KR20000038430A - Manufacturing method of compressor swash plate for vehicle air conditioner - Google Patents

Manufacturing method of compressor swash plate for vehicle air conditioner Download PDF

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Publication number
KR20000038430A
KR20000038430A KR1019980053437A KR19980053437A KR20000038430A KR 20000038430 A KR20000038430 A KR 20000038430A KR 1019980053437 A KR1019980053437 A KR 1019980053437A KR 19980053437 A KR19980053437 A KR 19980053437A KR 20000038430 A KR20000038430 A KR 20000038430A
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KR
South Korea
Prior art keywords
swash plate
manufacturing
air conditioner
compressor
shoe surface
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KR1019980053437A
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Korean (ko)
Inventor
정경
홍태의
권태환
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황한규
만도공조 주식회사
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Priority to KR1019980053437A priority Critical patent/KR20000038430A/en
Publication of KR20000038430A publication Critical patent/KR20000038430A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0804Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B27/0821Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication
    • F04B27/086Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication swash plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0873Component parts, e.g. sealings; Manufacturing or assembly thereof
    • F04B27/0878Pistons
    • F04B27/0886Piston shoes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/14Refrigerants with particular properties, e.g. HFC-134a
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/20Manufacture essentially without removing material
    • F05B2230/21Manufacture essentially without removing material by casting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/90Coating; Surface treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

PURPOSE: A manufacturing method of a compressor swash plate for a vehicle air conditioner is provided to simplify the manufacturing process and improve the precision of the swash plate by utilizing casting method instead of forging method. CONSTITUTION: A manufacturing method of a compressor swash plate for a vehicle air conditioner includes the steps of melting aluminium alloy, squeeze casting the melted aluminium alloy in the shape of a swash plate, cutting the cast swash plate in an appropriate size, performing heat treatment for the cut swash plate pieces in such a manner that the plate pieces are heated in a heat treatment furnace at 510°C for 5 hours, cooled by water cooling, heated in an oven at 170°C for 6 hours and cooled by air cooling in sequence, rough cutting a shoe surface of the heat treated swash plate pieces, coating poly tetrafluoro ethylene on the shoe surface of the swash plate pieces with a thickness of 100micrometer, and abrasing the coated shoe surface by an abrasion tool with an average roughness gauge less than 0,2.

Description

자동차용 에어콘 압축기 사판의 제조방법Manufacturing method of air conditioner swash plate for automobile

본 발명은 자동차용 에어콘 압축기 사판의 제조방법에 관한 것으로, 보다 상세하게는 종래에 사용하던 압축기 사판의 제조방법에 있어서 단조공법을 주조공정으로 바꿔서 제조함으로서 공정을 단순화시키고 정밀도 있는 에어콘 압축기의 사판을 제조하기 위한 자동차용 에어콘 압축기 사판의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing an air conditioner compressor swash plate for a vehicle, and more particularly, in the manufacturing method of a conventionally used compressor swash plate by changing the forging method to a casting process to simplify the process and to produce a precision swash plate of an air conditioner compressor. The present invention relates to a method for manufacturing an air conditioner compressor swash plate for automobiles.

일반적으로 자동차용 에어콘의 역할은 적절한 온풍과 냉풍을 차실내로 공급하여 차실 내를 쾌적한 온도와 습도의 환경으로 유지하는 것과 동시에 운전자의 신뢰성을 확보하는 것이다. 또한 온풍을 차실 내로 공급하는 장치에는 수냉 엔진차의 경우 냉각수라고 하는 80도의 고온의 열원을 활용하지만 냉풍을 차실 내로 공급하기 위해서는 에어콘이라는 특별한 장치가 필요하다.In general, the role of the air conditioner for the car is to supply the appropriate warm and cold air into the cabin to maintain the interior of the cabin in a comfortable temperature and humidity environment and at the same time secure the driver's reliability. In addition, a device for supplying warm air into the cabin utilizes a high-temperature heat source of 80 degrees, called cooling water, in the case of a water-cooled engine car, but a special device called air conditioning is required to supply cold air into the cabin.

자동차 에어콘은 컴프레셔(이하, "압축기"라고도 함),컨덴서, 에베포레이터등의 기본 구성품과 리져버, 익스펜션 밸브등의 부품으로 구성된다.Automotive air conditioners are composed of basic components such as compressors (hereinafter referred to as "compressors"), capacitors, evaporators, and components such as reservoirs and expansion valves.

그 중에서도 상기 압축기는 에베퍼레이터에서 증발한 냉매가스를 흡입,압축하여 고온,고압의 냉매가스를 다시 컨덴서측으로 보내는 역할을 하는 것으로서 크게 왕복식과 회전식으로 분류되고, 왕복식은 다시 크랭크식과 사판식으로 분류되어 진다.Above all, the compressor sucks and compresses the refrigerant gas evaporated from the evaporator and sends the high temperature and high pressure refrigerant gas to the condenser side. The compressor is classified into reciprocating type and rotary type. It is done.

상기에서 사판식 압축기는 자동차 에어콘의 냉매를 압축하는데 사용되는 왕복형 컴프레서의 일종으로, 샤프트 중앙에 고정되어진 사판의 회전에 의해서 피스톤을 샤프트에 평행으로 작동시켜 사판의 끝이 축에 평행한 왕복운동을 행하는 원리를 이용하여 상기 사판의 양쪽에 피스톤을 설치하여 냉매의 흡입 압축을 행하는 것이다.The swash plate compressor is a type of reciprocating compressor used to compress the refrigerant of an automobile air conditioner, and the piston is operated in parallel to the shaft by the rotation of the swash plate fixed to the center of the reciprocating shaft so that the end of the swash plate is parallel to the shaft. By using the principle of performing the piston on both sides of the swash plate to perform the suction compression of the refrigerant.

도 1 은 본 발명의 자동차용 에어콘 압축기의 구조를 보여주는 정단면도이고, 도 2 는 종래의 압축기 사판을 제조하는 단조공법의 공정을 보여주는 흐름도이다.1 is a front sectional view showing a structure of an air conditioner compressor for automobiles of the present invention, and FIG. 2 is a flowchart showing a process of a forging method for manufacturing a conventional compressor swash plate.

사판식 압축기의 구성은 도 1에 도시한 바와 같이 실린더 하우징(100)의 내부에는 풀리(미도시됨)에 의해 회전되는 샤프트(10)가 삽입되고, 그 샤프트(10)에 사판(SWASH plate)(12)이 경사지게 결합되고, 가이드홈(16)을 갖는 피스톤(14)이 사판(12)의 단부에 상하로 슬라이딩할 수 있도록 배치되며, 상기 피스톤(14)은 공기 또는 유체가 흡입 배출되는 노즐이 구비된 실린더 하우징(100)의 실린더실(18)에 설치되어 있다.In the configuration of the swash plate type compressor, as shown in FIG. 1, a shaft 10 rotated by a pulley (not shown) is inserted into the cylinder housing 100, and a swash plate is formed on the shaft 10. 12 is inclinedly coupled, the piston 14 having the guide groove 16 is arranged to slide up and down at the end of the swash plate 12, the piston 14 is a nozzle in which air or fluid is sucked out The cylinder chamber 18 of the provided cylinder housing 100 is provided.

상기 사판(12)과 접하는 피스톤(14)의 가이드홈(16)에는 내측으로 삽입홈(20)이 형성되며, 상기 삽입홈(20)에는 반구형상의 슈(22)가 삽입되어 있고, 상기 샤프트(10)에 결합된 사판(12)이 피스톤(14)의 가이드홈(16)을 따라 슬라이딩하여 실린더실(18)에 각각 내설된 피스톤(14)을 왕복 운동시키게 되면 피스톤(14)의 삽입홈(20)에 삽입된 슈(22)가 사판(12)을 따라 슬라이딩함과 동시에 상기 피스톤(14)의 삽입홈(20)에서 슈(16)의 라운딩부가 회전하여 사판(12)과 가이드홈(16)으로 공기나 오일이 누출되는 것을 억제함과 아울러 상호 적정간격을 두며 슬라이딩 하도록 구성되어 있다.The insertion groove 20 is formed in the guide groove 16 of the piston 14 in contact with the swash plate 12, the hemispherical shoe 22 is inserted into the insertion groove 20, and the shaft ( When the swash plate 12 coupled to 10 slides along the guide groove 16 of the piston 14 to reciprocate the pistons 14 installed in the cylinder chamber 18, respectively, the insertion grooves of the piston 14 The shoe 22 inserted in the 20 slides along the swash plate 12 and at the same time, the rounding part of the shoe 16 rotates in the insertion groove 20 of the piston 14 so that the swash plate 12 and the guide groove 16 are rotated. ) It is designed to prevent air or oil leakage and to slide at proper intervals.

이상에서와 같은 사판식 압축기는 샤프트(10)와 결합되어 회전하는 사판(12)이 그 역할을 충실히 실행해야 하므로 단조 공법을 이용하여 제조하였다.The swash plate type compressor as described above was manufactured using a forging method because the swash plate 12 rotated in combination with the shaft 10 should faithfully perform its role.

참조된 도 2는 사판식 압축기의 사판을 제조하는 흐름을 보여주고 있는 것으로서, Hi-Si계 Al 합금을 용융하는 공정과, 용융된 Al합금을 원통형의 긴 잉곳으로 제조하는 공정과, 상기 제조된 잉곳을 사판을 제조하기 위해 적합한 직경을 갖도록 길게 압출하는 공정과, 상기 압축된 잉곳을 동일한 크기로 절단하는 공정과, 상기 절단된 잉곳을 사판의 형상이 되도록 단조하는 공정과, 상기 잉곳을 단조하여 형성된 사판이 압축기에 필요로하는 내식성 및 내마모성을 갖도록 열처리하는 공정과, 상기 열처리된 사판에 샤프트와 결합된 통공을 형성하는 가공 및 그 일단부에 슈가 결합될 수 있도록 슈면을 황삭하는 공정과, 상기 슈가 접하는 슈면을 정밀하게 가공하는 정삭 공정과, 상기 정삭된 슈면을 연마하는 공정과, 상기 사판에 형성된 슈면에 슈가 접하여 원할한 동작을 할 수 있도록 주석도금하는 공정으로 이루어진다.Referring to Figure 2 shows the flow of manufacturing the swash plate of the swash plate type compressor, the process of melting the Hi-Si-based Al alloy, the process of manufacturing the molten Al alloy in a cylindrical long ingot, Extruding the ingot to have a suitable diameter for producing a swash plate, cutting the compressed ingot to the same size, forging the cut ingot to have the shape of a swash plate, and forging the ingot. A process of heat-treating the formed swash plate to have corrosion resistance and abrasion resistance required by the compressor, a process of forming a through hole coupled to the shaft in the heat-treated swash plate, and a process of roughing the shoe surface so that the shoe can be coupled to one end thereof; The shoe is in contact with a finishing process for precisely machining the shoe surface in contact with the shoe, a process of polishing the finished shoe surface, and a shoe surface formed on the swash plate. Tin comprises a step of plating to the actions.

그러나, 상기 사판의 재질을 Hi-Si계 Al 합금을 사용할 경우 취급이 어렵고, 소재의 단가가 일반주조재에 비해 상대적으로 비싸며, 상기 Al합금의 경우 매우 경하므로 단조시에 정확한 형상으로 가공하기가 까다로운 단점이 있었다.However, it is difficult to handle the material of the swash plate when using a Hi-Si-based Al alloy, the unit cost of the material is relatively expensive compared to the general casting material, and the Al alloy is very hard to be processed into an accurate shape during forging. There was a tricky disadvantage.

또한, 절삭가공시에도 일반 가공툴로는 불가능하여 고가인 인조다이아몬드 절삭용 툴을 사용하여야 하므로 마모특성을 향상시키는 초정 Si입자들이 정삭가공중 깨지게 되어 조도가 나빠지고, 마모특성의 저하를 야기하는 문제점이 있었다.In addition, even when cutting, it is impossible to use a general machining tool, and expensive artificial diamond cutting tools should be used. Therefore, primary Si particles that improve wear characteristics are broken during finishing, resulting in poor roughness and deterioration of wear characteristics. There was a problem.

그리고, 표면을 고가의 인조다이아몬드 연마용 툴로 연마하여야 하고 연질마모특성을 위하여 표면에 주석도금을 해야 하므로 공정이 복잡한 단점이 있었다.In addition, the surface has to be polished with an expensive artificial diamond polishing tool, and tin plating is required on the surface for soft wear characteristics.

따라서, 본 발명은 상기와 같은 문제점을 해결하기 위하여 안출한 것으로서, 종래의 단조공정에서 주조방법을 이용하여 사판을 제조함으로서 제조공정 및 가공량을 줄이고 소재를 일반 범용 Al 다이캐스팅 소재로 대체하여 소재비를 줄임과 동시에 연질마모특성이 우수한 테프론 소재를 코팅하여 마모특성의 향상을 꾀할 수 있는 자동차용 에어콘 압축기 사판의 제조방법을 제공하는 것을 그 목적으로 한다.Therefore, the present invention has been made to solve the above problems, by manufacturing the swash plate using the casting method in the conventional forging process, reducing the manufacturing process and processing amount and replacing the material with a general-purpose Al die-casting material The purpose of the present invention is to provide a method for manufacturing an air conditioner compressor swash plate for automotive that can improve the wear characteristics by coating a Teflon material having excellent soft wear characteristics at the same time.

도 1 은 본 발명의 자동차용 에어콘 압축기의 구조를 보여주는 정단면도1 is a front sectional view showing a structure of an air conditioner compressor for automobiles of the present invention.

도 2 는 종래의 압축기 사판을 제조하는 단조공법의 공정을 보여주는 흐름도Figure 2 is a flow chart showing a process of the forging method for manufacturing a conventional compressor swash plate

도 3은 본 발명의 압축기 사판을 제조하는 주조방법의 공정을 보여주는 흐름도Figure 3 is a flow chart showing the process of the casting method for producing a compressor swash plate of the present invention.

*** 도면의 주요 부분에 대한 부호의 설명 ****** Explanation of symbols for the main parts of the drawing ***

10 : 샤프트 12 : 사판10 shaft 12 swash plate

14 : 피스톤 16 : 가이드 홈14: piston 16: guide groove

18 : 실린더 실 20 : 삽입홈18: cylinder seal 20: insertion groove

22 : 슈22: shoe

본 발명의 자동차용 에어콘 압축시 사판의 제조방법은 Al 합금을 용해하는 용융공정과; 상기 용융된 Al 합금을 사판의 형태로 주조하는 스퀴즈 캐스팅 공정과; 상기 주조된 사판을 크기에 적합하게 절단하는 커팅공정과; 상기 각각으로 커팅된 사판을 열처리하는 열처리 공정과; 상기 열처리를 끝낸 사판의 슈면을 황삭가공하는 공정과; 상기 사판의 슈면에 테프론을 코팅 하는 공정과; 상기 테프론 코팅된 슈면을 연마하는 연마공정으로 이루어지는 것을 특징으로 한다.Method for producing a swash plate during the air conditioner for automobile compression of the present invention comprises a melting step of melting the Al alloy; A squeeze casting process of casting the molten Al alloy in the form of a swash plate; A cutting step of cutting the cast swash plate appropriately in size; A heat treatment step of heat-treating the swash plates cut into the respective ones; Rough-processing the shoe surface of the swash plate after the heat treatment; Coating teflon on the shoe surface of the swash plate; It characterized in that the polishing step for polishing the Teflon-coated shoe surface.

이하, 첨부된 도면을 참조하여 본 발명의 자동차용 에어콘 압축기 사판의 제조방법을 더욱 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described in more detail the manufacturing method of the air conditioner compressor swash plate of the present invention.

도 3은 본 발명의 압축기 사판을 제조하는 주조방법의 공정을 보여주는 흐름도이다.Figure 3 is a flow chart showing the process of the casting method for producing a compressor swash plate of the present invention.

본 발명은 ADC12 또는 ADC10등의 Al 합금을 유동성있게 용해하는 용융공정과, 상기 용융된 Al 합금을 사판으로 주조하는 스퀴즈 캐스팅공정과, 상기 주조된 사판을 적절한 크기로 절단하기 위한 커팅공정과, 상기 각각의 크기로 절단된 사판을 열처리하는 열처리 공정과, 상기 열처리를 끝낸 사판의 슈면을 황삭가공하는 공정과, 상기 사판의 슈면에 테프론을 코팅 하는 공정과, 상기 테프론 코팅된 슈면을 연마하는 연마공정으로 이루어진다.The present invention provides a melting process of fluidly dissolving an Al alloy such as ADC12 or ADC10, a squeeze casting process of casting the molten Al alloy into a swash plate, a cutting process for cutting the cast swash plate to an appropriate size, and A heat treatment step of heat-treating the swash plate cut to each size, a step of roughing the shoe surface of the swash plate after the heat treatment, a step of coating Teflon on the shoe surface of the swash plate, and a polishing process of polishing the Teflon-coated shoe surface Is done.

상기와 같은 공정을 좀 더 구체적으로 살펴보면, 종래의 Hi-Si 계 Al합금을 사용하지 않고, 일반적인 ADC12 또는 ADC10 등의 다이캐스팅이 가능한 Al합금을 소재로 이용하여 용해시킨다.Looking at the above process in more detail, without using a conventional Hi-Si-based Al alloy, it is dissolved by using a die alloy Al alloy capable of die casting, such as a general ADC12 or ADC10 as a material.

상기 용해된 Al용융금속을 수직식 용탕 단조기에서 복수개의 캐비티를 갖는 금형에 투입한다. 이때 용탕온도는 680℃, 금형온도 300℃, 가압속도 0.1 -0.2m/sec, 가압력 100-200 MPa, 가압유지시간 30sec의 조건으로 주입 가압한다.The molten Al molten metal is introduced into a mold having a plurality of cavities in a vertical molten metal forging machine. At this time, the molten metal temperature is 680 ℃, mold temperature 300 ℃, pressurization speed 0.1 -0.2m / sec, pressing pressure 100-200 MPa, pressurized holding time 30sec conditions of injection.

그리고, 상기와 같이 금형에 주입하여 사판을 형성할 때 슬라이딩 코어를 사용하여 사판 내부의 샤프트 홀을 형성시킨다.Then, when the injection into the mold to form a swash plate to form a shaft hole inside the swash plate using a sliding core.

금형에 주입된 용탕이 완전히 응고되면 추출물을 배출하여 그 추출된 주조물에서 실제의 사판을 분리 절단한다. 분리 절단시에는 각 캐비티를 균일하게 절단하여 사판을 형성하며, 절단된 제품은 각 로트(lot)별로 분리 수거하여 적재시킨다.When the molten metal injected into the mold is completely solidified, the extract is discharged to separate and cut the actual swash plate from the extracted casting. In the case of separate cutting, each cavity is cut uniformly to form a swash plate, and the cut product is collected and loaded by each lot.

이후, 형성된 사판은 열처리를 하기 위해 열처리로로 옮겨지고, 상기 열처리로에서 510℃, 5시간으로 유지시키며 열처리를 행한다. 상기와 같은 열처리가 끝난 후에 수냉시키고 오븐에서 다시 170℃, 6시간 유지시키서 열처리를 하고, 그 열처리가 끝난 후 공냉시키므로서 완전하게 열처리를 끝낸다.Thereafter, the formed swash plate is transferred to a heat treatment furnace for heat treatment, and the heat treatment is performed while maintaining at 510 ° C. for 5 hours in the heat treatment furnace. After the heat treatment as described above is cooled by water and maintained in the oven again at 170 ℃, 6 hours, the heat treatment, and after the heat treatment is completed by completely cooling the air.

계속해서, 상기 열처리가 끝난 사판을 일반 가공용 툴로 황삭 가공을 실시하고, 테프론을 코팅시킨다. 이때 코팅의 두께는 100㎛ 정도로 입히고, 연마용 툴을 이용하여 평균조도 0.2 이하로 연마한다. 이는 상기 사판의 평균조도가 약 0.5이상이기 때문이다.Subsequently, the heat treatment swash plate is subjected to rough machining with a general processing tool, and coated with Teflon. At this time, the thickness of the coating is coated to about 100㎛, using a polishing tool to polish to an average roughness of 0.2 or less. This is because the average roughness of the swash plate is about 0.5 or more.

상기와 같이 주조방법에 의해 형성된 사판은 작업공정이 줄어들고 대량생산이 가능해 지므로 생산성이 향상된다.The swash plate formed by the casting method as described above, the productivity is improved because the work process is reduced and mass production becomes possible.

이상에서 살펴본 바와 같이, 본 발명의 자동차용 에어콘 압축기 사판의 제조방법은 소재의 단가가 저렴하고, 사판의 형상이 정밀하여 가공량이 줄어들며, 저가의 툴을 사용하여 가공할 수 있으므로 경비가 저렴해지는 이점이 있다.As described above, the manufacturing method of the automotive air conditioner swash plate of the present invention has the advantage that the cost of the material is cheap, the shape of the swash plate is precise, the amount of processing is reduced, can be processed using a low-cost tool, the cost is low There is this.

또한, 테프론을 코팅하므로서 제품의 연질마모특성이 향상되어 제품의 수명 및 성능이 2배이상 증가되는 효과가 있다.In addition, by coating the Teflon is improved soft wear characteristics of the product has the effect of more than double the life and performance of the product.

따라서, 상기와 같은 제조공정을 이용하면 전체적으로 가공공정이 줄어들고 작업시간이 빨라지며, 대량생산이 가능하므로 생산성이 향상되는 이점이 있다.Therefore, the use of the manufacturing process as described above has the advantage that the overall manufacturing process is reduced, the working time is faster, and mass production is possible, thereby improving productivity.

Claims (3)

Al 합금을 용해하는 용융공정과; 상기 용융된 Al 합금을 사판의 형태로 주조하는 스퀴즈 캐스팅 공정과; 상기 주조된 사판을 크기에 적합하게 절단하는 커팅공정과; 상기 각각으로 커팅된 사판을 열처리하는 열처리 공정과; 상기 열처리를 끝낸 사판의 슈면을 황삭가공하는 공정과; 상기 사판의 슈면에 테프론을 코팅 하는 공정과; 상기 테프론 코팅된 슈면을 연마하는 연마공정으로 이루어지는 것을 특징으로 하는 자동차 에어콘 압축기 사판의 제조방법.A melting step of melting the Al alloy; A squeeze casting process of casting the molten Al alloy in the form of a swash plate; A cutting step of cutting the cast swash plate appropriately in size; A heat treatment step of heat-treating the swash plates cut into the respective ones; Rough-processing the shoe surface of the swash plate after the heat treatment; Coating teflon on the shoe surface of the swash plate; Method of manufacturing a car air conditioner swash plate, characterized in that the polishing step for polishing the Teflon-coated shoe surface. 제 1항에 있어서, 상기 사판을 제조하는 소재인 Al합금은 ADC12 또는 ADC 10인 것을 특징으로 하는 자동차 에어콘 압축기 사판의 제조방법.The method of claim 1, wherein the Al alloy, which is a material for manufacturing the swash plate, ADC12 or ADC 10, characterized in that the manufacturing method of the automotive air conditioner compressor swash plate. 상기 제 1항의 주조방법을 사용하여 제조된 것을 특징으로 하는 자동차 에어콘 압축기의 사판.The swash plate of the automotive air conditioner compressor, characterized in that manufactured using the casting method of claim 1.
KR1019980053437A 1998-12-07 1998-12-07 Manufacturing method of compressor swash plate for vehicle air conditioner KR20000038430A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100743568B1 (en) * 2006-06-08 2007-07-27 씨 와이 뮤텍 주식회사 Swash plate for compressor and fabricating method thereof
KR101452499B1 (en) * 2008-06-13 2014-10-21 한라비스테온공조 주식회사 Compressor
KR20150053010A (en) * 2013-11-07 2015-05-15 한라비스테온공조 주식회사 Swash plate type compressor and method for manufacturing swash plate thereof
CN112725667A (en) * 2020-12-21 2021-04-30 辽宁忠相铝业有限公司 Manufacturing method of integrated hub, aluminum alloy material for manufacturing integrated hub and mold
KR20220078878A (en) * 2020-12-04 2022-06-13 주식회사 화신볼트산업 Method for manufacturing Landing bulkhead for subsea drilling system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100743568B1 (en) * 2006-06-08 2007-07-27 씨 와이 뮤텍 주식회사 Swash plate for compressor and fabricating method thereof
KR101452499B1 (en) * 2008-06-13 2014-10-21 한라비스테온공조 주식회사 Compressor
KR20150053010A (en) * 2013-11-07 2015-05-15 한라비스테온공조 주식회사 Swash plate type compressor and method for manufacturing swash plate thereof
KR20220078878A (en) * 2020-12-04 2022-06-13 주식회사 화신볼트산업 Method for manufacturing Landing bulkhead for subsea drilling system
CN112725667A (en) * 2020-12-21 2021-04-30 辽宁忠相铝业有限公司 Manufacturing method of integrated hub, aluminum alloy material for manufacturing integrated hub and mold
CN112725667B (en) * 2020-12-21 2021-12-21 辽宁忠相铝业有限公司 Manufacturing method of integrated hub, aluminum alloy material for manufacturing integrated hub and mold

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