KR19990085189A - Manufacturing method of building interior materials using hybrid composition - Google Patents

Abstract

The present invention relates to a hybrid material that can be utilized as interior materials of various buildings, and in particular, while implementing the texture, physical properties and colors of natural materials for high-quality materials and creating a beautiful appearance of bathroom interior materials derived from the use of natural materials In order to solve a variety of problems, by using a natural material to form a composite material (Hybrid), it is a manufacturing method of building interior materials using a hybrid composition that can be freely molded according to the use purpose or form, the texture of natural marble Durastone, which maintains a weight ratio of 20 to 25 g per 100 g of transparent resin solvent (M 702 Resin), and 5 to 7 g of erosil powder and 0.01 to 0.02 g of methyl ethyl ketone peroxide are prepared at a ratio of about 15% for the interior material having the interior material; Gel coating 5%; Unsaturated polyester 45%; 20% Glass Fiber; 10% polyurethane; And it is characterized by being manufactured by mixing the composition in the proportion of 5% reinforcement.

Description

Manufacturing method of building interior materials using hybrid composition

The present invention relates to a hybrid material that can be utilized as interior materials of various buildings, and in particular, while implementing the texture, physical properties and colors of natural materials for high-quality materials and creating a beautiful appearance of bathroom interior materials derived from the use of natural materials The present invention relates to a method for manufacturing building interior materials using a hybrid composition that can be freely formed according to its use or shape by forming a composite material using natural materials to solve various problems.

In general, the interior materials of the building is more general than the exterior material, it is common to be constructed by selecting a material of a more beautiful and excellent texture, which is largely due to the activation of various luxury houses and commercial buildings.

At this time, the indoor bathroom of the building has been converted from the somewhat dirty place (that is, the toilet or bathing place), which is the traditional concept, to the concept of convenience that provides rest and comfort. The adoption rate of high quality materials is higher than anywhere else.

In particular, the bathroom has a characteristic of using a large amount of water due to its nature, and therefore, pottery such as tiles is used rather than wood, and various kinds of stones including marble have recently been adopted. Interior materials and sanitary utensils manufactured using natural stone such as Onyx are popular among consumers for their beauty and excellent texture.

However, unlike the above-mentioned utility, natural materials are finite materials in which the quantity is limited, and most of them are priced at a very high price depending on imports, leading to an increase in overall construction costs, and difficulty in carrying and processing. As a result, long-term maintenance of constant thickness and width of air is always desired (precise machining on a thin plate is difficult, and durability is extremely weak when processing is performed excessively), and heavy weight has been burdened.

In addition, the use of expensive natural materials in a realistic sense was a cause of over-consumption, and problems such as luxury designation could be caused.

For this purpose, artificial marble is sometimes proposed as a substitute, but only the difference in the material of artificial and natural materials exists, and the unit price is slightly lower than natural products, and most of the defects included in natural products are included.

Therefore, it is urgently needed to develop a composite material for building interior materials that can be realized in light weight with ease of processing as well as mass production while maintaining a natural texture.

To this end, the present invention is to artificially manufacture high-quality materials such as marble, stone, pearl, emerald and ocher or materials with special functions, and simultaneously reproduce the texture, properties, color and functionality of natural products. It aims at the composition of the raw material which has free formability so that it may be suitable for a use and a form.

Another object of the present invention is to make the material for building interior materials manufactured artificially to solve all the shortcomings included in the conventional natural products, so as to reduce the weight and facilitate the processing of the thin film.

1 of a hybrid product that can be provided in the finished state by the present invention.

A perspective view showing the configuration.

The composition of the present invention for achieving the above object is different depending on the type of the surface treatment material, Dura Stone is selected in order to give each unique function, it is necessary to properly select a plurality of solvents to be blended essentially By mixing the composition ratio is characterized in that the building interior material that can create a natural texture through a predetermined manufacturing process is implemented.

Building interior materials capable of creating the best effect in accordance with a preferred embodiment of the present invention will become more apparent through the following description.

Example 1

Composition ratio to express texture of natural marble,

Durastone maintaining a weight ratio of 20 to 25 g per 100 g of a transparent resin solvent (M 702 Resin), 5 to 7 g of erosil powder, and 0.01 to 0.02 g of methyl ethyl ketone peroxide were prepared at a ratio of about 15%; Gel coating 5%; Unsaturated polyester 45%; 20% Glass Fiber; 10% polyurethane; And a proportion of 5% of the reinforcing material.

A surface treatment material polymerized with a transparent resin solvent, an erosil powder, and methyl ethyl ketone peroxide, including each main material selected for the corresponding texture to be implemented as in the above embodiment, has a temperature of about 20 ° C. Cured for about 2 hours under a gel coating material, and then polymerized with unsaturated polyester, glass fiber and polyurethane, and finally cured for at least 2 hours at a temperature of about 50 to 60 ° C. Through the interior may be provided that can be implemented a predetermined natural texture.

In more detailed steps of each step, first, a mold having a certain shape to be suitable for an installation location or a location of a building interior material is provided, and a mold made of metal or aluminum is provided. Epoxy-based surface gel coating is used to compensate for the problem of strength, and the surface strength and gloss are increased. The reinforcement of the mold body part is performed by reinforcement treatment with glass fiber, transparent resin solvent, cement and metal. It is possible to minimize the mold change according to.

Of course, the release process of the mold repeatedly coating the release material, the storage of the mold is to maintain a horizontal, low temperature state.

Subsequently, when high gloss and depth of texture are required due to the product characteristics of the interior coating, a resin of product name M 702 is spray-coated onto the mold, in which the appropriate pressure is preferably 3 to 5 kgf / cm 3 and a spraying distance of 20 ~ 30 cm will be suitable, the viscosity is determined according to the shape of the product and the ambient temperature, of course, the surface coating operation may be omitted depending on the specifications of the product.

Next, in order to determine the color and texture of the selected kind after selecting the shape of the product, the selection and composition ratio of the material as in the above embodiment is calculated.

Thereafter, a sunscreen or a flow preventing agent is blended, and the preheating, viscosity, curing time, etc. of the material are determined according to the use environment, and the composition is uniformly mixed in a mixer (Mixing M / C) separately prepared. To this end, a viscometer and a separate measuring device for measuring the mass are provided.

In the mixed state, spraying and casting may be applied depending on the shape of the product. In order to reduce the thickness of the finished product, the spray method may be appropriate, and in this case, a thickness of 1 to 3 mm becomes possible. .

After the above process, the highly transparent product undergoes the first coasting and the second spraying or casting process, and finally raises the base color to the third impermeable material to complete the surface texture and color of the product.

In addition, by attaching various assembly materials necessary for assembly and construction on the back of the molded product according to the purpose of the product, the finished interior product is reinforced.To this end, polyurethane foaming method or lamination method of glass fiber Preceded.

Hardening, drying, cooling, and stabilization are performed in the following stages. The curing and drying stages are mainly heated and dried using a far-infrared heater within a temperature range already set according to the characteristics of each product. It is to form a soft dry so that the reaction can be terminated at the optimum temperature, the cooling and stabilization step is stabilized by low-temperature treatment of the finished product, the homeostasis by minimizing the deformation and precision of the later.

According to the present invention as described above, by providing a hybrid material that can be utilized as interior materials of various buildings, it is possible to create a high-quality material and a beautiful appearance of the bathroom interior materials in particular, by using it, the texture and properties and color of the natural material While being implemented as it is, it is possible to solve a variety of problems derived from the use of natural materials, as well as to show the usefulness such as easy free molding suitable for its use or form.

Meanwhile, the present invention exemplifies the best embodiment thereof, but is not necessarily limited thereto, and may be considered without departing from the scope of the present invention without departing from the scope of the present invention. Of course it will.

Claims (1)

For the interior material with the texture of natural marble, Durastone which maintains the weight ratio of 20-25g per 100g of transparent resin solvent (M 702 Resin), 5-7g of erosil powder, 0.01 ~ 0.02g of methyl ethyl ketone peroxide about 15% In proportion; Gel coating 5%; Unsaturated polyester 45%; 20% Glass Fiber; 10% polyurethane; And a mixed composition prepared at a rate of 5% of the reinforcement material.