KR20000041159A - Loess, process for producing loess brick and mobile loess room - Google Patents

Loess, process for producing loess brick and mobile loess room Download PDF

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Publication number
KR20000041159A
KR20000041159A KR1019980056951A KR19980056951A KR20000041159A KR 20000041159 A KR20000041159 A KR 20000041159A KR 1019980056951 A KR1019980056951 A KR 1019980056951A KR 19980056951 A KR19980056951 A KR 19980056951A KR 20000041159 A KR20000041159 A KR 20000041159A
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South Korea
Prior art keywords
loess
ocher
brick
mixer
ocher brick
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KR1019980056951A
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Korean (ko)
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KR100298634B1 (en
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구재완
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구재완
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0079Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/24Elements for building-up floors, ceilings, roofs, arches, or beams

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Processing Of Solid Wastes (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

PURPOSE: A process of preparing a loess brick by mixing natural loess with volcanic ash soil without using cement, rice straw, lime or the like and process for preparing a mobile loess room with the same are provided which increase durability of a loess brick and a loess room and save energy when used for dwelling. CONSTITUTION: An apparatus for producing a loess brick comprises a hopper for mixing loess and volcanic ash soil; a pair of upper and lower mixers for conveying loess, extruding and compressing; an air removing apparatus for removing air and aqueous vapor from the mixer to prevent cracking when drying loess; an automatic cutter and a compensation frame for correcting deformation of loess bricks. Also described is a process for producing a mobile loess room equipped with a heating system using the loess bricks.

Description

황토벽돌, 황토벽돌의 제조장치 및 황토벽돌을 이용한 이동식 황토방Ocher bricks, a device for manufacturing ocher bricks and mobile loess chambers using ocher bricks

본 발명은 황토벽돌, 황토벽돌의 제조장치 및 황토벽돌을 이용한 이동식 황토방에 관한 것으로, 더욱 상세하게는 자연상태의 황토(黃土)에 시멘트, 짚, 석회 등의 이물질을 혼합하지않고 순수한 황토성분만을 사용하여 황토벽돌을 제작하며, 황토벽돌을 이용하여 이동가능한 소형의 황토방을 조립할 수 있도록 한 황토벽돌의 제조장치 및 황토벽돌을 이용한 이동식 황토방에 관한 것이다.The present invention relates to an ocher brick, an apparatus for producing an ocher brick, and a mobile ocher room using an ocher brick, and more specifically, pure ocher components without mixing foreign materials such as cement, straw, and lime to natural loess. The present invention relates to a manufacturing apparatus for ocher bricks and to a movable ocher brick using ocher bricks, which are used to manufacture ocher bricks and to assemble a small loess room movable using ocher bricks.

현재 사용되고 있는 대부분의 벽돌은 주성분인 흙에 시멘트, 기타 화학약품을 혼합하여 소정형상으로 찍어낸후 가마에 넣어 구워내는 방식으로 제작하게 된다. 주성분이 흙으로 이루어진 흙벽돌을 구워냄에 따라 자연과 호흡하여 습도를 조절할 수 있는 기능을 상실하게 되며, 시공(施工)시 인공가공된 시멘트를 사용하여 접착시키므로 인체의 건강증진에 도움이 되지못하며, 단지 주거용으로 밖에 사용할 수 없게되는 것이다.Most of the bricks currently used are manufactured by mixing cement and other chemicals with soil, which is the main ingredient, and cutting them into a predetermined shape and baking them in a kiln. As the main ingredient burns soil bricks made of soil, it loses its ability to control humidity by breathing with nature, and it does not help to improve the health of the human body because it is bonded using artificially processed cement during construction. It will only be available for residential use.

또한, 황토에 짚을 혼합시켜 결속력을 증대시키거나, 결속력을 증대시키기 위하여 시멘트 또는 석회를 혼합하여 벽돌을 제작하는 경우, 내구성 및 순수성을 상실하여 순순한 황토성분의 벽돌을 사용할 때 보다 효용가치가 크게 떨어지는 것이다.In addition, when the straw is mixed with loess to increase the binding strength, or when the brick is manufactured by mixing cement or lime to increase the binding strength, the utility value is significantly lower than when using a pure ocher brick due to loss of durability and purity. will be.

따라서, 본 발명의 목적은, 자연의 황토에서 다량 방출되는 원적외선의 방사율을 높이고, 결속력을 높이기 위하여 화산활동으로 인해 형성된 곰보돌을 분쇄하여 만든 가루를 혼합하여 벽돌을 제작함으로서 결속력을 증대시키며, 원적외선의 방사율을 높여 인체의 건강을 증진시킬 수 있도록 한 황토벽돌을 제공하는 것이다.Therefore, an object of the present invention, to increase the emissivity of the far-infrared radiation emitted from the natural loess, and to increase the binding force by increasing the binding force by producing a brick by mixing the powder made by grinding the boulder formed by volcanic activity, far infrared It is to provide ocher bricks to increase the emissivity of the human body to promote the health of the human body.

본 발명의 다른 목적은, 황토성분을 혼합, 이송, 압출 및 압축과정을 통과시켜 소정형상의 황토벽돌을 제작시 황토속의 수분을 제거시킴에 따라 황토벽돌의 균열 발생되는 것을 방지하여 내구성을 향상시킬 수 있도록 한 황토벽돌의 제조장치를 제공하는 것이다.Another object of the present invention is to improve the durability by preventing the occurrence of cracks in the ocher bricks by removing the moisture in the ocher brick during the manufacture of the ocher bricks of a predetermined shape by mixing, conveying, extruding and compressing the ocher components. It is to provide an apparatus for producing ocher bricks.

본 발명의 또다른 목적은, 소정형상의 황토벽돌을 조립한후 소정의 난방장치를 설치하여 이동수단이 구비된 황토방을 형성함에 따라 적은 비용으로서 황토방을 설치할 수 있도록 한 황토벽돌을 이용한 이동식 황토방을 제공하는 것이다.Another object of the present invention, by assembling a loess brick of a predetermined shape, and installs a predetermined heating device to form a loess room equipped with a moving means to make a loess room using a loess brick to install a loess room at a low cost To provide.

본 발명의 또다른 목적은, 자연에 산재한 황토를 사용하여 에너지 대체효과를 갖게되며, 각종 환경오염되는 것을 방지하며, 주거용으로서 사용하는 경우 보온효과로 인해 에너지를 절약할 수 있도록 한 황토벽돌을 제공하는 것이다.Another object of the present invention is to use the loess scattered in nature to have an energy replacement effect, to prevent various environmental pollution, when used as a residential to provide an ocher brick to save energy due to the thermal effect It is.

도 1은 본 발명의 실시예에 의한 황토벽돌 제조장치의 전체적인 개략도,1 is an overall schematic view of an ocher brick manufacturing apparatus according to an embodiment of the present invention,

도 2는 도 1에 도시된 상부몸체의 내부구조도,2 is an internal structure diagram of the upper body shown in FIG.

도 3은 도 2의 횡단면도,3 is a cross-sectional view of FIG.

도 4는 도 1에 도시된 하부몸체의 내부구조도,4 is an internal structure diagram of the lower body shown in FIG.

도 5는 도 1에 도시된 상,하부몸체 내부의 압출부의 내부구조도,5 is an internal structure diagram of an extrusion part inside the upper and lower bodies shown in FIG. 1;

도 6은 도 1에 도시된 절단기의 확대도,6 is an enlarged view of the cutter shown in FIG.

도 7(a 내지 i)은 본 발명의 실시예에 의한 황토벽돌 제조장치를 이용하여 제작되는 황토벽돌의 외부형상을 나타내는 도면,7 (a to i) is a view showing the external shape of the ocher brick manufactured by using the ocher brick manufacturing apparatus according to an embodiment of the present invention,

도 8a은 본 발명의 실시예에 의한 황토벽돌을 이용한 이동식 황토방의 개략적인 평면도,8a is a schematic plan view of a mobile loess chamber using an ocher brick according to an embodiment of the present invention;

도 8b는 도 8a의 정면도,8B is a front view of FIG. 8A,

도 9(a 내지 d)는 본 발명의 실시예에 의한 황토벽돌을 이용한 이동식 황토방에 사용되는 황토벽돌의 조립됨을 나타내는 도면 이다.Figure 9 (a to d) is a view showing the assembly of the ocher brick used in the movable ocher room using the ocher brick according to an embodiment of the present invention.

*도면중 주요 부분에 사용된 부호의 설명* Explanation of symbols used in the main part of the drawing

2; 호퍼(HOPPER) 3; 상부믹서(UPPER MIXER)2; Hopper 3; Upper Mixer

4; 상부몸체 5; 구동수단4; Upper body 5; Driving means

6,13; 회전축 7,14; 이송날개6,13; Axis of rotation 7,14; Feed wing

8; 믹서날개 9; 보정틀8; Mixer blade 9; Correction frame

10; 하부믹서(LOWER MIXER) 11; 하부몸체10; LOWER MIXER 11; Lower body

15; 압출판 15a; 관통공15; Extruded plate 15a; Through hole

16; 테이퍼부 17; 지그(JIG)16; Tapered portion 17; JIG

18; 난방용 코일 19; 구멍18; Coil 19 for heating; hole

20; 연장축 22; 자동절단기20; Extension shaft 22; Automatic cutting machine

전술한 본 발명의 목적은, 이물질이 선별된 순수한 황토 및 원적외선의 방사율을 높이도록 화산암인 곰보돌을 분쇄한 가루를 혼합하는 호퍼; 상기 호퍼를 통과하는 황토를 이송, 압축, 압출 및 압축과정을 연속적으로 수행하도록 상기 호퍼 하방으로 구동수단에 의해 회전가능하게 설치되는 한쌍의 상부믹서; 상기 상부믹서를 통과하는 황토를 이송, 압출 및 압축과정을 수행하도록 상기 상부믹서 하방으로 상기 구동수단에 의해 회전가능하게 설치되며, 이송되는 황토를 재압축시키도록 테이퍼부가 토출구측에 형성되며, 소정형상의 벽돌을 성형하는 지그가 상기 테이퍼부일단부에 설치되는 하부믹서; 상기 상,하부믹서 내부에 발생되는 공기 및 수증기를 제거하여 황토의 건조시 균열현상을 방지하도록 상기 상,하부믹서 중간측에 설치되는 공기제거장치; 상기 지그를 통과하여 소정형상으로 성형된 황토벽돌을 소정사이즈로 절단하도록 상기 하부믹서 끝단부에 실린더구동으로 승하강되도록 설치되는 자동절단기; 및 절단된 황토벽돌의 외형이 변형되지않도록 교정해주는 보정틀을 구비하여 구성됨을 특징으로 하는 황토벽돌의 제조장치를 제공함에 의해 달성된다.An object of the present invention described above, a hopper for mixing the powder of pulverized gombodol which is a volcanic rock so as to increase the emissivity of pure ocher and far-infrared selected from foreign matters; A pair of upper mixers rotatably installed by a driving means under the hopper so as to continuously carry out the conveying, compressing, extruding, and compressing processes of the loess passing through the hopper; It is installed rotatably by the drive means to the lower portion of the upper mixer to perform the transport, extrusion and compression process of the loess passing through the upper mixer, the tapered portion is formed on the discharge port side to recompress the transported ocher, A lower mixer in which a jig for forming a brick having a shape is installed at one end of the tapered part; An air removal device installed in the middle of the upper and lower mixers to remove the air and water vapor generated inside the upper and lower mixers to prevent cracking when the ocher is dried; An automatic cutting machine installed to ascend and descend by a cylinder driving portion at the end of the lower mixer to cut the ocher brick formed into a predetermined shape through the jig; And it is achieved by providing an apparatus for producing ocher brick, characterized in that it comprises a correction frame for correcting the appearance of the cut ocher brick is not deformed.

전술한 본 발명의 목적은, 상기 제 1 항의 황토벽돌의 제조장치에 의해 성형되며, 요철결합시켜 시공할 수 있도록 소정형상의 요철부가 외측면에 형성되며, 황토벽돌의 강도를 증가시키며 난방용 코일이 삽입되는 구멍이 형성되며, 원적외선의 방사율을 높이도록 화산암인 곰보돌의 분쇄분이 혼합된 것을 특징으로 하는 황토벽돌을 제공함에 의해 달성된다.The object of the present invention described above, is formed by the apparatus for producing ocher brick of claim 1, the irregular shape of the predetermined shape is formed on the outer surface so that the uneven coupling can be installed, increase the strength of the ocher brick and the heating coil The hole to be inserted is formed, and is achieved by providing an ocher brick, characterized in that the powdered grindstone of volcanic rock is mixed to increase the emissivity of far infrared rays.

전술한 본 발명의 목적은, 일측에 난방장치가 장착되고, 좌우측에 다져지지않은 황토를 수용하며, 이동용 바퀴가 하단부에 형성되는 케이싱; 상기 케이싱상에 안착되는 단열재; 상기 단열재상에 안착되는 화산암을 가공한 곰보돌; 및 상기 곰보돌상에 안착되며, 상기 난방장치에 연결되는 난방용 코일이 내설되며, 상기 제 5 항에 의한 황토벽돌을 구비하여 구성됨을 특징으로 하는 황토벽돌을 이용한 이동식 황토방을 제공함에 의해 달성된다.An object of the present invention described above, the heating device is mounted on one side, housing the loess is not compacted on the left and right, casing is formed on the lower end of the wheel for movement; A heat insulating material seated on the casing; Gomboldol processed volcanic rock that is seated on the insulation; And a heating coil seated on the bear stone and connected to the heating device, and provided with a loess brick according to claim 5, wherein the loess brick comprises a loess brick.

바람직한 실시예에 의하면, 상기 하부믹서는; 황토의 결류현상을 방지하고 상기 황토벽돌의 강도를 증가시키며, 난방용 코일이 삽입되는 구멍을 상기 황토벽돌에 형성하는 연장축을 더 구비한다.According to a preferred embodiment, the bottom mixer; It is further provided with an extension shaft for preventing the condensation of ocher, increase the strength of the ocher brick, and to form a hole in the ocher brick into which a heating coil is inserted.

바람직한 실시예에 의하면, 상기 지그는 벽돌의 형상에 따라 교체할 수 있도록 상기 테이퍼부에 대해 착탈가능하게 고정된다.According to a preferred embodiment, the jig is detachably fixed to the tapered portion so that it can be replaced according to the shape of the brick.

바람직한 실시예에 의하면, 이송되는 황토를 압출시키도록 압출구가 다수개 형성되어 상기 상,하부믹서 중간측에 설치되며, 상기 상,하부믹서 내부의 공기흐름을 차단하여 집적시키는 압출판을 더 구비한다.According to a preferred embodiment, a plurality of extrusion holes are formed so as to extrude the transported ocher is installed in the middle of the upper and lower mixers, and further provided with an extrusion plate to block and integrate the air flow inside the upper and lower mixers. do.

이하, 본 발명의 바람직한 실시예를 첨부도면에 따라 상세하게 설명하며, 이는 본 발명 기술내용의 이해를 돕기 위한 것이지 이로 인해 본 발명의 기술적인 범주가 한정되는 것은 아니다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are intended to assist in understanding the technical contents of the present invention, and thus the technical scope of the present invention is not limited.

도 1 내지 도 6에 도시된 바와 같이, 돌맹이 또는 짚 등의 이물질이 스크린(1)에 의해 선별된 순수한 황토 및 원적외선의 방사율을 높이도록 화산암인 곰보돌을 분쇄한 가루를 혼합하는 호퍼(2)와, 호퍼(2)를 통과하는 황토를 이송, 압축 및 압출과정을 연속적으로 수행하는 상부믹서(3)를 호퍼(2)하방으로 형성되는 상부몸체(4)에 모터, 풀리 등의 구동수단(5)에 의해 회전가능하게 내설하되, 상부믹서(3)는 한쌍의 회전축(6)과, 회전축(6)에 장착되어 호퍼(2)를 통과하는 황토를 이송시키는 나선형 이송날개(7)와, 이송되는 황토를 압축시키는 믹서날개(8)와, 회전축(6)중간측에 장착되어 압축되어 이송되는 황토를 관통공(15a)을 통과하여 압출(壓出)시키며, 황토를 압축 및 압출시 상부몸체(4)내부에 발생되는 공기흐름을 차단하여 공기 및 수증기를 집적(集積)시키는 압출판(15)을 구비한다.As shown in Figures 1 to 6, a hopper (2) for mixing foreign matter, such as boulder or straw, pulverized Gomdol stone, a volcanic rock so as to increase the emissivity of pure ocher and far-infrared selected by the screen (1) And, the upper mixer (3) performing the transport, compression and extrusion process of the loess passing through the hopper (2) to the upper body (4) formed below the hopper (2) drive means such as motors, pulleys ( 5) rotatably installed, the upper mixer (3) is a pair of rotary shafts (6), the helical feed blades (7) for transporting the yellow soil passing through the hopper (2) mounted on the rotary shaft (6), Mixer blade 8 for compressing the conveyed ocher and the loess, which is mounted on the middle of the rotating shaft 6 and compressed, are extruded through the through hole 15a and extruded. By blocking the air flow generated inside the body (4) to accumulate air and water vapor Provided with a pressure published (15).

전술한 상부믹서(3)를 통과하는 황토를 이송, 압출 및 압축과정을 수행하는 하부믹서(10)를 상부몸체(4)하방으로 형성되는 하부몸체(11)에 전술한 구동수단(5)에 의해 회전가능하게 내설하되, 하부믹서(10)는 커플링(12)에 의해 구동수단(5)에 연결되는 회전축(13)과, 회전축(13)에 장착되어 상부믹서(3)를 통과하는 황토를 이송시키는 나선형 이송날개(14)와, 이송되는 황토를 관통공(15a)을 통과하여 압출시키며, 황토를 압출 및 압축시 하부몸체(11)내부에 발생되는 공기흐름을 차단하여 공기 및 수증기를 집적시키는 압출판(15)을 구비한다.The lower mixer 10, which transfers, extrudes, and compresses the loess passing through the above-described upper mixer 3, to the lower body 11, which is formed under the upper body 4, to the driving means 5 described above. The lower mixer 10 is rotatably installed by the rotary shaft 13 connected to the driving means 5 by the coupling 12 and the loess mounted on the rotary shaft 13 and passed through the upper mixer 3. Helical conveying blade 14 for transporting the extruded through the through hole (15a) and the conveyed loess is extruded, and the air and steam by blocking the air flow generated in the lower body 11 during extrusion and compression of the loess An extrusion plate 15 to be integrated is provided.

전술한 하부몸체(11)의 토출구측에 이송되는 황토를 재압축시키도록 단면적인 축소되는 테이퍼부(16)가 착탈가능하게 연결되며, 테이퍼부(16)일단부에 소정형상의 황토벽돌을 성형하는 지그(17)가 황토벽돌의 형상에 따라 교체할 수 있도록 착탈가능하게 연결되며, 황토의 결류현상을 방지하고 황토벽돌의 강도를 증가시키며 난방용 코일(18)이 삽입되는 구멍(19)을 황토벽돌에 형성하는 연장축(20)이 회전축(13)단부에 형성된다.The tapered portion 16, which is reduced in cross-sectional area, is detachably connected to recompress the loess transported to the discharge port side of the lower body 11, and a predetermined shape of the ocher brick is formed at one end of the tapered portion 16. The jig 17 is detachably connected to replace the ocher brick according to the shape of the ocher brick, prevents convection of the ocher, increases the strength of the ocher brick and the hole 19 into which the heating coil 18 is inserted. An extension shaft 20 formed in the brick is formed at the end of the rotation shaft 13.

전술한 상,하부믹서(3,10)를 통과하는 도중 황토의 건조시 균열현상을 방지하도록 전술한 상,하부믹서(3,10)의 압출판(15)좌우측에 집적되는 공기 및 수증기를 제거하는 진공펌프(21)가 상,하부믹서(3,10)중간측에 설치되며, 전술한 지그(17)를 통과하여 소정형상으로 성형된 황토벽돌을 소정사이즈로 절단하는 자동절단기(22)를 하부믹서(10)끝단부에 유압(또는 공압)실린더(23)구동으로 인해 승하강되도록 설치하며, 지그(17)일단부에 자동절단기(22)에 의해 절단된 황토벽돌의 외형이 변형되지않도록 교정해주는 보정틀(9)이 설치된다.Removes air and water vapor accumulated on the left and right sides of the extruder plate 15 of the above-mentioned upper and lower mixers 3 and 10 to prevent cracking during drying of the loess while passing through the above-mentioned upper and lower mixers 3 and 10. The vacuum pump 21 is installed at the middle of the upper and lower mixers 3 and 10, and the automatic cutter 22 for cutting the ocher brick formed into a predetermined shape through the above-described jig 17 is cut into a predetermined size. The lower mixer 10 is installed to move up and down by driving the hydraulic (or pneumatic) cylinder 23 at the end of the lower mixer 10, so that the appearance of the ocher brick cut by the automatic cutter 22 at one end of the jig 17 is not deformed. A calibrating frame 9 is installed to calibrate.

미설명부호 24는 구동수단(5)의 동력을 상,하부믹서(3,10)의 회전축(6,13)에 전달해주는 감속기어박스, 25는 상,하부믹서(3,10)의 압출판(15)좌우측에 집적되는 공기 및 수증기의 점검구, 26은 자동절단기(22)의 절단날(CUTTER)(22a)의 상,하위치를 셋팅해주는 상,하한센서, 27은 절단된 황토벽돌의 길이를 감지하는 센서, 28은 절단날(22a)의 상하이동을 안내하는 가이더 이다.Reference numeral 24 denotes a reduction gear box which transmits the power of the driving means 5 to the rotary shafts 6 and 13 of the upper and lower mixers 3 and 10, and 25 denotes an extruded plate of the upper and lower mixers 3 and 10. (15) check holes for air and water vapor accumulated on the left and right, 26 is the upper and lower limit sensor for setting the upper and lower positions of the cutter (22a) of the automatic cutter 22, 27 is the length of the cut ocher brick Sensor 28 to detect the guide is to guide the Shanghai East of the cutting blade (22a).

한편, 도 7 내지 도 9에 도시된 바와 같이, 전술한 황토벽돌의 제조장치에 의해 성형되는 황토벽돌은, 이웃하는 황토벽돌(A)을 요철결합시켜 시공할 수 있도록 소정형상의 요철부(a)가 외측면(상,하면, 또는 좌,우측면)에 형성되며(7a 내지 7c, 7e 내지 7f, 7i), 시공시 황토벽돌의 사용되는 위치에 따라 선택적으로 사용될 수 있도록 외측면이 평판하게 형성되며(7d,7g,7h), 황토벽돌의 강도를 증가시키며 난방용 코일(18)이 삽입되는 구멍(19)이 형성되며, 원적외선의 방사율을 높이도록 화산암인 곰보돌의 분쇄분이 혼합된다.On the other hand, as shown in Figures 7 to 9, the ocher bricks formed by the above-described ocher brick manufacturing apparatus, the uneven portion of a predetermined shape so that the neighboring ocher bricks (A) can be combined to be constructed ) Is formed on the outer surface (upper, lower, or left, right) (7a to 7c, 7e to 7f, 7i), the outer surface is formed flat so that it can be selectively used depending on the position of the ocher brick during construction (7d, 7g, 7h), and increases the strength of the ocher brick and the hole 19 is formed is inserted into the heating coil 18, and the powdered grindstone of volcanic rock is mixed to increase the emissivity of far infrared rays.

한편, 도 8 및 도 9에 도시된 바와 같이, 전술한 황토벽돌을 이용한 이동식 황토방은, 일측에 난방장치(30)가 장착되고, 좌우측에 다져지지않은 황토(31)를 수용하며, 이동용 바퀴(32)가 하단부에 형성되는 케이싱(33)과, 케이싱(33)상에 안착되는 단열재(34)와, 단열재(34)상에 안착되는 화산암을 가공한 곰보돌(35)과, 곰보돌(35)상에 안착되며 난방장치(30)에 연결되는 난방용 코일(18)이 내설되는 구멍(19)이 형성되는 전술한 황토벽돌(A)을 구비하여 구성된다.On the other hand, as shown in Figures 8 and 9, the movable ocher room using the above-mentioned ocher brick is equipped with a heating device 30 on one side, accommodates the loess 31 is not compacted on the left and right, and the wheel for movement ( A casing 33 having a lower end 32 formed therein, a heat insulating material 34 seated on the casing 33, a bear stone 35 processed with volcanic rock seated on the heat insulating material 34, and a bear stone 35 It is configured to include the above-mentioned ocher brick (A) is formed in the hole 19 is formed on the heating coil 18 is installed on the heating coil 18 connected to the heating device (30).

위와같이 구성되는 본 발명의 실시예에 의한 황토벽돌의 제조장치의 사용방법을 설명하면 다음과 같다.Referring to the method of using the ocher brick manufacturing apparatus according to an embodiment of the present invention configured as described above are as follows.

도 1 내지 도 6에 도시된 바와 같이, 전술한 스크린(1)을 통과하면서 돌맹이, 짚 등의 이물질이 선별된 순수한 황토가 전술한 호퍼(2)에 투입되며, 이때, 황토벽돌의 원적외선의 방사율을 높일 수 있도록 화산암인 곰보돌을 미립자로 분쇄한 가루를 호퍼(2)에 투입시켜 순수한 황토와 혼합하게 된다.As shown in Figures 1 to 6, the pure loess in which foreign matters such as boulder and straw are selected while passing through the above-described screen 1 is introduced into the hopper 2 described above, in which the emissivity of the far infrared ray of the ocher brick The powder pulverized Gombodol crushed into fine particles is added to the hopper (2) to be mixed with pure loess.

전술한 호퍼(2)로 부터 배출되는 황토가 전술한 상부믹서(3)에 투입되는 경우, 전술한 구동수단(5)의 동력에 의해 상부몸체(4)에 내설된 한쌍의 회전축(6)이 회전하게되므로 황토는 도 1 및 도 2의 도면상, 우측방향으로 이동하게 된다. 즉, 황토는 전술한 회전축(6)에 장착된 나선형의 이송날개(7)의 회전에 의해 이송되며, 전술한 회전축(6)에 장착된 믹서날개(8)의 회전에 의해 이송되면서 압축된다.When the yellow soil discharged from the hopper 2 described above is introduced into the upper mixer 3 described above, the pair of rotary shafts 6 built into the upper body 4 by the power of the driving means 5 described above is provided. The ocher is moved in the right direction in the drawings of FIGS. 1 and 2 because it rotates. That is, the ocher is conveyed by the rotation of the spiral feed blades 7 mounted on the rotary shaft 6 described above, and is compressed while being conveyed by the rotation of the mixer blade 8 mounted on the rotary shaft 6 described above.

전술한 바와 같이, 이송날개(7) 및 믹서날개(8)를 통과하면서 압축되는 황토는 상부믹서(3)의 중간측에 형성된 압출판(15)에 형성된 소정형상의 관통공(15a)을 통과하면서 압출되며, 이송날개(7a) 및 믹서날개(8a)를 통과하여 재압축된후 전술한 하부믹서(10)측으로 이송된다.As described above, the yellow soil compressed while passing through the transfer blade 7 and the mixer blade 8 passes through the through-hole 15a of a predetermined shape formed in the extrusion plate 15 formed on the middle side of the upper mixer 3. While being extruded, it is recompressed through the transfer blade (7a) and mixer blade (8a) and then conveyed to the lower mixer (10).

하부믹서(10)에 이송되는 황토는 회전축(13)상에 형성된 나선형 이송날개(14)의 회전에 의해 이송되며, 하부믹서(10)중간측에 형성된 압출판(15)의 관통공(15a)을 통과하면서 압출된후, 이송날개(14a)의 회전에 의해 이송되는 압출된 황토는 하부몸체(11)의 토출구측에 착탈가능하게 장착되며, 내부 단면적이 축소되는 테이퍼부(16)를 통과하면서 재압축된후 후속공정으로 이송된다.The yellow soil conveyed to the lower mixer 10 is conveyed by the rotation of the spiral conveying blade 14 formed on the rotating shaft 13, and the through hole 15a of the extruded plate 15 formed in the middle of the lower mixer 10. After being extruded while passing through, the extruded ocher transported by the rotation of the transfer blades 14a is detachably mounted to the discharge port side of the lower body 11 and passes through the tapered portion 16 whose inner cross section is reduced. After recompression, it is transferred to the subsequent process.

이때, 테이퍼부(16)내부로 회전축(13)에 연장형성된 소정직경의 연장축(20)에 의해, 압축되어 이송되는 황토의 결무늬로 인하여 크랙이 발생되어 상하로 끊어지는 결류현상을 제거할 수 있으며, 황토방을 시공시 황토벽돌(A)중앙에 난방코일(18)이 삽입되며, 황토벽돌(A)의 강도를 증가시킬 수 있도록 구멍(19)을 형성한다.At this time, by the elongated shaft 20 of the predetermined diameter extending into the rotary shaft 13 into the tapered portion 16, cracks are generated due to the texture of the loess which is compressed and transported to eliminate the phenomenon of breaking up and down. When the construction of the ocher, the heating coil 18 is inserted in the center of the ocher brick (A), and forms a hole (19) to increase the strength of the ocher brick (A).

또한, 전술한 상부믹서(3) 및 하부믹서(10)중간측에 형성된 압출판(15)에 의해 상,하부믹서(3,10)를 통과하면서 황토의 마찰로 인해 상,하부몸체(4,11)내부에 발생되는 수증기 및 공기는 압출판(15)에 의해 이송되는 것이 차단되며, 이로 인해, 상,하부믹서(3,10)의 압출판(15)사이에 장착된 점검구(25)에 집적되며, 집적구(25)에 집적되는 공기 및 수증기를 진공펌프(21)구동으로 인해 배출시킬 수 있다. 따라서서, 황토벽돌(A)에 균열 발생되는 것을 방지할 수 있게된다.In addition, the upper and lower body (4, 4) due to the friction of the loess while passing through the upper and lower mixers 3 and 10 by the extruded plate 15 formed on the middle of the upper mixer 3 and the lower mixer 10 described above. 11) water vapor and air generated inside are blocked from being transported by the extruded plate 15, and thus, the check hole 25 mounted between the extruded plates 15 of the upper and lower mixers 3 and 10 is prevented. It is accumulated, and the air and water vapor accumulated in the integration port 25 can be discharged by driving the vacuum pump 21. Therefore, it is possible to prevent the occurrence of cracks in the ocher brick (A).

따라서, 전술한 테이퍼부(16)끝단부에 착탈가능하게 연장되는 지그(17)에 의해 지그(17)형상에 따른 황토벽돌을 성형할 수 있게된다. 이때, 지그(17)에 의해 성형되는 소정형상의 벽돌은 지그(17)끝단에 유압(또는 공압)실린더(23)구동으로 인해 가이더(28)를 따라 승하강가능하도록 장착된 자동절단기(22)의 절단날(22a)에 의해 소정길이로 절단된다.Therefore, it is possible to form the ocher brick according to the jig 17 shape by the jig 17 detachably extended to the tapered portion 16 end portion described above. At this time, the predetermined shape of the brick formed by the jig 17 is an automatic cutter 22 mounted to be able to move up and down along the guider 28 by driving the hydraulic (or pneumatic) cylinder 23 at the end of the jig 17. The cutting blade 22a is cut to a predetermined length.

한편, 소정길이로 절단된 황토벽돌(A)이 전술한 지그(17)의 전방으로 형성된 보정틀(9)을 통과함에 따라 자동절단기(22)에 의해 절단되는 황토벽돌(A)의 모서리가 떨어져나가는 것이 방지되므로, 황토벽돌(A)의 불량발생되는 것을 방지할 수 있다.On the other hand, as the ocher brick A cut to a predetermined length passes through the correction frame 9 formed in front of the above-described jig 17, the edge of the ocher brick A cut by the automatic cutter 22 is separated. Since outgoing is prevented, it is possible to prevent the occurrence of a defect of the ocher brick (A).

도 7에 도시된 바와 같이, 전술한 황토벽돌(A)의 외측면에 소정형상으로 형성된 요철부(a)에 의해 황토방을 시공시 이웃하는 황토벽돌(A)을 용이하게 요철결합시킬 수 있어 시공작업이 용이하게 된다.As shown in Figure 7, by the concave-convex portion (a) formed in a predetermined shape on the outer surface of the above-mentioned ocher brick (A) can be easily concave and convex uneven coupling of neighboring ocher brick (A) when constructing the ocher room Work becomes easy.

도 8 및 도 9에 도시된 바와 같이, 황토벽돌(A)중앙에 관통되게 형성된 구멍(19)에 양단부가 소정의 난방장치(30)에 연결되는 난방코일(18)을 삽입하며, 황토벽돌(A)밑면에 화산암을 가공한 곰보돌(35)을 깔고, 곰보돌(35)밑면에 소정의 단열재(34)를 깔고, 단열재(34)를 수용하는 케이싱(33)하단부에 이동이 가능하게 바퀴(32)를 장착함에 따라, 황토벽도을 이용한 이동식 소형의 황토방으로 사용할 수 있게된다.8 and 9, the heating coil 18 having both ends connected to the predetermined heating device 30 is inserted into the hole 19 formed to penetrate the center of the ocher brick A, and the ocher brick ( A) The bottom of the casing 33 which accommodates the insulating material 34 is laid on the underside of the bear stone 35 which processed the volcanic rock, and a predetermined heat insulating material 34 is placed on the bottom of the bear stone 35. By attaching (32), it becomes possible to use it as a portable small loess room using the ocher wall map.

이상에서와 같이, 바람직한 실시예에 의하면, 자연의 황토에서 다량 방출되는 원적외선의 방사율을 높이고, 결속력을 높이기 위하여 화산활동으로 인해 형성된 곰보돌을 분쇄하여 만든 가루를 혼합하여 벽돌을 제작함으로서 결속력을 증대시키며, 원적외선의 방사율을 높여 인체의 혈액순환을 촉진시켜 건강을 증진시키며, 자연에 산재한 황토를 사용하여 에너지 대체효과를 갖게되며, 각종 환경오염되는 것을 방지하며, 주거용으로서 사용하는 경우 보온효과로 인해 에너지를 절약할 수 있도록 한 것이다.As described above, according to a preferred embodiment, to increase the cohesion by increasing the emissivity of the far-infrared radiation emitted from the natural loess, and to increase the cohesion by mixing the powder made by grinding the boulder formed by the volcanic activity to increase the cohesion It improves health by promoting blood circulation of the human body by increasing the emissivity of far-infrared rays, and has the effect of replacing energy by using yellow soil scattered in nature, preventing various environmental pollution, and when used for residential use due to the thermal effect It is to save energy.

또한, 황토성분을 혼합, 이송, 압출 및 압축과정을 통과시켜 소정형상의 황토벽돌을 제작시 황토속의 수분을 제거시킴에 따라 황토벽돌의 균열 발생되는 것을 방지하여 내구성을 향상시킬 수 있다. 소정형상의 황토벽돌을 조립한후 소정의 난방장치를 설치하여 이동수단이 구비된 황토방을 형성함에 따라 적은 비용으로서 황토방을 설치할 수 있도록 한 것이다.In addition, by mixing, conveying, extruding, and compressing the ocher component, the ocher brick may be prevented from cracking due to the removal of moisture in the ocher brick when a predetermined shape of the ocher brick is manufactured, thereby improving durability. After assembling the loess bricks of a predetermined shape, a predetermined heating device is installed to form the loess room with the moving means, so that the loess room can be installed at a low cost.

Claims (6)

이물질이 선별된 순수한 황토 및 원적외선의 방사율을 높이도록 화산암인 곰보돌을 분쇄한 가루를 혼합하는 호퍼;A hopper for mixing the powder of crushed Gomdol, which is volcanic rock, to increase emissivity of pure loess and far-infrared selected from foreign matters; 상기 호퍼를 통과하는 황토를 이송, 압축, 압출 및 압축과정을 연속적으로 수행하도록 상기 호퍼 하방으로 구동수단에 의해 회전가능하게 설치되는 한쌍의 상부믹서;A pair of upper mixers rotatably installed by a driving means under the hopper so as to continuously carry out the conveying, compressing, extruding, and compressing processes of the loess passing through the hopper; 상기 상부믹서를 통과하는 황토를 이송, 압출 및 압축과정을 수행하도록 상기 상부믹서 하방으로 상기 구동수단에 의해 회전가능하게 설치되며, 이송되는 황토를 재압축시키도록 테이퍼부가 토출구측에 형성되며, 소정형상의 벽돌을 성형하는 지그가 상기 테이퍼부일단부에 설치되는 하부믹서;It is installed rotatably by the drive means to the lower portion of the upper mixer to perform the transport, extrusion and compression process of the loess passing through the upper mixer, the tapered portion is formed on the discharge port side to recompress the transported ocher, A lower mixer in which a jig for forming a brick having a shape is installed at one end of the tapered part; 상기 상,하부믹서 내부에 발생되는 공기 및 수증기를 제거하여 황토의 건조시 균열현상을 방지하도록 상기 상,하부믹서 중간측에 설치되는 공기제거장치;An air removal device installed in the middle of the upper and lower mixers to remove the air and water vapor generated inside the upper and lower mixers to prevent cracking when the ocher is dried; 상기 지그를 통과하여 소정형상으로 성형된 황토벽돌을 소정사이즈로 절단하도록 상기 하부믹서 끝단부에 실린더구동으로 승하강되도록 설치되는 자동절단기; 및An automatic cutting machine installed to ascend and descend by a cylinder driving portion at the end of the lower mixer to cut the ocher brick formed into a predetermined shape through the jig; And 절단된 황토벽돌의 외형이 변형되지않도록 교정해주는 보정틀을 구비하여 구성됨을 특징으로 하는 황토벽돌의 제조장치.Apparatus for producing ocher bricks, characterized in that it comprises a correction frame for correcting the appearance of the cut ocher bricks so as not to deform. 제 1 항에 있어서, 상기 하부믹서는;The method of claim 1, wherein the lower mixer; 황토의 결류현상을 방지하고 상기 황토벽돌의 강도를 증가시키며, 난방용 코일이 삽입되는 구멍을 상기 황토벽돌에 형성하는 연장축을 더 구비하여 구성됨을 특징으로 하는 황토벽돌의 제조장치.The ocher brick manufacturing apparatus characterized in that it further comprises an extension shaft for preventing the condensation phenomenon of the ocher and increase the strength of the ocher brick, and forming a hole in which the heating coil is inserted into the ocher brick. 제 1 항에 있어서, 상기 지그는 벽돌의 형상에 따라 교체할 수 있도록 상기 테이퍼부에 대해 착탈가능하게 고정되는 것을 특징으로 하는 황토벽돌의 제조장치.The apparatus of claim 1, wherein the jig is detachably fixed to the tapered portion so that the jig can be replaced according to the shape of the brick. 제 1 항에 있어서, 이송되는 황토를 압출시키도록 압출구가 다수개 형성되어 상기 상,하부믹서 중간측에 설치되며, 상기 상,하부믹서 내부의 공기흐름을 차단하여 집적시키는 압출판을 더 구비하는 것을 특징으로 하는 황토벽돌의 제조장치.According to claim 1, A plurality of extrusion holes are formed to extrude the transported ocher is installed on the middle side of the upper and lower mixers, and further provided with an extrusion plate to block and integrate the air flow inside the upper and lower mixers. Ocher brick manufacturing apparatus characterized in that. 상기 제 1 항의 황토벽돌의 제조장치에 의해 성형되며, 요철결합시켜 시공할 수 있도록 소정형상의 요철부가 외측면에 형성되며, 황토벽돌의 강도를 증가시키며 난방용 코일이 삽입되는 구멍이 형성되며, 원적외선의 방사율을 높이도록 화산암인 곰보돌의 분쇄분이 혼합된 것을 특징으로 하는 황토벽돌.It is formed by the apparatus for producing ocher bricks of claim 1, and the uneven portion of a predetermined shape is formed on the outer surface so that the uneven coupling can be installed, increases the strength of the ocher bricks, and forms a hole into which the heating coil is inserted, Ocher brick, characterized in that the mixed powder of Gombodol is a volcanic rock to increase the emissivity of. 일측에 난방장치가 장착되고, 좌우측에 다져지지않은 황토를 수용하며, 이동용 바퀴가 하단부에 형성되는 케이싱;A casing in which a heating device is mounted at one side and accommodates the loess which is not compacted at the left and right sides, and a wheel for movement is formed at the lower end; 상기 케이싱상에 안착되는 단열재;A heat insulating material seated on the casing; 상기 단열재상에 안착되는 화산암을 가공한 곰보돌; 및Gomboldol processed volcanic rock that is seated on the insulation; And 상기 곰보돌상에 안착되며, 상기 난방장치에 연결되는 난방용 코일이 내설되며, 상기 제 5 항에 의한 황토벽돌을 구비하여 구성됨을 특징으로 하는 황토벽돌을 이용한 이동식 황토방.The ocher brick is mounted on the bear stone, the heating coil connected to the heating device is installed, and the ocher brick using the ocher brick, characterized in that it comprises an ocher brick according to claim 5.
KR1019980056951A 1998-12-21 1998-12-21 loess brick's manufacturing device KR100298634B1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030018492A (en) * 2001-08-29 2003-03-06 이종승 A manufacturing apparatus of loess brick
KR20030049868A (en) * 2001-12-17 2003-06-25 구재완 The manufacturing apparatus of loess construction material and the loess construction material thereof
KR101032541B1 (en) * 2010-12-02 2011-05-04 최은경 Manufacturing apparatus for loess block
CN111618980A (en) * 2020-04-30 2020-09-04 房文浩 Straw mixing, foaming and forming mechanism for cake-shaped bricks

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102439640B1 (en) 2022-05-25 2022-09-01 심언규 Apparatus for manufacturing brick
KR102580145B1 (en) 2022-08-29 2023-09-19 한성만 Brick and method for manufacturing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030018492A (en) * 2001-08-29 2003-03-06 이종승 A manufacturing apparatus of loess brick
KR20030049868A (en) * 2001-12-17 2003-06-25 구재완 The manufacturing apparatus of loess construction material and the loess construction material thereof
KR101032541B1 (en) * 2010-12-02 2011-05-04 최은경 Manufacturing apparatus for loess block
CN111618980A (en) * 2020-04-30 2020-09-04 房文浩 Straw mixing, foaming and forming mechanism for cake-shaped bricks

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