KR19990027608A - Automatic manufacturing device of flexible tube - Google Patents

Automatic manufacturing device of flexible tube Download PDF

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Publication number
KR19990027608A
KR19990027608A KR1019970050091A KR19970050091A KR19990027608A KR 19990027608 A KR19990027608 A KR 19990027608A KR 1019970050091 A KR1019970050091 A KR 1019970050091A KR 19970050091 A KR19970050091 A KR 19970050091A KR 19990027608 A KR19990027608 A KR 19990027608A
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South Korea
Prior art keywords
bending
roll
guide
connecting member
piece
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KR1019970050091A
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Korean (ko)
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KR100270236B1 (en
Inventor
김우홍
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김우홍
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Priority to KR1019970050091A priority Critical patent/KR100270236B1/en
Publication of KR19990027608A publication Critical patent/KR19990027608A/en
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Publication of KR100270236B1 publication Critical patent/KR100270236B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/021Control or correction devices in association with moving strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

1. 청구범위에 기재된 발명이 속하는 기술분야1. TECHNICAL FIELD OF THE INVENTION

본 발명은 천 또는 고무와 알미늄등의 기다란 박판의 띠부재를 나선형으로 권선하면서 권선된 부재의 양단부를 서로 교차시킨 결합에 의해 관체로 구성되는 플렉시블 관의 자동 제조 장치에 관한 것이다.The present invention relates to an automatic manufacturing apparatus for a flexible tube made of a tubular body by a coupling in which both ends of the wound member cross each other while spirally winding a band member of a cloth or rubber and an elongated thin plate such as aluminum.

2. 발명이 해결하려고 하는 기술적과제2. The technical problem to be solved by the invention

플렉시블(flexible)은 절곡이 자유로운 관으로서 그 구성은 박판의 부재를 관체로 형성시켜 절곡이 자유롭게 구성된 관으로 휨성을 가지는 파이프를 말하고 이러한 자유절곡 특징에 의해 플렉시블관은 건축물의 닥트 먼지 흡,배출관 레인지후드의 배기관 등 많은 분야에서 이용되고 있다. 이러한 플렉시블관은 닥트와 작업현장에서의 에어관등으로 이용되고 열 방출관 등의 분야에서 많은 선호를 일으키고 있으나 그 제조장치가 대단히 복잡하고 정밀하여 고도의 기술을 요하므로서 국내에서 개발되지 못하고 있는 것이다.Flexible is a tube that is free to bend, and its configuration is a pipe that is flexible by forming a member of thin plate into a tubular body. The flexible tube is a duct dust suction and exhaust pipe range of a building due to such a free bending characteristic. It is used in many fields, such as an exhaust pipe of a hood. Such flexible pipes are used as ducts and air pipes in the workplace, and are causing a lot of preference in the field of heat dissipation pipes, etc., but their manufacturing devices are not developed in Korea because they are very complicated and precise and require high technology.

3. 발명의 해결방법의 요지3. Summary of Solution to Invention

본 발명은 많은 사용이 이루워지고 있는 플렉시블관의 제조장치를 국내의 기술로 제공하기 위한 것이다.The present invention is to provide a domestic apparatus for producing a flexible tube that has been used a lot.

4. 발명의 중요한 용도4. Important uses of the invention

본 발명은 알미늄박판의 띠부재와 금속재의 연결부재를 공급하되 연결부재는 공급과 함께 부재양단부를 상향 절곡함과 함께 내향으로 절곡시켜 공급하며 상기에서 절곡공급되는 연결부재에 띠부재의 일측면을 절곡하여자형의 개방부로 인입하고 인입되는 절곡편은 절곡부의 내향으로 밀어넣어 이를 가압롤에 의해 압착고정함과 상기 타측의 절곡된 띠부재 절곡편은 연속공급되는 다음의 연결부재에 상기와 같이 인입시켜 가압롤로 가압함을 연속으로 실시하여 나선형의 관체를 자동제조할 수 있는 플렉시블관 제조장치를 얻고자한 것이다.The present invention is to supply the band member of the aluminum plate and the connecting member of the metal material, but the connecting member is bent inward with the supply member is bent inward with the supply and supply the one side of the band member to the bent supply member Bent The bending piece introduced into the female opening and drawn in is pushed inwardly into the bending part to be pressed and fixed by a pressing roll, and the other side of the bent strip member bending piece is drawn into the following connection member continuously fed and pressurized as described above. In order to obtain a flexible pipe manufacturing apparatus capable of automatically manufacturing a spiral tube by pressing the roll continuously.

Description

플렉시블 관의 자동 제조장치Automatic manufacturing device of flexible tube

본 발명은 천 또는 고무와 알류미늄등의 기다란 박판의 띠부재를 나선형으로 권선하면서 권선된 부재의 양단부를 서로 교차시킨 결합에 의해 관체로 구성되는 플렉시블 관의 자동제조 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic manufacturing apparatus for a flexible tube composed of a tubular body by a coupling in which both ends of a wound member cross each other while spirally winding a band member of a cloth or rubber and an elongated thin plate such as aluminum.

주지하는 바와같이 플렉시블(flexible)은 절곡이 자유로운 관으로서 그 구성은 박판의 부재를 관체로 형성하되, 파형으로 형성하여 굴곡된 형상에 의해 관의 휨성을 가지는 관(pipe)과, 또는 박판의 기다란 띠부재편을 나선모양으로 권선함과 함께 이들을 서로 양단부를 결합시켜 관체로 구성 박판 부재의 절곡성으로 관의 굴곡이 양호한 부재에 의해 절곡이 자유롭게 구성된 관과 상기 띠부재와 연결부재의 유연성으로 휨성을 가지는 파이프를 말하고 이러한 자유절곡 특징에 의해 플렉시블관은 건축물의 닥트 먼지 흡,배출관 레인지 후드의 배기관 등 많은 분야에서 이용되고 있다.As is well known, flexible is a tube that is free to bend, and its structure is formed by a tubular member of a thin plate, but is formed into a corrugated wave and has a bend of the pipe by a curved shape, or an elongated thin plate Winding the band member pieces in a spiral shape and joining both ends to each other to form a tubular body. The bendability of the thin plate member allows the tube to be bent freely by the flexible member of the tube and the flexibility of the band member and the connecting member. Due to this free bending feature, flexible pipes are used in many fields such as duct dust absorption and exhaust pipe range hood exhaust pipe of buildings.

특히 본 발명은 알미늄박판을 나사선모양으로 권선하면서 양단부를 체결부재로 압착체결시켜서 이루워지는 플렉시블관에 관한 것이다.In particular, the present invention relates to a flexible tube formed by pressing and fastening both ends with a fastening member while winding an aluminum thin plate in a threaded shape.

이러한 플렉시블관은 상기한 바와같이 자유스러운 절곡성에 의해 많은 분야 즉, 건축물의 닥트관과 호스 및 에어공급관등 여러 분야에서 이용되고 있고 그 선호도가 증대되고 있다.Such flexible pipes are used in many fields such as duct pipes, hoses and air supply pipes of buildings due to free bendability as described above, and their preferences are increasing.

이러한 특징의 플렉시블관은 대한민국 실용신안 공보 공고 번호 1997년 제 00534호에 도시된 바와같이 박판의 알미늄 띠부재를 나사선 모양으로 권선하되 그 양단면이 겹쳐서 가열융착될때에 겹친 부분내에 철사선이 내재되어 관형을 유지하며 또 박판의 알미늄의 유연성으로 절곡이 자유롭고 또 알미늄재에 의한 고온성으로 많은 사용과 상기 철선을 실로 하게 되면 둥근관을 판형으로 접어 부피를 줄이거나 보관 및 이동의 편리성도 얻을 수 있도록 한 바 있다.Flexible tube of this feature is wound in the wire strip of the aluminum band member of the thin plate as shown in the Republic of Korea Utility Model Publication No. 1997, No. 1997, in the form of a screw thread when the both ends overlap and heat-sealed Maintaining the tubular shape and the flexibility of the thin aluminum to bend freely, and the high temperature by the aluminum material and the use of the iron wire in many uses and folding the round tube into the plate shape to reduce the volume or convenience of storage and movement so as to obtain I've done it.

이와 달리 박판의 알미늄띠부재를 나사선으로 권선하면서 금속재의 체결띠부재로 박판띠부재의 양단면을 압찹체결하여 관을 구성함으로서 관의 찌그러짐을 방지하는 동시에 길이의 신축성을 가지는 플렉시블관도 알려지고 있다.On the contrary, flexible tubes having elasticity in length while preventing the tube from being crushed by forming a tube by squeezing both ends of the thin plate member with a fastening member of a metal while winding the aluminum strip member of the thin plate with a screw line are known.

이러한 플렉시블관은 닥트와 작업현장에서의 에어관등으로 이용되고 열 방출관등 많은 분야에서 선호를 일으키고 있다.Such flexible pipes are used as air pipes in ducts and workplaces, and are becoming preferred in many fields such as heat discharge tubes.

또다른 이 플렉시블관은 알미늄박판의 띠부재와 그 이면에 불연재의 직물을 압착하고 있어서 알미늄박판에서 보다 많은 견고성과 내화성이 있다.Another flexible tube is press-bonding a non-flammable fabric to the strip member of the aluminum sheet and its back side, so that the aluminum sheet is more firm and fire resistant.

그러나 알미늄박판부재와 금속재의 연결부재로 이루워지는 플렉시블관은 국내에서 개발되지 못함으로서 수입에 의존하고 있는 실정이다.However, the flexible tube formed of the aluminum thin plate member and the metal member is not developed in Korea, so it is dependent on imports.

이러한 수입장치는 주로 일본국제조의 장치를 수입하고 있으나 그 가격이 고가이면서 한정된 수입으로 그 실체를 공개하지 않고 있는 실정이다.These importers are mainly importing the devices of Japanese international groups, but their prices are high and they do not disclose the substance with limited imports.

본 발명은 많은 사용이 이루워지고 있는 플렉시블관의 제조장치를 국내의 기술로 제공하기 위한 것이다.The present invention is to provide a domestic apparatus for producing a flexible tube that has been used a lot.

도1은 본 발명의 전체를 보인 정면도.1 is a front view showing the whole of the present invention.

도2는 본 발명의 요부 연결부재의 절곡장치 평단면도.Figure 2 is a cross-sectional view of the bending device of the main connecting member of the present invention.

도3은 도2의 요부 측단면도.3 is a side cross-sectional view of the main part of FIG. 2;

도4는 본 발명의 요부 띠부재의 절곡삽입상태의 평면도.Figure 4 is a plan view of the bent insertion state of the main strip member of the present invention.

도5의 (가)(나)도는 띠부재의 절곡 및 삽입상태를 보인 확대 단면도.Figure 5 (a) (b) is an enlarged cross-sectional view showing the bent and inserted state of the band member.

도6은 도5에서 띠부재가 삽입된 연결부재의 가압상태를 보인 가압롤 장치의 설명도.Figure 6 is an explanatory view of the pressing roll device showing the pressing state of the connecting member is inserted in the belt member in Figure 5;

도7은 2차 띠부재의 삽입상태를 보인 확대 단면도.Figure 7 is an enlarged cross-sectional view showing the insertion state of the secondary strip member.

도8은 도5, 6, 7도의 작동상태를 보인 결합 정면도.Figure 8 is a front view of the combination showing the operating state of Figures 5, 6 and 7.

도9는 본 발명의 완성되는 상태의 사시도.9 is a perspective view of a completed state of the present invention.

도10은 도8도의 확대 단면도.10 is an enlarged sectional view of FIG. 8;

도11의 (가)는 본 발명 연결부재 절곡장치의 실시예의 정면도.Figure 11 (a) is a front view of an embodiment of the present invention connecting member bending device.

(나)는 상기 (가)도의 측면도.(B) is a side view of the above (a).

도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings

1 : 기체 10 : 연결부재절곡장치 11 : 띠부재 공급장치DESCRIPTION OF SYMBOLS 1 Gas 10 Connection member bending apparatus 11 Belt member supply apparatus

12 : 절곡롤 13 : 절곡홈 20 : 띠부재 삽입장치12: bending roll 13: bending groove 20: strip member inserting device

21 : 안내가이드 22 : 이송공 23 : 안내공21: guide guide 22: transfer hole 23: guide hole

25 : 체결판 26 : 제1삽입편 26-1 : 제2삽입편25 fastening plate 26 first insertion piece 26-1 second insertion piece

30 : 띠부재 절곡장치 31 : 절곡로울러 32 : 절곡환편30: band member bending device 31: bending roller 32: bending ring piece

40 : 가압롤장치 41 : 성형롤 42 : 제1가압롤40: pressure roll device 41: forming roll 42: first pressure roll

42-1 : 제2가압롤 50 : 상하 압연롤절곡장치 51 : 압연롤42-1: second press roll 50: upper and lower rolling roll bending device 51: rolling roll

52 : 상부압연롤 53 : 가압부 100 : 연결부재52: upper rolling roll 53: pressurization portion 100: connection member

101 : 고정편 102 : 개방부 200 : 띠부재101: fixing piece 102: opening 200: strip member

201 : 띠부재 절곡편201: band member bending piece

본 발명은 알미늄박판의 띠부재와 금속재의 연결부재를 공급하되 연결부재는 공급과 함께 부재양단부를 상향 절곡함과 함께 내향으로 절곡시켜 공급하며 상기에서 절곡공급되는 연결부재에 띠부재의 일측면을 절곡하여자형의 개방부로 인입하고 인입되는 절곡편은 절곡부의 내향으로 밀어넣어 이를 가압롤에 의해 압착고정함과 상기 타측의 절곡된 띠부재 절곡편은 연속공급되는 다음의 연결부재에 상기와 같이 인입시켜 가압롤로 가압함을 연속으로 실시하여 나선형의 관체를 자동제조할 수 있는 플렉시블관 제조장치를 얻고자한 것이다.The present invention is to supply the band member of the aluminum plate and the connecting member of the metal material, but the connecting member is bent inward with the supply member is bent inward with the supply and supply the one side of the band member to the bent supply member Bent The bending piece introduced into the female opening and drawn in is pushed inwardly into the bending part to be pressed and fixed by a pressing roll, and the other side of the bent strip member bending piece is drawn into the following connection member continuously fed and pressurized as described above. In order to obtain a flexible pipe manufacturing apparatus capable of automatically manufacturing a spiral tube by pressing the roll continuously.

이와같은 본 발명을 설명하면 다음과 같다.The present invention will be described as follows.

도1은 본 발명의 전체를 보인 정면도이며 도2는 본 발명의 요부 연결부재의 절곡장치 평단면도 도5의 (가)(나)도는 띠부재의 절곡 및 삽입상태를 보인 확대 단면도이고 도6은 도5에서 띠부재가 삽입된 연결부재의 가압상태를 보인 가압롤 장치의 설명도, 도9는 본발명의 완성되는 상태의 사시도를 도시한 것이다.Figure 1 is a front view showing the whole of the present invention, Figure 2 is a cross-sectional view of the bending device of the main connecting member of the present invention Figure 5 (a) (b) is an enlarged cross-sectional view showing the bending and insertion state of the band member and Figure 6 Explanatory drawing of the press roll apparatus which showed the pressurization state of the connection member in which the strip member was inserted in FIG. 5, and FIG. 9 shows the perspective view of the completed state of this invention.

상기 도1에 도시된 바와같이 공급되는 금속재 연결부재(100)의 양단부를 2단만곡절곡하는 한쌍의 절곡롤(12)를 가지는 연결부재절곡장치(10)와, 기체(1)상부로 힌지된 띠부재공급장치(11)를 구성하고 절곡롤(12)에서 가압롤장치(40)로 부재를 안내하는 안내가이드(21)를 형성시켜 띠부재(200)의 안내와 이 띠부재(200)양단부를 절곡삽입하는 띠부재절곡장치(30) 및 띠부재삽입장치(20)와 가압롤장치(40)를 구성하되, 연결부재 절곡장치(10)는 한쌍의 회전롤을 기체(1)에 힌지하여 미도시된 연동장치부로 회전하도록함과 함께 도2에 도시된 바와같이 절곡롤(12)외주면에 C형 절곡홈(13)을 구성시켜 인입되는 편부재양단부를형으로 만곡절곡시켜 띠부재 고정편(101)을 형성한 연결부재(100)을 형성하도록 구성함과, 띠부재절곡장치(30) 및 띠부재삽입장치(20)는 도4에 도시된 바와같이 연결부재 절곡장치(10)와 가압롤장치(40)의 성형롤(41)에 근접되는 안내가이드(21)를 기체(1)에 고정하고 이 안내가이드(21)에는 연결부재 절곡장치(10)로 부터 절곡공급되는 연결부재(100)가 위치되는 이송공(22)과, 타측은 절곡된 띠부재 안내공(23)을 형성시켜 양단부에 절곡환편(32)을 형성한 띠부재절곡로울러(31)를 힌지구성한 띠부재절곡장치(30)와 기체(1)상부로 부터 공급되는 띠부재(200)을 안내와 함께 띠부재(200) 양단부를 하향절곡시켜 띠부재절곡편(201)을 형성함과 함께 이 절곡편(201)은 연결부재이송공(22)으로 공급되는 연결부재(100)의 양절곡면내의 개방부(102)로 삽입되고 타측은 안내공(23)으로 안내하도록 구성한다.As shown in FIG. 1, the connecting member bending device 10 having a pair of bending rolls 12 for bending two ends of the metal connecting member 100 to be bent in two stages, and the upper part of the base 1 is hinged. A guide member 21 for guiding the member from the bending roll 12 to the pressure roll device 40 is formed by guiding the band member supplying device 11 and the band member 200 and both ends of the band member 200. The belt member bending device 30 and the belt member insertion device 20 and the pressure roll device 40 for inserting the bending member are configured, but the connection member bending device 10 hinges a pair of rotary rolls to the base 1. As shown in FIG. 2, the C-type bending groove 13 is formed on the outer circumferential surface of the bending roll 12 to rotate with the interlocking device, not shown. The curved member bent to form a connecting member 100 to form the band member fixing piece 101, and the band member bending device 30 and the belt member inserting device 20 are as shown in FIG. The guide member 21 close to the connecting member bending device 10 and the forming roll 41 of the pressure roll device 40 is fixed to the base 1, and the guide member 21 is connected to the bending member 10. Transfer member 22 is bent and supplied from the feed member 22 is located, and the other side formed bent band member guide hole 23 to form a band member bending roller 31 is formed on both ends of the bending ring piece (32) The band member bending device 30 and the band member 200 supplied from the upper portion of the base 1 with the guide is bent downward to bend both ends of the band member 200 to form a band member bending piece 201. Along with this bending piece 201 is inserted into the opening 102 in both bending surfaces of the connecting member 100 is supplied to the connecting member conveying hole 22 and the other side to the guide hole 23 Configure to guide.

이와 함께 도8에 도시된 바와 같이 부재이송공(22)의 상단체결판(25)에서 하향되면서 내향되는 제1삽입핀(26)을 형성시켜 개방부(102)로 인입공급되는 띠부재절곡편(201)을 연결부재(100)의 절곡된 고정편(101)내측으로 삽입이송시켜 가압롤장치(40)의 성형롤(41) 외주면에 구성된 제1가압롤(42)에 의해 띠부재(200)을 삽입한 고정편(101)을 압착 띠부재의 절곡편(201)을 일체로 고정하고 이에 의해 계속이송되는 상기 연결부재(100)가 회전되어 도8에서와 같이 안내가이드(21)의 안내공(23)으로 안내이송되는 띠부재(200)의 절곡편(201)을 또다시 개방부(102)로 인입하고 제2삽입편(26-1)을 거치면서 타측의 고정편(101)내로 삽입되어 성형롤(41)외주면에 형성되는 제2가압롤(42-1)에 의해 압착고정함으로서 선회되는 연결부재(100)와 띠부재(200)가 연속연결되어 관체로 형성될 수 있게된 구성이며, 도11은 연결부재절곡장치로 다른 실시예를 보인 것으로서 상하압연롤절곡장치(50)를 구성하되 하부 압연롤(51)에는 절곡홈(13)을 형성하고 상부압연롤(52)에는 가압부(53)를 형성시킴과 함께 이러한 롤수단을 단계별로 구성시켜 순차적으로 절곡각을 형성한 것이다.In addition, as shown in FIG. 8, the band member bending piece (1) is formed by inserting the first insertion pin (26) facing downward from the upper fastening plate (25) of the member transfer hole (22) into the opening (102). The strip member 200 is inserted into the bent fixing piece 101 of the connecting member 100 by the first pressing roll 42 formed on the outer circumferential surface of the forming roll 41 of the pressing roll device 40. The fixing piece 101 is inserted into the bending piece 201 of the crimp strip member integrally fixed and the connecting member 100 is continuously transported thereby to rotate the guide hole of the guide guide 21 as shown in FIG. The bending piece 201 of the band member 200 guided and transferred to the 23 is led to the opening 102 again and inserted into the other fixing piece 101 while passing through the second insertion piece 26-1. And the connection member 100 and the belt member 200 which are pivoted by the second pressing roll 42-1 formed on the outer circumferential surface of the forming roll 41 may be continuously connected to each other to form a tubular body. 11 is shown as another embodiment as a connecting member bending device to constitute a vertical rolling roll bending device 50 but the lower rolling roll 51 to form a bending groove 13 and the upper rolling roll 52 In forming the pressing portion 53 and by configuring the roll means step by step to form a bending angle sequentially.

미설명부호 60은 가압롤의 압착돌테이며 61은 가압롤 이송장치, 62는 안내롤을 도시한 것이다.Reference numeral 60 is a pressing dolte of the pressure roll, 61 is a pressure roll conveying device, 62 is a guide roll.

이와 같이 구성된 본 발명의 작용효과를 설명한다.The effect of this invention comprised in this way is demonstrated.

도1은 본 발명의 전체를 보인 정면도로 이에 도시된 바와같이 공급되는 금속재 연결부재(100)와 알미늄 또는 직물지등의 편형 띠부재공급장치(11)를 구성한 기체(1)를 구성함과, 함께 연결부재절곡장치(10)와, 안내가이드에 띠부재절곡장치(30) 및 삽입장치(20)와 가압롤장치(40)를 순차적으로 구성한 본 발명에 도1에 도시된 바와같이 롤로 권선된 연결부재(100)와 띠부재(200)를 공급하여 기체를 작동하게 된다.1 is a front view showing the whole of the present invention as shown in the construction of the metal connecting member 100 and the base 1, which constitutes a flat strip member supply device 11, such as aluminum or textile paper, The connection member winding device 10, the band member bending device 30 and the insertion guide 20 and the pressure roll device 40 in the present invention consisting of a guide member in order to the winding winding as shown in FIG. The gas is operated by supplying the member 100 and the band member 200.

이에 의해 공급되는 부재들은 도2에 도시된 바와같이 연결부재 절곡장치(10)의 절곡롤(12)외주면에 형성된 C형 절곡홈(13)내로 판형의 부재가 인입되면, 편부재양단부는 절곡홈(13)에 의해형으로 양단부가 만곡절곡되어 안내가이드(21)로 이송되는 것이다.When the members supplied by the plate-like member is introduced into the C-shaped bending groove 13 formed on the outer circumferential surface of the bending roll 12 of the connecting member bending device 10 as shown in Fig. By 13 Both ends are bent in a shape to be transferred to the guide guide (21).

상기 절곡롤(12)은 동력모터와 감속기로 구동됨은 물론이다.The bending roll 12 is of course driven by a power motor and a reducer.

이상에 의해 절곡된 연결부재(100)는 안내가이드(21)의 이송공(22)을 따라 이송되며, 안내가이드(21) 상단 기체(1)에 형성된 띠부재공급장치(11)에 의해 공급되는 띠부재(200)가 상기 연결부재(100)상단으로 공급되어 안내가이드(21)에 힌지된 띠부재절곡장치(30)의 절곡로울러(31)로 인입된다.The connection member 100 bent by the above is conveyed along the conveying hole 22 of the guide guide 21, and is supplied by the band member supply device 11 formed in the upper body 1 of the guide guide 21. The band member 200 is supplied to the upper end of the connecting member 100 and introduced into the bending roller 31 of the band member bending device 30 hinged to the guide guide 21.

이때 공급되는 띠부재(200)는 절곡로울러(31)의 폭보다 크게 형성되어 있어 띠부재(200)의 양측면부가 절곡로울러(31)의 절곡환편(32)에 의해 하향절곡되고 안내가이드(21)에 형성된 이송공(22) 및 안내공(23)에 의해형으로 절곡된 절곡편(201)을 형성하여 연결부재와 함께 이송된다.At this time, the supplied band member 200 is formed larger than the width of the bending roller 31, so that both side portions of the band member 200 are bent downward by the bending ring piece 32 of the bending roller 31 and the guide guide 21. By the conveying hole 22 and the guide hole 23 formed in the The bent piece 201 bent in a shape is formed and conveyed together with the connecting member.

그러나 안내가이드(21)의 이송공(22)에는 전기한 절곡된 연결부재(100)가 이미 위치되어 지고 또 부재에 형성된 개방부(102)에 의해 상기 절곡편(201)이 개방부(102)내로 삽입된 상태로 이송된다. 이와같이 띠부재(200)의 절곡편(201)이 연결부재(100)의 개방부(102)에 삽입되어 이동되면 도5의 (가)에서와 같이 체결판(25)에 돌출구성된 제1삽입편(26)이 삽입된 절곡편(201)을 외측 즉, 연결부재(100)의 고정편(101)내로 밀어 주게 됨으로서 절곡편(201)은 고정편(104)내측으로 위치되어 이송된다.However, in the conveying hole 22 of the guide guide 21, the bent connecting member 100 is already positioned and the bent piece 201 is opened by the opening 102 formed in the member. It is conveyed in the inserted state. As such, when the bent piece 201 of the belt member 200 is inserted into the opening 102 of the connecting member 100 and moved, the first insertion piece protruding from the fastening plate 25 as shown in FIG. The bent piece 201 is inserted into the fixing piece 101 of the outer side, that is, the fixing piece 101 of the connecting member 100, so that the bending piece 201 is positioned inside the fixing piece 104 and is conveyed.

상기와 같이 이송되는 부재들은 도6에서와 같이 성형롤(41)외주면을 따라 이동되면서 제1가압롤(42)에 의해 고정편(101)이 가압됨과 함께 고정편(101)내측면에 위치된 띠부재(200)의 절곡편(201)이 연결부재(100)에 압착결합된다.The members to be conveyed as described above are positioned on the inner side of the fixing piece 101 while being pressed along the outer circumferential surface of the forming roll 41 as shown in FIG. 6 by the first pressing roll 42. The bending piece 201 of the belt member 200 is press-coupled to the connection member 100.

연결부재(100)일측으로 띠부재(200)를 고정하여 성형롤(41)를 따라 회전하는 상기 결합된 부재들은 다시 안내가이드(21)하부로 이송되어 성형롤(41)상부를 지나게 된다.The combined members rotating along the forming roll 41 by fixing the band member 200 to one side of the connecting member 100 are transferred to the lower part of the guide guide 21 to pass through the upper part of the forming roll 41.

그리고 안내가이드(21)의 안내공(23)을 따라 이송되는 띠부재(200)의 또다른(전기 절곡편과 반대방향의 절곡편) 절곡편(201)은 성형롤(41)하부에서 이동되는 연결부재(100)의 개방부(102)와 일치되어짐에 따라 이동되는 절곡편(201)은 연결부재의 개방부(102)내로 삽입되어 이송된다.Then, another bending piece 201 of the belt member 200 which is conveyed along the guide hole 23 of the guide guide 21 is moved under the forming roll 41. The bending piece 201 which is moved in accordance with the opening 102 of the connecting member 100 is inserted into the opening 102 of the connecting member and is transferred.

이때에 상기 연결부재(100)가 지나는 위치의 안내가이드(21)에 고정된 제2삽입편(26-1)은 연결부재(100)의 개방부(102)에 위치되고 있어서, 제1삽입편(26)에서와 같이 개방부(102)로 삽입된 띠부재의 절곡편(201)을 제1삽입편(26)과 같이 연결부재의 고정편(101)내로 밀어넣게 된다.At this time, the second insertion piece 26-1 fixed to the guide guide 21 at the position where the connection member 100 passes is located at the opening 102 of the connection member 100, and thus, the first insertion piece. As in (26), the bent piece 201 of the strip member inserted into the opening 102 is pushed into the fixing piece 101 of the connecting member like the first insert piece 26.

따라서 이송되는 상기 고정편(101)은 성형롤(41)외주면에 가압형성된 제2가압롤(42-1)에 의해 압착되어 내측부의 띠부재(200)를 고정함에 따라 도9와 도10에서 도시된 바와같이 연결부재(100)의 양측으로 띠부재(200)가 연결되는 것을 연속으로 실시 나선형의 관체를 구성하게 되는 것이다.Accordingly, the fixed piece 101 to be conveyed is pressed by the second pressing roll 42-1 formed on the outer circumferential surface of the forming roll 41 to fix the band member 200 at the inner side, as shown in FIGS. 9 and 10. As described above, the belt member 200 is continuously connected to both sides of the connection member 100 to form a spiral tube.

그리고 도11은 본 발명의 띠부재(200)를 체결연결하는 연결부재(100)의 고정편(101)절곡수단을 보인 것으로서 상하압연롤절곡장치(50)를 구성하되, 하부 압연롤(51)에는 절곡홈(13)을 형성하고 상부압연롤(52)에는 가압부(53)를 형성시킴과 함께 이러한 롤수단을 단계별로 구성시켜 순차적으로 절곡각을 형성하도록 한 것이며, 이러한 실시는 절곡각의 단계별실시로 작은 힘으로의 절곡과 절곡상태를 보다 정밀하게 실시할 수 있는 장점이 있다.And Figure 11 shows the bending means of the fixing piece 101 of the connecting member 100 for fastening and connecting the band member 200 of the present invention constitutes a vertical rolling roll bending device 50, the lower rolling roll 51 The bending groove 13 is formed in the upper rolling roll 52, and the pressing portion 53 is formed, and the roll means are configured step by step to form a bending angle sequentially. Step by step implementation has the advantage that can be performed more precisely bending and bending state with a small force.

이상과 같이 본 발명은 국내의 기술에 의해 플렉시블관을 자동제조할 수 없었던 폐단을 시정하여 국내의 기술과 간단하고 제작이 용이한 제조장치의 기술을 발명하여 국가산업발달에 크게 기여함과 같이 보다 견고한 플렉시블관을 제조할 수 있는 발명이다.As described above, the present invention corrects the closed end that could not be automatically manufactured by the domestic technology, and invented the domestic technology and the technology of a simple and easy-to-manufacturing manufacturing apparatus, thus greatly contributing to the national industrial development. It is an invention that can produce a rigid flexible tube.

본 발명은 상기한 바와같이 플렉시블관을 간단하게 제작하고 견고한 플렉시블관을 얻을 수 있도록 그 제조장치를 발명함으로서 수입대처효과와 국내기술의 진보를 얻을 수 있는 유용한 발명이며 특히 대량사용되고 있는 플렉시블관을 대량생산할 수 있는 유용한 발명이다.The present invention is a useful invention to obtain the effect of dealing with imports and the progress of domestic technology by inventing the manufacturing apparatus so as to easily manufacture the flexible tube and obtain a rigid flexible tube as described above. It is a useful invention that can be produced.

Claims (6)

공급되는 금속재 연결부재(100)의 양단부를 2단만곡절곡하는 한쌍의 절곡롤(12)를 가지는 연결부재절곡장치(10)와, 기체(1)상부로 힌지된 띠부재공급장치(11)를 구성하고 절곡롤(12)에서 가압롤장치(40)로 부재를 안내하는 안내가이드(21)를 형성시켜 띠부재(200)의 안내와 이 띠부재(200)양단부를 절곡삽입하는 띠부재절곡장치(30) 및 띠부재삽입장치(20)와 가압롤장치(40)를 순차적으로 구성시켜 금속재의 연결부재(100)를 절곡하고 여기에 띠부재(200)를 삽입고정하여 일체로 연속연결되는 플렉시블관을 자동제조할 수 있도록 함을 특징으로 하는 플렉시블관의 자동제조장치.The connecting member bending device 10 having a pair of bending rolls 12 for bending both ends of the metal connecting member 100 to be supplied, and the belt member supplying device 11 hinged on the base 1 And a guide member 21 for guiding the member from the bending roll 12 to the pressing roll device 40 to guide the band member 200 and to insert the band member 200 by bending the band member 200. The 30 and the band member inserting device 20 and the pressure roll device 40 are sequentially configured to bend the connecting member 100 of the metal material, and the belt member 200 is inserted therein and fixed to be connected continuously in a flexible manner. Automatic manufacturing apparatus for a flexible tube, characterized in that the automatic manufacturing of the tube. 제1항에 있어서 연결부재 절곡장치(10)는 한쌍의 회전롤을 연동장치부로 회전하도록하되, 절곡롤(12)외주면에 C형 절곡홈(13)을 구성시켜 인입되는 편부재양단부를형으로 만곡절곡시켜 띠부재고정편(101)을 형성한 연결부재(100)을 형성하도록 구성함을 특징으로 하는 플렉시블관의 자동제조장치.According to claim 1, wherein the connecting member bending device 10 is to rotate the pair of rotary rolls to the interlocking device portion, the both ends of the piece member is formed by forming a C-shaped bending groove 13 on the outer peripheral surface of the bending roll 12 Automatic bending device of the flexible tube, characterized in that configured to form a connecting member 100 is bent in a mold to form a band member fixing piece (101). 제1항에 있어서, 띠부재절곡장치(30)는 연결부재절곡장치(10)와 가압롤장치(40)의 성형롤(41)에 근접되는 안내가이드(21)를 기체(1)에 고정하고 이 안내가이드(21)에는 연결부재절곡장치(10)로부터 절곡공급되는 연결부재(100)가 위치되는 이송공(22)과 타측은 절곡된 띠부재안내공(23)을 형성시켜 양단부에 절곡환편(32)을 형성한 띠부재절곡로울러(31)를 힌지구성한 띠부재절곡장치(30)와, 기체(1)상부로부터 공급되는 띠부재(200)을 안내와 함께 띠부재(200)양단부를 하향절곡시켜 띠부재절곡편(201)을 형성함과 함께 이 절곡편(201)은 연결부재이송공(22)으로 공급되는 연결부재(100)의 양절곡면내의 개방부(102)로 삽입되고 타측은 안내공(23)으로 안내하도록 구성함을 특징으로 한 플렉시블관의 자동제조장치.According to claim 1, the band member bending device 30 is fixed to the base 1, the guide guide 21 is in close proximity to the connecting member bending device 10 and the forming roll 41 of the pressure roll device 40 The guide guide 21 is formed with a transfer hole 22 in which the connecting member 100 is bent and supplied from the connecting member bending device 10 and the other side of the guide member 23 formed with a bent band member guide hole 23. Guide the band member bending device 30 formed by hinged band member bending roller 31 formed with (32) and the band member 200 supplied from the upper part of the base 1 together with the band member 200 at both ends downward. While bending to form the band member bending piece 201, the bending piece 201 is inserted into the opening 102 in both bending surfaces of the connecting member 100 supplied to the connecting member transfer hole 22, and the other side is guided. Automatic manufacturing apparatus for a flexible tube, characterized in that configured to guide to the ball (23). 제1항 및 제3항에 있어서, 절곡삽입장치(20)는 안내가이드(21)의 부재이송공(22) 상단체결판(25)에서 하향되면서 내향되는 제1삽입핀(26)을 형성시켜 개방부(102)로 인입공급되는 띠부재절곡편(201)을 연결부재(100)의 절곡된 고정편(101)내측으로 삽입이송하시켜 가압롤장치(40)의 성형롤(41) 외주면에 구성된 제1가압롤(42)에 의해 띠부재(200)을 삽입한 고정편(101)을 압착 띠부재의 절곡편(201)을 일체로 고정하고 이에 의해 계속 이송되는 상기 연결부재(100)가 회전되어 안내가이드(21)의 안내공(23)으로 안내이송되는 띠부재(200)의 절곡편(201)을 또다시 개방부(102)로 인입하고 제2삽입편(26-1)을 거치면서 타측의 고정편(103)내로 삽입되어 성형롤(41)외주면에 가압 형성되는 제2가압롤(42-1)에 의해 압착고정함으로서 선회되는 연결부재(100)와 띠부재(200)가 연속연결되어 관체로 형성될 수 있게 구성함을 특징으로 하는 플렉시블관의 자동제조장치.According to claim 1, wherein the bending inserting device 20 is formed by opening the first insertion pin 26 which is inwardly downward from the upper member fastening plate 25 of the member transfer hole 22 of the guide guide 21 open. The strip member bending piece 201 fed into the part 102 is inserted into and transported into the bent fixing piece 101 of the connecting member 100 to be formed on the outer circumferential surface of the forming roll 41 of the pressure roll device 40. The connecting member 100, which is fixed to the bending piece 201 of the pressing strip member integrally with the fixing piece 101 into which the strip member 200 is inserted by the first pressing roll 42, is rotated. The guide piece 21 guides the bent piece 201 of the belt member 200 guided to the hole 23 is again introduced into the opening portion 102 and while passing through the second insertion piece (26-1) The connecting member 100 and the belt member 200 which are pivoted by being inserted into the other fixing piece 103 and pressed and fixed by the second pressing roll 42-1 which are formed on the outer circumferential surface of the forming roll 41 are continuously connected. Casket Automatic manufacturing apparatus for a flexible tube, characterized in that configured to be formed into a sieve. 제1항에 있어서, 가압롤장치(40)는 플렉시블관의 크기에 의해 교체되는 성형롤(41)과 이 성형롤(41)을 가압하는 제1, 제2가압롤(42)(42-1)를 각기 구성하되 이격된 위치에 형성하여 1차 및 2차의 가압작용을 할 수 있게 구성한 가압롤장치를 가지는 플렉시블관의 자동제조장치.2. The pressure roll device (40) according to claim 1, wherein the pressure roll device (40) has a forming roll (41) replaced by the size of the flexible pipe and first and second pressing rolls (42) (42-1) for pressing the forming roll (41). ), Each of which is configured in a spaced apart position, the automatic manufacturing device of a flexible pipe having a pressure roll device configured to perform the first and second pressure action. 제1항에 있어서, 상하압연롤절곡장치(50)를 구성하되 하부 압연롤(51)에는 절곡홈(13)을 형성하고 상부압연롤(52)에는 가압부(53)를 형성시킴과 함께 이러한 롤수단을 단계별로 구성시켜 순차적으로 절곡각을 형성하도록 하는 연결부재절곡장치를 구성함을 특징으로 한 플렉시블관의 자동제조장치.The method of claim 1, wherein the upper and lower rolling roll bending device 50 is configured, but the lower rolling roll 51 forms a bending groove 13, and the upper rolling roll 52 forms a pressing part 53 and the like. Automatic manufacturing apparatus for a flexible pipe, characterized in that for configuring the roll member step by step to form a connecting member bending device to form a bending angle sequentially.
KR1019970050091A 1997-09-30 1997-09-30 Automatic manufacturing device of flexible pipe KR100270236B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100646808B1 (en) * 2005-02-22 2006-11-23 주식회사 진웅테크놀러지 accordion duct manufacturing apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100646808B1 (en) * 2005-02-22 2006-11-23 주식회사 진웅테크놀러지 accordion duct manufacturing apparatus

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