KR102655304B1 - PVC adhesive film and manufacturing method thereof - Google Patents
PVC adhesive film and manufacturing method thereof Download PDFInfo
- Publication number
- KR102655304B1 KR102655304B1 KR1020190170582A KR20190170582A KR102655304B1 KR 102655304 B1 KR102655304 B1 KR 102655304B1 KR 1020190170582 A KR1020190170582 A KR 1020190170582A KR 20190170582 A KR20190170582 A KR 20190170582A KR 102655304 B1 KR102655304 B1 KR 102655304B1
- Authority
- KR
- South Korea
- Prior art keywords
- adhesive
- pvc
- flame retardant
- adhesive film
- layer
- Prior art date
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000003063 flame retardant Substances 0.000 claims abstract description 82
- 230000001070 adhesive effect Effects 0.000 claims abstract description 67
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000000853 adhesive Substances 0.000 claims abstract description 48
- 239000000203 mixture Substances 0.000 claims abstract description 43
- 239000012790 adhesive layer Substances 0.000 claims abstract description 29
- 239000004831 Hot glue Substances 0.000 claims abstract description 26
- 239000010410 layer Substances 0.000 claims abstract description 17
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 37
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 19
- 229910052736 halogen Inorganic materials 0.000 claims description 16
- 150000002367 halogens Chemical class 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 229920001577 copolymer Polymers 0.000 claims description 9
- 230000001678 irradiating effect Effects 0.000 claims description 9
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 8
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical group CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- -1 2-ethylhexyl Chemical group 0.000 claims description 5
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 5
- 239000012965 benzophenone Substances 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 claims description 5
- 244000028419 Styrax benzoin Species 0.000 claims description 4
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 4
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 4
- 229960002130 benzoin Drugs 0.000 claims description 4
- 235000019382 gum benzoic Nutrition 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000000016 photochemical curing Methods 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- 230000009477 glass transition Effects 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 230000000052 comparative effect Effects 0.000 description 15
- 230000000694 effects Effects 0.000 description 12
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 8
- 229920006223 adhesive resin Polymers 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 239000012943 hotmelt Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 239000004925 Acrylic resin Substances 0.000 description 6
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 6
- 239000004840 adhesive resin Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000012796 inorganic flame retardant Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 150000008366 benzophenones Chemical class 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- 239000012855 volatile organic compound Substances 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- LTYBJDPMCPTGEE-UHFFFAOYSA-N (4-benzoylphenyl) prop-2-enoate Chemical compound C1=CC(OC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 LTYBJDPMCPTGEE-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000013032 Hydrocarbon resin Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 231100000597 Sick building syndrome Toxicity 0.000 description 2
- REBHQKBZDKXDMN-UHFFFAOYSA-M [PH2]([O-])=O.C(C)[Al+]CC Chemical compound [PH2]([O-])=O.C(C)[Al+]CC REBHQKBZDKXDMN-UHFFFAOYSA-M 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000001177 diphosphate Substances 0.000 description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 2
- 235000011180 diphosphates Nutrition 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920006270 hydrocarbon resin Polymers 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- VGQXTTSVLMQFHM-UHFFFAOYSA-N peroxyacetyl nitrate Chemical compound CC(=O)OO[N+]([O-])=O VGQXTTSVLMQFHM-UHFFFAOYSA-N 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 208000008842 sick building syndrome Diseases 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- VRGNUPCISFMPEM-ZVGUSBNCSA-L zinc;(2r,3r)-2,3-dihydroxybutanedioate Chemical compound [Zn+2].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O VRGNUPCISFMPEM-ZVGUSBNCSA-L 0.000 description 2
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- VBNYYUWZYYBNPV-UHFFFAOYSA-N 1-(2-acetylphenyl)prop-2-en-1-one Chemical compound CC(=O)C1=CC=CC=C1C(=O)C=C VBNYYUWZYYBNPV-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- YIKSHDNOAYSSPX-UHFFFAOYSA-N 1-propan-2-ylthioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)C YIKSHDNOAYSSPX-UHFFFAOYSA-N 0.000 description 1
- QRVPGYYHILNSKL-UHFFFAOYSA-N 2,2,2-tribromoethoxybenzene Chemical compound BrC(Br)(Br)COC1=CC=CC=C1 QRVPGYYHILNSKL-UHFFFAOYSA-N 0.000 description 1
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- BRKORVYTKKLNKX-UHFFFAOYSA-N 2,4-di(propan-2-yl)thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC(C(C)C)=C3SC2=C1 BRKORVYTKKLNKX-UHFFFAOYSA-N 0.000 description 1
- UXCIJKOCUAQMKD-UHFFFAOYSA-N 2,4-dichlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC(Cl)=C3SC2=C1 UXCIJKOCUAQMKD-UHFFFAOYSA-N 0.000 description 1
- LZHUBCULTHIFNO-UHFFFAOYSA-N 2,4-dihydroxy-1,5-bis[4-(2-hydroxyethoxy)phenyl]-2,4-dimethylpentan-3-one Chemical compound C=1C=C(OCCO)C=CC=1CC(C)(O)C(=O)C(O)(C)CC1=CC=C(OCCO)C=C1 LZHUBCULTHIFNO-UHFFFAOYSA-N 0.000 description 1
- LCHAFMWSFCONOO-UHFFFAOYSA-N 2,4-dimethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC(C)=C3SC2=C1 LCHAFMWSFCONOO-UHFFFAOYSA-N 0.000 description 1
- FGTYTUFKXYPTML-UHFFFAOYSA-N 2-benzoylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 FGTYTUFKXYPTML-UHFFFAOYSA-N 0.000 description 1
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 1
- SJEBAWHUJDUKQK-UHFFFAOYSA-N 2-ethylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3C(=O)C2=C1 SJEBAWHUJDUKQK-UHFFFAOYSA-N 0.000 description 1
- QPXVRLXJHPTCPW-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-(4-propan-2-ylphenyl)propan-1-one Chemical compound CC(C)C1=CC=C(C(=O)C(C)(C)O)C=C1 QPXVRLXJHPTCPW-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- MYISVPVWAQRUTL-UHFFFAOYSA-N 2-methylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3SC2=C1 MYISVPVWAQRUTL-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 239000004709 Chlorinated polyethylene Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 208000033962 Fontaine progeroid syndrome Diseases 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- NQSMEZJWJJVYOI-UHFFFAOYSA-N Methyl 2-benzoylbenzoate Chemical compound COC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 NQSMEZJWJJVYOI-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- DBHQYYNDKZDVTN-UHFFFAOYSA-N [4-(4-methylphenyl)sulfanylphenyl]-phenylmethanone Chemical compound C1=CC(C)=CC=C1SC1=CC=C(C(=O)C=2C=CC=CC=2)C=C1 DBHQYYNDKZDVTN-UHFFFAOYSA-N 0.000 description 1
- LAUIXFSZFKWUCT-UHFFFAOYSA-N [4-[2-(4-phosphonooxyphenyl)propan-2-yl]phenyl] dihydrogen phosphate Chemical compound C=1C=C(OP(O)(O)=O)C=CC=1C(C)(C)C1=CC=C(OP(O)(O)=O)C=C1 LAUIXFSZFKWUCT-UHFFFAOYSA-N 0.000 description 1
- NCPIYHBOLXSJJR-UHFFFAOYSA-H [Al+3].[Al+3].[O-]P([O-])=O.[O-]P([O-])=O.[O-]P([O-])=O Chemical compound [Al+3].[Al+3].[O-]P([O-])=O.[O-]P([O-])=O.[O-]P([O-])=O NCPIYHBOLXSJJR-UHFFFAOYSA-H 0.000 description 1
- PWLLPWRFJSNOAJ-UHFFFAOYSA-H [Mg++].[Mg++].[Mg++].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.Nc1nc(N)nc(N)n1 Chemical compound [Mg++].[Mg++].[Mg++].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.Nc1nc(N)nc(N)n1 PWLLPWRFJSNOAJ-UHFFFAOYSA-H 0.000 description 1
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 229920006271 aliphatic hydrocarbon resin Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- ZJKCITHLCNCAHA-UHFFFAOYSA-K aluminum dioxidophosphanium Chemical compound [Al+3].[O-][PH2]=O.[O-][PH2]=O.[O-][PH2]=O ZJKCITHLCNCAHA-UHFFFAOYSA-K 0.000 description 1
- YHLQAYZNLKGNND-UHFFFAOYSA-K aluminum;1,3,5-triazine-2,4,6-triamine;phosphate Chemical compound [Al+3].[O-]P([O-])([O-])=O.NC1=NC(N)=NC(N)=N1 YHLQAYZNLKGNND-UHFFFAOYSA-K 0.000 description 1
- HJJOHHHEKFECQI-UHFFFAOYSA-N aluminum;phosphite Chemical compound [Al+3].[O-]P([O-])[O-] HJJOHHHEKFECQI-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 1
- QDVNNDYBCWZVTI-UHFFFAOYSA-N bis[4-(ethylamino)phenyl]methanone Chemical compound C1=CC(NCC)=CC=C1C(=O)C1=CC=C(NCC)C=C1 QDVNNDYBCWZVTI-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 229940060799 clarus Drugs 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910001463 metal phosphate Inorganic materials 0.000 description 1
- YLHXLHGIAMFFBU-UHFFFAOYSA-N methyl phenylglyoxalate Chemical compound COC(=O)C(=O)C1=CC=CC=C1 YLHXLHGIAMFFBU-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 238000006552 photochemical reaction Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YEAUATLBSVJFOY-UHFFFAOYSA-N tetraantimony hexaoxide Chemical compound O1[Sb](O2)O[Sb]3O[Sb]1O[Sb]2O3 YEAUATLBSVJFOY-UHFFFAOYSA-N 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/245—Vinyl resins, e.g. polyvinyl chloride [PVC]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/304—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
Abstract
본 발명은 이형지, 점착층 및 PVC층이 순서대로 적층되어 있고, 상기 점착층은 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물로 형성된 것을 특징으로 하는 PVC 점착 필름 및 그 제조방법에 관한 것이다. The present invention relates to a PVC adhesive film and a method of manufacturing the same, wherein a release paper, an adhesive layer, and a PVC layer are sequentially laminated, and the adhesive layer is formed of an adhesive composition containing a hot melt adhesive and a flame retardant.
Description
본 발명은 PVC 점착 필름 및 그 제조방법에 관한 것으로서, 구체적으로 핫멜트 점착을 통해 친환경성 및 방염성이 우수하고, 우수한 점착 및 시공 물성을 구현하는 PVC 점착필름 및 그 제조방법에 관한 것이다. The present invention relates to a PVC adhesive film and a manufacturing method thereof, and specifically to a PVC adhesive film and a manufacturing method thereof that are environmentally friendly and flame retardant and realize excellent adhesive and construction properties through hot melt adhesion.
PVC 등을 기재로 하여 다양한 목 무늬 등의 심미적인 디자인을 더하고 후면에 점착 처리를 한 PVC 점착 필름은 디자인이 우수하고 시공이 용이하여 상업용, 사무용 공간 등에 주로 사용된다. 최근에는 PVC 점착 필름이 주거용으로 사용되기 시작하면서 보다 친환경적인 인테리어 필름을 제공하는 것이 요구된다. 그러나, 종래 PVC 점착 필름에는 휘발성 유기 화합물(VOC)을 사용하고 있어, 실내에 시공되는 경우 새집증후군을 야기하는 문제점이 있다. 휘발성 유기 화합물(Volatile Organic Compound)은 대기 중에서 질소산화물과 공존하면 햇빛의 작용으로 광화학 반응을 일으켜 오존 및 팬(PAN: 퍼옥시아세틸 나이트레이트) 등 광화학 산화성 물질을 생성시켜 광화학 스모그를 유발하는 물질을 통틀어 일컫는 말이다. 이들은 대기오염물질이며 발암성을 지닌 독성 화학물질로서 광화학 산화물의 전구물질이기도 하다. 또한 이들은 지구온난화의 원인물질이며 악취를 일으키기도 한다. 따라서, 인간의 생활과 밀접한 관련이 있는 주거 또는 상업 공간 등에 사용될 수 있는 PVC 점착 필름은 TVOC를 저감시키는 것이 필요하다. 또한 실내에 시공되므로 우수한 방염성능을 구현하는 것이 필요하다. PVC 점착 필름에 UV 점착제를 사용하는 경우 TVOC 저감 효과를 얻을 수 없고, TVOC를 저감시키기 위해 수성 점착제를 사용하는 경우에는 TOVC를 저감시킬 수 있지만 점착 물성이 저하되는 문제가 있다. PVC adhesive film, which is made of PVC as a base material, adds aesthetic designs such as various wood patterns, and is adhesive-treated on the back, has an excellent design and is easy to construct, so it is mainly used in commercial and office spaces. Recently, as PVC adhesive films have begun to be used for residential purposes, there is a need to provide more eco-friendly interior films. However, conventional PVC adhesive films use volatile organic compounds (VOC), which has the problem of causing sick building syndrome when installed indoors. When volatile organic compounds coexist with nitrogen oxides in the atmosphere, they undergo a photochemical reaction under the action of sunlight, generating photochemical oxidizing substances such as ozone and PAN (peroxyacetyl nitrate), which cause photochemical smog. It refers to the term collectively. These are air pollutants, toxic chemicals with carcinogenic properties, and are precursors of photochemical oxides. Additionally, they are the cause of global warming and also cause bad odors. Therefore, it is necessary for PVC adhesive films that can be used in residential or commercial spaces closely related to human life to reduce TVOC. Additionally, since it is installed indoors, it is necessary to achieve excellent flame retardant performance. When a UV adhesive is used in a PVC adhesive film, the effect of reducing TVOC cannot be obtained, and when a water-based adhesive is used to reduce TVOC, TOVC can be reduced, but there is a problem in that the adhesive properties are deteriorated.
본 발명은 상기 문제를 해결하기 위해 안출된 것으로서, 무용제 핫멜트 점착제를 사용함으로써 친환경성 및 방염성이 우수하고, 점착성 및 시공성이 우수한 PVC 점착 필름 및 그 제조방법을 제공하는 것을 해결과제로 한다. The present invention was developed to solve the above problems, and its goal is to provide a PVC adhesive film that is eco-friendly and flame retardant by using a solvent-free hot melt adhesive, and has excellent adhesion and constructability, and a method for manufacturing the same.
본 발명의 PVC 점착 필름은, 이형지, 점착층 및 PVC층이 순서대로 적층되어 있고, 상기 점착층은 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물로 형성된 것을 특징으로 한다. The PVC adhesive film of the present invention is characterized in that a release paper, an adhesive layer, and a PVC layer are laminated in that order, and the adhesive layer is formed of an adhesive composition containing a hot melt adhesive and a flame retardant.
또한, 본 발명의 PVC 점착 필름의 제조방법은 (a) 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물을 가열하여 용융시키는 단계; (b) 상기 점착제 조성물을 이형지의 상면에 도포하는 단계; (c) 상기 점착제 조성물에 자외선을 조사하여 광경화시켜 점착층을 형성하는 단계; (d) 상기 점착층의 상면에 PVC층을 합지하는 단계;를 포함하는 것을 특징으로 한다. In addition, the method for producing a PVC adhesive film of the present invention includes the steps of (a) heating and melting an adhesive composition containing a hot melt adhesive and a flame retardant; (b) applying the adhesive composition to the upper surface of the release paper; (c) forming an adhesive layer by photocuring the adhesive composition by irradiating ultraviolet rays; (d) laminating a PVC layer on the upper surface of the adhesive layer.
본 발명의 PVC 점착 필름은 필름은 주거용, 상업용 등에 구애 없이 사용할 수 있도록 인테리어 필름 전체의 TVOC를 감소시켜 친환경성이 우수하고 새집증후군과 같은 문제를 야기하지 않는 효과가 있다. 또한, 방염성이 우수하고, 점착성 및 시공성이 우수한 효과가 있다. The PVC adhesive film of the present invention has the effect of reducing the TVOC of the entire interior film so that it can be used regardless of residential or commercial use, and thus has excellent environmental friendliness and does not cause problems such as sick building syndrome. In addition, it has excellent flame retardancy, adhesion and workability.
이하, 본 발명의 PVC 점착 필름 및 그 제조방법에 대하여 구체적으로 설명한다. Hereinafter, the PVC adhesive film of the present invention and its manufacturing method will be described in detail.
본 발명의 일 구현예에 따른 PVC 점착 필름은 이형지, 점착층 및 PVC층이 순서대로 적층되어 있다. The PVC adhesive film according to one embodiment of the present invention includes a release paper, an adhesive layer, and a PVC layer stacked in that order.
상기 점착층은 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물로 형성된다. The adhesive layer is formed of an adhesive composition containing a hot melt adhesive and a flame retardant.
상기 핫멜트 점착제는 아크릴레이트 공중합체를 포함한다. 상기 아크릴레이트 공중합체는 아크릴레이트 모노머가 최소 하나 이상 중합하여 아크릴레이트 공중합체를 생성한다. The hot melt adhesive includes an acrylate copolymer. The acrylate copolymer is produced by polymerizing at least one acrylate monomer.
상기 아크릴레이트 모노머는 C1 내지 C18 알킬(메트)아크릴레이트를 포함한다. 상기 C1 내지 C18 알킬(메트)아크릴레이트는 메틸(메트)아크릴레이트, 에틸(메트)아크릴레이트, n-부틸(메트)아크릴레이트 및 2-에틸헥실(메트)아크릴레이트로 이루어진 그룹으로부터 선택된 1종 이상일 수 있다. The acrylate monomer includes C1 to C18 alkyl (meth)acrylate. The C1 to C18 alkyl (meth)acrylate is one selected from the group consisting of methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate. It could be more than that.
상기 점착제 조성물은 광개시제로서 아세토페논류, 벤조인류, 티오크산톤류, 안크라퀴논류, 아실포스핀옥사이드류 또는 벤조페논류 등을 더 포함할 수 있다. 상기 광개시제는 상기 아크릴레이트 공중합체의 측쇄에 결합될 수 있다. The adhesive composition may further include acetophenone, benzoin, thioxanthone, ancraquinone, acylphosphine oxide, or benzophenone as a photoinitiator. The photoinitiator may be bound to the side chain of the acrylate copolymer.
상기 광개시제는 아세토페논류로서 4-페녹시디클로로아세토페논, 디에톡시아세토페논, 2-히드록시-2-메틸-[0054]1-페닐프로판-1-온, 1-(4-이소프로필페닐)-2-히드록시-2-메틸프로판-1-온, 1-히드록시시클로헥실페닐케톤, 4-(2-히드록시에톡시)-페닐(2-히드록시-2-프로필)케톤, 2-메틸-[4-(메틸티오)페닐]-2-모르폴리노-1-프로판온 또는 2,2-디메톡시-2-페닐아세토페논 을 사용할 수 있다. The photoinitiator is acetophenone, such as 4-phenoxydichloroacetophenone, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-(4-isopropylphenyl) -2-Hydroxy-2-methylpropan-1-one, 1-hydroxycyclohexylphenyl ketone, 4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2-propyl)ketone, 2- Methyl-[4-(methylthio)phenyl]-2-morpholino-1-propanone or 2,2-dimethoxy-2-phenylacetophenone can be used.
상기 광개시제는 벤조인류로서의 벤조인, 벤조인메틸에테르, 벤조인이소에틸에테르, 벤조인이소프로필에테르 또는 벤조인이소부틸에테르를 사용할 수 있다. The photoinitiator may be benzoin, benzoin methyl ether, benzoin isoethyl ether, benzoin isopropyl ether, or benzoin isobutyl ether.
상기 광개시제는 티오크산톤류로서 티오크산톤, 2-클로로티오크산톤, 2,4-디클로로티오크산톤, 2-메틸티오크산톤, 2,4-디메틸티오크산톤, 2,4-디에틸티오크산톤, 이소프로필티오크산톤 또는 2,4-디이소프로필티오크산톤을 사용할 수 있다. The photoinitiator includes thioxanthone, such as thioxanthone, 2-chlorothioxanthone, 2,4-dichlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, and 2,4-diethyl. Thioxanthone, isopropylthioxanthone, or 2,4-diisopropylthioxanthone can be used.
상기 광개시제는 안크라퀴논류로서 4,4'-디메틸아미노티오크산톤, 4,4'-디에틸아미노벤조페논, α-아실옥심에스테르, 벤질, 메틸벤조일포르메이트 또는 2-에틸안트라퀴논을 사용할 수 있다. The photoinitiator is an ancraquinone such as 4,4'-dimethylaminothioxanthone, 4,4'-diethylaminobenzophenone, α-acyloxime ester, benzyl, methylbenzoyl formate or 2-ethylanthraquinone. You can.
상기 광개시제는 아실포스핀옥사이드류로서 2,4,6-트리메틸벤조일디페닐포스핀옥사이드 또는 비스(2,4,6-트리메틸 벤조일)-페닐포스핀옥사이드를 사용할 수 있다. The photoinitiator may be an acylphosphine oxide such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide or bis(2,4,6-trimethyl benzoyl)-phenylphosphine oxide.
상기 광개시제는 벤조페논류로서 벤조페논, 벤조일벤조산, 벤조일벤조산메틸, 4-페닐벤조페논, 히드록시 벤조페논, 4-벤조일-4'-메틸디페닐설파이드 또는 3,3'-디메틸-4-메톡시벤조페논 또는 벤조페논 유도체를 사용할 수 있다. The photoinitiator includes benzophenones, such as benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-phenylbenzophenone, hydroxy benzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, or 3,3'-dimethyl-4-mer. Toxybenzophenone or benzophenone derivatives can be used.
상기 벤조페논 유도체는 상기 아크릴레이트 공중합체의 사슬 내부에 중합되기 위하여 4-아크릴로일옥시 벤조페논(4-acryloyloxy benzophenone) 또는 O-아크릴로일 아세토페논 옥심(O-acryloyle acetophenone oxime) 등의 불포화기를 포함할 수 있다. 상기 4-아크릴로일옥시 벤조페논은 불포화기 및 벤조페논으로 구성되므로 아크릴레이트 모노머와 공중합이 가능하다. 따라서 아크릴레이트 공중합체 측쇄의 벤조페논기는 UV 조사시 수소공여기를 포함하는 아크릴레이트 모노커로부터 수소를 탈환하는 과정에서 가교가 이루어진다.The benzophenone derivative is an unsaturated compound such as 4-acryloyloxy benzophenone or O-acryloyl acetophenone oxime in order to be polymerized inside the chain of the acrylate copolymer. It may include a group. Since the 4-acryloyloxy benzophenone is composed of an unsaturated group and benzophenone, it can be copolymerized with acrylate monomer. Therefore, the benzophenone group of the side chain of the acrylate copolymer is crosslinked in the process of recapturing hydrogen from the acrylate monomer containing the hydrogen donating group upon UV irradiation.
상기 광개시제는 상기 아크릴레이트 공중합체 100 중량부에 대하여 1 내지 10 중량부 포함되는 것이 바람직하다. The photoinitiator is preferably included in an amount of 1 to 10 parts by weight based on 100 parts by weight of the acrylate copolymer.
상기 상기 핫멜트 점착제는 점착 부여제를 더 포함할 수 있다. 상기 점착 부여제는 로진 수지, 수소 첨가 로진 수지, 터펜 수지, 스티렌 첨가 터펜 수지, 터펜 페놀 수지, 페놀 수지 및 탄화수소 수지로 이루어진 군으로부터 선택된 1종 이상일 수 있다. 상기 탄화수소 수지는 탄소수가 5 내지 9인 것이 바람직하며, 구체적으로 지방족계(C5계), 방향족계(C9계), 상기 지방족계와 방향족계 탄화수소 수지의 공중합체계 및 수소 첨가 방향족계 탄화수소 수지 등을 들 수 있다.The hot melt adhesive may further include a tackifier. The tackifier may be one or more selected from the group consisting of rosin resin, hydrogenated rosin resin, terpene resin, styrene-added terpene resin, terpene phenol resin, phenol resin, and hydrocarbon resin. The hydrocarbon resin preferably has 5 to 9 carbon atoms, and specifically includes aliphatic (C5-based), aromatic (C9-based), copolymers of the aliphatic and aromatic hydrocarbon resins, and hydrogenated aromatic hydrocarbon resins. I can hear it.
상기 핫멜트 점착제는 왁스를 더 포함할 수 있다. 상기 왁스는 파라핀 왁스, 폴리에틸렌 왁스 등으로 이루어진 군으로부터 선택된 1종 이상일 수 있다. The hot melt adhesive may further include wax. The wax may be one or more types selected from the group consisting of paraffin wax, polyethylene wax, etc.
상기 핫멜트 점착제는 가소제, 충전제, 산화방지제 등에서 선택된 적어도 1종을 더 포함할 수 있으며, 본 발명의 목적을 해치지 않는 한 제한 없이 선택하여 포함할 수 있다. The hot melt adhesive may further include at least one selected from plasticizers, fillers, antioxidants, etc., and may be selected and included without limitation as long as it does not impair the purpose of the present invention.
상기 난연제는 유기 난연제 및 무기 난연제 중에서 선택된 적어도 어느 하나일 수 있다. 바람직하게는 상기 난연제는 유기 난연제 중 1종 및 무기 난연제 중 1종을 포함할 수있다. The flame retardant may be at least one selected from organic flame retardants and inorganic flame retardants. Preferably, the flame retardant may include one type of organic flame retardant and one type of inorganic flame retardant.
상기 유기 난연제는 인계 난연제, 질소계 난연제, 할로겐계 난연제 중에서 선택된 적어도 어느 하나일 수 잇다. The organic flame retardant may be at least one selected from phosphorus-based flame retardants, nitrogen-based flame retardants, and halogen-based flame retardants.
상기 인계 난연제는 레조르신 디포스페이트(resorcin diphosphate), 비스페놀-A-디포스페이트(bisphenol-A-diphosphate), 트리페닐포스페이트(triphenylphosphate), 에틸렌 디아민 디포스페이트(ethylene diamine diphosphate), 디에틸알루미늄 포스피네이트(di-ethyl-aluminium phosphinate), 알루미늄 포스피네이트(aluminium phosphinate), 알루미늄 포스파이트(aluminium phosphite), 알루미늄 포스포네이트(aluminium phosphonate) 및 포스포네이트 에스테르(phos-phonate ester)로 이루어진 그룹으로부터 선택된 1종 이상의 화합물이다.The phosphorus-based flame retardants include resorcin diphosphate, bisphenol-A-diphosphate, triphenylphosphate, ethylene diamine diphosphate, and diethylaluminum phosphinate. (di-ethyl-aluminium phosphinate), aluminum phosphinate, aluminum phosphite, aluminum phosphonate and phosphonate ester (phos-phonate ester) selected from the group consisting of It is one or more types of compounds.
상기 질소계 난연제는 멜라민 시아누레이트(melamine cyanurate), 멜라민 포스페이트(melamine phosphate), 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민-메탈-포스페이트(melamine-metal-phosphate), 멜라민 알루미늄 포스페이트(melamine aluminium phosphate) 및 멜라민 마그네슘 포스페이트(melamine magnesium phosphate) 로 이루어진 그룹으로부터 선택된 1종 이상의 화합물이다.The nitrogen-based flame retardants include melamine cyanurate, melamine phosphate, melamine polyphosphate, melamine-metal-phosphate, and melamine aluminum phosphate. and one or more compounds selected from the group consisting of melamine magnesium phosphate.
상기 할로겐계 난연제는 브롬계 난연제 및 인계 난연제 중에서 선택된 적어도 어느 하나이다. The halogen-based flame retardant is at least one selected from bromine-based flame retardants and phosphorus-based flame retardants.
상기 브롬계 난연제는 트리브로모페녹시에탄(DBDPE), 테트라브로모비스페놀A(TBBA) 등으로 이루어진 그룹으로부터 선택된 1종 이상의 화합물이다. The brominated flame retardant is one or more compounds selected from the group consisting of tribromophenoxyethane (DBDPE), tetrabromobisphenol A (TBBA), etc.
상기 염소계 난연제는 염소화파라핀, 염소화폴리에틸렌, 지방족 염소계 난연제 등으로 이루어진 그룹으로부터 선택된 1종 이상의 화합물이다. The chlorine-based flame retardant is one or more compounds selected from the group consisting of chlorinated paraffin, chlorinated polyethylene, and aliphatic chlorine-based flame retardant.
상기 무기 난연제는 알루미늄계 난연제, 안티몬계 난연제, 마그네슘계 난연제 중에서 선택된 적어도 어느 하나일 수 있고, 바람직하게는 산화안티몬, 삼산화안티몬, 오산화안티몬, 탄산칼슘, 붕산 아연, 수산화알루미늄 또는 수산화마그네슘 등이 사용될 수 있다.The inorganic flame retardant may be at least one selected from aluminum-based flame retardants, antimony-based flame retardants, and magnesium-based flame retardants, and preferably antimony oxide, antimony trioxide, antimony pentoxide, calcium carbonate, zinc borate, aluminum hydroxide, or magnesium hydroxide is used. You can.
본 발명의 일 구현예에서 상기 난연제는 삼산화안티몬(Sb2O3) 및 할로겐계 난연제를 포함하는 것이 바람직하다. 삼산화안티몬은 할로겐계 난연제와 병용되어 난연 산승작용을 나타내어 방염성이 우수하고, 경제적이다. In one embodiment of the present invention, the flame retardant preferably includes antimony trioxide (Sb 2 O 3) and a halogen-based flame retardant. Antimony trioxide, when used in combination with halogen-based flame retardants, exhibits a flame retardant multiplication effect, has excellent flame retardancy, and is economical.
Sb2O3+2HX→2SbOX+H2O[~250℃]Sb2O3+2HX→2SbOX+H2O[~250℃]
5SbOX→2SbOX-Sb2O3+SbX3[240~300℃]5SbOX→2SbOX-Sb2O3+SbX3[240~300℃]
4(2SbOX-Sb2O3)→5(SbOX-Sb2O3)+SbX3 [340~380℃]4(2SbOX-Sb2O3)→5(SbOX-Sb2O3)+SbX3 [340~380℃]
3(SbOX-Sb2O3)→4Sb2O3+SbX3 [380~450℃]3(SbOX-Sb2O3)→4Sb2O3+SbX3 [380~450℃]
연소되는 고분자의 표면온도는 통상 400℃전후의 값을 보이기 때문에 삼산화안티몬은 상기 반응에 따라 난연 효율성 측면에서 매우 유리하다. 즉, 할로겐계 화합물만 단독으로 적용하였을 경우는 결합에너지에 따라 특정 조건이 되면 일시에 할로겐계 화합물이 분해되어 소비될 수 있으나, 삼산화안티몬을 병용함에 따라 연소시 넓은 온도범위에서 난연성을 발휘할 수 있는 환경을 조성해 준다. 또한, 생성된 SbX3의 비중이 높아 휘산되지 않고 연소영역에서 장시간 머무를 수 있게 되어 할로겐 라디칼이 고온에서 지속적으로 해리되어 할로젠화수소(HX)를 발생하는 역할을 함에 따라 난연성의 상승작용을 나타낸다.Since the surface temperature of the burning polymer is usually around 400°C, antimony trioxide is very advantageous in terms of flame retardant efficiency according to the above reaction. In other words, if only the halogen-based compound is applied alone, the halogen-based compound may be decomposed and consumed at once under certain conditions depending on the binding energy, but when antimony trioxide is used together, it can exhibit flame retardancy over a wide temperature range during combustion. Creates an environment. In addition, the high specific gravity of the generated Sb
상기 삼산화안티몬 대 할로겐계 난연제는 1:3 내지 1:10 비율로 혼합되는 것이 바람직하다. 더욱 바람직하게는 1:3의 비율로 혼합될 수 있다. 삼산화안티몬 등의 무기계 난연제는 할로겐계 난연제와 사용시 난연효과가 상승한다. 삼산화안티몬 단독 사용시 함량을 증가시키더라도 난연 효과는 증가하지 않고, 할로겐계난연제 단독 사용 시 함량을 증가시킬 수록 난연효과가 증가한다. 그러나 할로겐계 난연제를 삼산화안티몬의 소량 사용과 함께 처방되는 것만큼 난연효과가 증가하지 않는다. 할로겐계난연제에 삼산화안티몬을 추가하면서 반응 온도 범위가 넓어지면서 더 효율적인 난연효과가 나타난다. 따라서 삼산화안티몬 대 할로겐계 난연제의 혼합 비율은 1:3 내지 1:10인 것이 바람직하다. The antimony trioxide and halogen-based flame retardant are preferably mixed in a ratio of 1:3 to 1:10. More preferably, they can be mixed in a ratio of 1:3. The flame retardant effect of inorganic flame retardants such as antimony trioxide increases when used with halogen flame retardants. When using antimony trioxide alone, the flame retardant effect does not increase even if the content is increased, and when using the halogenated flame retardant alone, the flame retardant effect increases as the content increases. However, the flame retardant effect does not increase as much as when halogen-based flame retardants are prescribed with a small amount of antimony trioxide. As antimony trioxide is added to the halogen-based flame retardant, the reaction temperature range expands, resulting in a more efficient flame retardant effect. Therefore, the mixing ratio of antimony trioxide to halogen-based flame retardant is preferably 1:3 to 1:10.
본 발명의 일 구현예에서 상기 난연제는 주석산아연 및 불연 실리케이트를 포함하는 것이 바람직하다. 주석산아연 및 실리케이트는 할로겐계 난연제를 사용할 때보다 친환경성이 우수하다. 주석산아연은 연소 초기에 기체상태로 연소시 필요로 하는 산소의 유입을 차단하고, 그 다음 차르(cahr)형성을 통해 산소와 열을 차단하는 역할을 수행한다. 실리케이트는 무취, 무공해의 친환경적인 알칼리성의 천연원료로 인체에 유해한 세균 및 곰팡이의 서식을 방지하고 살균하는 효과가 있으며 내후성과 내구성 및 난연성이 우수하고 콘크리트 및 벽돌 등과 같은 무기계 소지에 침투하여 물리적, 화학적 결합을 이룸으로써 소지의 표면강도를 더욱 강화시키는 역할을 한다. 따라서 불연 실리케이트는 형성된 차르에 강도를 부여하고 촘촘히 형성된 차르의 기공들을 메워서 산소 등의 차단 효과를 더욱 높인다.In one embodiment of the present invention, the flame retardant preferably includes zinc stannate and nonflammable silicate. Zinc stannate and silicate are more environmentally friendly than using halogen-based flame retardants. Zinc stannate is in a gaseous state at the beginning of combustion, blocking the inflow of oxygen required for combustion, and then plays the role of blocking oxygen and heat through the formation of char. Silicate is an odorless, pollution-free, eco-friendly, alkaline natural raw material that prevents the growth of bacteria and mold harmful to the human body and has the effect of sterilizing it. It has excellent weather resistance, durability, and flame retardancy, and penetrates into inorganic materials such as concrete and bricks, causing physical and chemical damage. By forming a bond, it serves to further strengthen the surface strength of the base material. Therefore, the non-combustible silicate gives strength to the formed char and fills the pores of the tightly formed char, further enhancing the effect of blocking oxygen, etc.
상기 주석산아연 대 불연 실리케이트는 1:1 내지 1:3의 비율로 혼합되는 것이 바람직하다. 더욱 바람직하게는 1:1의 비율로 혼합될 수 있다.주석산아연은 삼산화안티몬의 대체제로 사용 가능하고 불연 실리케이트는 주석산아연의 난연성능 증가를 위해 첨가한다. 불연 실리케이트가 유리화되어 열과 산소를 막아주면서 일정온도에서 주석산아연의 반응 시간을 늘려 난연성능에 도움을 준다. 따라서, 상기 주석산아연 대 불연 실리케이트의 혼합 비율은 1:1 내지 1:3인 것이 바람직하다. The zinc stannate and the non-combustible silicate are preferably mixed in a ratio of 1:1 to 1:3. More preferably, it can be mixed at a ratio of 1:1. Zinc tartrate can be used as a substitute for antimony trioxide, and nonflammable silicate is added to increase the flame retardant performance of zinc tartrate. The non-combustible silicate is vitrified to block heat and oxygen and increases the reaction time of zinc stannate at a certain temperature, helping flame retardant performance. Therefore, the mixing ratio of zinc stannate to non-combustible silicate is preferably 1:1 to 1:3.
그러나, 상기 제시된 난연제는 본 발명의 일 실시태양에 불과하며, 상기 성분 외에도 용도에 따라 통상의 난연제를 적절히 선택하여 사용할 수 있다. However, the above-mentioned flame retardant is only an embodiment of the present invention, and in addition to the above components, conventional flame retardants may be appropriately selected and used depending on the intended use.
상기 난연제는 상기 점착제 조성물 대비 1 내지 50 wt% 포함되는 것이 바람직할 수 있다. 더욱 바람직하게는 10 내지 20 wt% 포함되는 것이 바람직하다. 난연제를 1 wt% 미만 포함하는 경우 목적하는 방염성 및 난연성이 확보되지 않을 우려가 있고, 50wt% 초과하여 포함하는 경우 점착제 조성물의 점착 물성이 저하될 우려가 있다. The flame retardant may preferably be included in an amount of 1 to 50 wt% compared to the adhesive composition. More preferably, it is contained in 10 to 20 wt%. If the flame retardant is included in less than 1 wt%, there is a risk that the desired flame retardancy and flame retardancy may not be secured, and if it is included in more than 50 wt%, there is a risk that the adhesive properties of the adhesive composition may be deteriorated.
상기 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물을 가열하여 용융시킨다. The adhesive composition containing the hot melt adhesive and the flame retardant is heated and melted.
상기 핫멜트 점착제는 약 130 ℃ 에서 점도가 50 Pa·s 이하인 것이 바람직하다. 더욱 바람직하게는 20 내지 50 Pa·s 일 수 있고, 가장 바람직하게는 20 내지 30 Pa·s 일 수 있다. 약 130 ℃의 온도에서 낮은 점도를 가짐으로써 핫멜트 공법으로 사용할 수 있고, 열 수축이 매우 적어 이형지에 직접 코팅할 수 있어 제조 공정을 단순화 할 수 있다.The hot melt adhesive preferably has a viscosity of 50 Pa·s or less at about 130°C. More preferably, it may be 20 to 50 Pa·s, and most preferably, it may be 20 to 30 Pa·s. It has a low viscosity at a temperature of about 130 ℃, so it can be used in a hot melt method, and heat shrinkage is very low, so it can be directly coated on release paper, simplifying the manufacturing process.
상기 핫멜트 점착제는 유리전이온도(Tg)가 -50℃ 내지 -20℃이다. 상기 범위 내의 유리이온도를 가짐으로써 경우 상온 점착력이 있다. 종래와 달리 본 발명의 핫멜트 점착제는 상온에서 점착력을 가짐으로써 상온에서 녹여서 난연제를 분산시키는 것이 보다 용이하고, 이로 인해 난연성이 향상된다. The hot melt adhesive has a glass transition temperature (Tg) of -50°C to -20°C. By having a glass ion temperature within the above range, there is room temperature adhesiveness. Unlike the prior art, the hot melt adhesive of the present invention has adhesive strength at room temperature, making it easier to disperse the flame retardant by melting at room temperature, thereby improving flame retardancy.
상기 핫멜트 점착제를 포함하는 점착제 조성물은 무용제형 점착제 조성물이다. 즉, 본 발명의 점착제 조성물은 물이나 용제를 사용하지 않아 고형분 함량이 99중량% 이상인 무용제형 점착제 조성물이기 때문에 용제형에 비해 TVOC 값이 매우 낮은 친환경적인 PVC 점착 필름을 제공할 수 있다.The adhesive composition containing the hot melt adhesive is a solvent-free adhesive composition. That is, since the adhesive composition of the present invention is a solvent-free adhesive composition with a solid content of 99% by weight or more because it does not use water or solvents, it can provide an eco-friendly PVC adhesive film with a very low TVOC value compared to the solvent type.
상기 용융된 점착제 조성물을 이형지의 상면에 고르게 도포한 후, 상기 점착제 조성물에 자외선을 조사하여 광 경화시켜 필름화하여 점착층을 형성한다. After the molten adhesive composition is evenly applied to the upper surface of the release paper, the adhesive composition is photo-cured by irradiating ultraviolet rays to form a film to form an adhesive layer.
상기 점착제 조성물은 20 내지 100 ㎛로 도포하는 것이 바람직하고, 더욱 바람직하게는 20 내지 60㎛로 도포할 수 있다. The adhesive composition is preferably applied at a thickness of 20 to 100 ㎛, and more preferably at a thickness of 20 to 60 ㎛.
핫멜트 점착제를 포함하는 점착제 조성물을 일반적인 건조 또는 숙성(aging) 등의 공정을 통해 경화시키는 경우 재가열 등에 의해 필름화된 점착층이 재용융될 우려가 있다. 따라서, 본 발명은 점착제 조성물에 수은 램프 또는 자외선 램프 등을 사용하여 340 nm 이하의 파장을 갖는 자외선을 조사하거나, 바람직하게는 220 내지 280nm의 파장을 갖는 자외선을 조사하여 광 경화시킴으로써 점착제가 높은 응집력(cohension)을 갖게 하고, 이에 따라 점착층의 재용융을 방지한다. 이에 따라 PVC 점착 필름의 점착 물성이 온도에 따라 크게 변하지 않아 안정적인 점착 물성을 확보할 수 있다. 이 때, UV 램프 등의 높이에 따른 광도 조절과 램프의 종류와 파장영역, 램프 수에 따른 광량 조절이 가능하며 이에 따른 코팅 및 경화 속도를 조절할 수 있다.When an adhesive composition containing a hot melt adhesive is cured through a general drying or aging process, there is a risk that the filmed adhesive layer may be re-melted by reheating. Therefore, in the present invention, the adhesive composition is photocured by irradiating ultraviolet rays with a wavelength of 340 nm or less using a mercury lamp or an ultraviolet lamp, or preferably by irradiating ultraviolet rays with a wavelength of 220 to 280 nm, so that the adhesive has high cohesion. (cohension), thereby preventing re-melting of the adhesive layer. Accordingly, the adhesive properties of the PVC adhesive film do not change significantly depending on temperature, ensuring stable adhesive properties. At this time, the light intensity can be adjusted according to the height of the UV lamp, etc., and the light amount can be adjusted according to the type and wavelength range of the lamp and the number of lamps, and the coating and curing speed can be adjusted accordingly.
상기 이형지의 두께는 100 내지 200 ㎛인 것이 바람직하다. 이형지의 두께가 상기 범위 내인 경우 찢어지는 등의 불량 발생 가능성이 낮고 이형지의 일면에 점착제 조성물을 코팅하고 경화시키는데 적합하다. The thickness of the release paper is preferably 100 to 200 ㎛. If the thickness of the release paper is within the above range, the possibility of defects such as tearing is low and it is suitable for coating and curing the adhesive composition on one side of the release paper.
상기 점착층의 두께는 20 내지 60 ㎛인 것이 바람직하다. 점착층의 두께가 상기 범위 내인 경우 PVC 점착 필름이 필요 이상으로 두꺼워지지 않으면서도 우수한 점착 물성을 나타낼 수 있다. The thickness of the adhesive layer is preferably 20 to 60 ㎛. When the thickness of the adhesive layer is within the above range, the PVC adhesive film can exhibit excellent adhesive properties without being thicker than necessary.
상기 PVC 층의 두께는 100 내지 200 ㎛인 것이 바람직하다. PVC층의 두께가 상기 범위 내인 경우 찢어지는 등의 불량 발생 가능성이 낮고 제품 원가가 과도해지지 않는다. The thickness of the PVC layer is preferably 100 to 200 ㎛. If the thickness of the PVC layer is within the above range, the possibility of defects such as tearing is low and the product cost does not become excessive.
상기 PVC 층은 난연제를 포함하는 것이 바람직하다. 본 발명의 PVC 점착 필름은 PVC층 및 점착층 모두에 난연제를 포함함으로서 방염성 및 난연성 효과를 극대화할 수 있다. PVC층에 포함될 수 있는 난연제의 종류는 상술한 난연제와 동일하며, PVC층과 점착층에 포함되는 난연제는 서로 동일하거나 상이할 수 있다. The PVC layer preferably contains a flame retardant. The PVC adhesive film of the present invention can maximize flame retardancy and flame retardancy effects by including a flame retardant in both the PVC layer and the adhesive layer. The types of flame retardants that can be included in the PVC layer are the same as the flame retardants described above, and the flame retardants included in the PVC layer and the adhesive layer may be the same or different from each other.
본 발명의 PVC 점착 필름은 TVOC가 0.2 mg/m2·h 이하인 것을 특징으로 한다. 더욱 바람직하게는 0.1mg/m2·h 이하이다. PVC 점착 필름은 무용제형의 핫멜트 점착수지를 사용함으로써 TVOC가 매우 낮아 친환경성이 우수한 효과를 갖는다. The PVC adhesive film of the present invention is characterized by a TVOC of 0.2 mg/m 2 ·h or less. More preferably, it is 0.1 mg/m 2 ·h or less. PVC adhesive film uses a solvent-free hot melt adhesive resin and has a very low TVOC, making it highly eco-friendly.
본 발명의 PVC 점착 필름은 점착 물성이 1500 g/in 이상이다. 바람직하게는 1700 g/in 이상이다. 상기 PVC 점착 필름은 점착 물성이 우수하다. The PVC adhesive film of the present invention has adhesive properties of 1500 g/in or more. Preferably it is 1700 g/in or more. The PVC adhesive film has excellent adhesive properties.
수성 점착 수지를 사용하는 경우 방염 성능을 구현하기 위해 난연제를 포함하는 경우 표면에 입자가 존재하게 되어 부착 면적이 줄어들기 때문에 점착 물성이 떨어지는 문제가 있으나, 본 발명은 핫멜트 점착제를 사용하는 경우 방염성능을 구현하기 위해 난연제를 포함하더라도 점착 물성이 저하되지 않는다. When using a water-based adhesive resin, if a flame retardant is included to achieve flame retardant performance, there is a problem in that the adhesive properties are lowered because particles exist on the surface and the adhesion area is reduced. However, the present invention provides flame retardant performance when using a hot melt adhesive. Even if flame retardants are included to achieve this, the adhesive properties do not deteriorate.
본 발명의 PVC 점착 필름은 수축률이 0.3mm 이하이다. 바람직하게는 0.01mm 내지 0.3mm 이다. 상기 점착제 조성물에 자외선을 조사하여 광경화시켜 점착층을 형성하기 때문에, 고온 환경에서도 점착층이 재용융 또는 변형되지 않는다. The PVC adhesive film of the present invention has a shrinkage rate of 0.3 mm or less. Preferably it is 0.01mm to 0.3mm. Since the adhesive composition is photocured by irradiating ultraviolet rays to form an adhesive layer, the adhesive layer does not re-melt or deform even in a high temperature environment.
본 발명의 일 구현예에 따른 PVC 점착 필름의 제조방법은 다음 단계들을 포함한다. The method for manufacturing a PVC adhesive film according to an embodiment of the present invention includes the following steps.
(a) 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물을 가열하여 용융시키는 단계;(a) heating and melting an adhesive composition containing a hot melt adhesive and a flame retardant;
(b) 상기 점착제 조성물을 이형지의 상면에 도포하는 단계;(b) applying the adhesive composition to the upper surface of the release paper;
(c) 상기 점착제 조성물에 자외선을 조사하여 광경화시켜 점착층을 형성하는 단계;(c) forming an adhesive layer by photocuring the adhesive composition by irradiating ultraviolet rays;
(d) 상기 점착층의 상면에 PVC층을 합지하는 단계;(d) laminating a PVC layer on the upper surface of the adhesive layer;
상기 (a)단계에서 용융 온도는 약 130℃ 이상일 수 있다. 상기 점착제 조성물은 약 130 ℃에서의 점도가 50 Pa·s 이하로서 점도가 매우 낮다. 따라서 핫멜트 공법으로 사용할 수 있다. In step (a), the melting temperature may be about 130°C or higher. The adhesive composition has a very low viscosity of 50 Pa·s or less at about 130°C. Therefore, it can be used as a hot melt method.
상기 (c)단계에서 자외선 조사에 의해 점착제 조성물이 높은 응집력을 갖게 됨으로써 점착층이 형성된다. 220 내지 280nm의 자외선의 파장으로 라디칼 반응에 의한 경화를 통하여 상기 점착제 조성물이 고분자가 된다. In step (c), the adhesive composition has high cohesion by irradiation with ultraviolet rays, thereby forming an adhesive layer. The adhesive composition becomes a polymer through curing by a radical reaction with a wavelength of ultraviolet rays of 220 to 280 nm.
본 발명의 PVC 점착 필름의 제조방법의 이형지, 점착층 및 PVC층에 관한 설명은 위에서 설명한 바와 동일한 바 이하 생략한다. The description of the release paper, adhesive layer, and PVC layer of the method for producing the PVC adhesive film of the present invention is the same as described above and will be omitted hereinafter.
본 발명을 실시예에 의해 더욱 상세히 설명한다. 단, 하기 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예에 의해 한정되는 것은 아니다. The present invention will be explained in more detail by examples. However, the following examples only illustrate the present invention, and the content of the present invention is not limited by the following examples.
실시예 및 비교예Examples and Comparative Examples
실시예 1Example 1
아크릴레이트 수지 90wt% 에 난연제를 10 wt% 혼합한 무용제형 점착제 조성물의 온도를 130℃로 승온시켜 50 Pa·s 이하의 점도를 갖도록 용융시키고, 이형지의 상면에 40 ㎛ 두께로 코팅한다. UV 램프를 사용하여 220 내지 280nm의 UV 광원을 조사하여 점착제 조성물을 광 경화시켜 점착층을 형성한 후, 난연제를 포함하는 PVC 필름과 합지함으로써 PVC 점착 필름을 제조한다. The temperature of the solvent-free adhesive composition, which is a mixture of 90 wt% of acrylate resin and 10 wt% of flame retardant, is melted by raising the temperature to 130°C to have a viscosity of 50 Pa·s or less, and coated with a thickness of 40 ㎛ on the upper surface of the release paper. The adhesive composition is photo-cured by irradiating a UV light source of 220 to 280 nm using a UV lamp to form an adhesive layer, and then laminated with a PVC film containing a flame retardant to produce a PVC adhesive film.
실시예 2Example 2
아크릴레이트 수지 80wt% 에 난연제를 20 wt% 혼합한 것을 제외하고 실시예 1과 동일한 방법으로 PVC 점착 필름을 제조한다. A PVC adhesive film was prepared in the same manner as Example 1, except that 20 wt% of flame retardant was mixed with 80 wt% of acrylate resin.
비교예 1Comparative Example 1
아크릴레이트 수지 대신 UV 점착 수지를 사용한 것을 제외하고 실시예 1과 동일한 방법으로 PVC 점착 필름을 제조한다. A PVC adhesive film was manufactured in the same manner as Example 1, except that UV adhesive resin was used instead of acrylate resin.
비교예 2Comparative Example 2
아크릴레이트 수지 대신 수성 점착 수지를 사용한 것을 제외하고 실시예 1과 동일한 방법으로 PVC 점착 필름을 제조한다. A PVC adhesive film was prepared in the same manner as Example 1, except that water-based adhesive resin was used instead of acrylate resin.
비교예 3Comparative Example 3
아크릴레이트 수지 100wt% 에 난연제를 포함하지 않은 것을 제외하고 실시예 1과 동일한 방법으로 PVC 점착 필름을 제조한다. A PVC adhesive film was prepared in the same manner as Example 1, except that the flame retardant was not included in 100 wt% of acrylate resin.
비교예 4Comparative Example 4
아크릴레이트 수지 40wt% 에 난연제를 60 wt% 혼합한 것을 제외하고 실시예 1과 동일한 방법으로 PVC 점착 필름을 제조한다.A PVC adhesive film was prepared in the same manner as Example 1, except that 60 wt% of flame retardant was mixed with 40 wt% of acrylate resin.
실험예Experiment example
(1) 실험예 1: TVOC 측정 (1) Experimental Example 1: TVOC measurement
마이크로챔버(제조사 : Markes사, 모델명 : μ-CTE250TI)에 PVC 점착 필름을 200 X 200mm 으로 절단한 시료의 표면이 노출되도록 고정시키고 100 mL/min 유량의 질소가 시료의 표면을 따라 흐르도록 유지한 후, 6시간 후의 공기를 포집하고, 테낙스 튜브(Tenax Tube)에 3 L 포집하여 포집된 가스를 ATD-GCMS(제조사 : Perkin Elmer사, 모델명 : Turbomatrix 650 / Clarus 680 / SQ8T)로 분석한다. A sample cut to 200 After 6 hours, the air is collected, 3 L is collected in a Tenax Tube, and the collected gas is analyzed by ATD-GCMS (manufacturer: Perkin Elmer, model name: Turbomatrix 650 / Clarus 680 / SQ8T).
(2) 실험예 2: 방염 성능 측정(2) Experimental Example 2: Flame retardant performance measurement
콘칼로리미터(제조사 : FTT)로 KS F ISO 5660 시험법으로 측정한다. PVC 점착 필름을 100 X 100mm 으로 절단하여 홀더에 장착 후 50kW 열원과 25mm 간격을 두고 설치한다. 복사열은 50kW, 배출유량은 0.024m2/s로 설정하고 유지한다. 점화원 투입 후 시료를 10분간 방치하여 최대열방출률과 총방률열량을 측정한다.Measured using a cone calorimeter (manufacturer: FTT) using the KS F ISO 5660 test method. Cut the PVC adhesive film into 100 The radiant heat is set and maintained at 50kW and the discharge flow rate is 0.024m2/s. After inserting the ignition source, leave the sample for 10 minutes and measure the maximum heat release rate and total heat release rate.
(3) 실험예 3: 점착 물성 측정(3) Experimental Example 3: Measurement of adhesive properties
1. 박리력 측정1. Peel force measurement
PVC 점착 필름을 25 X 300mm으로 절단한 시편을 스테인리스 (SUS)에 2kg의 롤러로 왕복 5회로 부착한다. 상온 20분 방치 후 300mm/min 속도로 180℃의 박리력을 측정한다.A specimen cut from PVC adhesive film to 25 After leaving at room temperature for 20 minutes, measure the peeling force at 180°C at a speed of 300 mm/min.
2. Creep 측정2. Creep measurement
PVC 점착 필름을 25 X 80mm으로 절단한 시편을 스테인리스(SUS)에 50mm를 부착하여 상온 30분 방치한다. 부착 시에는 2kg의 롤러로 왕복 5회 진행한다. 500g 추를 부착하지 않은 30mm 부분에 스테인리스(SUS)와 90℃로 매달아 PVC 점착 필름이 탈락하는 시간을 측정한다. A specimen cut from PVC adhesive film to 25 When attaching, perform 5 round trips using a 2kg roller. Measure the time for the PVC adhesive film to fall off by hanging it at 90°C with stainless steel (SUS) on a 30mm section where a 500g weight is not attached.
3. 노화 물성 측정3. Measurement of aging properties
PVC 점착 필름을 70℃에서 3일 방치 하여 박리력과 Creep으로 점착 물성을 측정하여 노화 정도를 평가한다. The PVC adhesive film is left at 70℃ for 3 days and the adhesive properties are measured by peeling force and creep to evaluate the degree of aging.
(4) 실험예 4: 수축률 측정(4) Experimental Example 4: Measurement of shrinkage rate
PVC 점착 필름을 50 X 70mm으로 절단하여 알루미늄판에 2kg의 롤러로 왕복 5회로 시료를 부착 후 시료 가운데를 열 십자로 커팅한다. 100℃, 2h 방치와 상온 1h 방치 후 열 십자 사이의 벌어진 간격을 MD/TD 방향으로 측정한다Cut the PVC adhesive film into 50 After leaving for 2 hours at 100℃ and leaving for 1 hour at room temperature, measure the gap between the crosses in the MD/TD direction.
실시예 1 내지 2 및 비교예 1 내지 4에 대한 실험결과를 하기 표 1에 나타내었다. The experimental results for Examples 1 to 2 and Comparative Examples 1 to 4 are shown in Table 1 below.
본 발명의 실시예 1 내지 2에 따른 PVC 점착 필름은 무용제형의 핫멜트 점착 수지를 사용함으로써 TVOC가 0.08 mg/m2·h 이하 값을 갖는바 친환경성이 매우 우수하고, 특히 UV 점착 수지를 사용하는 비교예 1에 비해 그 값이 현저히 낮아 매우 친환경적인 효과가 있음을 확인할 수 있다. The PVC adhesive film according to Examples 1 and 2 of the present invention has a TVOC of 0.08 mg/m 2 ·h or less by using a solvent-free hot melt adhesive resin, so it is very environmentally friendly, and in particular, UV adhesive resin is used. The value is significantly lower than that of Comparative Example 1, confirming that it has a very environmentally friendly effect.
본 발명의 실시예 1 내지 2에 따른 PVC 점착 필름은 점착 물성이 1500 g/in 이상인 값을 갖는바, 친환경성 및 난연성이 우수하면서도 점착 물성의 저하 없이 매우 우수한 점착 물성을 나타냄을 확인할 수 있다. 이와 달리 비교예 4의 경우 난연제의 함량이 높아 방염성능은 우수하지만 점착 물성이 낮은 문제가 있다. The PVC adhesive films according to Examples 1 and 2 of the present invention have adhesive properties of 1500 g/in or more, and it can be confirmed that they have excellent environmental friendliness and flame retardancy, and exhibit excellent adhesive properties without deterioration of the adhesive properties. In contrast, in the case of Comparative Example 4, the flame retardant content was high, so the flame retardant performance was excellent, but there was a problem of low adhesive properties.
본 발명의 실시예 1 내지 2에 따른 PVC 점착 필름은 수축률이 0.3mm로 비교예 1 내지 3에 비해 수축률이 낮다. 비교예 4의 경우 수축률이 가장 낮지만, 난연제를 다량 포함함으로써 점착 물성이 매우 저하되는 것을 확인할 수 있다. The PVC adhesive film according to Examples 1 to 2 of the present invention has a shrinkage rate of 0.3 mm, which is lower than that of Comparative Examples 1 to 3. In the case of Comparative Example 4, the shrinkage rate is the lowest, but it can be seen that the adhesive properties are greatly reduced due to the inclusion of a large amount of flame retardant.
상술한 바와 같이, 본 발명에 따른 PVC 점착 필름 및 이의 제조방법에 대해 상기의 바람직한 실시 예와 비교 예를 통해 설명하고, 그 우수성을 확인하였지만 해당 기술분야의 통상의 기술자라면 하기의 청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, the PVC adhesive film and its manufacturing method according to the present invention have been explained through the above preferred embodiments and comparative examples, and their excellence has been confirmed, but those skilled in the art will It will be understood that various modifications and changes can be made to the present invention without departing from the spirit and scope of the present invention.
Claims (20)
상기 점착층은 핫멜트 점착제 및 난연제를 포함하는 점착제 조성물로 형성되고,
상기 핫멜트 점착제는 아크릴레이트 모노머가 공중합된 아크릴레이트 공중합체를 포함하고,
상기 핫멜트 점착제는 130 ℃에서의 점도가 50 Pa·s 이하이고,
상기 점착제 조성물은 무용제형 점착제 조성물이고,
상기 점착제 조성물은 광개시제를 더 포함하고,
상기 난연제는 삼산화안티몬(Sb2O3) 및 할로겐계 난연제로 이루어지고,
상기 난연제는 상기 점착제 조성물 대비 10 내지 50 wt% 포함하며,
상기 삼산화안티몬 대 상기 할로겐계 난연제는 1:3 내지 1:10 비율로 혼합되고,
상기 점착층은 상기 점착제 조성물에 자외선을 조사하여 광 경화시킨 것이고,
상기 PVC 점착 필름은 TVOC가 0.2 mg/m2·h 이하이고,
상기 PVC 점착 필름은 점착 물성이 1500 g/in 이상인 것을 특징으로 하는
PVC 점착 필름.
It is a PVC adhesive film in which release paper, adhesive layer, and PVC layer are laminated in that order.
The adhesive layer is formed of an adhesive composition containing a hot melt adhesive and a flame retardant,
The hot melt adhesive includes an acrylate copolymer in which acrylate monomers are copolymerized,
The hot melt adhesive has a viscosity of 50 Pa·s or less at 130°C,
The adhesive composition is a solvent-free adhesive composition,
The adhesive composition further includes a photoinitiator,
The flame retardant consists of antimony trioxide (Sb 2 O 3 ) and a halogen-based flame retardant,
The flame retardant contains 10 to 50 wt% compared to the adhesive composition,
The antimony trioxide and the halogen-based flame retardant are mixed in a ratio of 1:3 to 1:10,
The adhesive layer is photo-cured by irradiating ultraviolet rays to the adhesive composition,
The PVC adhesive film has a TVOC of 0.2 mg/m 2 ·h or less,
The PVC adhesive film is characterized in that the adhesive properties are 1500 g/in or more.
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the hot melt adhesive has a glass transition temperature of -50°C to -20°C.
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the acrylate monomer is C1 to C18 alkyl (meth)acrylate.
PVC adhesive film.
PVC 점착 필름.
The method of claim 5, wherein the acrylate monomer is one selected from the group consisting of methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate. Characterized by more than
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the photoinitiator is acetophenone, benzoin, thioxanthone, ancraquinone, acylphosphine oxide, or benzophenone.
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the release paper has a thickness of 100 to 200 ㎛.
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the adhesive layer has a thickness of 20 to 60 ㎛.
PVC adhesive film.
PVC 점착 필름.
The method of claim 1, wherein the thickness of the PVC layer is 100 to 200 ㎛.
PVC adhesive film.
PVC 점착 필름.
2. The method of claim 1, wherein the PVC layer comprises a flame retardant.
PVC adhesive film.
(b) 상기 점착제 조성물을 이형지의 상면에 도포하는 단계;
(c) 상기 점착제 조성물에 자외선을 조사하여 광경화시켜 점착층을 형성하는 단계;
(d) 상기 점착층의 상면에 PVC층을 합지하는 단계;를 포함하여, 상기 이형지, 상기 점착층 및 상기 PVC층이 순서대로 적층되어 있는 PVC 점착 필름을 제조하는 방법으로,
상기 핫멜트 점착제는 아크릴레이트 모노머가 공중합된 아크릴레이트 공중합체를 포함하고,
상기 핫멜트 점착제는 130 ℃에서의 점도가 50 Pa·s 이하이고,
상기 점착제 조성물은 무용제형 점착제 조성물이고,
상기 점착제 조성물은 광개시제를 더 포함하고,
상기 난연제는 삼산화안티몬(Sb2O3) 및 할로겐계 난연제로 이루어지고,
상기 난연제는 상기 점착제 조성물 대비 10 내지 50 wt% 포함하며,
상기 삼산화안티몬 대 상기 할로겐계 난연제는 1:3 내지 1:10 비율로 혼합되고,
상기 PVC 점착 필름은 TVOC가 0.2 mg/m2·h 이하이고,
상기 PVC 점착 필름은 점착 물성이 1500 g/in 이상인
PVC 점착 필름의 제조방법.(a) heating and melting an adhesive composition containing a hot melt adhesive and a flame retardant;
(b) applying the adhesive composition to the upper surface of the release paper;
(c) forming an adhesive layer by photocuring the adhesive composition by irradiating ultraviolet rays;
(d) laminating a PVC layer on the upper surface of the adhesive layer; a method of manufacturing a PVC adhesive film in which the release paper, the adhesive layer, and the PVC layer are laminated in that order,
The hot melt adhesive includes an acrylate copolymer in which acrylate monomers are copolymerized,
The hot melt adhesive has a viscosity of 50 Pa·s or less at 130°C,
The adhesive composition is a solvent-free adhesive composition,
The adhesive composition further includes a photoinitiator,
The flame retardant consists of antimony trioxide (Sb 2 O 3 ) and a halogen-based flame retardant,
The flame retardant contains 10 to 50 wt% compared to the adhesive composition,
The antimony trioxide and the halogen-based flame retardant are mixed in a ratio of 1:3 to 1:10,
The PVC adhesive film has a TVOC of 0.2 mg/m 2 ·h or less,
The PVC adhesive film has an adhesive property of 1500 g/in or more.
Manufacturing method of PVC adhesive film.
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JP2004277737A (en) * | 2003-03-18 | 2004-10-07 | Tesa Ag | Pressure-sensitive adhesive having flame retardance, method for producing the same and its use for pressure-sensitive adhesive tape |
JP2016160401A (en) * | 2015-03-04 | 2016-09-05 | スリーエム イノベイティブ プロパティズ カンパニー | Decorative sheet and pressure-sensitive adhesive composition suitable for the same |
KR101811583B1 (en) | 2017-08-04 | 2017-12-22 | 주식회사 세명산업 | A flame retardant tape for a flange of ship |
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JP2004277737A (en) * | 2003-03-18 | 2004-10-07 | Tesa Ag | Pressure-sensitive adhesive having flame retardance, method for producing the same and its use for pressure-sensitive adhesive tape |
JP2016160401A (en) * | 2015-03-04 | 2016-09-05 | スリーエム イノベイティブ プロパティズ カンパニー | Decorative sheet and pressure-sensitive adhesive composition suitable for the same |
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