KR20000006967A - Rotor coil winding device of a vibration motor - Google Patents

Rotor coil winding device of a vibration motor Download PDF

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Publication number
KR20000006967A
KR20000006967A KR1019990050911A KR19990050911A KR20000006967A KR 20000006967 A KR20000006967 A KR 20000006967A KR 1019990050911 A KR1019990050911 A KR 1019990050911A KR 19990050911 A KR19990050911 A KR 19990050911A KR 20000006967 A KR20000006967 A KR 20000006967A
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South Korea
Prior art keywords
coil
wound
winding
rotor
vibration motor
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KR1019990050911A
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Korean (ko)
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권상호
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권상호
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Priority to KR1019990050911A priority Critical patent/KR20000006967A/en
Publication of KR20000006967A publication Critical patent/KR20000006967A/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/18Windings for salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/24Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

PURPOSE: The apparatus prevents the shortage of a wound coil and increases the productivity and the quality of the product. CONSTITUTION: The coil is wound in hexagonal shape, and a thin plate of the wound coil is made as holding the wound shape. The apparatus comprises: a jig(10) winding the supplied coil from a tension meter; a hook(11) twisting three strips of tap line after the coil is wound around the jig; and a transfer(12) having a jaw(13) extracting the wound coil. An adhesion tape is comprised in the transfer, and the hexagonally wound coil adhered to the adhesion tape is made to the thin plate by the high rotor operation of the jaw and is transferred to the next process by the transfer.

Description

진동모터의 로터 코일권선장치{ROTOR COIL WINDING DEVICE OF A VIBRATION MOTOR}ROTOR COIL WINDING DEVICE OF A VIBRATION MOTOR}

본 발명은 휴대폰이나 무선호출기 등의 통신기기에서 수신을 진동으로 알려주는 진동모터에 있어서 로터의 코일을 권선하는 진동모터의 로터 코일권선장치에 관한 것으로, 보다 상세하게는 로터의 회전으로 진동을 일으키고 로터를 회전시키기 위하여 로터의 주변에 원형상의 코일을 장착하는데, 상기 코일은 강성이 있어야 하기 때문에 코일을 3단계에 걸쳐서 코일을 구성하는 바, 1단계는 코일을 육각형상의 기둥에 소정의 권취횟수로 코일을 권취하고, 권취된 코일을 육각형의 그 형상 그대로 인출하고, 2단계는 1단계에서 구성된 코일을 박판형으로 만들고, 3단계는 이를 다시 감아서 원형상으로 만든 뒤 중심부에 소정의 크기로 절연지를 감아서 로터의 코일을 구성하는 권선기에 있어서 본 발명은 육각형상의 코일을 박판형으로 만드는 공정으로 보내기 전 코일을 육각형상으로 권선하고, 이를 그 형상이 그대로 유지되도록 인출하는 진동모터 로터 코일권선장치에 관한 것이다.The present invention relates to a rotor coil winding device of a vibration motor for winding a coil of a rotor in a vibration motor that notifies reception of a vibration in a communication device such as a mobile phone or a pager, and more particularly, to generate vibration by rotating the rotor. In order to rotate the rotor, a circular coil is mounted around the rotor. Since the coil must be rigid, the coil is formed in three stages. In the first stage, the coil is wound on a hexagonal column at a predetermined number of turns. The coil is wound up, and the wound coil is drawn out as it is in the hexagonal shape. In the second step, the coil formed in step 1 is made into a thin plate, and in the third step, the coil is wound again to make a circular shape, and then the insulation paper is formed in a predetermined size in the center. In the winding machine to form a coil of the rotor by winding the present invention is a process of making a hexagonal coil into a thin plate Bet winding a coil around a hexagonal shape, and relates them to the vibration motor rotor coil winding apparatus for drawing such that its shape is maintained as it is.

상기 진동모터의 로터에 사용되는 코일은 3상용으로 코일이 3가닥이며, 그 길이는 9.3㎜∼9.7㎜이고, 지름은 3㎜로 구성되어져 있으며, 상기 코일을 만드는 작업 공정별 단계적으로 이루어지는 형태는 도4에 도시된 바와 같은 형태로 이루어진다. 따라서 1단계에서 권취된 코일은 강성이 약하기 때문에 이를 납작하게 박판형상으로 두께를 증가시킨 뒤 다시 원형상으로 만드는 것이다.Coils used in the rotor of the vibration motor is a three-phase coil for three phases, the length is 9.3mm to 9.7mm, the diameter is composed of 3mm, the form of the step by step for each process of making the coil is It has a form as shown in FIG. Therefore, the coil wound in the first step is weak because the rigidity is to increase the thickness of the flat sheet to make it circular again.

종래에는 상기와 같이 구성되는 코일을 권선하기 위하여 제공된 권선기가 있으나 이는 단계별 작업공정이 수동식으로 이루어져 일일이 사람의 손으로 작업하고 있어서 로터의 코일이 극히 작기 때문에 공정을 거치는 과정에 상당한 어려움이 작업성이 떨어지며, 제작에 따른 능률이 저하되어 생산성이 떨어지는 등 여러 가지 문제점이 있었다.Conventionally, there is a winding machine provided for winding a coil configured as described above, which is a manual step-by-step work process, which is performed by human hands, so that the coil of the rotor is extremely small, which leads to considerable difficulty in the process of going through the process. Falling, there is a variety of problems, such as reduced productivity due to the decrease in productivity.

특히 로터의 코일을 구성하기 위하여 준비단계인 1차 권선을 함에 있어서 수작업에 의해 진행되므로 그 형상에 변화를 가져올 수 있고, 이로 인하여 권취된 코일의 일부가 단선되는 불량율이 높은 문제점이 있었다.In particular, since the primary winding, which is a preparatory step for constructing the coil of the rotor, is performed by hand, a change in the shape may be brought about, resulting in a high defect rate in which a part of the wound coil is disconnected.

본 발명은 상기의 종래 문제점을 해결하기 위하여 안출한 것으로, 3단계를 거쳐서 로터의 코일을 완성시키는 진동모터의 로터 코일권선기에 있어서 3단계 중 코일을 육각형상의 기둥에 소정의 횟수로 코일을 권취하고, 권취된 코일을 육각원형의 그 형상 그대로 인출하는 1단계 작업에서 정렬하게 권선한 코일을 형상의 변화없이 그대로 인출할 수 있도록 하여 권취된 코일의 일부가 단선되는 것을 방지하고, 또한 이를 기계적으로 권취하여 생산성과 품질성을 얻고자 하는데 그 발명의 목적이 있다.The present invention has been made in order to solve the above-mentioned conventional problems, and in the rotor coil winding machine of the vibration motor to complete the coil of the rotor in three steps, the coil is wound around the hexagonal pillar at a predetermined number of times in three steps. In the first step of pulling the wound coil in its hexagonal shape as it is, the coil wound in alignment can be taken out without changing the shape, thereby preventing a part of the wound coil from being disconnected and mechanically winding it. The purpose of the invention is to obtain productivity and quality.

상기의 목적을 달성하기 위하여 코일을 권취되는 지그를 육각형상으로 구성하여 텐션메트로부터 공급되는 코일을 권선하고, 권선 후 탭선은 3가닥의 코일을 걸고리로 트위스트시켜 주고, 슬라이드 되는 트랜스퍼에 접착테이프를 가진 취출조우(JAW)를 형성하여 권선된 코일을 지그로부터 인출할 수 있도록 하고, 인출되어 접착테이프에 접착되어 있는 취출조우의 하이로터 동작으로 권선된 육각형의 코일을 박판으로 구성하여 트랜스퍼에 의해 다음공정으로 이송하여 주는 진동모터의 로터 코일권선장치를 제공하고자 하는 것이다.In order to achieve the above object, the jig winding the coil is formed in a hexagonal shape to wind a coil supplied from the tension mat, and after the winding, the tab wire twists three coils with hooks, and attaches an adhesive tape to the slide being transferred. The excitation take-out jaw (JAW) is formed so that the coil can be withdrawn from the jig, and the hexagonal coil wound by the high rotor operation of the take-out jaw, which is drawn out and bonded to the adhesive tape, is formed into a thin sheet and then An object of the present invention is to provide a rotor coil winding apparatus for a vibration motor which is transferred to a process.

도1은 본 발명이 적용된 진동모터 로터 코일권선기의 개략도1 is a schematic diagram of a vibration motor rotor coil winding machine to which the present invention is applied.

도2는 본 발명의 진동모터 로터 코일권선장치 개략도Figure 2 is a schematic diagram of a vibration motor rotor coil winding device of the present invention

도3은 본 발명의 진동모터 로터 코일권선장치에서 1단계 공정을 발췌한 개략도Figure 3 is a schematic diagram extracting the one-step process in the vibration motor rotor coil winding apparatus of the present invention

도4의 (가)(나)는 본 발명의 진동모터 로터 코일권선장치에서 트렌스퍼를 발췌한 평면도 및 정면도의 개략도Figure 4 (a) (b) is a schematic view of a plan view and a front view of the extractor in the vibration motor rotor coil winding apparatus of the present invention

도5는 본 발명이 포함된 코일권선기에서 로터코일을 만드는 과정의 상태를 과정별로 도시한 코일의 사시도Figure 5 is a perspective view of a coil showing the state of each process for making a rotor coil in the coil winding machine including the present invention

*도면의 주요 부분에 대한 부호설명** Description of Signs of Major Parts of Drawings *

1. 1단계 공정 2. 2단계 공정1. One step process 2. Two step process

3. 3단계 공정 10. 지그3. Three step process 10. Jig

11. 걸고리 12. 트랜스퍼11. Hook 12. Transfer

13. 조우13. Encounter

이하, 첨부된 도면에 관련하여 일실시례에 의해서 본 발명의 구성을 상세히 설명하면 다음과 같다.Hereinafter, the configuration of the present invention in detail with reference to the accompanying drawings as follows.

도1은 본 발명의 구성이 적용된 진동모터 로터 권선기의 개략도이며, 진동모터의 로터코일을 구성하기 위한 3단계의 과정을 나타낸 것인 바, 1단계 3가닥의 코일을 지그에 권취하고 이를 인출하여 트랜스퍼에 의해 권취된 코일을 박판으로 만든 뒤 다음공정으로 이송시켜 원형상의 코일로 구성하여 절연재를 접착시켜 진동모터의 로터코일을 완성하는 것이다.1 is a schematic diagram of a vibration motor rotor winding machine to which the configuration of the present invention is applied, and shows a three-step process for configuring the rotor coil of the vibration motor. The coil wound by the transfer is made into a thin plate and then transferred to the next process to form a circular coil to bond an insulating material to complete the rotor coil of the vibration motor.

도2는 본 발명의 요지인 구성으로서 텐션메트로부터 공급되는 코일을 지그에 권취하고, 걸고리에 의해 권취한 코일의 최종선단의 코일을 꼬아주고, 이를 취출하여 박판으로 만드는 과정의 장치를 개략적으로 도시한 것이다.Fig. 2 schematically shows a device of a process of winding a coil supplied from a tension mat to a jig and twisting the coil of the final end of the coil wound by a hook as a configuration of the present invention. It is.

도시된 바와 같이 텐션메트로부터 공급되는 코일을 권취하는 지그(10)와, 상기 지그(10)에 코일을 권취한 후의 3가닥의 탭선을 꼬아주는 걸고리(11)와, 상기 권선된 코일을 취출하는 조우(JAW)(13)를 구성한 트랜스퍼(12)에 접착테이프를 구성하고, 상기 접착테이프에 접착되어 있는 코일을 조우(13)의 하이로터 동작으로 권선된 육각형의 코일을 박판으로 구성하여 트랜스퍼(12)에 의해 다음공정으로 이송하여 주는 장치이다.As shown, a jig 10 for winding a coil supplied from a tension mat, a hook 11 for twisting three tab wires after winding a coil in the jig 10, and taking out the wound coil The adhesive tape is formed on the transfer 12 constituting the jaw 13, and the hexagonal coil wound by the high rotor operation of the jaw 13 is constituted by a thin plate. It is a device to transfer to the next process by 12).

상기한 구성에 의해 코일을 권선하는 과정을 설명하면 다음과 같다.Referring to the process of winding the coil by the above configuration is as follows.

텐션메트를 통하여 공급되는 코일을 지그에 권취하되, 상기 지그는 코일의 길를 감안하여 주어진 길이로 만들고, 그 형상은 육각으로 구성하여 육각형의 코일로 권취한다.The coil supplied through the tension mat is wound on a jig, and the jig is made in a given length in consideration of the length of the coil, and the shape of the jig is wound by a hexagonal coil.

상기 지그에 권취한 후에 이어져 있는 코일은 스탭핑 모터에 의해 구동되는 낚시바늘 모양의 걸고리에 1차 권선하여 이를 꼬아서 3차에 걸쳐 탭선을 뽑아내되, 상기 탭선은 3상이므로 3곳에서 120°의 간격으로 이루어지도록 하여야 한다. 이때 동작은 모터에 의해 각도가 정확히 이루어져야 한다.The coil connected after winding on the jig is firstly wound on a hook of a fishing needle driven by a stepping motor and twisted to pull out the tap wire three times. Since the tap wire is three-phase, it is 120 ° It should be made at intervals of. At this time, the operation should be done correctly by the motor.

이와 같이 권선된 코일은 취출 투랜스퍼의 취출부 조우가 취출하여 지그로 삽입되면 지그 가운데 부분의 취출핀이 후진하면서 권선지그의 형이 작아진다. 이때 취출부 조우에 부착된 테이프에 권선된 코일을 부착하고 트랜스퍼측으로 후진하게 된다.The coil wound as described above is reduced in shape of the winding jig when the ejection part jaw of the take-out two-transfer is taken out and inserted into the jig while the take-out pin in the middle of the jig is reversed. At this time, the winding coil is attached to the tape attached to the take-out part jaw, and it is reversed to the transfer side.

이와 같이 1차권선이 완료되면 절단된 코일이 코일가이드에서 빠지게 되므로 코일그립퍼가 코일을 눌러 이탈을 방지하여 준다. 취출부 조우에 접착되어 1차 권선된 코일이 트랜스퍼로 이송하게 되면 다음 권선을 위하여 코일을 권선그립퍼에 걸어주어야 하는 바, 코일가이드가 라이모션레일에 고정되어 권선그립퍼의 돌출부까지 하강하면 이 돌출부가 후진하여 코일을 잡게 되고, 그러면 코일그립퍼가 후진하면서 1차권선작업을 종료한다.As such, when the primary winding is completed, the cut coil is pulled out of the coil guide, so the coil gripper presses the coil to prevent separation. When the primary winding coil is attached to the drawer jaw and transferred to the transfer, the coil must be hooked to the winding gripper for the next winding. When the coil guide is fixed to the rim motion rail and descends to the protrusion of the winding gripper, the protrusion The coil is reversed to catch the coil, and the coil gripper reverses to finish the primary winding operation.

이와 같이 구성된 코일을 인출한 트랜스퍼에서 박판형으로 모양을 변형시켜 주는 바, 트렌스퍼에 부착된 취출부 조우가 하이로트의 동작으로 서로 반대방향으로 전·후진을 하면서 오므러들므로서 이루어진다. 이때 권선 후 남은 꼬임선을 선채로 유지하여야 하므로 권선부 조우는 상·하부로 분리되어 지는 것이다. 상부는 취출부 조우가 코일을 취출할 때 이미 오므러들어서 이 꼬임선들을 잡고 있고, 하부가 벌어진 상태로 권선지그로 투입되어 1차 권선된 코일을 박판으로 만들어 다음 공정인 작업으로 이송시켜 준다.The coil formed as described above is deformed into a thin plate shape by the transfer, and the drawout jaw attached to the transformer is retracted while moving forward and backward in the opposite directions by the operation of the high lot. At this time, because the remaining twisted wire after winding must be kept in line, the jaws of the winding part are separated into upper and lower parts. The upper part is already closed when the ejection part draws out the coils to hold the twisted wires, and the lower part is inserted into the winding jig and the primary wound coil is laminated to the next process.

이와 같이 코일을 육각형상의 기둥에 소정의 횟수로 코일을 권취하고, 권취된 코일을 그 형상 그대로 인출하는 1단계 작업에서 정렬하게 권선한 코일을 형상의 변화없이 그대로 인출하여 박판으로 만들어 주는 것이다.In this way, the coil is wound on the hexagonal pillar a predetermined number of times, and the coil wound up to be aligned in a step 1 operation of drawing the wound coil as it is is pulled out without change of shape to make a thin sheet.

따라서 이상과 같이 본 발명에 의하여 코일을 육각형상으로 권취하고, 권취된 코일을 그 형상을 그대로 유지한 상태에서 인출하여 박판으로 만들어 다음 공정으로 보내므로 권취된 코일의 일부가 단선되는 것이 방지되고, 또한 이를 기계적으로 양생함에 따라 생산성과 품질성을 얻을 수 있는 특징이 있다.Therefore, according to the present invention as described above, the coil is wound in a hexagonal shape, and the coiled coil is taken out while maintaining the shape thereof and made into a thin sheet, and then sent to the next step, thereby preventing a part of the wound coil from being disconnected. In addition, there is a feature to obtain productivity and quality as it is mechanically cured.

Claims (1)

진동모터의 로터 코일권선장치를 구성함에 있어서In constructing the rotor coil winding device of a vibration motor 텐션메트로부터 공급되는 코일을 권취하는 지그와, 상기 지그에 코일을 권취한 후의 3가닥의 탭선을 꼬아주는 걸고리와, 상기 권선된 코일을 취출하는 조우를 가진 트랜스퍼에 접착테이프를 구성하고, 상기 접착테이프에 접착되어 있는 코일을 조우의 하이로터 동작으로 권선된 육각형의 코일을 박판으로 구성하여 트랜스퍼에 의해 다음공정으로 이송하여 주는 구성으로 이루어짐을 특징으로 하는 진동모터의 로터 코일권선장치.The adhesive tape is constituted by a jig for winding a coil supplied from the tension mat, a hook for twisting three tab wires after the coil is wound on the jig, and a transfer for taking out the wound coil. Rotor coil winding device of a vibration motor, characterized in that the coil bonded to the tape is composed of a hexagonal coil wound by the high rotor operation of the jaw in a thin plate and transferred to the next step by a transfer.
KR1019990050911A 1999-11-16 1999-11-16 Rotor coil winding device of a vibration motor KR20000006967A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100489504B1 (en) * 2000-08-10 2005-05-16 현대중공업 주식회사 Manufacturing method of generator rotor coil vent hole
KR100766535B1 (en) * 2006-01-04 2007-10-17 장석연 winding equipment of BLDC motor
KR100891481B1 (en) * 2002-10-15 2009-04-01 권상호 An apparatus manufacturing an amature coil for a small vibration dc motor and a method therefor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6149636A (en) * 1984-08-14 1986-03-11 Sony Corp Forming method for stator coil for motor
KR960012662A (en) * 1994-09-26 1996-04-20 이재형 Automatic preforming apparatus of rotor coil and molding method using the apparatus
KR19990012763A (en) * 1997-07-31 1999-02-25 윤종용 Jig for preventing coil loosening of coil winding device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6149636A (en) * 1984-08-14 1986-03-11 Sony Corp Forming method for stator coil for motor
KR960012662A (en) * 1994-09-26 1996-04-20 이재형 Automatic preforming apparatus of rotor coil and molding method using the apparatus
KR19990012763A (en) * 1997-07-31 1999-02-25 윤종용 Jig for preventing coil loosening of coil winding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100489504B1 (en) * 2000-08-10 2005-05-16 현대중공업 주식회사 Manufacturing method of generator rotor coil vent hole
KR100891481B1 (en) * 2002-10-15 2009-04-01 권상호 An apparatus manufacturing an amature coil for a small vibration dc motor and a method therefor
KR100766535B1 (en) * 2006-01-04 2007-10-17 장석연 winding equipment of BLDC motor

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