KR19990068286A - Self regulation plain heater and manufacture method. - Google Patents
Self regulation plain heater and manufacture method. Download PDFInfo
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- KR19990068286A KR19990068286A KR1019990006126A KR19990006126A KR19990068286A KR 19990068286 A KR19990068286 A KR 19990068286A KR 1019990006126 A KR1019990006126 A KR 1019990006126A KR 19990006126 A KR19990006126 A KR 19990006126A KR 19990068286 A KR19990068286 A KR 19990068286A
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- Prior art keywords
- heating element
- planar heating
- film
- self
- raw material
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 85
- 239000002994 raw material Substances 0.000 claims abstract description 38
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 11
- 239000010439 graphite Substances 0.000 claims abstract description 11
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- 239000003381 stabilizer Substances 0.000 claims abstract description 7
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims abstract description 5
- 238000007906 compression Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000002844 melting Methods 0.000 claims abstract description 5
- 230000008018 melting Effects 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 239000003575 carbonaceous material Substances 0.000 claims description 8
- 230000000704 physical effect Effects 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims 1
- 239000000446 fuel Substances 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 238000013329 compounding Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 239000004065 semiconductor Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 238000013021 overheating Methods 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 9
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000005445 natural material Substances 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/146—Conductive polymers, e.g. polyethylene, thermoplastics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Landscapes
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
본 발명은 자기제어식 면상발열체 필름 및 그 제조방법에 관한 것으로, 본 발명의 목적은 반도체적 성분물질을 갖는 저항발열체의 온도상승에 비례하여 저항치수를 증가되도록 하고, 이에 일정한 설정온도(약 90℃)에 도달되면 저항발열체를 부도체화 되도록 하므로서 과승에 의한 화재의 위험을 예방하며 온도 상승 작용을 행하도록 함과 동시에 코팅지에 의한 저항발열체의 외부 전도성을 차단하여 전류의 방전을 예방되게 하므로서 에너지 절약효과와 함께 발열효율을 증대되도록 한 자기 제어식 면상발열체 필름 및 그 제조방법을 제공함에 있다.The present invention relates to a self-regulating planar heating element film and a method of manufacturing the same, and an object of the present invention is to increase the resistance dimension in proportion to the temperature rise of the resistance heating element having a semiconductor component material, and thus to a predetermined set temperature (about 90 ° C.). When the resistance is reached, the resistance heating element is insulated, thereby preventing the risk of fire due to overheating and increasing the temperature, and at the same time, blocking the external conductivity of the resistance heating element by the coated paper to prevent the discharge of electric current. In addition, to provide a self-regulating planar heating element film and a method of manufacturing the same to increase the heat generating efficiency.
한편, 본 발명의 또 다른 목적으로는 발열면적을 확대되도록하여 면적효율을 상승시키고, 설치의 간편성과 내구성을 향상되도록하여 장소에 구애받음없이 발열체의 사용범위를 확대되도록 함과 동시에, 특히 단순한 기구적 난방기능으로서 뿐만 아니라 발열시 전원의 원적외선을 방출되도록 하여 인체에 유익함을 줄수있는 자기 제어식 면상발열체 필름 및 그 제조방법을 제공함에 있는 것이다.On the other hand, another object of the present invention is to increase the area efficiency by increasing the heating area, to improve the ease and durability of the installation to expand the range of use of the heating element, regardless of the place, and particularly simple mechanism The present invention provides a self-regulating planar heating element film and a method of manufacturing the same, which can be beneficial to the human body by emitting far infrared rays of power as well as a heating function.
이상, 상기 목적을 달성하기 위한 본 발명의 구체적인 수단으로는;As described above, specific means of the present invention for achieving the above object;
폴리올레핀수지와 카본과 흑연과 수지안정제의 원료를 분말상태로하여 배합하는 제 1공정과, 배합된 분말체의 원료를 200℃이하의 온도에서 용융혼합하여 1차 압출기에 의해 봉상체로 압출시킨후, 냉각과정에 의해 고형화된 원료부재를 성형하는 제 2공정과, 고형화된 원료부재를 절단기에 의해 칩형태로 절단하는 제3공정과, 절단된 칩형태의 배합부재를 용융하여 2차 압출기에 의해 얇은 가닥형태로 압출하는 제 4공정과, 압출되는 원료를 분할구성된 전극띠 사이로 도포하고, 원료가 도포된 전극띠의 상,하부면에 코팅지를 적층하여 180℃ ∼ 190℃의 고온 압착로울러에 의해 압착가공하는 제 5공정과, 고온으로 압착가공되는 면상발열체 필름을 냉각하는 제 6공정과, 냉각된 면상발열체 필름을 권취하여 제조공정을 완료하는 제 7과정에 의해 자기 제어식 면상발열체 필름을 제공하므로서 달성된다.The first step of blending polyolefin resin, carbon, graphite and resin stabilizer in powder form, and mixing the blended powder raw materials at a temperature of 200 ° C. or lower and extruding them into a rod-shaped body by a first extruder. And a second step of molding the raw material member solidified by the cooling process, a third step of cutting the solidified raw material member into chips by a cutter, and melting the compounding member in the form of a cut chip by a second extruder. The fourth step of extruding the thin strand and the raw material to be extruded are applied between the divided electrode strips, and the coated paper is laminated on the upper and lower surfaces of the electrode strips to which the raw materials are applied. Self-control by the fifth step of the compression processing, the sixth step of cooling the planar heating element film to be compressed at high temperature, and the seventh step of winding the cooled planar heating element film to complete the manufacturing process. It is achieved by providing a plane heater film.
Description
본 발명은 자기제어식 원적외선 면상발열체 필름 및 그 제조방법에 관한 것으로, 더욱 상세하게는 온도상승에 비례한 저항값의 증가로 일정한 설정온도(약 90℃)를 방출하는 반도체적 발열작용과, 얇은 판상의 필름지로 이루어지는 발열체의 구조 및 물질 특성에 의하여 내구성을 향상시키고, 난방효율을 증대되도록 함과 동시에 신체건강에도 유익한 작용을 행할수 있도록 한 자기 제어식 면상발열체 필름 및 그 제조방법에 관한 것이다.The present invention relates to a self-controlling far-infrared planar heating element film and a method of manufacturing the same, and more particularly, the semiconductor heating action to emit a constant set temperature (about 90 ° C.) by increasing the resistance value in proportion to the temperature rise, and a thin plate shape. It relates to a self-regulating planar heating element film and a method for producing the self-regulating planar heating element film to improve the durability by the structure and material properties of the heating element made of a film of paper, and to perform a beneficial effect on the physical health.
일반적으로 가정 및 여러산업분야에 널리 이용되고 있는 각종 전열기구는 온도상승을 위한 발열체로서 통상 금속재인 전열선(니크롬선)을 전열기구내에 내설하여 이용하게 되는 것인바, 이러한 전열선의 발열작용은 전기에너지가 니크롬선을 흐르며 열에너지로 변환하는 에너지 변환작용에 의해 이루어지는 것이다.In general, various heating apparatuses widely used in homes and various industrial fields are heating elements for raising the temperature, and a heating element (nichrome wire), which is usually made of metal, is installed in the heating apparatus. Is by energy conversion that flows nichrome wire and converts it into thermal energy.
하지만, 상기와 같은 구성 및 작용원리로 사용되고있는 종래의 전열선은 전열기구내로의 설치구성이 금속선에 의한 배선구조를 이루며 전열에 의한 직접가열방식을 취하게 되는 것인바, 이에 전열선으로 과전압이 흐를경우 금속선으로 이루어진 전열선은 단선, 단락 또는 누전에 의한 발화등 상당한 사용상의 위험을 내재하게 되는 것이었으며, 또한 전원의 흐름을 차단하지 않는한 전열선의 온도는 계속적인 상승작용을 하게 되므로 필히 별도의 온도조절기를 부설해야하는등의 제품의 제조상에 상당히 불필요한 문제점을 주는 것이었을 뿐만 아니라, 특히, 이와같은 온도조절기는 설정 온도에 따라 전원의 단락 및 접지시점에서 상당한 과부하가 걸리게 되고, 이에 상당한 전류의 누수현상이 방생되므로 열 효율을 극히 저하시키는 사용상의 문제점을 주는 것이었다.However, the conventional heating wire used in the above-described configuration and principle of action is that the installation structure in the heating device forms a wiring structure by metal wires and takes a direct heating method by heating, so when overvoltage flows to the heating wire. The heating wire made of metal wire has a significant risk of use such as ignition by disconnection, short circuit, or short circuit. Also, the temperature of heating wire is continuously increased unless the flow of power is blocked. In addition to this, it is not only to give a very unnecessary problem in the manufacture of the product, such as the need to install, but in particular, such a thermostat is subjected to a significant overload at the time of power supply short circuit and grounding, depending on the set temperature, and a significant current leakage phenomenon Problems in use that result in extremely low thermal efficiency It was giving.
한편, 또 다른 문제점으로서 종래의 전열선은 금속선으로 이루진 구성특성에 의해 이를 전기장판 내지 전기요 등, 유동성을 갖는 제품에 적용하였을 경우, 전열선이 쉽게 절곡손상되고, 이에 제품의 사용수명이 단축되는 등, 취급상에 있어 상당한 주의를 요해야 하는 여러가지 측면에서의 난해한 문제점을 상존시키는 것이었다.On the other hand, as a further problem, when the conventional heating wire is applied to a product having fluidity such as an electric field plate or an electric wire due to the constituent characteristics of the metal wire, the heating wire is easily bent and damaged, thereby shortening the service life of the product. In other words, it was to cope with the difficult problems in various aspects that require great care in handling.
따라서, 본 발명은 종래 널리 이용되고있는 금속재 전열선의 제반적인 문제점을 해결하고자 창안된 것으로;Accordingly, the present invention has been made to solve the general problems of the metal heating wire which is widely used in the prior art;
본 발명의 목적은 반도체적 성분물질을 갖는 저항발열체의 온도상승에 비례하여 저항치수를 증가되도록 하고, 이에 일정한 설정온도(약 90℃)에 도달되면 저항발열체를 부도체화 되도록 하므로서 과승에 의한 화재의 위험을 예방하며 온도 상승 작용을 행하도록 함과 동시에 코팅지에 의한 저항발열체의 외부 전도성을 차단하여 전류의 방전을 예방되도록 하므로서 에너지 절약효과와 함께 발열효율을 증대되도록 한 자기 제어식 면상발열체 필름 및 그 제조방법을 제공함에 있다.An object of the present invention is to increase the resistance dimension in proportion to the temperature rise of the resistance heating element having a semiconductor component material, and when the predetermined set temperature (about 90 ℃) is reached, the resistance heating element is insulated, thereby preventing fire from overheating. Self-regulating planar heating film and its manufacture to prevent heat and increase the heating efficiency while preventing the discharge of current by blocking the external conductivity of the resistance heating element by coated paper and preventing temperature. In providing a method.
한편, 본 발명의 또 다른 목적으로는 발열면적을 확대되도록하여 면적효율을 상승시키고, 설치의 간편성과 내구성을 향상되도록하여 장소에 구애받음없이 발열체의 사용범위를 확대되도록 함과 동시에, 특히 단순한 기구적 난방기능으로서 뿐만 아니라 발열시 전원의 저항이 작용되는 활성탄소(카본재 및 흑연)와 전극띠(구리)의 동이온 작용으로 원적외선을 방출되도록 하여 인체에 유익함을 줄수있는 자기 제어식 면상발열체 필름 및 그 제조방법을 제공함에 있는 것이다.On the other hand, another object of the present invention is to increase the area efficiency by increasing the heating area, to improve the ease and durability of the installation to expand the range of use of the heating element, regardless of the place, and particularly simple mechanism Self-controlling planar heating film that can be beneficial to the human body by emitting far infrared rays through the action of copper ions of activated carbon (carbon material and graphite) and electrode strip (copper), which not only functions as a heating function but also resists power during heating And to provide a method for producing the same.
이상, 상기 목적을 달성하기 위한 본 발명의 구체적인 수단으로는;As described above, specific means of the present invention for achieving the above object;
폴리올레핀수지와 카본과 흑연과 수지안정제의 원료를 분말상태로하여 배합하는 제 1공정과, 배합된 분말체의 원료를 200℃이하의 온도에서 용융혼합하여 1차 압출기에 의해 봉상체로 압출시킨후, 냉각과정에 의해 고형화된 원료부재를 성형하는 제 2공정과, 고형화된 원료부재를 절단기에 의해 칩형태로 절단하는 제3공정과, 절단된 칩형태의 배합부재를 용융하여 2차 압출기에 의해 얇은 가닥형태로 압출하는 제 4공정과, 압출되는 원료를 분할구성된 전극띠 사이로 도포하고, 원료가 도포된 전극띠의 상,하부면에 코팅지를 적층하여 180℃ ∼ 190℃의 고온 압착로울러에 의해 압착가공하는 제 5공정과, 고온으로 압착가공되는 면상발열체 필름을 냉각하는 제 6공정과, 냉각된 면상발열체 필름을 권취하여 제조공정을 완료하는 제 7과정에 의해 자기 제어식 면상발열체 필름을 제공하므로서 달성된다.The first step of blending polyolefin resin, carbon, graphite and resin stabilizer in powder form, and mixing the blended powder raw materials at a temperature of 200 ° C. or lower and extruding them into a rod-shaped body by a first extruder. And a second step of molding the raw material member solidified by the cooling process, a third step of cutting the solidified raw material member into chips by a cutter, and melting the compounding member in the form of a cut chip by a second extruder. The fourth step of extruding the thin strand and the raw material to be extruded are applied between the divided electrode strips, and the coated paper is laminated on the upper and lower surfaces of the electrode strips to which the raw materials are applied. Self-control by the fifth step of the compression processing, the sixth step of cooling the planar heating element film to be compressed at high temperature, and the seventh step of winding the cooled planar heating element film to complete the manufacturing process. It is achieved by providing a plane heater film.
도 1은 본 발명에 따른 자기 제어식 면상발열체 필름의 분해사시도.1 is an exploded perspective view of a self-regulating planar heating element film according to the present invention.
도 2는 본 발명에 따른 자기 제어식 면상발열체 필름의 사용상태도.Figure 2 is a state of use of the self-regulating planar heating element film according to the present invention.
도 3은 본 발명에 따른 자기 제어식 면상발열체 필름의 제조공정 순서도.Figure 3 is a flow chart of the manufacturing process of the self-regulating planar heating element film according to the present invention.
< 도면 주요부위에 대한 부호의 설명 ><Description of Symbols for Major Parts of Drawings>
1 : 면상발열체 필름1: planar heating element film
11 : 코팅지11: coated paper
12 : 저항발열체12: resistance heating element
13 : 전극띠13: electrode strip
이하, 본 발명에 따른 자기 제어식 면상발열체 필름 및 그 제조방법의 바람직한 실시예를 첨부도면에 의거하여 상세히 설명하기로 한다.Hereinafter, a preferred embodiment of a self-regulating planar heating element film and a method of manufacturing the same according to the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 자기 제어식 면상발열체 필름의 분해사시도이고, 도 2는 본 발명에 따른 자기 제어식 면상발열체 필름의 사용상태도이며, 도 3은 본 발명에 따른 자기 제어식 면상발열체 필름 제조공정 순서도로서 그 물품 및 공정구성을 살펴보면;1 is an exploded perspective view of a self-regulating planar heating element film according to the present invention, FIG. 2 is a state diagram of a self-regulating planar heating element film according to the present invention, and FIG. 3 is a flow chart of a self-regulating planar heating element film manufacturing process according to the present invention. Looking at the article and process configuration;
원료를 배합하는 제1공정(S1)과, 배합된 원료를 용융압출하여 고형화된 원료부재를 성형하는 제2공정(S2)과, 원료부재를 절단하는 제3공정(S3)과, 절단된 원료부재를 용융하여 재차 압출가공하는 제4공정(S4)과, 압출된 원료를 전극띠 및 코팅지와 연계 압착하여 물품(저항발열체)형태로 성형하는 제5공정(S5)과, 성형된 물품을 냉각하는 6공정(S6)과 냉각된 물품을 권취하는 제7공정(S7)에 의해 완성된 제품으로서 자기 제어식 면상발열체 필름을 구성하게 된다.A first step (S 1 ) of blending the raw materials, a second step (S 2 ) of melting and extruding the blended raw materials to form a solidified raw material member, a third step (S 3 ) of cutting the raw material members, A fourth step (S 4 ) of melting the cut raw material member and extruding again, a fifth step (S 5 ) of pressing the extruded raw material together with electrode strips and coated paper to form an article (resistance heating element); The self-controlled planar heating element film is constituted as a product completed by the sixth step (S 6 ) of cooling the molded article and the seventh step (S 7 ) of winding the cooled article.
이때, 상기 제1공정(S1)인 배합공정은 분말형태를 취하는 각 원료, 즉 폴리올레핀수지재, 카본재, 흑연, 수지안정재를 일정한 비율로 배합기내에 투입하여 균일한 혼합상태를 이루도록 배합처리하는 과정인 바, 이러한 배합공정에 투입되는 각 원료의 구체적인 성분특징 및 그 배합비율을 살펴보면, 먼저 배합되는 각 원료에 점성을 부여하여 후술하는 제품(발열저항체) 가공시 접착결합기능을 향상되도록 하기위한 수단으로 폴리올레핀수지재 30%∼70%와, 전기적 저항열에 의한 팽창작용으로 전류의 흐름을 둔화시켜 온도상승을 제한되도록하기 위한 수단으로서 카본재 10%∼50%와, 전기적 저항열을 원적외선인 복사열로 방출시키기위한 수단으로서 흑연 10%∼40%와, 물품화된 저항발열체(12)의 물성변화를 예방하기 위한 수단으로서 파라핀 계열의 수지안정재 0.1%∼1%의 부피비율을 하여 배합원료를 형성함이 바람직하다.In this case, the compounding process of the first step (S 1 ) is to mix the raw materials taking the form of powder, that is, polyolefin resin material, carbon material, graphite, resin stabilizer in a constant proportion to the compounding process to achieve a uniform mixing state As a process, when looking at the specific component characteristics and the mixing ratio of each raw material to be put into such a compounding process, to give a viscosity to each raw material to be blended first to improve the adhesive bonding function when processing the product (heating resistor) to be described later 30% to 70% of polyolefin resin material as a means, 10% to 50% of carbon material as a means for limiting the temperature rise by slowing the flow of electric current by the expansion action by the electric resistance heat, and radiant heat having electric resistance heat as far infrared rays 10% to 40% graphite as a means for releasing the furnace, and a paraffin-based resin as a means for preventing the physical property change of the commercialized resistance heating element 12. This also by the volume ratio of the material 0.1% ~1% combined to form a raw material is preferred.
이때, 전술한 카본재와 흑연은 천연소재로서 일명 활성탄소라 칭하기도 하는 것이다.At this time, the above-described carbon material and graphite is also referred to as so-called activated carbon as a natural material.
또한, 상기 제2공정(S2)은 분말체로 배합된 원료를 1차 압출기내로 투입시켜 200℃ 이하의 열을 가하여 용융시킨후, 용융된 배합원료를 일정한 압력으로 압출하여 봉상체를 취하는 원료부재로 성형하게되는 공정인 바, 이때 봉상체로 압출되는 원료부재는 공냉 또는 수냉방식의 선택적인 냉각과정을 통하여 고형화 되도록 가공함이 바람직하다.In addition, the second step (S 2 ) is a raw material member that takes the raw material blended into the powder into the primary extruder to apply a heat of 200 ℃ or less to melt, and then extruding the molten blended material at a constant pressure to take a rod-like body It is a process to be molded into a bar, wherein the raw material member is extruded into a rod-like body is preferably processed to be solidified through a selective cooling process of the air cooling or water cooling method.
또한, 상기 제3공정(S3)은 전술한 압출공정을 통해 봉상체로 성형된 원료부재를 절단기를 이용하여 칩형태로 절단하는 공정으로, 이와같이 칩형태로 절단되는 원료부재의 크기는 일반적인 쌀알 정도의 크기로 가공함이 바람직하다.In addition, the third step (S 3 ) is a step of cutting the raw member formed into a rod-like body through the above-described extrusion process in the form of a chip by using a cutter, the size of the raw member to be cut in the form of a chip is a common rice grain It is desirable to process to a degree of size.
또한, 상기 제4공정(S4)은 칩형태로 절단된 배합원료를 2차 압출기내로 투입한후, 200℃∼250℃의 고온 열을가하여 재차 용융,압출시키는 공정으로서, 이때 2차 압출기를 통해 압출되는 배합원료의 형상은 얇은 국수가닥과 같은 형상을 취하도록 가공함이 바람직하다.In addition, the fourth step (S 4 ) is a step of injecting the blended raw material cut in the form of a chip into the second extruder, and then melted and extruded again by applying high temperature heat of 200 ℃ to 250 ℃, the second extruder The shape of the blended raw material to be extruded through is preferably processed to take the shape of a thin noodle.
또한, 상기 제5공정(S5)은 국수가닥 형태로 압출되는 배합원료를 180℃∼190℃의 열을 발생하는 압착로울러에 투입하여, 배합원료를 발열저항체(12)로 압축성형되게하는 공정으로서, 이때 압착로울러로 배합원료가 투입됨에 있어, 투입되는 배합원료의 좌, 우측으로는 도 1로 도시된 바와같이 대칭되는 형태로서 전극띠(13)를 위치시키고, 전극띠(13)와 배합원료의 상,하 부면으로는 투명체의 코팅지(11)를 위치되도록 하여 압착로울러내에 동시에 공급, 압착결합되게 하므로서, 도 2로 도시된 바와같은 형태의 일체화된 물품구성을 갖는 면상발열체 필름(1)을 성형되도록 함이 바람직하다.In addition, the fifth step (S 5 ) is a step of putting the blended raw material extruded in the form of noodles in a compression roller that generates a heat of 180 ℃ to 190 ℃, compression molding the blended raw material with a heat generating resistor (12) In this case, when the blending raw material is introduced into the compression roller, the electrode strip 13 is positioned in a symmetrical form as shown in FIG. 1 on the left and right sides of the blending raw material, and blended with the electrode strip 13. The planar heating element film (1) having an integrated article structure as shown in FIG. 2 by placing the coated paper (11) of the transparent material on the upper and lower surfaces of the raw material so as to be simultaneously supplied and compressed in the pressing roller. It is preferable to make it molded.
또한, 상기 제6공정(S6)은 전술한 제5공정인 고온의 압착로울러에 의해 성형되는 면상발열체 필름(1)을 냉각시키는 공정으로서, 이와같은 면상발열체 필름(1)의 냉각방법은 공냉 또는 수냉방식의 선택적인 냉각과정을 통하여 이루어지도록 함이 바람직하다.In addition, the sixth step (S 6 ) is a step of cooling the planar heating element film (1) formed by the high-temperature pressing roller which is the fifth step described above, the cooling method of such a planar heating element film (1) is air-cooled Alternatively, it is preferable to make it through a selective cooling process of the water cooling method.
또한, 상기 제7공정(S7)은 냉각과정을 통해 물품형태로 배출되는 면상발열체 필름(1)을 권취시키는 공정으로서, 이와같은 권취공정을 끝으로 면상발열체 필름(1)의 제조공정을 완료되도록 함이 바람직하다.In addition, the seventh step (S 7 ) is a step of winding the planar heating element film (1) discharged in the form of articles through a cooling process, and finished the manufacturing process of the planar heating element film (1) by the end of such a winding process Preferably.
한편, 전술한 제조공정과정을 통해 물품화 구성된 면상발열체 필름(1)은 도 1내지 도 2로 도시된 바와같이 상,하부면에 투명체의 코팅지(11)가 형성되고, 이와같은 코팅지(11)에 의해 일체화된 구조로서, 저항발열체(12)와 구리재로 이루어진 복수개의 전극띠(13)가 상호 연계된 구성을 취하게 되는 것인바, 이에 이와같이 물품화된 면상발열체 필름(1)의 상호작용으로는 도 2로 도시된 바와같이 면상발열체 필름(1)에 전원을 공급하기 위한 수단으로 별도의 구성을 갖는 전원(+)(-)선(R)을 복수개의 전극띠(13)에 각각 연결시키되, 이때 전극띠(13)와 전원선(R)이 접합가능하도록 접합부위의 코팅지(11)는 일부 박피처리되도록 함이 바람직하다.On the other hand, the planar heating element film 1 is formed through the above-described manufacturing process process as shown in Fig. 1 to 2, the coated paper 11 of the transparent body is formed on the upper and lower surfaces, such coated paper 11 As a structure integrated by the structure, the resistance heating element 12 and the plurality of electrode strips 13 made of a copper material have a configuration in which they are interconnected. Thus, the interaction between the planar heating element film 1 manufactured as described above As shown in FIG. 2, a power (+) (-) line R having a separate configuration is connected to the plurality of electrode strips 13 as a means for supplying power to the planar heating element film 1. In this case, the electrode strip 13 and the power supply line (R) is preferably bonded to the coating paper 11 of the bonding portion to be peeled partly.
따라서, 상기 전원선(R)에 의해 면상발열체 필름(1)으로 전류를 흐르게하면 저항발열체(12)에 함유된 폴리올레핀수지재에 의해 저항발열체(12)는 일정한 전기적 저항을 발생시키며 점진적인 열 상승작용을 하게되고, 이에 이와같은 저항열 발생에 의해 저항발열체(12)에 함유된 폴리올레핀수지재는 팽창기능을 행하며 전류의 흐름을 둔화되도록 하여 저항발열체(12)의 연속적인 열 상승작용을 억제하며 별도의 온도제어장치의 구성없이도 일정한 범위의 온도(약 90℃)를 유지되도록 하는 기능을 행하게 되는 것이다.Therefore, when the current flows through the planar heating element film 1 by the power supply line R, the resistance heating element 12 generates a constant electrical resistance by the polyolefin resin material contained in the resistance heating element 12, and the gradual heat synergy action. In this way, the polyolefin resin material contained in the resistance heating element (12) by the generation of such resistance heat to perform the expansion function and to slow down the flow of current to suppress the continuous heat synergism of the resistance heating element (12) It is to function to maintain a certain range of temperature (about 90 ℃) without the configuration of the temperature control device.
한편, 전술한 온도상승작용과는 달리 별도의 특징적인 작용기능으로서, 상기 저항발열체(12)를 이루는 물질성분인 카본과 흑연(일명 활성탄소)은 전류흐름에 의한 이루어진 전극띠(13)의 동이온 작용에 의해 복사열인 원적외선을 방출하게 되는 것인바, 이때 원적외선의 작용은 절대온도(-273℃)이상에서 이루어지는 것이나, 이와같은 원적외선이 사람의 몸에 공명흡수될 경우에는 인체의 평균 체온인 36.5℃에서 가장 활발하게 흡수작용되는 것이며, 이렇게 인체에 흡수된 원적외선이 질병의 원인인 병원균을 제거함에 있어서는 약 42℃ 정도의 온도에서 가장 바람직한 작용을 행하게 되는 것으로, 이에, 천연소재인 활성탄소로서 본 발명에 적용되는 카본재와 흑연에서 방출되는 원적외선은 청정한 환경을 조성하는 살균,소독작용과 함께 사용자의 인체에 깊숙히 침투하여 공명과 공진작용을 일으키며 혈액순환을 촉진함과 동시에 생육광선의 발생으로 세포조직의 생성을 활성화 시켜 신체 정상화에 도움을 주는등 단순한 난방기능 이외에 인체의 건강보조기능으로서 유익한 작용을 행하게 되는 것이고, 또한 저항발열체(12)에 함유된 수지안정재는 저항발열에 의한 온도상승시 고온의 열 발생에 의한 저항발열체(12)의 물성변화를 방지하게 되는 것이다.On the other hand, unlike the temperature rise action described above, as a separate characteristic function, carbon and graphite (aka activated carbon) which is a material component constituting the resistance heating element 12 is the copper of the electrode strip 13 made by the current flow The ionic action is to emit far-infrared radiation, which is radiant heat. In this case, the action of far-infrared radiation is at an absolute temperature (-273 ° C.) or higher. It is the most active absorption at ℃ ℃, the far-infrared absorbed by the human body is to perform the most desirable action at a temperature of about 42 ℃ in removing the pathogens causing the disease, which is considered as the active carbon as a natural material Far infrared rays emitted from carbon materials and graphite applied to the invention are applied to the user's human body with sterilization and disinfection to create a clean environment. It penetrates deeply, causes resonance and resonance, promotes blood circulation, and activates the production of cellular tissues through the generation of live light rays, which helps to normalize the body. In addition, the resin stabilizer contained in the resistance heating element 12 is to prevent the change in the physical properties of the resistance heating element 12 by the generation of high temperature heat when the temperature rises due to the resistance heating.
이상, 본 고안에 따른 자기 제어식 면상발열체 및 그 제조방법은 폴리올레핀수지재와, 카본재와, 흑연과, 수지안정재로 이루어진 반도체의 배합원료를 이용하여 자기 제어기능을 갖는 발열저항체를 형성하고, 이와같은 발열저항체의 저항치수 증가에 따라 온도의 상승작용을 행하도록 함과 동시에 코팅지에 의한 발열체의 외부 전도성을 차단하여 전류의 방전을 예방되게 한 것으로, 이는 발열저항체의 자기 제어에 따른 과승방지 및 화재예방의 기능으로 에너지 절약효과와 함께 발열효율을 증대되도록 한 것일 뿐만 아니라, 온도상승시 발생되는 높은 저항값으로 인해 전원의 단락 및 접지시점의 전류소모량, 즉 과부하 발생을 억제되게 하므로서 누수전류 차단에 따른 열효율을 극대화 되도록 한 것이다.As described above, the self-regulating planar heating element and its manufacturing method according to the present invention form a heat generating resistor having a self-control function by using a compound material of a semiconductor composed of a polyolefin resin material, a carbon material, graphite, and a resin stabilizer. The temperature rises in response to an increase in the resistance of the same heat generating resistor, and at the same time, the external conduction of the heat generating material is prevented by the coated paper to prevent electric discharge. This is to prevent overheating and fire due to self-control of the heat generating resistor. The prevention function not only increases energy saving and heat generation efficiency, but also prevents leakage current by blocking current short-circuit and current consumption at the time of grounding, ie, overloading, due to high resistance value generated during temperature rise. To maximize the thermal efficiency.
또한, 본 발명은 구조적인 측면에 있어, 면상발열체를 필름지로 구성되게 한 것으로,이는 발열면적을 확대되도록하여 면적효율을 상승시키고, 또한 설치의 간편성과 내구성을 향상되도록하여 장소에 구애받음없이 면상발열체의 사용범위를 확대되도록 함과 동시에, 단순한 기구적 난방기능으로서 뿐만 아니라 원적외선의 방출및 면상으로 이루어진 저항발열체에 의한 자장의 불형성으로 전자파 차단의 부수적 기능 또한 발휘 되게하여 생명체에 유익함을 제공되도록 한 것으로 사용자에게 매우 유용한 기대 효과를 제공하게 되는 것이다.In addition, the present invention is a structural aspect, the planar heating element is composed of a film paper, which is to increase the area efficiency by increasing the heating area, and also to improve the ease and durability of the installation, regardless of location In addition to expanding the range of use of the heating element, not only as a simple heating function, but also as an incidental function of electromagnetic shielding due to the emission of far-infrared rays and the induction of magnetic field caused by the resistive heating element, it is beneficial to life. This is to provide a very useful expected effect to the user.
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| Application Number | Priority Date | Filing Date | Title |
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| KR1019990006126A KR100290457B1 (en) | 1999-02-24 | 1999-02-24 | Self regulation plain heater and manufacture method. |
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| KR1019990006126A KR100290457B1 (en) | 1999-02-24 | 1999-02-24 | Self regulation plain heater and manufacture method. |
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| KR19990068286A true KR19990068286A (en) | 1999-09-06 |
| KR100290457B1 KR100290457B1 (en) | 2001-05-15 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020045707A (en) * | 2000-12-09 | 2002-06-20 | 이진우 | Semiconductor composition |
| KR20030080953A (en) * | 2002-06-07 | 2003-10-17 | 이건국 | The plate heater with air gap of warm |
| KR100750707B1 (en) * | 2004-07-12 | 2007-08-22 | 서태석 | Plate heater and method for manufacturing the same |
| KR101599790B1 (en) | 2014-10-13 | 2016-03-07 | 청운대학교산학협력단 | Expanded graphite, manufacture method of a plane heating panel using mud, the plane heating panel and bed using the same |
| KR20220020571A (en) * | 2020-08-12 | 2022-02-21 | 주식회사 에이치티씨 | Vapor chamber with expanded heat dissipation surface area and manufacturing method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010080806A (en) * | 2000-01-17 | 2001-08-25 | 손재익 | Heating panel of electro-conduction plastics using graphite |
| KR100942501B1 (en) | 2009-09-01 | 2010-02-12 | 윤정수 | Method of manufacture for core with positive temperature controll |
-
1999
- 1999-02-24 KR KR1019990006126A patent/KR100290457B1/en not_active IP Right Cessation
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020045707A (en) * | 2000-12-09 | 2002-06-20 | 이진우 | Semiconductor composition |
| KR20030080953A (en) * | 2002-06-07 | 2003-10-17 | 이건국 | The plate heater with air gap of warm |
| KR100750707B1 (en) * | 2004-07-12 | 2007-08-22 | 서태석 | Plate heater and method for manufacturing the same |
| KR101599790B1 (en) | 2014-10-13 | 2016-03-07 | 청운대학교산학협력단 | Expanded graphite, manufacture method of a plane heating panel using mud, the plane heating panel and bed using the same |
| KR20220020571A (en) * | 2020-08-12 | 2022-02-21 | 주식회사 에이치티씨 | Vapor chamber with expanded heat dissipation surface area and manufacturing method thereof |
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| Publication number | Publication date |
|---|---|
| KR100290457B1 (en) | 2001-05-15 |
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