KR102644580B1 - Control method of HEV corresponding to BMS power disconnection - Google Patents

Control method of HEV corresponding to BMS power disconnection Download PDF

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KR102644580B1
KR102644580B1 KR1020190085048A KR20190085048A KR102644580B1 KR 102644580 B1 KR102644580 B1 KR 102644580B1 KR 1020190085048 A KR1020190085048 A KR 1020190085048A KR 20190085048 A KR20190085048 A KR 20190085048A KR 102644580 B1 KR102644580 B1 KR 102644580B1
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vehicle
engine
voltage
bms
driving mode
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KR20210008971A (en
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김태진
최성원
노정원
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현대자동차주식회사
기아 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • B60W20/50Control strategies for responding to system failures, e.g. for fault diagnosis, failsafe operation or limp mode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
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    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/51Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by AC-motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/12Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
    • B60L58/15Preventing overcharging
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    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/30Conjoint control of vehicle sub-units of different type or different function including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
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    • B60W20/10Controlling the power contribution of each of the prime movers to meet required power demand
    • B60W20/13Controlling the power contribution of each of the prime movers to meet required power demand in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units, or advanced driver assistance systems for ensuring comfort, stability and safety or drive control systems for propelling or retarding the vehicle
    • B60W30/18Propelling the vehicle
    • B60W30/18009Propelling the vehicle related to particular drive situations
    • B60W30/181Preparing for stopping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units, or advanced driver assistance systems for ensuring comfort, stability and safety or drive control systems for propelling or retarding the vehicle
    • B60W30/18Propelling the vehicle
    • B60W30/182Selecting between different operative modes, e.g. comfort and performance modes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W40/00Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models
    • B60W40/10Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models related to vehicle motion
    • B60W40/105Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • B60W50/08Interaction between the driver and the control system
    • B60W50/14Means for informing the driver, warning the driver or prompting a driver intervention
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/547Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/16Driver interactions by display
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

본 발명은 하이브리드 차량의 BMS 전원 단선시 제어 방법에 관한 것으로, 상세하게는 배터리 관리를 위한 BMS(Battery Management System)와 상기 BMS에 전원을 공급하는 배터리 사이의 회로에 발생하는 단선에 대응하여 주행안정성 및 운전자 안전을 제고하기 위한 하이브리드 차량의 BMS 전원 단선시 제어 방법에 관한 것이다. The present invention relates to a control method in case of BMS power disconnection of a hybrid vehicle, and specifically, to improve driving stability in response to disconnection that occurs in the circuit between the BMS (Battery Management System) for battery management and the battery that supplies power to the BMS. and a control method when the BMS power of a hybrid vehicle is disconnected to improve driver safety.

Description

하이브리드 차량의 BMS 전원 단선시 제어 방법 {Control method of HEV corresponding to BMS power disconnection}Control method when BMS power disconnection of hybrid vehicle {Control method of HEV corresponding to BMS power disconnection}

본 발명은 하이브리드 차량의 BMS 전원 단선시 제어 방법에 관한 것으로, 상세하게는 배터리 관리를 위한 BMS(Battery Management System)와 상기 BMS에 전원을 공급하는 배터리 사이의 회로에 발생하는 단선에 대응하여 주행안정성 및 운전자 안전을 제고하기 위한 하이브리드 차량의 BMS 전원 단선시 제어 방법에 관한 것이다. The present invention relates to a control method in case of BMS power disconnection of a hybrid vehicle, and specifically, to improve driving stability in response to disconnection that occurs in the circuit between the BMS (Battery Management System) for battery management and the battery that supplies power to the BMS. and a control method when the BMS power of a hybrid vehicle is disconnected to improve driver safety.

하이브리드 차량은 엔진과 전기모터를 구동원으로 이용하여 주행하는 차량으로서, 상기 전기모터에 구동전력을 공급하는 고전압배터리가 탑재되며, 상기 고전압배터리는 배터리릴레이를 통해 전기모터와 고전압 전장부하에 전력을 공급하게 된다.A hybrid vehicle is a vehicle that runs using an engine and an electric motor as a driving source and is equipped with a high-voltage battery that supplies driving power to the electric motor. The high-voltage battery supplies power to the electric motor and high-voltage electric load through a battery relay. I do it.

또한 하이브리드 차량은 상기 고전압배터리의 상태를 진단하고 상기 배터리릴레이의 작동을 제어하는 BMS(Battery Management System)가 탑재되며, 차량의 주행을 위해 HCU(Hybrid Control Unit) 및 MCU(Motor Control Unit) 등의 차량 제어부와 상기 BMS 간에 통신은 필수적이라고 할 수 있다. In addition, hybrid vehicles are equipped with a BMS (Battery Management System) that diagnoses the status of the high-voltage battery and controls the operation of the battery relay, and includes a hybrid control unit (HCU) and a motor control unit (MCU) to drive the vehicle. Communication between the vehicle control unit and the BMS can be said to be essential.

따라서 주행중에 BMS에 관련된 통신불량이 발생하는 경우, 일정부분 주행을 가능하게 하여 주행중인 차량이 갑자기 멈춤에 따른 사고를 방지할 수 있도록 하고 있다. Therefore, if a communication failure related to the BMS occurs while driving, a certain amount of driving is possible to prevent accidents caused by the driving vehicle suddenly stopping.

상기 BMS가 차량의 통신버스상에서 이탈하는 경우 BMS의 통신 타임아웃 현상이 발생한다. 이때 BMS는 상기 통신 타임아웃 현상이 발생하기 이전의 작동상태로 배터리릴레이를 유지시킨다. 예를 들어 배터리릴레이가 온 상태로 주행중이면 통신 타임아웃 현상이 발생한 이후에 상기 배터리릴레이를 온 상태로 작동 유지시켜 주행이 가능하도록 한다. 그리고 상기 BMS는 배터리릴레이의 온(ON) 작동 중 고전압배터리의 과충전(배터리 SOC > 100%) 또는 과방전(배터리 SOC < 5%)이 우려되는 상황이 되면 자체적으로 배터리릴레이를 오프시켜 고전압배터리를 보호한다. If the BMS leaves the vehicle's communication bus, a BMS communication timeout phenomenon occurs. At this time, the BMS maintains the battery relay in the operating state before the communication timeout phenomenon occurred. For example, when driving with the battery relay on, the battery relay is kept in the on state after a communication timeout occurs to enable driving. In addition, when the BMS is concerned about overcharging (battery SOC > 100%) or overdischarging (battery SOC < 5%) of the high-voltage battery during the ON operation of the battery relay, it turns off the battery relay on its own to turn off the high-voltage battery. protect

그리고 HCU는 BMS와의 통신이 불가한 상황이므로 배터리릴레이가 이전의 작동상태를 유지하는 것으로 간주하고, 차량이 EV 모드로 주행중이면 HSG(Hybrid Starter Generator)에 토크지령을 인가하여 엔진 시동을 확보하고 차량이 엔진 모드로 주행하도록 한다. 또한 상기 HCU는 MCU로 송출하는 모터토크지령의 송출을 중단하고 회생제동에 의한 배터리 충전만 허용한다. 상기 HCU는 MCU를 통해 검출되는 인버터 캐패시터의 전압값이 일정전압 이상일 경우 고전압배터리의 과충전이 우려되는 상황이라고 판단하고 상기 고전압배터리의 충전을 차단시킨다. 아울러 상기 HCU는 차량의 주행가능 여부를 표시하는 계기판의 레디램프를 블링킹(blinking) 모드로 작동시켜 운전자에게 차량이 비정상 상태임을 알린다. Since communication with the BMS is impossible, the HCU assumes that the battery relay maintains its previous operating state, and when the vehicle is driving in EV mode, it applies a torque command to the HSG (Hybrid Starter Generator) to secure engine start and ensure vehicle start. Drive in this engine mode. Additionally, the HCU stops transmitting the motor torque command to the MCU and only allows battery charging through regenerative braking. If the voltage value of the inverter capacitor detected through the MCU is above a certain voltage, the HCU determines that there is a risk of overcharging the high-voltage battery and blocks charging of the high-voltage battery. In addition, the HCU operates the ready lamp on the instrument panel, which indicates whether the vehicle can be driven, in blinking mode to notify the driver that the vehicle is in an abnormal state.

상기와 같이 BMS의 통신 타임아웃 상황에서 배터리릴레이를 이전 작동상태로 유지시킨채 엔진만 이용하는 엔진 모드로 주행을 하는 이유는, 고전압배터리의 전력에 의한 LDC(Low-Voltage DC-DC Converter)의 지속적인 구동확보가 가능하기 때문이다. 상기 배터리릴레이를 오프하고 엔진 모드로 주행하는 림폼 주행의 경우, 주행상황에 따라 HSG의 역기전력이 LDC 구동전압을 만족하지 못할 수 있고 이 경우 주행을 지속하게 되면 차량의 저전압배터리가 방전될 우려가 있다. The reason for driving in engine mode using only the engine while maintaining the battery relay in the previous operating state in the BMS communication timeout situation as described above is the continuous operation of the LDC (Low-Voltage DC-DC Converter) by the power of the high-voltage battery. This is because it is possible to secure operation. In the case of rim-form driving with the battery relay turned off and driving in engine mode, the back electromotive force of the HSG may not satisfy the LDC driving voltage depending on the driving situation, and in this case, if driving continues, there is a risk that the vehicle's low-voltage battery may be discharged. .

한편, 상기 BMS는 차량의 저전압배터리로부터 전력을 공급받게 되며, 상기 저전압배터리와 BMS 사이에 설치된 배터리퓨즈를 통해 저전압배터리의 전력이 BMS에 공급되고, 상기 BMS는 저전압배터리의 전력을 이용하여 배터리릴레이의 온/오프 동작을 제어한다. Meanwhile, the BMS receives power from the low-voltage battery of the vehicle, and the power of the low-voltage battery is supplied to the BMS through a battery fuse installed between the low-voltage battery and the BMS, and the BMS uses the power of the low-voltage battery to operate the battery relay. Controls the on/off operation of

상기 배터리퓨즈가 단선되는 경우, BMS는 저전압배터리로부터 전력공급이 중단되므로 차량 제어부와의 통신을 위한 신호를 송출할 수 없게 되어 통신 타임아웃 현상이 발생되고, 배터리릴레이의 클로즈 상태를 유지시키기 위한 전원이 상실되므로 배터리릴레이는 지령과 무관하게 오픈/오프 상태가 된다. 이때 HCU는 BMS의 통신 타임아웃 상황이 발생함에 따라 차량 주행상태를 유지시키려 하고 레디램프를 점멸(blinking) 모드로 작동시킨다. When the battery fuse is blown, the BMS is unable to transmit signals for communication with the vehicle control unit because the power supply from the low-voltage battery is cut off, resulting in a communication timeout phenomenon, and the power supply to maintain the closed state of the battery relay. Because this is lost, the battery relay is in an open/off state regardless of the command. At this time, as a BMS communication timeout situation occurs, the HCU attempts to maintain the vehicle driving state and operates the ready lamp in blinking mode.

이와 같이 종래에는 배터리릴레이의 오픈에 의한 고전압 회로의 단선이 발생하는 경우, BMS에 관련된 통신고장 시와 동일한 전력으로 차량 제어가 수행됨에 의해 다음과 같은 사이드 이펙트(side effect)가 발생하게 된다. In this way, in the related art, when a high-voltage circuit is disconnected due to an open battery relay, vehicle control is performed with the same power as in the case of a communication failure related to the BMS, resulting in the following side effects.

1. 주행중 발생하는 회생제동에 의해 인버터 캐패시터의 전압이 지속적으로 상승하게 되면 인버터 파워모듈의 소손이 발생하게 되므로, 상기 파워모듈의 소손을 방지하기 위해 인버터 작동을 오프시키게 되며, 이에 회생제동이 불안정해져 차량 제동시에 이상 거동(차량 울컥거림)이 발생하게 된다.1. If the voltage of the inverter capacitor continues to rise due to regenerative braking that occurs while driving, damage to the inverter power module occurs. Therefore, the inverter operation is turned off to prevent damage to the power module, which makes regenerative braking unstable. This causes abnormal behavior (vehicle shaking) when braking.

2. EV 모드로 주행중 배터리릴레이의 단선이 발생하는 경우 고전압 회로의 단선에 의해 고전압 전력의 사용이 불가한 상태가 되나, HCU가 엔진 모드로 주행을 하기 위해 고전압 전력에 의해 구동되는 HSG를 이용한 엔진 시동을 지속적으로 시도하고 상기 엔진 시동이 반복적으로 실패하게 된다.2. If a disconnection of the battery relay occurs while driving in EV mode, high-voltage power cannot be used due to disconnection of the high-voltage circuit, but the HCU uses an engine using HSG driven by high-voltage power to drive in engine mode. Starting attempts are made continuously and the engine starting fails repeatedly.

3. 또한 림폼 주행시 OPU(Oil Pump Unit)의 최소 구동전압을 확보하기 위해 LDC 구동전압에 상당하는 HSG 역기전력이 확보되어야 하지만 상기 역기전력이 확보되지 못함에 의해 OPU 구동이 불가하게 되어 차량 셧다운이 발생하게 된다. 3. In addition, in order to secure the minimum driving voltage of the OPU (Oil Pump Unit) during limform driving, the HSG back electromotive force equivalent to the LDC driving voltage must be secured, but as the counter electromotive force is not secured, the OPU cannot be driven, resulting in vehicle shutdown. do.

본 발명은 상기와 같은 점을 감안하여 안출한 것으로서, BMS 전원이 상실됨에 의해 배터리릴레이의 단선이 발생한 것으로 판단되면 차량의 주행모드에 따라 적절한 후속 제어를 수행하여 주행 안정성 및 운전자 안전을 제고하는 하이브리드 차량의 BMS 전원 단선시 제어 방법을 제공하는데 목적이 있다. The present invention was developed in consideration of the above points, and is a hybrid device that improves driving stability and driver safety by performing appropriate follow-up control according to the driving mode of the vehicle when it is determined that a disconnection of the battery relay has occurred due to loss of BMS power. The purpose is to provide a control method when the vehicle's BMS power is disconnected.

이에 본 발명에서는, 전동식유압펌프에 의해 형성되는 유압을 이용하여 작동되는 변속기를 통해 차륜에 동력을 전달하는 엔진과 BMS(Battery Management System)에 의해 제어되는 배터리릴레이를 통해 고전압배터리의 전력을 공급받아 구동되는 모터를 이용하여 주행하는 하이브리드 차량의 BMS 전원 단선시 제어 방법으로서, Accordingly, in the present invention, power is supplied from a high-voltage battery through an engine that transmits power to the wheels through a transmission operated using hydraulic pressure formed by an electric hydraulic pump and a battery relay controlled by a BMS (Battery Management System). A control method when the BMS power supply of a hybrid vehicle running using a driven motor is disconnected,

차량의 레디 상태에서 상기 BMS의 통신 타임아웃이 발생한 것으로 판단되면, 상기 고전압배터리로부터 인가되는 전류를 변환시켜 상기 모터에 공급하는 인버터와 상기 고전압배터리로부터 인가되는 전류를 상기 인버터에 인가하는 상기 배터리릴레이 사이에 연결된 인버터 캐패시터의 전압을 검출하여 상기 캐패시터의 전압값을 설정된 기준전압과 비교하는 제1단계; 상기 인버터 캐패시터의 전압이 상기 기준전압 이하이면, 상기 배터리릴레이의 단선이 발생한 것으로 진단하고 차량의 주행모드를 모터주행모드와 하이브리드주행모드 중 어느 하나로 구분하는 제2단계; 차량의 주행모드가 하이브리드주행모드이면 엔진만 이용하여 주행하는 엔진주행모드에 진입시키는 제3단계; 상기 차량의 주행모드가 모터주행모드이면 주행속도에 따라 차량이 정차중일 때와 주행중 일때로 구분하는 제4단계; 및 상기 차량이 주행중일 때는 모터와 엔진 사이에 설치된 엔진클러치를 슬립시켜 엔진 시동을 위한 엔진 초기 회전력을 확보하고 엔진 시동을 수행하는 제5단계;를 포함하는 하이브리드 차량의 BMS 전원 단선시 제어 방법을 제공한다. When it is determined that a communication timeout of the BMS has occurred in the vehicle's ready state, an inverter converts the current applied from the high voltage battery and supplies it to the motor, and the battery relay applies the current applied from the high voltage battery to the inverter. A first step of detecting the voltage of an inverter capacitor connected between the two and comparing the voltage value of the capacitor with a set reference voltage; If the voltage of the inverter capacitor is less than the reference voltage, a second step of diagnosing that the battery relay is disconnected and classifying the vehicle's driving mode as one of a motor driving mode and a hybrid driving mode; If the driving mode of the vehicle is a hybrid driving mode, a third step of entering the engine driving mode in which the vehicle is driven using only the engine; If the driving mode of the vehicle is a motor driving mode, a fourth step of dividing the vehicle into when the vehicle is stopped and when it is running according to the driving speed; And a fifth step of slipping the engine clutch installed between the motor and the engine when the vehicle is running to secure the engine's initial rotational force for engine start and perform engine start. A control method when the BMS power of a hybrid vehicle is disconnected, including a to provide.

또한 상기 제4단계에서 차량이 정차중인 것으로 판단되면, 차량의 주행가능 여부를 표시하는 레디램프를 오프시켜 차량이 주행불가상태임을 나타내어 운전자에게 알리는 것이 바람직하다. In addition, if it is determined that the vehicle is stopped in the fourth step, it is desirable to turn off the ready lamp that indicates whether the vehicle can be driven to indicate that the vehicle is in a non-driveable state and inform the driver.

또한 상기 제5단계에서 엔진 시동을 확보한 후에는 모터에 인가되는 충전토크지령 및 방전토크지령의 송출을 중단하여 엔진주행모드를 지속시키는 것이 바람직하다. 그리고 상기 엔진주행모드에 진입하면 엔진에 연결된 HSG(Hybrid Starter Generator)에 걸리는 역기전력을 이용하여 상기 전동식유압펌프의 구동전압을 확보할 수 있게 된다. In addition, after securing the engine start in the fifth step, it is desirable to continue the engine driving mode by stopping the transmission of the charging torque command and the discharging torque command applied to the motor. And when the engine driving mode is entered, the driving voltage of the electric hydraulic pump can be secured using the back electromotive force applied to the HSG (Hybrid Starter Generator) connected to the engine.

또한 상기 제3단계에서도 엔진주행모드에 진입하게 되면 모터에 인가되는 충전토크지령 및 방전토크지령의 송출을 중단하고, 엔진에 연결된 HSG(Hybrid Starter Generator)에 걸리는 역기전력을 이용하여 상기 전동식유압펌프의 구동전압을 확보할 수 있게 된다.In addition, in the third step, when the engine driving mode is entered, the transmission of the charging torque command and the discharging torque command applied to the motor is stopped, and the back electromotive force applied to the HSG (Hybrid Starter Generator) connected to the engine is used to operate the electric hydraulic pump. The driving voltage can be secured.

한편, 상기 제1단계에서 검출한 인버터 캐패시터의 전압값이 상기 기준전압을 초과하면, 상기 배터리릴레이의 단선이 미발생한 것으로 진단하고 상기 BMS의 통신 타임아웃에 대응하기 위해 HSG(Hybrid Starter Generator)를 구동시켜 엔진 시동을 실행하고 엔진주행모드에 진입시킨다. 상기 엔진주행모드에 진입시킨 후에는 모터에 인가되는 방전토크지령의 송출을 중단하고 충전토크지령의 송출은 허용하는데, 상기 인버터 캐패시터의 전압값이 설정된 일정전압 이상이 되면 상기 모터에 인가되는 충전토크지령의 송출을 중단하여 고전압배터리의 과충전 발생을 방지한다. Meanwhile, if the voltage value of the inverter capacitor detected in the first step exceeds the reference voltage, it is diagnosed that a disconnection of the battery relay has not occurred, and HSG (Hybrid Starter Generator) is activated to respond to the communication timeout of the BMS. Drive it to start the engine and enter engine driving mode. After entering the engine driving mode, the transmission of the discharge torque command applied to the motor is stopped and the transmission of the charging torque command is permitted. When the voltage value of the inverter capacitor exceeds a set certain voltage, the charging torque applied to the motor Stops sending commands to prevent overcharging of the high-voltage battery.

본 발명에 따른 하이브리드 차량의 BMS 전원 단선시 제어 방법에 의하면, BMS의 전원 상실에 따른 배터리릴레이의 단선 문제가 발생하는 경우, BMS의 통신고장과 구분되는 적절한 후속조치를 수행하도록 함으로써, BMS의 전원 상실에 따른 차량의 비상상황에서 주행 지속성 및 안정성을 확보하고 주행중 시동 꺼짐에 의한 사고 발생을 방지할 수 있게 된다. According to the control method in case of BMS power disconnection of a hybrid vehicle according to the present invention, when a disconnection problem of the battery relay occurs due to loss of power of the BMS, appropriate follow-up measures are performed to distinguish it from a communication failure of the BMS, thereby It is possible to secure driving continuity and stability in emergency situations due to vehicle loss and prevent accidents caused by the engine turning off while driving.

도 1은 하이브리드 차량의 파워 시스템을 나타낸 블록도
도 2는 하이브리드 차량의 모터 시스템을 나타낸 블록도
도 3은 본 발명에 따른 하이브리드 차량의 BMS 전원 단선시 제어 방법을 나타낸 흐름도
1 is a block diagram showing the power system of a hybrid vehicle
Figure 2 is a block diagram showing the motor system of a hybrid vehicle
Figure 3 is a flow chart showing a control method when the BMS power of a hybrid vehicle is disconnected according to the present invention.

이하, 본 발명을 해당 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 설명하기로 한다.Hereinafter, the present invention will be described so that those skilled in the art can easily carry it out.

도 1 및 도 2에 도시된 바와 같이, 하이브리드 차량은 엔진(1)과 모터(2)를 구동원으로 이용하여 주행하는 차량으로서, 상기 모터(2)에 구동전력을 공급하는 고전압배터리(3)가 탑재되며, 상기 고전압배터리(3)는 배터리릴레이(4)를 통해 모터(2)와 고전압 전장부하에 전력을 공급가능하게 된다. 그리고 상기 고전압배터리(3)의 전력은 LDC(Low-Voltage DC-DC Converter)(8)를 통해 저전압배터리(7)에 공급될 수 있다. As shown in Figures 1 and 2, a hybrid vehicle is a vehicle that runs using an engine (1) and a motor (2) as a driving source, and a high-voltage battery (3) that supplies driving power to the motor (2). It is mounted, and the high-voltage battery (3) can supply power to the motor (2) and the high-voltage electric load through the battery relay (4). And the power of the high-voltage battery 3 can be supplied to the low-voltage battery 7 through an LDC (Low-Voltage DC-DC Converter) 8.

상기 저전압배터리(7)는 배터리퓨즈(10)를 통해 BMS(Battery Management System)(9)와 연결되어 상기 BMS(9)에 제어전원을 공급하며, 상기 BMS(9)는 고전압배터리(3)의 상태를 진단하고 상기 모터(2)와 고전압 전장부하에 고전압 전력을 인가하기 위한 배터리릴레이(4)의 온/오프 작동을 제어한다. 또한 상기 배터리릴레이(4)는 저전압배터리(7)의 전력을 이용하여 온(ON) 작동된다. 상기 모터(2)에 인가되는 전류 변환을 위한 인버터(5)와 배터리릴레이(4) 사이에는 전류 평활을 위한 인버터 캐패시터(6)가 연결된다. The low-voltage battery 7 is connected to the BMS (Battery Management System) 9 through the battery fuse 10 and supplies control power to the BMS 9, and the BMS 9 controls the high-voltage battery 3. It diagnoses the condition and controls the on/off operation of the battery relay (4) to apply high-voltage power to the motor (2) and the high-voltage electric load. Additionally, the battery relay 4 is turned on using the power of the low-voltage battery 7. An inverter capacitor 6 for current smoothing is connected between the inverter 5 for converting the current applied to the motor 2 and the battery relay 4.

상기 BMS(9)는, 차량의 주행을 위해, 모터(2)의 제어를 위한 MCU(Motor Control Unit) 및 상위제어기로서 상기 MCU에 모터토크지령을 송출하는 HCU(Hybrid Control Unit) 등의 차량 제어부와 통신을 수행하게 된다. The BMS 9 includes a vehicle control unit such as an MCU (Motor Control Unit) for controlling the motor 2 and a HCU (Hybrid Control Unit) that transmits a motor torque command to the MCU as a higher level controller for driving the vehicle. communicates with.

또한 하이브리드 차량은 HSG(Hybrid Starter Generator)(11)를 이용하여 엔진 시동을 걸게 되며, 전동식오일펌프(14)에 의해 형성되는 유압을 이용하여 작동되는 변속기(13)를 통해 엔진(1)의 출력 동력을 차륜에 전달하게 된다. In addition, hybrid vehicles use the HSG (Hybrid Starter Generator) 11 to start the engine, and the output of the engine 1 is controlled through the transmission 13, which is operated using hydraulic pressure generated by the electric oil pump 14. Power is transmitted to the wheels.

이러한 하이브리드 차량은 레디 상태에서 배터리퓨즈(10)가 단선되는 등에 의해 상기 저전압배터리(7)와 BMS(9) 사이의 회로가 단선되어 배터리릴레이(4)의 구동전압이 상실되거나 또는 BMS(9)의 신호 송출을 위한 시그널커넥터가 탈거됨에 의해 상기 배터리릴레이(4)가 오픈상태로 전환될 수 있다. 차량의 레디 상태에서 배터리릴레이(4)는 온(ON) 작동되어 클로즈 모드가 되며, 상기 배터리릴레이(4)의 온 작동 시 엔진 시동을 걸기 위한 HSG(11)에 고전압 전력이 공급될 수 있다. In such a hybrid vehicle, the circuit between the low-voltage battery (7) and the BMS (9) is disconnected, such as when the battery fuse (10) is disconnected in the ready state, and the driving voltage of the battery relay (4) is lost or the BMS (9) is disconnected. The battery relay 4 can be switched to the open state by removing the signal connector for transmitting the signal. In the ready state of the vehicle, the battery relay 4 is turned on and enters a closed mode, and when the battery relay 4 is turned on, high voltage power can be supplied to the HSG 11 for starting the engine.

다시 말해, 하이브리드 차량의 레디 상태에서 BMS 전원이 단선되는 경우, 배터리릴레이(4)가 오픈되어 고전압 회로가 단선되는 상황이 발생하게 된다. In other words, if the BMS power source is disconnected in the ready state of the hybrid vehicle, the battery relay 4 opens and the high voltage circuit is disconnected.

그러나, 상기 BMS 전원이 단선되어 BMS(9)가 HCU에 고전압 단선 상황의 정보를 송출할 수 없기 때문에 상기 HCU에서는 간접적으로 고전압 단선 상황을 진단해야 한다.However, since the BMS power supply is disconnected and the BMS 9 cannot transmit information on the high-voltage disconnection situation to the HCU, the HCU must indirectly diagnose the high-voltage disconnection situation.

이에 본 발명에서는, 하이브리드 차량의 레디 상태에서 BMS 전원이 단선되는 경우, HCU(Hybrid Control Unit)에서 인버터 캐패시터(6)의 전압 검출값을 기준으로 배터리릴레이(4)의 회로 단선 여부를 진단하고, 그 진단결과에 따라 차량의 주행모드에 따른 적절한 후속조치가 이루어지도록 함으로써 주행안전성을 확보하도록 한다. Accordingly, in the present invention, when the BMS power is disconnected in the ready state of a hybrid vehicle, the HCU (Hybrid Control Unit) diagnoses whether the battery relay 4 is disconnected based on the voltage detection value of the inverter capacitor 6, According to the diagnosis results, appropriate follow-up measures are taken according to the vehicle's driving mode to ensure driving safety.

이를 위해 본 발명에 따른 하이브리드 차량의 BMS 전원 단선시 제어 방법은, 도 3에 도시된 바와 같이, 차량의 레디 상태에서 BMS(9)의 통신 타임아웃이 발생한 것으로 판단되면 인버터 캐패시터(6)의 전압을 검출하고 상기 캐패시터(6)의 전압값을 설정된 기준전압과 비교하는 제1단계; 상기 인버터 캐패시터(6)의 전압값이 상기 기준전압 이하이면 차량의 주행모드를 모터주행모드(EV 모드)와 하이브리드주행모드(HEV 모드) 중 어느 하나의 주행모드로 구분하여 판단하는 제2단계; 차량의 주행모드가 하이브리드주행모드이면 엔진(1)만 이용하여 주행하는 엔진주행모드에 진입시키는 제3단계;를 포함하며, 이러한 제어 과정은 HCU(Hybrid Control Unit) 등의 차량 제어부에 의해 수행될 수 있다.To this end, the control method when the BMS power supply of a hybrid vehicle is disconnected according to the present invention, as shown in FIG. 3, when it is determined that a communication timeout of the BMS 9 has occurred in the ready state of the vehicle, the voltage of the inverter capacitor 6 is adjusted. A first step of detecting and comparing the voltage value of the capacitor 6 with a set reference voltage; If the voltage value of the inverter capacitor 6 is less than or equal to the reference voltage, a second step of determining the vehicle's driving mode by dividing it into one of a motor driving mode (EV mode) and a hybrid driving mode (HEV mode); If the vehicle's driving mode is a hybrid driving mode, a third step of entering the engine driving mode in which the vehicle is driven using only the engine (1) is included, and this control process is performed by a vehicle control unit such as an HCU (Hybrid Control Unit). You can.

상기 HCU는, 차량의 레디 상태에서 일정 시간동안 BMS(9)로부터 송출되는 신호가 없으면 BMS(9)의 통신 타임아웃이 발생한 것으로 판단한다. The HCU determines that a communication timeout of the BMS 9 has occurred if there is no signal transmitted from the BMS 9 for a certain period of time in the vehicle's ready state.

상기 인버터 캐패시터(6)는 고전압배터리(3)로부터 인가되는 전류를 3상 교류로 변환시켜 모터(2)에 공급하는 인버터(5)와 상기 고전압배터리(3)로부터 공급되는 전류를 상기 인버터(5)에 인가하는 배터리릴레이(4) 사이에 연결 배치된다. The inverter capacitor (6) converts the current applied from the high-voltage battery (3) into three-phase alternating current and supplies it to the motor (2), and the inverter (5) supplies the current supplied from the high-voltage battery (3) to the inverter (5). ) is connected and arranged between the battery relays (4) that apply to.

상기 기준전압은 인버터 캐패시터(6)의 정상전압값의 일정 비율에 상당하는 전압값으로 설정될 수 있다. 상기 인버터 캐패시터(6)의 전압값이 상기 기준전압 이하이면, 상기 HCU는 상기 배터리릴레이(4)가 클로즈 모드에서 오픈 모드로 전환되어 배터리릴레이(4)가 단선된 것으로 판단할 수 있다. 그리고 상기 인버터 캐패시터(6)의 전압 검출값이 상기 기준전압을 초과하면, 상기 HCU는 BMS(9)에 관련된 통신고장이 발생한 것으로 판단할 수 있다. 이에 따라 상기 HCU는 인버터 캐패시터(6)의 전압 검출값을 기초로 BMS(9)의 전원 상실 상황을 BMS(9)의 통신고장과 구분하여 판단할 수 있게 된다.The reference voltage may be set to a voltage value corresponding to a certain ratio of the normal voltage value of the inverter capacitor 6. If the voltage value of the inverter capacitor 6 is less than or equal to the reference voltage, the HCU may determine that the battery relay 4 is switched from a closed mode to an open mode and that the battery relay 4 is disconnected. And when the voltage detection value of the inverter capacitor 6 exceeds the reference voltage, the HCU may determine that a communication failure related to the BMS 9 has occurred. Accordingly, the HCU can determine the power loss situation of the BMS (9) by distinguishing it from a communication failure of the BMS (9) based on the voltage detection value of the inverter capacitor (6).

여기서 상기 인버터 캐패시터(6)의 정상전압은 배터리릴레이(4)가 클로즈 모드일 때에 인버터 캐패시터(6)의 정상상태의 전압값으로 설정될 수 있으며, 상기 기준전압은 사전 평가 등을 통해 상기 정상전압의 일정 비율(예를 들어 50%)로 선정될 될 수 있다. Here, the normal voltage of the inverter capacitor 6 can be set to the normal voltage value of the inverter capacitor 6 when the battery relay 4 is in closed mode, and the reference voltage is the normal voltage through prior evaluation, etc. It may be selected as a certain percentage (for example, 50%).

상기 HCU는, 배터리릴레이(4)의 단선 발생이 판정될 때, 차량의 주행모드가 하이브리드주행모드(HEV 모드)이면, 차량의 정차 여부에 상관없이, 주행모드를 엔진주행모드로 전환시켜 차량 주행을 지속시킬 수 있다. When it is determined that a disconnection of the battery relay 4 has occurred, the HCU switches the driving mode to the engine driving mode and drives the vehicle, regardless of whether the vehicle is stopped, if the driving mode of the vehicle is hybrid driving mode (HEV mode). can be sustained.

하이브리드 차량이 상기 엔진주행모드에 진입하면, 모터 사용을 차단하기 위해, 상기 HCU는 모터(2)를 이용하여 고전압배터리(3)를 충전시키기 위한 충전토크지령 및 상기 모터(2)를 이용하여 고전압배터리(3)를 방전시키기 위한 방전토크지령을 MCU에 송출하지 않는다. 즉, 상기 HCU는 모터(2)의 구동 및 모터(2)를 이용한 배터리 충전을 위해 MCU에 송출하던 방전토크지령 및 충전토크지령의 송출을 중단하고 엔진주행모드를 지속시킨다. When the hybrid vehicle enters the engine driving mode, in order to block the use of the motor, the HCU provides a charging torque command for charging the high-voltage battery 3 using the motor 2 and a high voltage using the motor 2. The discharge torque command to discharge the battery (3) is not sent to the MCU. That is, the HCU stops transmitting the discharge torque command and charge torque command to the MCU for driving the motor 2 and charging the battery using the motor 2 and continues the engine driving mode.

차량의 고전압 전장부하에 포함되는 전동식오일펌프(14)는, 배터리릴레이(4)가 오픈 모드로 전환되면 구동전압을 확보하기 어렵게 된다. 따라서 상기 전동식오일펌프(14)의 구동을 유지하기 위해 HSG(11)의 최소 역기전력을 확보하는 것이 필요하다. The electric oil pump 14, which is included in the high-voltage electrical load of the vehicle, becomes difficult to secure the driving voltage when the battery relay 4 is switched to open mode. Therefore, it is necessary to secure the minimum back electromotive force of the HSG (11) in order to maintain the operation of the electric oil pump (14).

엔진주행모드로 주행중에는 엔진(1)이 상시 구동되기 때문에 엔진(1)에 연결된 상기 HSG(11)에 역기전력이 걸려 고전압이 발생되며, 따라서 엔진주행모드에 진입한 뒤 상기 HSG(11)의 발전에 의해 상기 전동식오일펌프(14)의 구동전압에 상당하는 최소 역기전력을 확보할 수 있게 된다. While driving in the engine driving mode, the engine (1) is constantly running, so back electromotive force is applied to the HSG (11) connected to the engine (1), generating high voltage, and therefore, after entering the engine driving mode, the power generation of the HSG (11) This makes it possible to secure the minimum back electromotive force equivalent to the driving voltage of the electric oil pump 14.

또한 전동식오일펌프(14)의 정전압 제어조건이 충족되는 경우 정전압 제어를 수행하는 것이 바람직하다. 전동식오일펌프(14)의 노미널(nominal) 전압에 상당하는 역기전압이 HSG(11)에 걸리는 경우 전동식오일펌프(14)의 정전압 제어를 수행할 수 있다. 예를 들어, 상기 노미널 전압은 270V일 수 있다. Additionally, it is desirable to perform constant voltage control when the constant voltage control conditions of the electric oil pump 14 are met. When a counter electromotive voltage equivalent to the nominal voltage of the electric oil pump 14 is applied to the HSG 11, constant voltage control of the electric oil pump 14 can be performed. For example, the nominal voltage may be 270V.

한편, 상기 HCU는, 배터리릴레이(4)의 단선 발생이 판정될 때 차량의 주행모드가 모터주행모드(EV 모드)이면, 주행속도에 따라 차량이 정차중일 때와 주행중일 때로 구분한다. Meanwhile, if the driving mode of the vehicle is motor driving mode (EV mode) when it is determined that the battery relay 4 is disconnected, the HCU divides the vehicle into when the vehicle is stopped and when it is running according to the driving speed.

상기 HCU는, 차량이 모터주행모드로 주행중일 경우, 배터리릴레이(4)의 단선이 진단되면, 모터(2)와 엔진(1) 사이에 설치된 엔진클러치(12)를 슬립시켜 엔진 시동을 위한 엔진 초기 회전력을 확보할 수 있도록 한다. 상기 엔진 초기 회전력이 확보되면 엔진 실린더에 연료를 분사시키고 이후 파이어링(firing)을 통해 엔진 시동이 걸리도록 한다. 상기 HCU는, 상기 엔진 시동이 걸린 후에는, 모터(2)의 구동을 지시하기 위한 방전토크지령 및 모터(2)에 걸리는 역기전력을 이용한 배터리 충전을 지시하기 위한 충전토크지령을 MCU에 미송출(송출 중단)하여서 엔진주행모드를 지속시킨다. When the vehicle is running in motor driving mode and a disconnection of the battery relay 4 is diagnosed, the HCU slips the engine clutch 12 installed between the motor 2 and the engine 1 to start the engine. Ensure initial rotational force is secured. When the initial rotational force of the engine is secured, fuel is injected into the engine cylinder and the engine is started through firing. After the engine is started, the HCU does not transmit a discharge torque command for instructing driving of the motor 2 and a charging torque command for instructing battery charging using the back electromotive force applied to the motor 2 to the MCU ( (stop transmission) to continue the engine driving mode.

그리고 상기 HCU는, HSG(11)의 최소 역기전력을 확보시켜서 전동식오일펌프(14)의 구동전압을 확보한다. 엔진주행모드로 주행중에는 엔진(1)의 상시 구동에 따라 엔진(1)에 연결된 HSG(11)에 역기전력이 걸려 고전압 전력이 발생되며, 따라서 엔진주행모드에 진입한 뒤 상기 HSG(11)의 발전에 의해 전동식오일펌프(14)의 구동전압에 상당하는 최소 역기전력을 확보할 수 있게 된다. And the HCU secures the driving voltage of the electric oil pump (14) by securing the minimum back electromotive force of the HSG (11). While driving in the engine driving mode, back electromotive force is applied to the HSG (11) connected to the engine (1) due to the constant operation of the engine (1), thereby generating high voltage power. Therefore, after entering the engine driving mode, the power generation of the HSG (11) is generated. This makes it possible to secure the minimum back electromotive force equivalent to the driving voltage of the electric oil pump 14.

또한 상기 HCU는, 차량이 모터주행모드로 정차중일 경우, 즉 차량이 모터주행모드로 주행하는 중에 정차하게 될 때, 배터리릴레이(4)의 단선이 진단되면 엔진 시동을 확보할 수 있는 방안이 없으므로, 차량의 주행가능 여부를 표시하는 계기판의 레디램프를 오프시켜 차량이 주행불가상태임을 나타낸다. 상기 레디램프가 오프되는 경우 운전자는 차량이 주행불가능한 고장상태임을 인지할 수 있게 된다.In addition, the HCU has no way to secure engine start when a disconnection of the battery relay 4 is diagnosed when the vehicle is stopped in motor driving mode, that is, when the vehicle is stopped while driving in motor driving mode. , the ready lamp on the instrument panel, which indicates whether the vehicle can be driven, is turned off to indicate that the vehicle is in an undriveable state. When the ready lamp is turned off, the driver can recognize that the vehicle is in a malfunctioning state where it cannot be driven.

그리고, 상기 HCU는, 차량의 레디 상태에서 BMS(9)에 관련된 통신고장이 발생한 것으로 판단되는 경우, 즉 차량의 레디 상태에서 BMS(9)의 통신 타임아웃이 발생하였으나 인버터 캐패시터(6)의 전압값이 상기 기준전압을 초과할 경우, 배터리릴레이(4)의 단선이 미발생한 것으로 진단한다. 이때 BMS(9)는, BMS(9)의 통신고장에 대응하기 위해, 통신고장이 발생한 것으로 판단되기 이전의 작동모드(온/오프)로 배터리릴레이의 동작상태를 유지시킨다. In addition, when the HCU determines that a communication failure related to the BMS 9 has occurred in the ready state of the vehicle, that is, a communication timeout of the BMS 9 has occurred in the ready state of the vehicle, the voltage of the inverter capacitor 6 If the value exceeds the above reference voltage, it is diagnosed that a disconnection of the battery relay (4) has not occurred. At this time, in order to respond to a communication failure of the BMS 9, the BMS 9 maintains the operating state of the battery relay in the operating mode (on/off) before it was determined that the communication failure occurred.

상기 HCU는, 배터리릴레이(4)의 단선이 미발생한 것으로 진단될 때 차량이 모터주행모드에 진입한 상태일 경우, 엔진 시동을 위해 HSG(11)에 토크지령을 인가하여 HSG(11)를 구동시키고 엔진 실린더에 연료를 분사한 후 파이어링을 통해 엔진 시동을 걸어서 차량을 엔진주행모드에 진입시킨다. 이때 상기 HCU는, 모터(2)의 충전토크지령을 MCU에 전송하여 회생제동에 의한 고전압배터리(3)를 충전시키는 것을 허용하되, 모터(2)의 구동력 발생을 위한 방전토크지령을 상기 MCU에 송출하는 것은 중단한다. When it is diagnosed that a disconnection of the battery relay (4) has not occurred and the vehicle is in a motor driving mode, the HCU applies a torque command to the HSG (11) to start the engine and drives the HSG (11). After injecting fuel into the engine cylinder, the engine is started through firing to enter the vehicle into engine driving mode. At this time, the HCU transmits the charging torque command of the motor 2 to the MCU to allow charging the high-voltage battery 3 by regenerative braking, and transmits the discharge torque command for generating the driving force of the motor 2 to the MCU. Transmission will be stopped.

또한 상기 HCU는, MCU를 통해 검출되는 인버터 캐패시터(6)의 전압값이 설정된 일정전압 이상일 경우 고전압배터리(3)의 과충전이 우려되는 상황이라고 판단하고 고전압배터리(3)의 과충전 발생을 방지하기 위해 상기 MCU를 통해 모터(2)에 인가되는 충전토크지령의 송출을 중단한다. In addition, the HCU determines that there is a risk of overcharging of the high-voltage battery (3) when the voltage value of the inverter capacitor (6) detected through the MCU is above a set certain voltage and determines that there is a risk of overcharging of the high-voltage battery (3) to prevent overcharging of the high-voltage battery (3). Transmission of the charging torque command applied to the motor 2 through the MCU is stopped.

아울러 상기 HCU는, 상기 제1단계에서 검출한 인버터 캐패시터(6)의 전압값이 기준전압을 초과하면, 차량의 주행가능 여부를 표시하는 계기판의 레디램프를 블링킹(blinking) 모드로 작동시켜 운전자에게 차량이 비정상 상태임을 알린다. In addition, when the voltage value of the inverter capacitor 6 detected in the first step exceeds the reference voltage, the HCU operates the ready lamp on the instrument panel, which indicates whether the vehicle can be driven, in blinking mode to inform the driver. Notifies the vehicle that it is in an abnormal state.

이상으로 본 발명의 실시예에 대해 상세히 설명하였는바, 본 발명의 권리범위는 상술한 실시예에 한정되지 않으며, 다음의 특허청구범위에서 정의하고 있는 본 발명의 기본 개념을 이용한 당업자의 여러 변형 및 개량 또한 본 발명의 권리범위에 포함된다.As the embodiments of the present invention have been described in detail above, the scope of the present invention is not limited to the above-described embodiments, and various modifications and modifications by those skilled in the art using the basic concept of the present invention as defined in the following patent claims are made. Improvements are also included in the scope of the present invention.

1 : 엔진 2 : 모터
3 : 고전압배터리 4 : 배터리릴레이
5 : 인버터 6 : 인버터 캐패시터
7 : 저전압배터리 8 : LDC
9 : BMS 10 : 배터리퓨즈
11 : HSG 12 : 엔진클러치
13 : 변속기 14 : 전동식오일펌프
1: Engine 2: Motor
3: High voltage battery 4: Battery relay
5: inverter 6: inverter capacitor
7: Low voltage battery 8: LDC
9: BMS 10: Battery fuse
11: HSG 12: Engine clutch
13: Transmission 14: Electric oil pump

Claims (11)

전동식유압펌프에 의해 형성되는 유압을 이용하여 작동되는 변속기를 통해 차륜에 동력을 전달하는 엔진과 BMS(Battery Management System)에 의해 제어되는 배터리릴레이를 통해 고전압배터리의 전력을 공급받아 구동되는 모터를 이용하여 주행하는 하이브리드 차량의 BMS 전원 단선시 제어 방법으로서,
차량의 레디 상태에서 상기 BMS의 통신 타임아웃이 발생한 것으로 판단되면, 상기 고전압배터리로부터 인가되는 전류를 변환시켜 상기 모터에 공급하는 인버터와 상기 고전압배터리로부터 인가되는 전류를 상기 인버터에 인가하는 상기 배터리릴레이 사이에 연결된 인버터 캐패시터의 전압을 검출하여 상기 캐패시터의 전압값을 설정된 기준전압과 비교하는 제1단계;
상기 인버터 캐패시터의 전압이 상기 기준전압 이하이면, 상기 배터리릴레이의 단선이 발생한 것으로 진단하고 차량의 주행모드를 모터주행모드와 하이브리드주행모드 중 어느 하나로 구분하는 제2단계;
차량의 주행모드가 하이브리드주행모드이면 엔진만 이용하여 주행하는 엔진주행모드에 진입시키는 제3단계;
를 포함하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
It uses an engine that transmits power to the wheels through a transmission operated using hydraulic pressure generated by an electric hydraulic pump, and a motor that is powered by a high-voltage battery through a battery relay controlled by a BMS (Battery Management System). As a control method when the BMS power supply of a hybrid vehicle driven by
When it is determined that a communication timeout of the BMS has occurred in the vehicle's ready state, an inverter converts the current applied from the high voltage battery and supplies it to the motor, and the battery relay applies the current applied from the high voltage battery to the inverter. A first step of detecting the voltage of an inverter capacitor connected between the two and comparing the voltage value of the capacitor with a set reference voltage;
If the voltage of the inverter capacitor is less than the reference voltage, a second step of diagnosing that the battery relay is disconnected and classifying the vehicle's driving mode as one of a motor driving mode and a hybrid driving mode;
If the driving mode of the vehicle is a hybrid driving mode, a third step of entering the engine driving mode in which the vehicle is driven using only the engine;
Control method when BMS power disconnection of hybrid vehicle including.
청구항 1에 있어서,
상기 차량의 주행모드가 모터주행모드이면 주행속도에 따라 차량이 정차중일 때와 주행중 일때로 구분하는 제4단계;
상기 차량이 주행중일 때는 모터와 엔진 사이에 설치된 엔진클러치를 슬립시켜 엔진 시동을 위한 엔진 초기 회전력을 확보하고 엔진 시동을 수행하는 제5단계;
를 포함하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 1,
If the driving mode of the vehicle is a motor driving mode, a fourth step of dividing the vehicle into when the vehicle is stopped and when it is running according to the driving speed;
When the vehicle is running, a fifth step of slipping the engine clutch installed between the motor and the engine to secure the engine's initial rotational force for starting the engine and performing engine start;
A control method when the BMS power of a hybrid vehicle is disconnected, comprising:
청구항 2에 있어서,
상기 제4단계에서 차량이 정차중인 것으로 판단되면 차량의 주행가능 여부를 표시하는 레디램프를 오프시켜 차량이 주행불가상태임을 나타내는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 2,
In the fourth step, when it is determined that the vehicle is stopped, the ready lamp indicating whether the vehicle can be driven is turned off to indicate that the vehicle is in a non-driveable state.
청구항 2에 있어서,
상기 제5단계에서 엔진 시동을 확보한 후에는 모터에 인가되는 충전토크지령 및 방전토크지령의 송출을 중단하고 엔진주행모드를 지속시키는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 2,
A control method in case of BMS power disconnection of a hybrid vehicle, characterized in that after securing the engine start in the fifth step, the transmission of the charging torque command and the discharging torque command applied to the motor is stopped and the engine driving mode is continued.
청구항 4에 있어서,
상기 엔진주행모드에 진입하면 엔진에 연결된 HSG(Hybrid Starter Generator)에 걸리는 역기전력을 이용하여 상기 전동식유압펌프의 구동전압을 확보하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 4,
A control method when the BMS power is disconnected in a hybrid vehicle, characterized in that when entering the engine driving mode, the driving voltage of the electric hydraulic pump is secured by using the back electromotive force applied to the HSG (Hybrid Starter Generator) connected to the engine.
청구항 1에 있어서,
상기 제3단계에서 엔진주행모드에 진입하게 되면, 모터에 인가되는 충전토크지령 및 방전토크지령의 송출을 중단하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 1,
A control method when the BMS power supply of a hybrid vehicle is disconnected, characterized in that transmission of the charging torque command and the discharging torque command applied to the motor is stopped when the engine driving mode is entered in the third step.
청구항 1에 있어서,
상기 제3단계에서 엔진주행모드에 진입하면 엔진에 연결된 HSG(Hybrid Starter Generator)에 걸리는 역기전력을 이용하여 상기 전동식유압펌프의 구동전압을 확보하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 1,
A control method when the BMS power is disconnected in a hybrid vehicle, characterized in that when the engine driving mode is entered in the third step, the driving voltage of the electric hydraulic pump is secured using the back electromotive force applied to the HSG (Hybrid Starter Generator) connected to the engine.
청구항 1에 있어서,
상기 제1단계에서 검출한 인버터 캐패시터의 전압값이 상기 기준전압을 초과하면, 상기 배터리릴레이의 단선이 미발생한 것으로 진단하고 상기 BMS의 통신 타임아웃에 대응하기 위해 HSG(Hybrid Starter Generator)를 구동시켜 엔진 시동을 실행하고 엔진주행모드에 진입시키는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 1,
If the voltage value of the inverter capacitor detected in the first step exceeds the reference voltage, it is diagnosed that a disconnection of the battery relay has not occurred, and the HSG (Hybrid Starter Generator) is driven to respond to the communication timeout of the BMS. A control method when the BMS power of a hybrid vehicle is disconnected, characterized by starting the engine and entering the engine driving mode.
청구항 8에 있어서,
상기 엔진주행모드에 진입시킨 후에는 모터에 인가되는 방전토크지령의 송출을 중단하고 충전토크지령의 송출은 허용하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 8,
A control method in case of BMS power disconnection of a hybrid vehicle, characterized in that after entering the engine driving mode, the transmission of the discharge torque command applied to the motor is stopped and the transmission of the charging torque command is permitted.
청구항 9에 있어서,
상기 인버터 캐패시터의 전압값이 설정된 일정전압 이상이면 상기 모터에 인가되는 충전토크지령의 송출을 중단하여 고전압배터리의 과충전 발생을 방지하는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 9,
A control method when the BMS power supply of a hybrid vehicle is disconnected, characterized in that it prevents overcharging of the high-voltage battery by stopping transmission of the charging torque command applied to the motor when the voltage value of the inverter capacitor is higher than a set certain voltage.
청구항 1에 있어서,
상기 제1단계에서 검출한 인버터 캐패시터의 전압값이 상기 기준전압을 초과하면, 차량의 주행가능 여부를 표시하는 레디램프를 블링킹 모드로 작동시켜 차량이 비정상상태임을 나타내는 것을 특징으로 하는 하이브리드 차량의 BMS 전원 단선시 제어 방법.
In claim 1,
When the voltage value of the inverter capacitor detected in the first step exceeds the reference voltage, the ready lamp indicating whether the vehicle can be driven is operated in blinking mode to indicate that the vehicle is in an abnormal state. Control method when BMS power is disconnected.
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