KR20000006968A - Method for preparation of solubility polypyrrole electrolyte - Google Patents
Method for preparation of solubility polypyrrole electrolyte Download PDFInfo
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Abstract
Description
콘덴서는 초기에 통신기기, 대형 컴퓨터, 군수사업기기등에 한정적으로 사용되어왔으나 최근 들어 소형화, 박형화, 경량화 및 자동실장 등의 기술향상으로 인하여 VTR, handphone 외의 이동통신기기, potable 전자기기(notebook, PC등)등의 실생활에서 접할수 있는 모든 전자제품에 널리 사용되고 있다. 이에 따라 이들 기기에 탑재되는 콘덴서들은 콘덴서 분야에서도 소형 박형화와 함께 대용량 저임피던스화의 요구가 절실하다.Capacitors have been used for a limited time in telecommunications, large computers, military business equipments, etc., but recently, due to technology improvements such as miniaturization, thinness, light weight, and automatic mounting, mobile communication devices other than VTR, handphone, and potable electronic devices (notebook, PC) It is widely used in all electronic products that can be found in real life. As a result, the capacitors mounted in these devices require a small size and a large capacity and low impedance in the capacitor field.
콘덴서는 사용하는 유전체의 종류에 따라서 여러 가지로 분류할 수 있으나 소형이면서 큰 정전용량을 얻을 수 있는 콘덴서는 전해콘덴서 이다. 전해콘덴서 중 탄탈륨전해콘덴서의 장점은 소형 대용량이 가능(유전율이 크다) 하고 저 임피던스, 낮은 loss tan δ 구현, 누설전류가 적으며, 주파수 특성이 우수하다. 또한 온도특성이 양호하며.(-55∼125℃) 수명이 반영구적이고 신뢰성이 높으며, 내전압이 강하다Capacitors can be classified into various types according to the type of dielectric used. However, the capacitor which can obtain a small and large capacitance is an electrolytic capacitor. Among the electrolytic capacitors, the advantages of tantalum electrolytic capacitors are small and large capacity (large dielectric constant), low impedance, low loss tan δ, low leakage current and excellent frequency characteristics. In addition, the temperature characteristics are good. (-55 ~ 125 ℃) The service life is semi-permanent, high reliability and strong withstand voltage.
탄탈륨전해 콘덴서의 전해질은 열처리된 탄탈륨펠렛위에 이산화망간 (MnO2)을 입혀 제조하여 사용하고 있다. 전해질로 이산화망간 (MnO2)을 사용한 탄탈륨전해콘덴서는 온도특성에 안정적이며 신뢰성이 높고 주파수 특성이 우수하다는 장점을 갖고 있지만 이산화망간의 낮은 전기전도도(<10-1S/cm)로 인해 전해콘덴서의 대용량 및 저임피던스 실현이 어려운 상태이다. 또한 산화된 탄탈륨을 Mn(NO3)2용액에 함침하고 250∼320 ℃의 온도에서 열분해시켜 고체전해질인 이산화망간을 소결체의 내·외부의 표면에 형성하는 과정의 복잡성과 에너지낭비의 단점을 가지고있다.The electrolyte of a tantalum electrolytic capacitor is prepared by applying manganese dioxide (MnO 2 ) on a heat treated tantalum pellet. Tantalum electrolytic capacitors using manganese dioxide (MnO 2 ) as an electrolyte have the advantages of being stable in temperature characteristics, high in reliability, and excellent in frequency characteristics, but due to the low electrical conductivity of manganese dioxide (<10 -1 S / cm) And low impedance is difficult to achieve. In addition, it has the disadvantage of complexity and energy waste of impregnating tantalum oxide into Mn (NO 3 ) 2 solution and pyrolyzing it at 250 ~ 320 ℃ to form manganese dioxide as a solid electrolyte on the inner and outer surfaces of the sintered body. .
최근 들어 일본에서는 지난 10년간 전기화학적인 방법을 이용하여 높은 전기전도도(>10 S/cm)를 갖는 전도성고분자인 폴리피롤(polypyrrole)를 코팅(coating)하여 이와 같은 단점을 없애기 위한 연구가 수행되어 약 100여건의 특허가 보고되고 있다. 그러나 전기화학적인 방법을 이용한 코팅(coating)은 공정이 번거롭고 필름의 두께가 균일하지 못한 단점이 있다. 이에 본 발명에서는 대용량, 저임피던스, 낮은 등가직렬저항을 갖는 탄탈륨전해콘덴서 개발을 위해 전도성 고분자인 폴리피롤 용액의 전해질을 개발하는데 있다.Recently, in Japan, research has been conducted to eliminate such disadvantages by coating polypyrrole, a conductive polymer having high electrical conductivity (> 10 S / cm), using electrochemical methods for the past 10 years. More than 100 patents are reported. However, coating using an electrochemical method has a disadvantage in that the process is cumbersome and the film thickness is not uniform. Accordingly, the present invention is to develop an electrolyte of a polypyrrole solution, a conductive polymer, for the development of a tantalum electrolytic capacitor having a large capacity, low impedance, and low equivalent series resistance.
본 발명에서는 높은 가공성의 전도성고분자인 폴리피롤용액에 산화된탄탈륨펠렛을 담구어 펠렛내부의 기공속까지 균일하게 코팅되게 하여 대용량, 낮은 저항, 낮은 임피던스, 낮은 등가직렬 저항의 탄탈륨 콘덴서 소자나 알루미늄 콘덴서 소자등을 개발하는데 있어 필요한 전해질을 제조하여 탄탈륨전해콘덴서나 알루미늄 전해콘덴서와 같은 전해콘덴서를 개발하고자 한다.In the present invention, by immersing the oxidized tantalum pellet in a polypyrrole solution, which is a high processability conductive polymer, and uniformly coated up to the pore velocity inside the pellet, a large capacity, low resistance, low impedance, low equivalent series resistance tantalum capacitor device or aluminum capacitor device In order to develop an electrolyte required for the development, etc., an electrolytic capacitor such as a tantalum electrolytic capacitor or an aluminum electrolytic capacitor will be developed.
도 1은 폴리피롤 전해질이 코팅된 산화된 탄탈륨 펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 제조된 탄탈륨 전해콘덴서이다.1 is a tantalum electrolytic capacitor prepared by coating carbon paste and silver paste on oxidized tantalum pellet coated with polypyrrole electrolyte.
도 2는 폴리피롤 전해질이 코팅된 산화된 알루미늄 펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 제조된 알루미늄 전해콘덴서이다.2 is an aluminum electrolytic capacitor prepared by coating carbon paste and silver paste on oxidized aluminum pellets coated with polypyrrole electrolyte.
도 3은 폴리피롤을 양성자성용매(protic solvent)인 t-butylalcohol에 용해시킨후 산화된탄탈륨에 담구었을(dipping) 경우 산화된 탄탈륨과 폴리피롤 용액과의 수소결합 현상를 나타내었다.FIG. 3 shows hydrogen bonding between tantalum oxide and polypyrrole solution when polypyrrole is dissolved in t-butylalcohol, a protic solvent, and then immersed in tantalum oxide.
도 4는 폴리피롤용액에 커플링제인 Vinyltris(β-methoxysilane)을 첨가한후 산화된 탄탈륨에 담구었을때(dipping) 산화된 탄탈륨과 커플링제, 폴리피롤의 화학적 상호작용을 나타내었다.Figure 4 shows the chemical interaction of the oxidized tantalum and the coupling agent, polypyrrole when immersed in oxidized tantalum after addition of the coupling agent Vinyltris (β-methoxysilane) to the polypyrrole solution.
도 5는 폴리피롤용액에 양쪽성 계면활성제인 계면활성제(N-lauryl-β-aminopropinonic acid)을 첨가한후 산화된 탄탈륨에 담구었을때(dipping) 산화된 탄탈륨과 계면활성제, 폴리피롤의 화학적 상호작용를 나타내었다.FIG. 5 illustrates chemical interaction between oxidized tantalum, surfactant, and polypyrrole when immersed in oxidized tantalum after addition of an amphoteric surfactant (N-lauryl-β-aminopropinonic acid) to the polypyrrole solution. It was.
따라서 본 발명에서는 전해콘덴서로 널리 사용되는 탄탈륨과 알루미늄을 이용한 전해질 제조방법을 설명한다. 이러한 본 발명과 같은 전해질의 제조은 콘덴서 소자를 다양하게 사용하여 제조할 수 있지만 제조방법은 상기한 탄탈륨과 알루미늄 소자를 이용한 제조방법과 동일하다.Therefore, the present invention describes an electrolyte manufacturing method using tantalum and aluminum which are widely used as an electrolytic capacitor. The preparation of the electrolyte as in the present invention can be prepared using a variety of capacitor devices, but the manufacturing method is the same as the manufacturing method using the tantalum and aluminum devices described above.
본 발명에 의한 폴리피롤 용액의 전해질을 사용한 탄탈륨 콘덴서의 경우 기존의 탄탈륨 콘덴서 소자의 전해질로써 이산화 망간을 사용시에 산화된 탄탈륨소자를 Mn(NO3)2액에 함침하고 250∼320℃의 높은 온도에서 열분해시켜 고체전해질인 이산화 망간을 소결체의 내부와 외부의 표면에 형성하므로써 낭비되는 많은 에너지를 절약 할 수 있고. 또한 전해질로서 전도성고분자인 폴리피롤를 전해중합에의해 합성하는 경우에 있어서 공정상 Seting에 의한 복잡성과 합성시 전류를 흘러주지 않아도 되므로 에너지를 크게 절약하고 재료의 재사용으로 인한 반복성으로 자원을 절약할수 있다.In the case of the tantalum capacitor using the electrolyte of the polypyrrole solution according to the present invention, the tantalum element oxidized when using manganese dioxide as the electrolyte of the conventional tantalum capacitor element is impregnated in Mn (NO 3 ) 2 liquid and at a high temperature of 250 to 320 ° C. By thermal decomposition, manganese dioxide, a solid electrolyte, is formed on the inside and outside surfaces of the sintered body, which saves a lot of wasted energy. In addition, in the case of synthesizing polypyrrole, which is a conductive polymer as an electrolyte, by electrolytic polymerization, it is not necessary to flow the complexity during set-up and synthesis in the process, thereby greatly saving energy and reproducing resources by reusing materials.
기존의 화학적으로 합성된 폴리피롤(도데실벤젠 술폰산에 의해 도핑된 폴리피롤)의 전해질의 경우 전해중합으로 합성된 폴리피롤 전해질에 비해 전기전도도가 낮기 때문에 탄탈륨전해콘덴서 제조에 있어 현재까지 낮은 임피던스와 높은 정전용량을 보여주지 못하고 있다. 또한 기존의 화학적으로 합성된 폴리피롤(도데실벤젠 술폰산에 의해 도핑된 폴리피롤) 전해질의 경우 환경친화성 용매인 알콜에 전혀 용해성이 없어 가공이 어려운 단점이 있고, 일반적인 유기용매(THF, DMSO, m-cresol, chloroform)에 용해성이 떨어져 산화된 탄탈륨이나 알루미늄 포어(pore)속으로 침투성이 미비하고 친화성이 부족하여 탄탈륨 전해콘덴서나 알루미늄 전해콘덴서의 전해질로 타당하지 않았다.Conventional chemically synthesized polypyrrole (polypyrrole doped with dodecylbenzene sulfonic acid) electrolyte has lower electrical conductivity than polypyrrole electrolyte synthesized by electropolymerization, so low impedance and high capacitance have been produced in tantalum electrolytic capacitors. Not showing. In addition, the conventional chemically synthesized polypyrrole (polypyrrole doped with dodecylbenzene sulfonic acid) electrolyte has a disadvantage in that it is difficult to process because there is no solubility in alcohol, an environmentally friendly solvent, and general organic solvents (THF, DMSO, m- Due to poor solubility in cresol and chloroform, it was not suitable for tantalum electrolytic capacitors or aluminum electrolytic capacitors due to poor penetration and lack of affinity into oxidized tantalum or aluminum pores.
본 발명에 의한 전해콘덴서용 전해질은 환경친화성 양성자성 용매인 알콜 및 일반적인 유기용매에 용해성이 우수하여 산화된 탄탈륨이나 알루미늄과 전해질용액과의 수소결합에의해 산화된 탄탈륨이나 알루미늄 포어(pore)속으로 침투성 및 친화성이 우수하다.The electrolyte for an electrolytic capacitor according to the present invention has excellent solubility in alcohols and general organic solvents, which are environmentally friendly protic solvents, and thus tantalum oxide or aluminum pores oxidized by hydrogen bonding of an electrolyte solution with aluminum. Excellent permeability and affinity.
또한 기존의 화학적 방법에 비해 전기전도도 및 열적안정성이 우수하고 산화된 탄탈륨이나 알루미늄 내부의 균일한 코팅을 이루므로써 주파수에 관계없이 안정한 정전용량 특성을 나타내고 특히 고주파 대역(100KHz∼10MHz)에서 이상적인 저 임피던스, 대용량 실현이 가능하다.In addition, it has excellent electrical conductivity and thermal stability compared to conventional chemical methods, and forms a uniform coating inside oxidized tantalum or aluminum, showing stable capacitance characteristics regardless of frequency, and especially ideal for high impedance (100KHz to 10MHz) It is possible to realize large capacity.
전술한 바와 같은 본 발명을 실시예를 들어 설명하면 다음과 같다.The present invention as described above will be described with reference to Examples.
실시예 1Example 1
본 발명품인 양성자인 용매인 알코올 및 유기산에 가용성인 전도성 폴리피롤의 전해질 합성법은 다음과 같다.The electrolyte synthesis method of the conductive polypyrrole soluble in an alcohol and an organic acid which is a proton solvent of the present invention is as follows.
(Ⅰ)(Ⅰ)
상기 일반식 (Ⅰ)의 화합물은 4개의 탄소와 1개의 5-고리 복소환 단량체인 피롤 단량체이다.The compound of formula (I) is a pyrrole monomer which is four carbons and one 5-ring heterocyclic monomer.
(Ⅱ)(Ⅱ)
상기 일반식 (Ⅱ)에 있어서, R, R'은 이소옥틸이고, X는 술포숙신산, 술포숙신산 나트륨염인 이소옥틸술포숙신산, 이소옥틸술포숙신산 나트륨염이다.In the said general formula (II), R and R 'are isooctyl, X is sulfosuccinic acid, the isooctyl sulfosuccinic acid which is a sodium sulfosuccinic acid salt, and the isooctyl sulfosuccinic acid sodium salt.
상기와 같이 일반식 Ⅰ의 단량체인 피롤은 진공증류에 의해 정제시킨 후 사용하였고, 산화제인 과황산암모늄과 일반식 Ⅱ의 도판트인 디이소옥틸술포숙신산 나트륨염는 일본 TCI S.0-139 제품을 그대로 사용하였으며, 이소옥틸술포숙신산은 디이소옥틸술포숙신산 나트륨염을 화학처리하여 사용하였다.As described above, pyrrole, a monomer of general formula (I), was purified after vacuum distillation, and ammonium persulfate, an oxidant, and diisooctylsulfosuccinate sodium salt, which is a dopant of general formula (II), were manufactured in Japan TCI S.0-139. Isooctylsulfosuccinic acid was used by chemical treatment of sodium diisooctylsulfosuccinate.
0℃에서 0.4 mol의 피롤과 0.2 mol의 디이소옥틸술포숙신산을 1ℓ 비이커내의 900㎖ 증류수에 넣어 자석 젓개로 저어준다. 이와 별도로 0.1 mol 과황산암모늄을 500㎖ 비이커내의 100㎖ 증류수에 넣어 자석 젓개로 저어준다. 0 ℃에서 0.1 mol 과황산암모늄 용액을 피롤과 디이소옥틸술포숙신산 혼합물에 서서히 첨가한다. 반응물을 20시간 동안 자석 젓개로 서서히 저어주며 방치한다.0.4 mol pyrrole and 0.2 mol diisooctylsulfosuccinic acid were added to 900 ml distilled water in a 1 L beaker at 0 ° C. and stirred with a magnetic stirrer. Separately, 0.1 mol ammonium persulfate is added to 100 ml distilled water in a 500 ml beaker and stirred with a magnetic stirrer. 0.1 mol ammonium persulfate solution is slowly added to the pyrrole and diisooctylsulfosuccinic acid mixture at 0 ° C. Stir the reaction slowly with a magnetic stir for 20 hours.
반응이 끝난 후, 반응 용액을 부흐너(buchner) 깔때기에서 증류수로 세척하며 여과하고, 여과후 얻어진 조각을 진공 라인과 연결된 건조관(drying tube)에 넣어 24시간동안 다이내믹(dynamic) 진공(10-3torr)하에 건조하여 아래의 일반식 Ⅲ과 같은 폴리피롤을 제조하였다.After the reaction was over, the reaction solution was Buchner (buchner) washed in the funnel with distilled water and filtered, put After filtering the resulting piece on a drying tube (drying tube) connected to the vacuum line for 24 hours dynamics (dynamic) vacuum (10- 3 torr) to dry to prepare a polypyrrole as shown in the general formula III.
(Ⅲ)(Ⅲ)
상기 일반식 (Ⅲ)에서 A-는 이소옥틸술포숙신산염인 음이온이 도핑된 폴리피롤이다.In general formula (III), A <-> is polypyrrole doped with anion which is isooctyl sulfosuccinate.
이소옥틸술포숙신산 나트륨염을 도판트로서 사용하였을 경우에도 동일한 방법으로 합성하였다.When isooctylsulfosuccinate sodium salt was used as the dopant, it was synthesized in the same manner.
건조된 폴리피롤 분말을 수소결합이 가능한 환경친화성 양성자성 용매인 예컨대 메틸알코올, 에틸알코올, 1-부탄올, 이소프로필 알코올, 이소부틸 알코올, t-부틸알코올, 벤질알코올, 2,2,2-트리플루오로에탄올, 라우릴 알코올, 올레일알코올, 에틸렌글리콜 등과 같은 알코올류; 및 에컨대 포름산, 1-메틸-2-피롤리돈(NMP), 아세트산, 묽은 황산, 묽은 질산, 묽은 염산, 디메틸술폭시드(DMSO), N,N'-디메틸포름아미드(DMF) 등과 같은 극성 용매 및 극성정도가 약한 예컨대 o-클로로페놀, m-크레졸, 테트라히드로푸란(THF), 아세트산, 트리플루오로아세트산 등과 같은 다양한 유기용매, 그리고 예컨대 클로로포름, 디클로로메탄, 벤젠 등과 같은 비극성 용매에 녹여 폴리피롤 전해질용액을 제조하였다.The dried polypyrrole powder can be hydrogen bonded to environmentally friendly protic solvents such as methyl alcohol, ethyl alcohol, 1-butanol, isopropyl alcohol, isobutyl alcohol, t-butyl alcohol, benzyl alcohol, 2,2,2-tri Alcohols such as fluoroethanol, lauryl alcohol, oleyl alcohol, ethylene glycol and the like; And polarities such as formic acid, 1-methyl-2-pyrrolidone (NMP), acetic acid, dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid, dimethyl sulfoxide (DMSO), N, N'-dimethylformamide (DMF), and the like. Polypyrrole dissolved in various solvents such as o-chlorophenol, m-cresol, tetrahydrofuran (THF), acetic acid, trifluoroacetic acid and the like and non-polar solvents such as chloroform, dichloromethane, benzene, etc. An electrolyte solution was prepared.
제조된 전도성고분자인 폴리피롤 2wt% 전해질 용액에 20분간 산화된탄탈륨펠렛을 담구어(dipping) 펠렛내부의 기공속까지 균일하게 coating되게 한후 100℃에서 30분간 건조 시켰다. 이와 같이 5회 반복하여 산화된탄탈륨펠렛 내부 및 외부에 폴리피롤을 코팅하였다. 도 2에는 폴리피롤을 양성자성용매(protic solvent)인 t-butylalcohol에 용해시킨후 산화된탄탈륨에 담구었을 경우 산화된 탄탈륨과 폴리피롤용액과의 수소결합현상을 나타내었다.After immersing the tantalum oxide pellets oxidized for 20 minutes in the polypyrrole 2wt% electrolyte solution, which is a conductive polymer, it was uniformly coated to the pore velocity inside the pellet and dried at 100 ° C. for 30 minutes. Repeated five times as described above was coated with polypyrrole inside and outside the oxidized tantalum pellet. FIG. 2 shows hydrogen bonding between tantalum oxide and polypyrrole solution when polypyrrole is dissolved in t-butylalcohol, a protic solvent, and then immersed in tantalum oxide.
폴리피롤이 코팅된 산화된탄탈륨펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 도 1과 같이 탄탈륨전해콘덴서를 제조하였다.Carbon paste and silver paste were coated on polypyrrole-coated oxidized tantalum pellet to prepare a tantalum electrolytic capacitor as shown in FIG. 1.
실시예 2Example 2
실시예 1과 동일한 방법으로 제조된 폴리피롤 2wt% 전해질 용액에 20분간 산화된 알루미늄 펠렛을 담구어(dipping) 펠렛내부의 기공속까지 균일하게 코팅되게 한 후 100℃에서 301ㅜㄴ간 건조시켰다. 이와 같이 5회 반복하여 산화된 알루미늄 펠렛 내부 및 외부에 폴리피롤을 코팅하였다. 폴리피롤이 코팅된 산화된 알루미늄펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 도 2와 같이 알루미늄 전해콘덴서를 제조하였다.The oxidized aluminum pellets were immersed in a polypyrrole 2wt% electrolyte solution prepared in the same manner as in Example 1 for 20 minutes, and then uniformly coated to the pores inside the pellets, and then dried at 100 ° C. for 30 days. In this manner, the polypyrrole was coated on the inside and the outside of the oxidized aluminum pellet in five repetitions. The polypyrrole-coated oxidized aluminum pellets were coated with carbon paste and silver paste to prepare an aluminum electrolytic capacitor as shown in FIG. 2.
실시예 3Example 3
실시예 1과 동일한 방법으로 제조된 폴리피롤 용액에 커플링제(3-Aminopropyltriethoxysilane, 3-Aminopropyldiethoxymethylsilane, 3-Aminopropyltrimethoxysilane, Vinyltris(2-methoxyethoxy)silane, N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane 등)를 0.5wt% 첨가하여 수소결합이 가능한 환경친화성 양성자성 용매인 예컨대 메틸알코올, 에틸알코올, 1-부탄올, 이소프로필 알코올, 이소부틸 알코올, t-부틸알코올, 벤질알코올, 2,2,2-트리플루오로에탄올, 라우릴 알코올, 올레일알코올, 에틸렌글리콜 등과 같은 알코올류; 및 에컨대 포름산, 1-메틸-2-피롤리돈(NMP), 아세트산, 묽은 황산, 묽은 질산, 묽은 염산, 디메틸술폭시드(DMSO), N,N'-디메틸포름아미드(DMF) 등과 같은 극성 용매 및 극성정도가 약한 예컨대 o-클로로페놀, m-크레졸, 테트라히드로푸란(THF), 아세트산, 트리플루오로아세트산 등과 같은 다양한 유기용매, 그리고 예컨대 클로로포름, 디클로로메탄, 벤젠 등과 같은 비극성 용매에 녹여 폴리피롤 전해질용액을 제조하였다.A coupling agent (3-Aminopropyltriethoxysilane, 3-Aminopropyldiethoxymethylsilane, 3-Aminopropyltrimethoxysilane, Vinyltris (2-methoxyethoxy) silane, N- (2-Aminoethyl) -3-aminopropyltrimethoxysilane, etc.) was added to the polypyrrole solution prepared in the same manner as in Example 1. Environmentally friendly protic solvents capable of hydrogen bonding by addition of wt%, such as methyl alcohol, ethyl alcohol, 1-butanol, isopropyl alcohol, isobutyl alcohol, t-butyl alcohol, benzyl alcohol, 2,2,2-trifluoro Alcohols such as roethanol, lauryl alcohol, oleyl alcohol, ethylene glycol and the like; And polarities such as formic acid, 1-methyl-2-pyrrolidone (NMP), acetic acid, dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid, dimethyl sulfoxide (DMSO), N, N'-dimethylformamide (DMF), and the like. Polypyrrole dissolved in various solvents such as o-chlorophenol, m-cresol, tetrahydrofuran (THF), acetic acid, trifluoroacetic acid and the like and non-polar solvents such as chloroform, dichloromethane, benzene, etc. An electrolyte solution was prepared.
제조된 전도성 고분자인 폴리피롤 2wt% 전해질용액에 20분간 산화된탄탈륨펠렛을 담구어 펠렛내부의 기공속까지 균일하게 coating되게 한후 100℃에서 30분간 건조 시켰다. 이와 같이 5회 반복하여 산화된탄탈륨펠렛 내부 및 외부에 폴리피롤을 코팅하였다. 도 4에는 폴리피롤용액에 커플링제인 Vinyltris(β-methoxysilane)을 첨가한후 산화된 탄탈륨에 담구었을때(dipping) 산화된 탄탈륨과 커플링제, 폴리피롤의 화학적 상호작용을 나타내었다.After immersing the tantalum oxide pellets oxidized for 20 minutes in the polypyrrole 2wt% electrolyte solution, which is a conductive polymer, it was uniformly coated to the pore velocity inside the pellet and dried at 100 ° C. for 30 minutes. Repeated five times as described above was coated with polypyrrole inside and outside the oxidized tantalum pellet. Figure 4 shows the chemical interaction of the oxidized tantalum and the coupling agent, polypyrrole when dipping in oxidized tantalum after addition of vinyltris (β-methoxysilane) as a coupling agent to the polypyrrole solution.
폴리피롤이 코팅된 산화된탄탈륨펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 도 1과 같이 탄탈륨전해콘덴서를 제조하였다.Carbon paste and silver paste were coated on polypyrrole-coated oxidized tantalum pellet to prepare a tantalum electrolytic capacitor as shown in FIG. 1.
실시예 4Example 4
실시예 1과 동일한 방법으로 제조된 폴리피롤 용액에 계면활성제인중 수소결합을 할 수 있고, 링(ring) 또는 알킬체인(alkylchain)을 갖는 양쪽이온성 계면활성제( N-lauryl-β-acetic acid, N-lauryl-β-aminopropinonic acid, N-lauryl-β-aminobutyric acid등), 비이온성 계면활성제( Sorbitan monooleate, POE Sorbitan monooleate, N,N'-Dimethyl formamide dicyclohexyl acetal등)와 음이온 계면활성제(di-alkyl sulfosuccinate, alkyl-α-sulfocarbonate, alkyl phosphate, petroleum sulfonate 등)을 0.5wt% 첨가하여 수소결합이 가능한 환경친화성 양성자 용매인 예컨대 메틸알코올, 에틸알코올, 1-부탄올, 이소프로필 알코올, 이소부틸 알코올, t-부틸알코올, 벤질알코올, 2,2,2-트리플루오로에탄올, 라우릴 알코올, 올레일알코올, 에틸렌글리콜 등과 같은 알코올류; 및 에컨대 포름산, 1-메틸-2-피롤리돈(NMP), 아세트산, 묽은 황산, 묽은 질산, 묽은 염산, 디메틸술폭시드(DMSO), N,N'-디메틸포름아미드(DMF) 등과 같은 극성 용매 및 극성정도가 약한 예컨대 o-클로로페놀, m-크레졸, 테트라히드로푸란(THF), 아세트산, 트리플루오로아세트산 등과 같은 다양한 유기용매, 그리고 예컨대 클로로포름, 디클로로메탄, 벤젠 등과 같은 비극성 용매에 녹여 폴리피롤 전해질용액을 제조하였다.The polypyrrole solution prepared in the same manner as in Example 1 can be hydrogen-bonded among the surfactants, a zwitterionic surfactant having a ring or alkylchain (N-lauryl-β-acetic acid, N-lauryl-β-aminopropinonic acid, N-lauryl-β-aminobutyric acid, etc.), nonionic surfactants (Sorbitan monooleate, POE Sorbitan monooleate, N, N'-dimethyl formamide dicyclohexyl acetal) and anionic surfactants (di- 0.5 wt% of alkyl sulfosuccinate, alkyl-α-sulfocarbonate, alkyl phosphate, petroleum sulfonate, etc.), such as methyl alcohol, ethyl alcohol, 1-butanol, isopropyl alcohol, and isobutyl alcohol. alcohols such as t-butyl alcohol, benzyl alcohol, 2,2,2-trifluoroethanol, lauryl alcohol, oleyl alcohol, ethylene glycol and the like; And polarities such as formic acid, 1-methyl-2-pyrrolidone (NMP), acetic acid, dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid, dimethyl sulfoxide (DMSO), N, N'-dimethylformamide (DMF), and the like. Polypyrrole dissolved in various solvents such as o-chlorophenol, m-cresol, tetrahydrofuran (THF), acetic acid, trifluoroacetic acid and the like and non-polar solvents such as chloroform, dichloromethane, benzene, etc. An electrolyte solution was prepared.
제조된 전도성고분자인 폴리피롤 2wt% 전해질용액에 20분간 산화된탄탈륨펠렛을 담구어 펠렛내부의 기공속까지 균일하게 coating되게 한후 100℃에서 30분간 건조 시켰다. 이와 같이 5회 반복하여 산화된 탄탈륨펠렛 내부 및 외부에 폴리피롤을 코팅하였다.After immersing the oxidized tantalum pellet for 20 minutes in the polypyrrole 2wt% electrolyte solution, which is a conductive polymer, it was uniformly coated to the pore velocity inside the pellet and dried at 100 ° C. for 30 minutes. Repeated five times as described above was coated with polypyrrole inside and outside the oxidized tantalum pellet.
폴리피롤이 코팅된 산화된탄탈륨펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 탄탈륨전해콘덴서를 제조하였다.Tantalum electrolytic capacitors were prepared by coating carbon paste and silver paste on oxidized tantalum pellets coated with polypyrrole.
실시예 4Example 4
실시예 1과 동일하나 dopant를 일반식 Ⅳ인 benzensulfonic acid di(2-ethylhexyl)ester를 사용하여 가용성 폴리피롤을 제조하였다.Soluble polypyrrole was prepared in the same manner as in Example 1, but using benzensulfonic acid di (2-ethylhexyl) ester of formula IV.
(IV)(IV)
건조된 폴리피롤 분말을 수소결합이 가능한 환경친화성 양성자성 용매인 예컨대 메틸알코올, 에틸알코올, 1-부탄올, 이소프로필 알코올, 이소부틸 알코올, t-부틸알코올, 벤질알코올, 2,2,2-트리플루오로에탄올, 라우릴 알코올, 올레일알코올, 에틸렌글리콜 등과 같은 알코올류; 및 예컨대 포름산, 1-메틸-2-피롤리돈(NMP), 아세트산, 묽은 황산, 묽은 질산, 묽은 염산, 디메틸술폭시드(DMSO), N,N'-디메틸포름아미드(DMF) 등과 같은 극성 용매 및 극성정도가 약한 예컨대 o-클로로페놀, m-크레졸, 테트라히드로푸란(THF), 아세트산, 트리플루오로아세트산 등과 같은 다양한 유기용매, 그리고 예컨대 클로로포름, 디클로로메탄, 벤젠 등과 같은 비극성 용매에 녹여 폴리피롤 전해질용액을 제조하였다.The dried polypyrrole powder can be hydrogen bonded to environmentally friendly protic solvents such as methyl alcohol, ethyl alcohol, 1-butanol, isopropyl alcohol, isobutyl alcohol, t-butyl alcohol, benzyl alcohol, 2,2,2-tri Alcohols such as fluoroethanol, lauryl alcohol, oleyl alcohol, ethylene glycol and the like; And polar solvents such as formic acid, 1-methyl-2-pyrrolidone (NMP), acetic acid, dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid, dimethyl sulfoxide (DMSO), N, N'-dimethylformamide (DMF), and the like. And polypyrrole electrolytes dissolved in various organic solvents such as o-chlorophenol, m-cresol, tetrahydrofuran (THF), acetic acid, trifluoroacetic acid, and the like, and non-polar solvents such as chloroform, dichloromethane, benzene, and the like. The solution was prepared.
제조된 전도성고분자인 폴리피롤 2wt% 전해질 용액에 20분간 산화된탄탈륨펠렛을 담구어 펠렛내부의 기공속까지 균일하게 coating되게 한후 100℃에서 30분간 건조 시켰다. 이와 같이 5회 반복하여 산화된탄탈륨펠렛 내부 및 외부에 폴리피롤을 코팅하였다. 도 5에는 폴리피롤용액에 양쪽성계면활성제인 계면활성제(N-lauryl-β-aminopropinonicacid)을 첨가한후 산화된 탄탈륨에 담구었을때(dipping) 산화된 탄탈륨과 계면활성제, 폴리피롤의 화학적 결합상태를 나타내었다. 폴리피롤이 코팅된 산화된탄탈륨펠렛에 카본 페이스트, 실버 페이스트를 코팅하여 도 1과 같은 형태의 탄탈륨 전해콘덴서를 제조하였다.After immersing the tantalum oxide pellets oxidized for 20 minutes in the polypyrrole 2wt% electrolyte solution, which is a conductive polymer, it was uniformly coated to the pore velocity inside the pellet and dried at 100 ° C for 30 minutes. Repeated five times as described above was coated with polypyrrole inside and outside the oxidized tantalum pellet. Figure 5 shows the chemical bonding state of the oxidized tantalum and the surfactant, polypyrrole when immersed in oxidized tantalum after the addition of an amphoteric surfactant (N-lauryl-β-aminopropinonicacid) to the polypyrrole solution It was. Carbon paste and silver paste were coated on polypyrrole-coated oxidized tantalum pellet to prepare a tantalum electrolytic capacitor of the type as shown in FIG. 1.
또한 전술한 바와 같이, 일반식 I의 피롤 단량체를 산화제의 존재하에 도데실벤젠설퍼닉 산(Dedecylbenzensulfonic acid)와 나프탈렌설퍼닉 산 (Naphthalensulfonic acid), 또는 안트라키논설퍼닉 산(Anthraquion-2-sul -fonic acid)과의 혼합 도판트로 중합시켜 전도성 고분자 폴리피롤을 제조한 후 유기용매에 용해시켜 전해콘덴서의 전해질로 사용할 수 있고, 제조된 폴리피롤 용액에 커플링제인 3-Aminopropyltriethoxysilane, 3-Aminopropyldiethoxymethylsilane, 3-Aminopropyltrimethoxysilane, Vinyltris(2-methoxyethoxy)silane, 3-Ureidopropyltriethoxysilane, N-[2-(N-Vinyl-benzylamino)ethyl]-3-aminopropyltrimethoxysilane Hydrochloride, N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane의 알콕시실란(alkoxysilanes), 아릴실란 (allylsilanes)를 0.01 무게퍼센트(wt.%)에서 10 무게퍼센트(wt.%)를 첨가하여 전해콘덴서용 가용성 폴리피롤 전해질을 제조한다.In addition, as described above, the pyrrole monomer of formula I is reacted with dodecylbenzensulfonic acid and naphthalensulfonic acid, or anthraquinone sulfonic acid in the presence of an oxidizing agent. fonic acid) is polymerized with a mixed dopant to prepare a conductive polymer polypyrrole, which can be dissolved in an organic solvent and used as an electrolyte of an electrolytic capacitor. , Vinyltris (2-methoxyethoxy) silane, 3-Ureidopropyltriethoxysilane, N- [2- (N-Vinyl-benzylamino) ethyl] -3-aminopropyltrimethoxysilane Hydrochloride, N- (2-Aminoethyl) -3-aminopropyltrimethoxysilane alkoxysilanes In order to prepare an soluble polypyrrole electrolyte for an electrolytic capacitor, arylsilanes are added in an amount of 0.01 wt% (wt.%) To 10 wt% (wt.%).
전술한 바와 같이 본 발명에 의한 폴리피롤은 공기중에서 열적 대기안정성이 우수하고 전해질용액에 담구어 코팅후 건조시키는 방법을 쓰므로 경제적이고, 탄탈륨 내부로의 균일한 코팅이 가능하여, 주파수에 관계없이 안정한 정전용량 특성을 보일 뿐 아니라 고주파 대역(100KHz∼10MHz)에서 이상적인 저임피던스, 대용량 실현이 가능한 탄탈륨전해콘덴서를 개발할 수 있다.As described above, the polypyrrole according to the present invention has excellent thermal atmospheric stability in air and is economical because it is immersed in an electrolyte solution and coated and dried, and thus, uniform coating into tantalum is possible and stable regardless of frequency. In addition to the capacitance characteristics, it is possible to develop a tantalum electrolytic capacitor capable of realizing low impedance and high capacity, which is ideal in the high frequency band (100KHz to 10MHz).
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010112574A (en) * | 2000-06-09 | 2001-12-20 | 오응주 | Method for preparation of Polypyrrole having a solubility in various organic solvents and various molecular weight |
KR20020084961A (en) * | 2001-05-03 | 2002-11-16 | 파츠닉(주) | Electrolyzation solution making method in tantal capacitor making method |
KR20030000640A (en) * | 2001-06-26 | 2003-01-06 | 파츠닉(주) | High capacity solid electrolysis condensor by sol-gel process |
KR100437198B1 (en) * | 2001-02-23 | 2004-06-23 | 장관식 | Water Soluble Polypyrrole with High Solubility and Method for Preparation thereof |
KR100840142B1 (en) * | 2007-04-19 | 2008-06-20 | 스마트머티리얼스 테크널러지주식회사 | Fabrication methods of soluble polypyrrole |
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1999
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010112574A (en) * | 2000-06-09 | 2001-12-20 | 오응주 | Method for preparation of Polypyrrole having a solubility in various organic solvents and various molecular weight |
KR100437198B1 (en) * | 2001-02-23 | 2004-06-23 | 장관식 | Water Soluble Polypyrrole with High Solubility and Method for Preparation thereof |
KR20020084961A (en) * | 2001-05-03 | 2002-11-16 | 파츠닉(주) | Electrolyzation solution making method in tantal capacitor making method |
KR20030000640A (en) * | 2001-06-26 | 2003-01-06 | 파츠닉(주) | High capacity solid electrolysis condensor by sol-gel process |
KR100840142B1 (en) * | 2007-04-19 | 2008-06-20 | 스마트머티리얼스 테크널러지주식회사 | Fabrication methods of soluble polypyrrole |
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