KR19990015348A - Brick manufacturing method using exoron - Google Patents
Brick manufacturing method using exoron Download PDFInfo
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- KR19990015348A KR19990015348A KR1019970037404A KR19970037404A KR19990015348A KR 19990015348 A KR19990015348 A KR 19990015348A KR 1019970037404 A KR1019970037404 A KR 1019970037404A KR 19970037404 A KR19970037404 A KR 19970037404A KR 19990015348 A KR19990015348 A KR 19990015348A
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Abstract
본 발명은 벽돌을 제조할 때에 굽지 않고 직접 성형할 수 있는 엑소론을 이용한 벽돌의 제조방법에 관한 것으로, 황토·톱밥·시멘트 및 엑소론등의 재료를 소정의 비율로 혼합하여 골고루 섞는 혼합교반과정과, 상기 혼합교반과정을 거친 재료를 압축하여 일정 성형틀에 부어서 벽돌의 형상을 만드는 압축성형과정과, 상기 성형과정을 거친 벽돌을 건조시켜서 최종제품을 생산하는 양생과정을 거쳐서 제조됨을 특징으로 하여서, 첫째로, 소재자체의 향 및 자연그대로의 원적외선방출 등의 특성을 유지하여 자연과 인간과의 조화를 이루는 벽돌을 제공하며, 둘째로, 굽는 과정의 생략에 의해서 연료비와 인건비등의 부대비용의 절감을 가져오게 되어서 제품의 경쟁력을 높여주는 효과를 가지는 것이다.The present invention relates to a method of manufacturing a brick using exoron that can be directly formed without baking in the manufacture of a brick, a mixing and stirring process of evenly mixing materials such as ocher, sawdust, cement and exoron at a predetermined ratio And, characterized in that it is manufactured through the compression molding process of compressing the material subjected to the mixing and stirring process to form a brick by pouring into a predetermined molding frame, and the curing process of drying the brick subjected to the molding process to produce the final product Firstly, it provides bricks in harmony with nature and human beings by maintaining the characteristics of the fragrance of the material itself and the emission of far-infrared rays as it is, and secondly, by omitting the baking process, This will bring about savings and increase the competitiveness of the product.
Description
본 발명은 벽돌을 제조할 때에 굽지 않고 직접 성형할 수 있는 엑소론을 이용한 벽돌의 제조방법에 관한 것이다.The present invention relates to a method for producing a brick using exolone that can be directly molded without producing a brick.
일반적으로, 종래의 벽돌 제조 기법으로는 미세한 골재의 응집력이 약하기 때문에 그러한 응집력을 높이기 위해서 원재료인 황토에 미세 모래와 같은 첨가물과 물을 20% 정도 섞어서 혼합하여 응집력을 높인 후 다시 진공 토련기로 밀어 내어서 성형을 찍어 내어 건조한 후 강도강화와 완전한 응집을 위해 보통 1,200℃의 열에 구워서 적재장에 적재하여 양생시켜서 벽돌을 제조하는 것이 보통이다.In general, in the conventional brick manufacturing technique, the cohesive strength of fine aggregates is weak, so to increase such cohesiveness, by mixing 20% of additives such as fine sand and water in the raw material ocher to increase cohesion, and then push it out again with a vacuum grinder. It is common to make bricks by stamping them, drying them, baking them in heat at 1,200 ℃ for curing and strengthening them, and then loading them in a loading station to cure them.
즉, 미세한 재료의 응집을 위하여 성형되어진 벽돌을 구운후에 양생시키는 방법으로 강도를 강화시켜주는 방법을 사용하고 있는 것이다.In other words, the method of strengthening the strength by the method of curing after baking the brick molded for the aggregation of fine materials.
그러나, 위와 같은 제조 기법으로 벽돌을 제조하기 위해서는 첫째로 벽돌을 굽기 위하여 유류등을 사용하기 때문에 유류비용·대기의 환경오염을 방지하기 위하여 설치되는 집진기등의 환경시설투자비·환경시설을 관리하는 사람의 인건비 등을 고려하여야 하므로 비용이 많이 들며,However, in order to manufacture bricks using the above manufacturing technique, since oil is first used to burn bricks, the person who manages the investment of environmental facilities such as dust collector installed to prevent environmental pollution of oil cost and air, and the person who manages environmental facilities. It is expensive because you have to consider the labor cost of
둘째로는, 벽돌을 성형후 구워서 양생하는 단계를 거쳐야 되므로 작업의 효율성이 떨어지며,Secondly, since the bricks must be baked and cured after molding, the work efficiency is reduced,
셋째로는, 벽돌을 구워야 되는 과정을 거치기 때문에 기본소재가 가지는 자연적 성질인 원적외선방출효과 등이 저하되는 등의 문제점이 발생하게 되었다.Third, since the process of having to bake bricks, problems such as deterioration of the far-infrared emission effect, which is a natural property of the basic material, have occurred.
따라서, 본 발명의 목적은 일정량의 엑소론을 벽돌의 제조 공정중에 혼합하여서Therefore, an object of the present invention is to mix a certain amount of exolone during the brick manufacturing process
첫째로, 종래에는 성형후 벽돌을 구워야 강도를 강화시킬 수 있으나, 본 발명은 굽는 과정의 생략으로 연료비가 들어가지 않고 이에 따른 부대비용으로 환경비용과 인건비를 줄일 수 있으며,First, in the related art, the strength of the brick may be increased after baking, but the present invention does not include fuel costs due to the omission of the baking process, thereby reducing environmental and labor costs.
둘째로는, 본 발명은 굽는 과정을 생략하여도 되어서 소재 그 자체의 자연적인 장점을 살려주어서 인체에 큰 해를 끼치지 아니하는 엑소론을 이용한 벽돌의 제조방법을 제공하는데 있다.Secondly, the present invention is to provide a method for producing a brick using exoron that does not harm the human body by utilizing the natural advantages of the material itself by eliminating the baking process.
이하, 본 발명의 제조방법은 그 공정별로 상세히 살펴보면 다음과 같다.Hereinafter, the manufacturing method of the present invention will be described in detail for each process.
즉, 본 발명의 제조방법은, 황토·톱밥·시멘트 및 엑소론의 재료를 소정의 비율로 혼합하여 골고루 섞는 혼합교반과정과, 상기 혼합교반과정을 거친 재료를 압축하여 일정 성형틀에 부어서 벽돌의 형상을 만드는 압축성형과정과, 상기 성형과정을 거친 벽돌을 건조시켜서 최종제품을 생산하는 양생과정을 거쳐서 벽돌을 생상하게 되는 것이다.That is, the manufacturing method of the present invention, the mixing and stirring process of evenly mixing the materials of ocher, sawdust, cement and exoron at a predetermined ratio, and compresses the material that has undergone the mixing and stirring process to pour a predetermined mold The compression molding process to form the shape, and drying the bricks after the molding process to produce the final product to produce the bricks.
이를 좀 더 상세히 공정별로 설명하면 다음과 같다.This will be described in more detail by process as follows.
혼합교반과정에서의 재료구성비는 황토·톱밥등의 자연산 재료는 15%, 시멘트는 12%, 엑소론EER은 6%, 필요 최적 함수량은 19%로 하는 것이 본발의 벽돌을 최상의 강도로 유지할 수 있게 한다.In the mixing and stirring process, natural materials such as ocher and sawdust are 15%, cement is 12%, exoron EER is 6%, and the required optimum water content is 19%. do.
이때, 재료의 지름이 2mm를 넘지 않게 하고, 재료의 함수량은 15%가 넘지 않도록 하는 것이 중요하다.At this time, it is important that the diameter of the material does not exceed 2mm, and the water content of the material does not exceed 15%.
압축성형과정에서는 상기 혼합교반과정을 거친 재료를 소정의 압력으로 일정하게 압축시켜서 성형하는 것이 좋으며, 자세히는 압축압력과 벽돌의 강도 사이의 관계를 (표 1)에 도시하고, 압축압력과 함수량과의 관계는 (표 2)에 도시하였다.In the compression molding process, it is preferable to form the material that has undergone the mixing and stirring process by compressing the material at a predetermined pressure uniformly. In detail, the relationship between the compression pressure and the strength of the brick is shown in (Table 1). The relationship of is shown in (Table 2).
[표 1]TABLE 1
[표 2]TABLE 2
상기 표 1·표 2의 자료를 바탕으로 제조한 본 발명의 벽돌들의 성능을 비교한 것을 다음의 표 3에 도시하였다.Comparison of the performance of the bricks of the present invention prepared based on the data of Table 1 and Table 2 is shown in Table 3 below.
[표 3]TABLE 3
양생과정에서는 상기 압축성형과정을 거친 벽돌들을 완전히 굳히는 단계에서 상기 표 3의 자료에서 나오는 것과 같은 품질의 벽돌들을 최종적으로 제조하는 것이다.The curing process is to finally produce bricks of the same quality as the data in Table 3 in the step of completely hardening the compression molded bricks.
이상에서 살펴본 바와 같이, 본 발명의 엑소론을 이용한 벽돌의 제조방법은 굽는 과정을 생략가능 하도록하는 엑소론을 첨가하는 방법에 의해서,As described above, the manufacturing method of the brick using the exoron of the present invention by the method of adding an exoron to omit the baking process,
첫째로, 소재자체의 향 및 자연그대로의 원적외선방출 등의 특성을 유지하여 자연과 인간과의 조화를 이루는 벽돌을 제공하며,Firstly, it provides bricks in harmony with nature and human beings by maintaining characteristics such as fragrance of the material itself and emitting far infrared rays as it is.
둘째로, 굽는 과정의 생략에 의해서 연료비와 인건비등의 부대비용의 절감을 가져오게 되어서 제품의 경쟁력을 높여주는 효과를 가지는 것이다.Secondly, the omission of the baking process results in a reduction in fuel costs and labor costs, resulting in an increase in the competitiveness of the product.
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KR1019970037404A KR19990015348A (en) | 1997-08-05 | 1997-08-05 | Brick manufacturing method using exoron |
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KR1019970037404A KR19990015348A (en) | 1997-08-05 | 1997-08-05 | Brick manufacturing method using exoron |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030083268A (en) * | 2002-04-20 | 2003-10-30 | 여봉회 | Manufacture method of light weight brick |
KR101447989B1 (en) * | 2013-04-24 | 2014-10-15 | 경상대학교산학협력단 | Loess composition, method for manufacturing loess construction materials and loess construction materials manufactured by thereof |
-
1997
- 1997-08-05 KR KR1019970037404A patent/KR19990015348A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030083268A (en) * | 2002-04-20 | 2003-10-30 | 여봉회 | Manufacture method of light weight brick |
KR101447989B1 (en) * | 2013-04-24 | 2014-10-15 | 경상대학교산학협력단 | Loess composition, method for manufacturing loess construction materials and loess construction materials manufactured by thereof |
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