KR19980010948U - Pollutant removal device of gas cutting machine - Google Patents

Pollutant removal device of gas cutting machine Download PDF

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Publication number
KR19980010948U
KR19980010948U KR2019960024427U KR19960024427U KR19980010948U KR 19980010948 U KR19980010948 U KR 19980010948U KR 2019960024427 U KR2019960024427 U KR 2019960024427U KR 19960024427 U KR19960024427 U KR 19960024427U KR 19980010948 U KR19980010948 U KR 19980010948U
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South Korea
Prior art keywords
water
cutting
dust
gas
pipe
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KR2019960024427U
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Korean (ko)
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김순종
Original Assignee
김종진
포항종합제철주식회사
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Priority to KR2019960024427U priority Critical patent/KR19980010948U/en
Publication of KR19980010948U publication Critical patent/KR19980010948U/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00Cutting, scarfing, or desurfacing by applying flames
    • B23K7/10Auxiliary devices, e.g. for guiding or supporting the torch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0461Welding tables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

본 고안은, 가스 절단기를 이용하여 금속을 절단할 때 발생되는 분진이나 유독성 연무를 효율적으로 포집·제거하여 작업환경의 개선과 작업자의 건강안전에 기여할 수 있게 한 가스절단기의 오염물질 제거장치에 관한 것으로, 절단이 이루어지는 작업대의 지지면에 하향으로 물을 분사시키는 냉각파이프를 배관하여 강제로 물을 공급·분사 시키되 분사된 물은 절단 잔재물이 수용되는 박스에 동시에 회수되게 한 상태에서 냉각파이프로 재공급하여 순환되게하고, 절단토오치의 일측에 집진장치에 연결된 흡입구를 취부하여 분진 및 연무를 포집하게 됨으로써, 절단잔재물을 샤워 방식으로 제거하는 한편 제거가 미흡한 미세분진이나 연무 등은 집진장치의 흡입작용에 의해 강제로 포집·제거하여 작업자의 건강 유지는 물론 작업환경을 개선하게 된 것이다.The present invention relates to an apparatus for removing contaminants in a gas cutter, which can efficiently collect and remove dust or toxic fumes generated when cutting metal using a gas cutter, thereby contributing to the improvement of the working environment and the health and safety of workers. The cooling pipe which injects water downwards to the support surface of the workbench which cut | disconnects is forcibly supplied and sprayed, but the sprayed water is recycled to a cooling pipe in the state which made it collect | recover simultaneously to the box which accommodates a cutting residue. It is supplied to circulate, and the suction port connected to the dust collector is collected on one side of the cutting torch to collect dust and mist. It is forcibly collected and removed by the action to maintain the health of workers and improve the working environment. A.

Description

가스 절단기의 오염 물질 제거장치Pollutant removal device of gas cutting machine

본 고안은 가스절단기의 오염물질 제거장치, 더욱 상세하게는 가스 절단기를 이용하여 금속을 절단할 때 발생되는 분진이나 유독성 연무를 효율적으로 포집·제거하여 작업환경의 개선과 작업자의 건강안전에 기여할 수 있게 한 가스절단기의 오염물질 제거장치에 관한 것이다.The present invention efficiently contributes to the improvement of the working environment and the health and safety of workers by efficiently collecting and removing dust or toxic fumes generated when cutting metal using a gas cutting machine, more specifically, a gas cutting machine. The present invention relates to a contaminant removal device of a gas cutter.

일반적으로, 가스절단기를 이용하여 통상의 금속판을 절단하는 경우는 물론 연구 대상물로서의 유해물질이 포함된 특수한 금속판, 예를 들어 이종금속, 망간강, STS강, TiO강, 및 내화강 등을 절단할 경우, 분진과 유독성의 연무(Fame)가 발생되면서 작업자에게 심각한 악영향을 주게 되었다.In general, when cutting a conventional metal plate using a gas cutter as well as when cutting a special metal plate containing a hazardous substance as a study object, for example, dissimilar metals, manganese steel, STS steel, TiO steel, and refractory steel In addition, the generation of dust and toxic fumes has severely affected workers.

상기의 열악한 작업환경을 개선하기 위한 종래 기술의 일예가 도 1에서와 같이 개시 되었다.An example of the prior art for improving the poor working environment has been disclosed as in FIG.

즉, 안내프레임(3)에 가스공급호스(2)가 연결된 절단토오치(1)를 이동가능하게 설치하고, 하부측에 작업물이 놓이는 작업대(4)를 설치하되 그 하부에 절단작업시 파생되는 산화물 또는 스크랩을 수용하는 물이 담긴 박스(5)를 착설하였다.That is, the cutting torch (1) connected to the gas supply hose (2) is installed on the guide frame (3) to be movable, and the work table (4) on which the work is placed is installed on the lower side, but it is derived during the cutting work. The box 5 containing the water which receives the oxide or the scrap which was used was built.

그러나, 상기와 같은 종래의 절단방법은, 박스(5)에 담긴 물이 시간이 경과하면서 부패되어 주변환경을 악화시키게 되고, 절단된 금속편 등이 박스(5) 속의 물에 잠기면서 부식이 발생되어 금속편 잔재물의 재활용이 적절하지 못한 등의 결점이 있었다.However, in the conventional cutting method as described above, the water contained in the box 5 decays over time to deteriorate the surrounding environment, and the cut metal pieces are immersed in the water in the box 5 to cause corrosion. There were drawbacks such as inadequate recycling of scrap metal residues.

또한 상기 방법은 절단 잔재물을 자중에 의해 박스에 낙하 및 수용되게 한 것이므로, 분말상의 쇳가루 및 비산되는 절삭물은 물론 작업자의 호흡기를 통해 흡입될 수도 있는 유독성 연무 등은 제거가 전혀 불가능한 문제점이 있었다.In addition, since the method is to drop and accommodate the cutting residue in the box by its own weight, the powdery powder and scattered cuttings, as well as the toxic fumes that may be sucked through the respiratory tract of the worker had a problem that can not be removed at all.

본 고안은 위와 같은 금속재의 절단시 발생되는 종래기술의 문제점을 감안하여 안출한 것으로서, 그 목적은 절단토오치를 이용하여 금속재를 절단할 때 파생되는 금속편 잔재물은 물론 분진 및 유독성 연무를 최소화 할 수 있는 가스절단기의 오염물 제거장치를 제공함에 있다.The present invention has been devised in view of the problems of the prior art generated when cutting the above metal materials, the purpose is to minimize the dust and toxic fumes as well as the residues of metal pieces derived when cutting the metal materials using the cutting torch. The present invention provides a contaminant removal device of a gas cutter.

이러한 목적을 달성하기 위한 본 고안은, 절단이 이루어지는 작업대의 지지면에 하향으로 물을 분사시키는 냉각파이프를 배관하여 강제로 물을 공급·분사 시키되 분사된 물은 절단 잔재물이 수용되는 박스에 동시에 회수되게 한 상태에서 냉각파이프로 재공급하여 순환되게하고, 절단토오치의 일측에 집진창지에 연결된 흡입구를 취부하여 분진 및 연무를 포집하게 됨으로써 절단잔재물을 샤워 방식으로 제거하는 한편 제거가 미흡한 미세분진이나 연무 등은 집진장치의 흡입작용에 의해 강제로 포집·제거하여 작업자의 건강 유지는 물론 작업환경을 개선하게 됨을 특징으로 한다.The present invention for achieving the above object, by forcing the cooling pipe for spraying water downward to the support surface of the workbench to be cut, forcibly supplying and spraying the water, but the sprayed water is simultaneously recovered in a box containing the cutting residue In this state, recirculation is carried out by cooling pipe to circulate, and suction inlet connected to the dust collecting window is collected at one side of the cutting torch to collect dust and mist, so that the cutting residue is removed by a shower method while fine dust or The fumes are forcibly collected and removed by the suction action of the dust collecting device to maintain the health of the worker and improve the working environment.

도 1은 종래의 가스절단기의 작업대를 나타낸 구성도,1 is a configuration diagram showing a work table of a conventional gas cutting machine,

도 2는 본 고안의 가스절단기의 오염물질 제거장치를 나타낸 구성도,2 is a block diagram showing a contaminant removing device of the gas cutter of the present invention,

도 3은 상기 도 2의 단면 구성도,3 is a cross-sectional view of FIG.

도 4는 본 고안의 급수 라인 및 순환 파이프를 발췌한 사시도,Figure 4 is a perspective view of the water supply line and the circulation pipe of the present invention,

도 5는 상기 도 4의 단면도이다.5 is a cross-sectional view of FIG. 4.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

10 : 절단토오치11 : 안내 프레임10: cutting torch 11: guide frame

20 : 작업대21 : 지지구20: work bench 21: support

30 : 분사파이프31 : 노즐공30: injection pipe 31: nozzle hole

32 : 보호커버33 : 돌기32: protective cover 33: projection

34 : 급수 파이프35 : 마그네트 밸브34: water supply pipe 35: magnet valve

40 : 급수펌프41 : 냉각수저장통40: feed water pump 41: cooling water reservoir

42 : 순환파이프43 : 필터42: circulating pipe 43: filter

50 : 집진기51 : 팬모터50: dust collector 51: fan motor

52 : 호스53 : 집진탱크52: hose 53: dust collection tank

이하, 본 고안의 가스절단의 오염물 제거장치를 첨부도면을 참조하여 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, the contaminant removal device of the gas cutting of the present invention is as follows.

도 2 및 도 3은 본 고안의 오염 물질 제거장치를 나타낸 사시도와 그 단면도로서, 절단기를 구성하는 절단 토오치(10)에 가열 연료를 공급하는 가스공급호스(12)가 연결되어 안내 프레임(11)에 슬라이딩 가능하게 설치하고, 상기 절단토오치(10)의 하부에 절단대상물이 안착되는 작업대(20)가 설치되어 있다.2 and 3 are a perspective view and a cross-sectional view showing the contaminant removing device of the present invention, the gas supply hose 12 for supplying a heating fuel to the cutting torch 10 constituting the cutter is connected to the guide frame 11 Sliding) is installed, the work table 20 is installed on the lower portion of the cutting torch 10, the cutting object is seated.

상기 작업대(20)의 상부면에는 지지구(21)가 장착되고, 이 지지구(21)에는 하향으로 냉각수를 분사하게 무수한 노즐공(31)이 구비된 다수의 분사파이프(30)가 소정의 간극(G)을 유지하면서 설치되어 있으며, 상기 분사파이프(30)의 상측에는 절단작업시 발생되는 불꽃으로부터 분사파이프(30)를 보호하게 상단에 돌기(33)를 갖춘 보호커버(32)가 부설되어 있다.The support 21 is mounted on the upper surface of the work table 20, and the support 21 is provided with a plurality of injection pipes 30 having a number of nozzle holes 31 for spraying cooling water downward. It is installed while maintaining the gap (G), the upper side of the injection pipe 30 is provided with a protective cover 32 having a projection 33 on the upper end to protect the injection pipe 30 from the spark generated during the cutting operation It is.

또한 상기 각 분사파이프(30)의 일단은 물을 공급하는 급수파이프(34)에 배관되어 있고, 이 급수파이프(34)는 냉각수저장통(41)에 배관된 순환파이프(42)를 거쳐 급수 펌프(40)에 연결되어 있다.In addition, one end of each of the injection pipes 30 is connected to a water supply pipe 34 for supplying water, and the water supply pipe 34 passes through a circulation pipe 42 piped to the cooling water storage container 41. 40).

상기 급수펌프(40)의 온오프 동작에 의해 물의 공급 및 차단을 제어하게 급수파이프(34)의 관로상에 마그네트밸브(35)가 설치되어 있고, 순환파이프(42)의 유입구측에는 냉각수저장통(41)으로부터 물을 흡입할 때 이물질을 차단하는 필터(43)가 착설되어 있다.A magnet valve 35 is provided on the conduit of the feed water pipe 34 to control the supply and interruption of water by the on / off operation of the feed water pump 40, and the coolant reservoir 41 is located at the inlet side of the circulation pipe 42. The filter 43 which cuts off a foreign material when the water is sucked in from) is installed.

이때, 냉각수 저장통(41)의 바닥면을 순환파이프(42)를 향하여 하향으로 경사지게 하고, 바닥면의 외측에는 냉각수 저장통(41)의 이동이 용이하게 다리바퀴(44)를 착설하는 것이 바람직하다.At this time, the bottom surface of the coolant reservoir 41 is inclined downward toward the circulation pipe 42, and the leg 44 is installed on the outside of the bottom surface to facilitate the movement of the coolant reservoir 41.

한편, 절단작업이 이루어지는 작업대(20)의 상측에는 팬모터(51)의 흡입작용에 의해 절단시 발생되는 먼지 및 연무를 포집하는 집진기(50)가 설치되고, 이 집진기는 신축 및 굴신가능한 호스(52)를 통하여 집진 탱크(53)에 연결되어 있다.On the other hand, a dust collector 50 for collecting dust and mist generated by the suction action of the fan motor 51 is installed on the upper side of the work table 20 where the cutting operation is performed, the dust collector is stretchable and stretchable hose ( 52 is connected to the dust collecting tank 53.

도 4 및 도 5는 상기 분사파이프의 일부를 발췌한 사시도와 그 단면도로서, 상기 분사파이프(30)의 외주면에 형성된 노즐공(31)은 하부에 놓인 냉각수저장통(41)을 향해 물을 분사하게 되며, 분사파이프(30)의 상부면에 부설된 보호커버(32)는 절단시 발생되는 불꽃을 하부방향으로 유도하게 산형으로 형성되어 있으며, 이때 산형 보호커버(32)의 첨단부에 형성된 돌기(33)는 절단대상물과의 최소부위를 접촉되게 함으로써 분사파이프(30)의 열전도를 최소화 한다.4 and 5 are a perspective view and a cross-sectional view of a portion of the injection pipe, the nozzle hole 31 formed on the outer circumferential surface of the injection pipe 30 to spray water toward the coolant reservoir 41 placed at the bottom thereof. The protective cover 32 attached to the upper surface of the injection pipe 30 is formed in a mountain shape to induce a flame generated during cutting in a downward direction, wherein the protrusion formed at the tip of the mountain protective cover 32 33) minimizes thermal conduction of the injection pipe 30 by bringing the minimum portion into contact with the cutting object.

그러므로 절단토오치(10)가 이동을 병행하면서 절단작업을 할 때 발생되는 불꽃 및 용용액 등은 상호 인접된 보호커버(32) 사이의 다수의 간극(G)으로 유도되면서 낙하되어 냉각수저장통(41)에 수용된다.Therefore, the flame and the solution generated when the cutting torch 10 cuts while moving in parallel are guided to a plurality of gaps G between adjacent protective covers 32 to be dropped to cool the water storage container 41. Is accommodated).

상기 절단작업이 개시와 동시에 급수펌프(40)가 동작되고 마그네트밸브(35)가 개방되어, 냉각수저통(41)에 저장된 물이 순환파이프(42)와 급수파이프(34)를 통해 이에 병렬로 설치된 다수의 분사파이프(30)에 배급된 후 그 노즐공(31)을 통해 분사됨으로써, 가스절단시 파생물인 불꽃 또는 용융물을 신속하고 정확하게 냉각수저장통(41)으로 저장되게 한다.As soon as the cutting operation is started, the water supply pump 40 is operated and the magnet valve 35 is opened so that the water stored in the cooling water reservoir 41 is installed in parallel through the circulation pipe 42 and the water supply pipe 34. After being distributed to the plurality of injection pipes 30 and sprayed through the nozzle hole 31, the spark or melt, which is a derivative when gas cutting, is quickly and accurately stored in the coolant reservoir 41.

그러므로 절단시 발생된 파생물질의 제거가 용이하며, 냉각수 저장통(41)으로 집수된 물은 여과 작용을 하는 필터(43)를 통해 상기 분사파이프(30)에 재공급되므로 공업용수의 낭비를 방지한다.Therefore, it is easy to remove the derivatives generated during cutting, and the water collected by the coolant reservoir 41 is re-supplied to the injection pipe 30 through a filter 43 for filtration to prevent waste of industrial water. .

한편, 절단시 발생되는 파생물질들 중 비중의 공기보다 가벼운 연무 및 유독성가스나 상향으로 비산되는 이물질등은 절단토오치(10)에 인접설치된 집진기(50)와 강제흡입력을 제공하는 팬모터(51)에 의해 강제로 포집되어 호스(52)를 통해 집진탱크(53)에 저장된다.Meanwhile, among the derivatives generated during cutting, fumes and toxic gases or foreign substances scattered upwards are lighter than air of specific gravity, and a fan motor 51 providing a forced suction input and a dust collector 50 installed adjacent to the cutting torch 10. Is forcibly collected and stored in the dust collecting tank 53 through the hose 52.

이때, 상기 집진기(50)는 절단토오치(10)와 일체로 이동가능토록 설치하고 집진기(50)에 연결된 호스(52)는 그 이동에 따른 거리를 제공함과 아울러 굴신가능하게 하는 것이 바람직하다.At this time, the dust collector 50 is installed to be integrally movable with the cutting torch 10, and the hose 52 connected to the dust collector 50 is preferably provided with a distance according to the movement and bendable.

따라서 상기와 같은 본 고안은 절단작업시 발생되는 각종 유해물질을 정확하고 신속하게 제거하여 작업자를 보호함과 아울러 작업장 주변의 환경을 쾌적하게 할 수 있는 것이다.Therefore, the present invention as described above is to remove the various harmful substances generated during the cutting operation accurately and quickly to protect the worker and to make the environment around the workplace comfortable.

또한, 쾌적한 환경하에서 작업을 하게 되어 작업물의 정밀도를 높일 수 있게 되고 작업능률을 향상시킬 수 있는 효과적인 고안이다.In addition, working in a comfortable environment can increase the precision of the workpiece and is an effective design to improve the work efficiency.

Claims (1)

안내프레임(11)에 슬라이딩 가능하게 설치되고 가스공급호스(12)가 연결되어 금속재를 절단하게 된 절단토오치(10)를 갖춘 가스절단기에 있어서,In the gas cutting machine equipped with a cutting torch 10 is slidably installed in the guide frame 11 and the gas supply hose 12 is connected to cut the metal material. 상부면에 절단대상물이 안착되는 지지구(21)가 형성된 작업대(20)와, 상기 지지구(21)에 소정의 간극(G)을 유지하게 설치되고 외주면에 물을 분사하는 노즐공(31)을 형성하되 그 상측에 돌기(33)를 갖춘 보호커버(32)가 부설된 분사파이프(30)와,Work table 20 having a support 21 on which the cutting object is seated on the upper surface, and a nozzle hole 31 installed to maintain a predetermined gap G on the support 21 and spraying water on the outer circumferential surface thereof. Forming the injection pipe 30 is provided with a protective cover 32 is provided with a projection 33 on the upper side, 상기 분사파이프(30)에 물을 공급하게 상기 작업대(20)하부의 냉각수저장통(41)에 배관된 순환파이프(42)를 통해 급수파이프(34)에 물을 펌핑하는 급수펌프(40)와,A water supply pump 40 for pumping water into the water supply pipe 34 through a circulation pipe 42 piped to the cooling water storage container 41 under the work table 20 to supply water to the injection pipe 30; 상기 급수펌프(40)의 온오프동작에 의해 물의 공급 및 차단을 제어하게 순환파이프(42)의 관로상에 설치된 마그네트밸브(35)와,A magnet valve 35 installed on a conduit of the circulation pipe 42 to control the supply and interruption of water by an on / off operation of the feed water pump 40; 상기 작업대(20)의 상측에 설치되어 팬모터(51)의 강제흡기 작용에 의해 절단작업시 발생된 먼지 및 유독가스를 호스(52)를 통해 집진탱크(53)로 포집하는 집진기(50)를 포함한 구성을 특징으로 하는 가스절단기의 오염물질 제거장치.The dust collector 50 is installed above the work table 20 to collect dust and toxic gas generated during the cutting operation by the forced intake of the fan motor 51 to the dust collecting tank 53 through the hose 52. Contaminant removal device of the gas cutting machine, characterized in that the configuration.
KR2019960024427U 1996-08-14 1996-08-14 Pollutant removal device of gas cutting machine KR19980010948U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100404468B1 (en) * 2001-10-12 2003-11-05 주식회사 엘지이아이 Gas clogging preventing apparatus of polymer film continuous deposition system using plasma
KR200358970Y1 (en) * 1999-04-24 2004-08-21 현대중공업 주식회사 The construction of duct for fume collector which has synchronous movements with cutting torchs
KR100872941B1 (en) * 2001-10-30 2008-12-08 고마쓰 산기 가부시끼가이샤 Cutting machine and method for collecting dust
CN107914065A (en) * 2017-12-27 2018-04-17 宁波浙达技术服务有限公司 A kind of mechanical processing automatic welding device
KR102300741B1 (en) * 2021-05-31 2021-09-13 피티케이(주) Roll-bending welding device during the synthesis gasification process of petroleum coke for hydrogen production
CN114769912A (en) * 2022-04-24 2022-07-22 佛山汇百盛激光科技有限公司 Modularization cutting platform

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200358970Y1 (en) * 1999-04-24 2004-08-21 현대중공업 주식회사 The construction of duct for fume collector which has synchronous movements with cutting torchs
KR100404468B1 (en) * 2001-10-12 2003-11-05 주식회사 엘지이아이 Gas clogging preventing apparatus of polymer film continuous deposition system using plasma
KR100872941B1 (en) * 2001-10-30 2008-12-08 고마쓰 산기 가부시끼가이샤 Cutting machine and method for collecting dust
CN107914065A (en) * 2017-12-27 2018-04-17 宁波浙达技术服务有限公司 A kind of mechanical processing automatic welding device
KR102300741B1 (en) * 2021-05-31 2021-09-13 피티케이(주) Roll-bending welding device during the synthesis gasification process of petroleum coke for hydrogen production
CN114769912A (en) * 2022-04-24 2022-07-22 佛山汇百盛激光科技有限公司 Modularization cutting platform
CN114769912B (en) * 2022-04-24 2024-05-07 佛山汇百盛激光科技有限公司 Modularized cutting platform

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