
김용우
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김윤선
유한회사 뢰스
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Priority to KR1019990005637A priority Critical patent/KR20000056382A/en
Publication of KR20000056382A publication Critical patent/KR20000056382A/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0068Ingredients with a function or property not provided for elsewhere in C04B2103/00
    • C04B2103/0076Deodorizing agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/14Hardening accelerators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE: A preparation of hydroponic mortar using ocher and slag and manufacturing method thereof are provided to make a finished surface smooth by removing harmful elements and preventing occurrence of bubble and crack on the surfaces after the construction. CONSTITUTION: Ocher of 50-60% by weight, from which alien substances are removed by a selector, and hardener of 10-25% by weight are dried in a drier in the temperature of 600°C. The dried ocher and hardener are pulverized by a pulverizer in 40-60 mesh. The pulverized ocher powder is stored in a silo and sand is dried in the drier in the temperature of 600°C. The ocher powder and the dried sand are mixed with an antifoam agent, plaster and resin.

Description

황토와 슬래그를 이용한 수경성 몰탈의 조성물 및 그 제조방법{COMPOSITION OF HYDRAULIC MORTAR USING YELLOW SOIL AND SLAG AND PRODUCING METHOD THEREOF}COMPOSITION OF HYDRAULIC MORTAR USING YELLOW SOIL AND SLAG AND PRODUCING METHOD THEREOF

본 발명은 몰탈에 관한 것으로 특히 황토와 슬래그를 이용한 수경성 몰탈로서 건축물의 벽이나 방바닥을 마감처리하는 몰탈에 관한 것이다.The present invention relates to mortar and in particular to a mortar for finishing the walls or floors of buildings as hydraulic mortar using ocher and slag.

황토는 표면이 넓은 벌집구조로 수많은 공간이 복층구조를 이루는 것으로서, 복층구조에 의하여 생긴 스폰지같은 구멍안에는 원적외선이 다량 흡수, 저장되어 열을 받으면 발산하여 다른 물체의 부자활동을 자극하는 것이다.Ocher is a honeycomb structure with a large surface, and a large number of spaces make up a multi-layer structure. In the sponge-like hole formed by the multi-layer structure, far infrared rays are absorbed and stored in large amounts, releasing when heated and stimulate the rich activity of other objects.

그리고, 황토는 인간의 인체에 유익한 원적외선을 복사하여, 복사된 원적외선이 인체에 흡수되므로 신진대사 작용이 원할하며 혈액순환을 활성화시켜 세포활동을 왕성하게 함으로서 노화방지와, 신진대사의 촉진과, 만성피로등 각종 성인병예방에 효과가 있다는 것은 이미 학술적으로 많이 알려지고 있다.And, ocher radiates beneficial far infrared rays to human body, and thus the absorbed far infrared rays are absorbed by the human body, so metabolism is good and activates blood circulation to activate cell activity, thus preventing aging, promoting metabolism, and chronic It is already widely known that it is effective in preventing various diseases such as fatigue.

이와 같이 알려진 황토를 이용하여 건축물의 벽이나 바닥을 시공하고자 하는 것은, 현대 건축물의 대부분을 차지하는 시멘트는 우리 인체에 유해한 알카리성 성분을 갖고 있기 때문에 인체에 해로움을 방지하기 위하여 인체에 유익한 황토로 벽이나 바닥을 시공함으로서 황토의 우수한 흡착력으로 냄새를 제거하고 우수한 항균성으로 곰팡이등 세균의 번식을 억제하여 우리의 주거환경에 쾌적한 생활공간을 제공하는데 사용하였다.In order to construct the walls or floors of the building using the known loess, the cement, which occupies most of the modern buildings, contains alkaline ingredients that are harmful to the human body. By constructing the floor, it was used to provide a pleasant living space in our residential environment by removing odors with the excellent adsorption power of ocher and suppressing the growth of bacteria such as molds with excellent antibacterial activity.

그리고, 황토를 이용하여 건축용 블록이나 패널을 만들어 사용하고 또한 침대 등의 가구에도 이용하는 경우가 많았다.In many cases, yellow blocks were used to make building blocks and panels, and to use them for furniture such as beds.

이와 같은 황토로 건축용 몰탈로 사용하기 위하여 지금까지는 황토와 시멘트를 혼합하여 결합강도를 높일 수 있도록 하였으나, 시멘트가 혼합됨으로 말미암아 인체에 해로운 알카리성분을 함유하고 있어 인체에 해로운 문제점이 있었다.In order to use it as a mortar for construction as such ocher, so far, it has been possible to increase the bonding strength by mixing ocher and cement, but since the cement is mixed, it contains an alkaline ingredient harmful to the human body, which is harmful to the human body.

이러한 문제점을 해결하여 인체에 해롭지 않토록 하기 위하여 황토에 모래만을 혼합하여 몰탈을 만듬으로 인하여 시공후 표면에 기포와 균열이 발생되는 문제점이 발생하였다.In order to solve these problems, in order not to be harmful to the human body, only the sand was mixed with loess to make mortar, which caused problems such as bubbles and cracks on the surface after construction.

본 발명은 이러한 점을 감안하여 발명한 것으로서 시공후 표면에 기포와 균열이 발생하는 것을 방지하고 또한 산업폐기물인 슬래그를 경화제로 사용함으로서 산업폐기물로 인한 자연환경이 오염되는 문제점을 방지하도록 황토에 전로의 플라이애쉬나 고로슬래그를 경화재로 사용함으로서 건조시 플라이애쉬의 미반응 탄화수소가 연소되면서 발생하는 연소열에 의한 건조에너지를 절감하도록 하고, 소포제와 수지를 사용함으로서 시공된 표면에 기포와 균열이 발생되는 것을 방지하여 마감처리된 표면이 미려토록한 것이다.The present invention has been invented in view of the above-mentioned problems, and prevents the formation of bubbles and cracks on the surface after construction, and also uses the industrial waste slag as a curing agent to prevent the problem of polluting the natural environment caused by industrial waste. By using fly ash or blast furnace slag as a hardening material, it is possible to save drying energy by the heat of combustion generated when unreacted hydrocarbon of fly ash is burned during drying, and bubbles and cracks are generated on the surface by using antifoaming agent and resin. To prevent the surface finish.

본 발명 황토와 슬래그를 이용한 수경성 몰탈의 조성물을 상세히 설명하면 다음과 같다.Referring to the composition of the hydraulic mortar using the loess and slag of the present invention in detail.

살균과 습기를 제거하기 위하여 600℃로 건조하고 40-60메쉬로 분쇄된 황토50-60중%와, 모래 15-20중량%와, 전로에서 발생된 플라이애쉬나 고로슬래그로 이루어진 경화제 10-25중량%와, 시공후 표면에 기포가 발생되는 것을 방지하기 위한 소포제 2-5중량%와, 경화제로서 석고 10-25중량%와, 시공후 표면이 균열되는 것을 방지하기 위하여 수지 2-5중량%와, 제습 및 탈취작용을 위하여 활성탄 5-7중량%로 이루어 조성되었다.Hardener 10-25% of yellow soil 50-60 dried at 40 ° C and ground to 40-60 mesh, 15-20% by weight of sand, and fly ash or blast furnace slag generated in the converter to remove sterilization and moisture. 2% by weight, 2-5% by weight of antifoaming agent to prevent bubbles from forming on the surface after construction, 10-25% by weight of gypsum as curing agent, and 2-5% by weight of resin to prevent surface cracking after construction And, it consists of 5-7% by weight of activated carbon for dehumidification and deodorization.

상기 조성물로 이루어지는 몰탈의 제조방법을 구체적으로 설명하면 다음과 같다.Hereinafter, a method for preparing mortar comprising the composition will be described in detail.

선별기에 의하여 자갈 등의 이물질이 제거된 황토와 플라이애쉬나 슬래그로된 경화제를 건조기에 의하여 600℃로 건조하는 제1건조과정과, 상기 제1건조과정에서 건조된 황토 및 경화제를 분쇄기에 의하여 40-60메쉬로 분쇄하는 분쇄과정과, 상기 분쇄과정에서 분쇄된 분말을 싸이로에 저장된 상태에서 골재인 모래에서 이물질을 제거한 후 건조기에 의하여 600℃로 건조하는 제2건조과정과, 상기 분쇄과정에 의하여 분쇄된 황토분말과 제2건조과정에 의하여 건조된 모래와 소포제와 석고와 수지를 혼합하는 혼합과정으로 이루어진 것이다.The first drying process of drying the ocher and the fly ash or slag hardener made by removing the foreign matter such as gravel by the sorting machine at 600 ° C. by the dryer, and the ocher and the curing agent dried in the first drying process by the grinder 40 And a second drying step of removing the foreign matter from the sand, which is aggregated in the state of being stored in the cyclone, and then drying the powder pulverized in the grinding process at -60 mesh to 600 ° C. by a dryer. It consists of a process of mixing the crushed ocher powder and the sand dried by the second drying process, the antifoaming agent, gypsum and the resin.

이와 같이 되는 본 발명의 실시예를 구체적으로 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described in detail.

수집된 황토는 보통 20%의 수분을 함유하고 있는데, 황토에 포함되어진 자갈이나 기타 이물질을 선별기에 의하여 선별한다.The collected loess usually contains 20% moisture, and the gravel or other foreign matter contained in the loess is sorted by a sorter.

선별된 황토와 경화제인 플라이애쉬 및 고로슬래그를 건조기에 의하여 600℃로 건조하는데, 이와 같이 건조되는 황토는 살균 및 습기가 제거됨으로 인하여 시공후 표면에 곰팡이가 발생하는 것을 방지하고 자연 경화되는 것을 방지하도록 하는 것이다.The selected ocher and the curing agent fly ash and blast furnace slag are dried at 600 ° C. by a dryer, and the dried ocher prevents mold from occurring on the surface after construction due to sterilization and moisture removal and prevents natural hardening. To do that.

그리고, 건조고정에서 플라이애쉬의 미반응 탄화수소가 연소되는데, 이때 그 연소열에 의하여 건조에너지를 절감할 수 있는 것이다.In addition, unreacted hydrocarbons of the fly ash are burned in a dry fixation, whereby drying energy can be reduced by the heat of combustion.

이와 같이 건조된 황토 및 경화제는 분쇄기에 의하여 40-60메쉬로 분쇄되어 싸이로로 운반되어 저장된다.Thus dried loess and hardener are pulverized into a 40-60 mesh by a crusher is transported to the cyclone and stored.

이때, 다른 라인에서는 이물질이 제거되어 선별된 골재인 모래를 건조기에 의하여 건조한다.At this time, in the other line, the foreign matter is removed and the sand which is the selected aggregate is dried by a dryer.

이와 같이 건조된 골재와 경화제는 싸이로에 운반되어 저장된다.The aggregate and hardener thus dried are transported and stored in a cyclo.

이와 같이 황토 분말과 골재와 싸이로에 저장된 상태에서 황토 50 - 60중량%와, 골재 15 - 20중량%와, 경화제 10 - 25중량%와, 소포제 2 - 5중량%와, 석고 10 - 25중량%와, 수지 2 - 5중량%와, 활성탄 5 - 7중량%로 혼합기에 의하여 혼합한다.Thus, in the state of being stored in the ocher powder and aggregate and cyclo, 50 to 60% by weight of ocher, 15 to 20% by weight of aggregate, 10 to 25% by weight of hardener, 2 to 5% by weight of antifoam, and 10 to 25% by weight of gypsum %, 2 to 5% by weight of resin, and 5 to 7% by weight of activated carbon are mixed by a mixer.

이와 같이 혼합되어 조성된 조성물은 물과 혼합하면 몰탈이 되는 것이다.The composition formed by mixing in this way becomes mortar when mixed with water.

이와 같이 된 몰탈로 건축물의 벽마감이나 바닥마감제로 사용할 수 있는 것이며, 또한 침대와 같은 가구 등의 바닥면 마감처리하는 마감제로 사용하는 몰탈로 사용할 수 있는 것이다.Such mortar can be used as a wall finishing or floor finishing agent of the building, it can also be used as a mortar used as a finishing agent for finishing the floor surface of furniture such as beds.

이와 같이 조성된 몰탈은 종래와 같이 세멘트가 포함되지 아니하기 때문에 인체에 유해요소를 제거할 수 있고, 또한 시공후 표면에 기포나 균열이 되는 것을 방지함으로서 마감처리한 벽면이나 바닥면을 매끄럽게 할 수 있는 유용한 발명이다.Since the mortar formed in this way does not contain cement as in the prior art, it can remove harmful elements to the human body and also smooth out the finished wall or floor surface by preventing bubbles or cracks on the surface after construction. It is a useful invention.

Claims (2)

살균과 습기를 제거하기 위하여 600℃로 건조하고 40-60메쉬로 분쇄된 황토50-60중%와 전로에서 발생된 플라이애쉬나 고로슬래그로 이루어진 경화제 10-25중량%와, 모래 15-20중량%와, 시공후 표면에 기포가 발생되는 것을 방지하기 위한 소포제 2-5중량%와, 석고 10-25중량%와, 시공후 표면이 균열되는 것을 방지하기 위하여 수지 2-5중량%와, 제습 및 탈취작용을 위하여 활성탄 5-7중량%로 이루어 조성된 것을 특징으로 하는 황토와 슬래그를 이용한 수경성 몰탈의 조성물.To remove sterilization and moisture, 10-25% by weight of hardener consisting of 50-60% of the yellow soil, dried to 600-60 mesh and ground to 40-60 mesh, fly ash or blast furnace slag generated in the converter, and sand 15-20% %, 2-5% by weight of antifoaming agent to prevent air bubbles on the surface after construction, 10-25% by weight of gypsum, 2-5% by weight of resin to prevent surface cracking after construction, and dehumidification And 5 to 7% by weight of activated carbon for the deodorizing action of the composition of hydraulic mortar using ocher and slag. 선별기에 의하여 자갈 등의 이물질이 제거된 황토와 경화제를 건조기에 의하여 600℃로 건조할 때 경화제인 플라이애쉬의 미반응 탄화수수가 연소되면서 그 연소열에 의한 건조에너지를 절감하는 제1건조과정과,A first drying process in which unreacted hydrocarbon water of the fly ash, which is a curing agent, is reduced when drying the yellow soil and the curing agent from which foreign substances such as gravel are removed by the sorting machine at 600 ° C. by the dryer and saving drying energy by the heat of combustion; 상기 제1건조과정에서 건조된 황토 및 경화제를 분쇄기에 의하여 40-60메쉬로 분쇄하는 분쇄과정과,A pulverizing process of pulverizing the ocher and hardener dried in the first drying process into a 40-60 mesh by a pulverizer; 상기 분쇄과정에서 분쇄된 황토 분말을 싸이로에 저장된 상태에서 골재인 모래를 건조기에 의하여 600℃로 건조하는 제2건조과정과,A second drying process of drying the sand, which is aggregate, in the state in which the ocher powder pulverized in the crushing process is stored in a cyclone at 600 ° C. by a dryer; 상기 분쇄과정에 의하여 분쇄된 황토 분말과 제2건조과정에 의하여 건조된 모래와 소포제와 석고와 수지를 혼합하는 혼합과정으로 이루어진 것을 특징으로 하는 황토와 슬래그를 이용한 수경성 몰탈의 제조방법.A process for producing hydraulic mortar using ocher and slag, characterized in that the mixture is made by mixing the ocher powder pulverized by the pulverizing process and the sand, the antifoaming agent, the gypsum and the resin dried by the second drying process.
KR1019990005637A 1999-02-19 1999-02-19 Composition of hydraulic mortar using yellow soil and slag and producing method thereof KR20000056382A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100397757B1 (en) * 2000-12-19 2003-09-13 윤석남 Aggregate Wste land concrete and construction method thereby
KR100415994B1 (en) * 2001-03-07 2004-01-24 주식회사 대동그린산업 The Composition and Manufacturing Method of Hwangtho of Brick using Waste Oyster Shell

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100397757B1 (en) * 2000-12-19 2003-09-13 윤석남 Aggregate Wste land concrete and construction method thereby
KR100415994B1 (en) * 2001-03-07 2004-01-24 주식회사 대동그린산업 The Composition and Manufacturing Method of Hwangtho of Brick using Waste Oyster Shell

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