KR19980074716A - Manufacturing method of high strength wood - Google Patents
Manufacturing method of high strength wood Download PDFInfo
- Publication number
- KR19980074716A KR19980074716A KR1019970010664A KR19970010664A KR19980074716A KR 19980074716 A KR19980074716 A KR 19980074716A KR 1019970010664 A KR1019970010664 A KR 1019970010664A KR 19970010664 A KR19970010664 A KR 19970010664A KR 19980074716 A KR19980074716 A KR 19980074716A
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- wood
- high strength
- strength
- cellulose
- microwave
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/003—Treating of wood not provided for in groups B27K1/00, B27K3/00 by using electromagnetic radiation or mechanical waves
- B27K5/0055—Radio-waves, e.g. microwaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/0015—Treating of wood not provided for in groups B27K1/00, B27K3/00 by electric means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
본 발명은 성숙된 천연목재의 체적을 목재조직의 파괴없이 인공적으로 압착하여 축소시키므로서 얻어지는 고강도 목재의 제조방법에 관한 것으로, 소나무를 제재(製材)하여 마이크로 웨이브에 일정시간 노출시켜 수분을 강제 배출시키고 Cellulose를 유연화시켜서 잠열이 있을 때 유압푸레스로 압착하여 체적을 70%이상까지 축소시키므로서 목재조직의 파괴없이 고강도 목재를 얻고 이로인해 강도와 경도가 원목의 30배 정도 향상되고 인장력이 원목의 10배 가까이 높아지게 한 것임.The present invention relates to a method of manufacturing high-strength wood obtained by artificially compressing and reducing the volume of mature natural wood without destroying the wood structure. By softening the cellulose and compressing it with hydraulic pressure when there is latent heat, the volume is reduced to 70% or more, so that high strength wood is obtained without destroying the wood structure, and thus the strength and hardness are improved by 30 times of the wood and the tensile strength of the wood is reduced. It is about 10 times higher.
Description
본 발명은 천연의 제재목을 마이크로웨이브에 노출시켜 수분을 기화증발시키고 Cellulose 조직을 연화시켜 압착하므로서 목재조직을 파괴시키지 않고 원체적의 70%이상까지 수축시켜 고강도 목재를 생산할 수 있게한 제조방법에 관한 것이다.The present invention relates to a method for producing a high-strength wood by contracting to more than 70% of the original volume without destroying the wood structure by evaporating moisture and softening the cellulose tissue by exposing natural lumber to microwave will be.
재목(材木)감이 되는 목재는 여러종류가 있겠으나 본 발명은 경제적으로 효용가치가 높은 소나무를 표본으로 선정하여 고강도목재를 제조하는 방법을 발명한 것으로 이를 상세히 설명하면 다음과 같다.Although there are many kinds of timber which is a sense of timber (材 木), the present invention has been invented a method of manufacturing high-strength wood by selecting pine trees with high economical value as a sample.
도 1은 소나무의 조직도1 is an organization chart of pine tree
도 2는 도관사이에 있는 Cellulose 조직의 확대도2 is an enlarged view of Cellulose tissue between conduits
도 3은 압축전 소나무의 횡단면 조직사진Figure 3 is a cross-sectional tissue photograph of the pine before compression
도 4는 압축된 소나무의 횡단면 조직사진Figure 4 is a cross-sectional tissue photograph of the compressed pine tree
도 5는 압축한 소나무를 복원시킨 횡단면 조직사진5 is a cross-sectional tissue photograph restored the compressed pine tree
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1 : 도관1: conduit
2 : Cellulose2: Cellulose
소나무의 주성분은 셀루로스(Cellulose)와 도관 내에 들어있는 물 그리고 Resin이며 도관(Tracheids) 내에 들어 있는 물을 제거할 경우 공간(Cavity)이 발생하게 되고 그 공간은 목재 전체적의 70%이상을 차지하고 있다.The main components of pine are Cellulose, water in conduit and Resin. When water in Tracheids is removed, cavity is generated and the space occupies more than 70% of the whole wood. .
또한 목재는 도 1에서 보는 바와같인 Late wood와 Early wood의 도관(1) 구조가 달라 건조시 열팽창 및 수축과정의 차이로 인한 Strain이 발생하는 원인이 된다.In addition, the wood is different from the conduit (1) structure of the late wood and early wood as shown in Figure 1 causes the strain caused by the difference in thermal expansion and contraction process during drying.
그러나 Cellulose(2)의 구조를 보면 도 2와 같이 종축과 횡축방향으로 균질하게 놓여 있어 Cellulose 자체의 Strain 은 발생하지 않음을 인식할 수 있다.However, looking at the structure of the cellulose (2) it can be seen that the strain of the cellulose itself does not occur because it is placed homogeneously in the longitudinal axis and the transverse axis direction as shown in FIG.
이러한 구조적 특징을 갖는 소나무 조직에서 도관(1) 내의 물 분자를 완전 제거하고 셀루로스(2) 조직을 가압할 경우 도관이 없어지므로 부피를 70%이상까지 축소시킬 수 있고 축소가 된 목재는 Cellulose조직의 집합체와 같은 목재가 만들어진다.In the pine tissue having such structural features, if the water molecules in the conduit (1) are completely removed and the cellulose (2) tissue is pressurized, the conduit disappears, so that the volume can be reduced to 70% or more. The same timber is made of aggregates.
따라서 이렇게 만들어진 압축목재는 조직이 안정되어 변형이 없고 강도와 경도는 압축전의 원목에 비하여 약 30배에 가까운 고강도 재목이 되는 것이다.Therefore, the compressed wood is made of stable structure, no deformation, and the strength and hardness is about 30 times higher strength than the wood before compression.
본 발명은 이를 실현하기 위해 습기가 있는 목재를 마이크로 웨이브에 노출시켜 수분을 기화시켜 배출시키고 Cellulose를 유연화시켜 잠열이 있을때 압축하는 방법으로 발명의 목적을 달성하는 것이다.The present invention achieves the object of the invention by a method of compressing when there is a latent heat by evaporating the moisture and evaporating the moisture by exposing the wet wood to the microwave to realize this.
이를 보다 상세히 설명하면 다음과 같다.This will be described in more detail as follows.
도 1은 소나무의 조직에 도시되어 있다.1 is shown in the structure of a pine tree.
본 발명은 소나무를 제재하여 일정습도로 가습하고 마이크로 웨이브에 노출시켜 도관(1) 내의 물을 강제 배출시키고 Cellulose조직을 유연하게 만들어 잠열이 내재하고 있을때 유압 Press를 사용하여 목재를 압축시켜 목재체적을 70%이상까지 수축시켜 고강도 목재를 얻는 것이다.The present invention is humidified to a certain humidity by blocking the pine and exposed to microwaves forcibly drain the water in the conduit (1) and make the cellulose tissue flexible to compress the wood using a hydraulic press when the latent heat is inherent Shrink up to 70% or more to get high strength wood.
이러한 방법을 사용하여 목재를 압축하면 물분자의 자유진동수와 같은 마이크로 웨이브의 작용으로 목재 중의 물분자가 공진진동을 일으켜 물이 기화되고 기화된 수증기는 셀루로스 조직사이를 통해 외부로 방출되므로 소나무 조직의 파괴없이 건조되게 되어 도관(1)이 허공으로된 목재가 되며 이때 발생된 내부 잠열은 Cellulose 조직에 열에너지가 전달되어 도관주벽을 형성하고 있는 Cellulose(2)조직을 유연하게 만든다.Compressing wood using this method results in the resonant vibration of water molecules in the wood under the action of microwaves, such as the free frequency of water molecules. The water vaporizes and vaporized water vapor is released to the outside through the cellulose tissue. It is dried without destroying the conduit (1) becomes a hollow wood, and the latent heat generated at this time transfers heat energy to the cellulose tissue and makes the cellulose (2) tissue forming the conduit wall wall flexible.
이때, 유압프레스로 약 2.5ton의 압력을 가하면 연화된 셀루로스조직이 압축되면서 도관(1)이 수축되어 도 4와 같은 조직의 압축 목재를 얻을 수 있다.At this time, by applying a pressure of about 2.5 tons with a hydraulic press, the softened cellulose tissue is compressed while the conduit 1 is contracted to obtain compressed wood of the tissue as shown in FIG.
그러나 Microwave에 의한 물분자의 제거후 목재내부의 잠열이 없어질 경우는 Cellulose의 성분이 응고되어 재구성되므로 도관 외벽이 원래보다 강력하게 구성되므로 외압을 가하면 도관구조가 파괴되어 목재의 가치를 상실하게 되므로 원하는 강도와 경도의 소재를 얻을 수 없다.However, if the latent heat inside the wood disappears after the removal of water molecules by microwaves, the components of the cellulose are solidified and reconstituted, so the outer wall of the conduit is more powerful than the original one. A material of the desired strength and hardness cannot be obtained.
따라서 압축시기는 목재 내부에 잠열이 있을 때 신속히 이루어져야 하는 것이며 60초 이내에 종료되는 것이 효과적이었다.Therefore, the compression period should be done quickly when there is latent heat inside the wood, and it was effective to finish within 60 seconds.
이와 같은 발명으로 압축목을 만들게 되면 목재의 체적은 원목체적에 비하여 70%이상까지 축소시킬 수 있고 일단 수축이 되면 외부의 인위적 조작없이는 변형이 일어나지 않으며 축소정도에 따라 목재 강도와 경도가 조정될 수 있어 최대로 수축시킬시 원목보다 약 30배 정도가 향상될 수 있고 인장력도 원목의 10배 가까이 높아질 뿐 아니라 원목의 내부구조가 전혀 파괴되지 않았으므로(변형만 되었으므로) 필요시 침수시키면 서서히 원상회복(도 5 참조)이 가능하기 때문에 용도에 적합한 실용적인 재목을 만들 수 있는 효과가 있어 건축용재는 물론 각종 산업분야의 신소재로서 유용하게 사용할 수 있는 장점을 얻는 것이다.When the compressed wood is made by this invention, the volume of the wood can be reduced by more than 70% compared to the volume of the wood, and once contracted, the deformation does not occur without external artificial manipulation, and the strength and hardness of the wood can be adjusted according to the degree of shrinkage. When it is contracted to the maximum, it can be improved about 30 times than the wood, and the tensile strength is about 10 times higher than the wood, and the internal structure of the wood is not destroyed at all (since it is deformed). 5), it has the effect of making practical timber suitable for the purpose, so that it can be usefully used as a new material in various industrial fields as well as building materials.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019970010664A KR100276108B1 (en) | 1997-03-21 | 1997-03-21 | Manufacturing method of hard wood |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019970010664A KR100276108B1 (en) | 1997-03-21 | 1997-03-21 | Manufacturing method of hard wood |
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KR19980074716A true KR19980074716A (en) | 1998-11-05 |
KR100276108B1 KR100276108B1 (en) | 2000-12-15 |
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KR1019970010664A KR100276108B1 (en) | 1997-03-21 | 1997-03-21 | Manufacturing method of hard wood |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102837347A (en) * | 2012-09-24 | 2012-12-26 | 中南林业科技大学 | Poplar structural engineering material and manufacture method thereof |
KR101359476B1 (en) * | 2013-12-26 | 2014-02-11 | 서울대학교산학협력단 | Method for drying a hollow timber |
-
1997
- 1997-03-21 KR KR1019970010664A patent/KR100276108B1/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102837347A (en) * | 2012-09-24 | 2012-12-26 | 中南林业科技大学 | Poplar structural engineering material and manufacture method thereof |
KR101359476B1 (en) * | 2013-12-26 | 2014-02-11 | 서울대학교산학협력단 | Method for drying a hollow timber |
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Publication number | Publication date |
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KR100276108B1 (en) | 2000-12-15 |
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