KR102632326B1 - Polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate conjugate multi filament, and manufacturing method thereof - Google Patents
Polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate conjugate multi filament, and manufacturing method thereof Download PDFInfo
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- 239000004734 Polyphenylene sulfide Substances 0.000 title claims abstract description 79
- 229920000069 polyphenylene sulfide Polymers 0.000 title claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 title claims description 46
- 239000002131 composite material Substances 0.000 claims abstract description 80
- 229920005989 resin Polymers 0.000 claims abstract description 32
- 239000011347 resin Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims description 32
- 238000009987 spinning Methods 0.000 claims description 30
- 238000004804 winding Methods 0.000 claims description 27
- 238000001816 cooling Methods 0.000 claims description 22
- 229920001225 polyester resin Polymers 0.000 abstract description 4
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- -1 polyethylene terephthalate Polymers 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- MFJDFPRQTMQVHI-UHFFFAOYSA-N 3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound O=C1OCOC(=O)C2=CC=C1C=C2 MFJDFPRQTMQVHI-UHFFFAOYSA-N 0.000 description 2
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical compound O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
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- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ODPYDILFQYARBK-UHFFFAOYSA-N 7-thiabicyclo[4.1.0]hepta-1,3,5-triene Chemical compound C1=CC=C2SC2=C1 ODPYDILFQYARBK-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- KIZFHUJKFSNWKO-UHFFFAOYSA-M calcium monohydroxide Chemical compound [Ca]O KIZFHUJKFSNWKO-UHFFFAOYSA-M 0.000 description 1
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- 238000001914 filtration Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
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- 238000002074 melt spinning Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
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- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/16—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/30—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14
- D10B2331/301—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14 polyarylene sulfides, e.g. polyphenylenesulfide
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Multicomponent Fibers (AREA)
Abstract
본 발명은 시스부와 코어부로 형성되는 시스-코어형의 폴리페닐렌 설파이드 복합 멀티필라멘트에 있어서, 상기 시스부는 폴리페닐렌 설파이드(Polyphenylene sulfide)수지로 형성되고, 상기 코어부는 고유점도가 0.80~1.20 dl/g인 폴리에스테르계 수지로 형성되는 것을 특징으로 하는 폴리페닐렌 설파이드 복합 멀티필라멘트 및 그의 제조방법에 관한 것이다.The present invention relates to a sheath-core type polyphenylene sulfide composite multifilament formed of a sheath portion and a core portion, wherein the sheath portion is formed of polyphenylene sulfide resin, and the core portion has an intrinsic viscosity of 0.80 to 1.20. It relates to a polyphenylene sulfide composite multifilament, characterized in that it is formed of a polyester resin with a dl/g ratio, and a method for producing the same.
Description
본 발명은 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트에 관한 것으로 내열성 및 내화학성이 우수한 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 및 그의 제조방법에 관한 것이다.The present invention relates to a composite multifilament of polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate, and is a composite of polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate with excellent heat resistance and chemical resistance. It relates to multifilament and its manufacturing method.
폴리페닐렌 설파이드(Polyphenylene sulfide)섬유는 전지 분리막, 집진기 필터, 자동차용 내장재의 산업용 분야뿐만 아니라 벽지, 커튼, 소파, 침구류의 인테리어 분야, 산업방호복, 방호장갑의 보호복 분야 등 다양한 시장을 가지고 있으며, 최근 내화학성 및 난연 기능에 대한 수요가 점점 커짐에 따라 쓰임새가 증대되고 있다.Polyphenylene sulfide fiber has a variety of markets, including the industrial fields of battery separators, dust collector filters, and automobile interior materials, as well as the interior field of wallpaper, curtains, sofas, and bedding, and the protective clothing field of industrial protective clothing and protective gloves. Recently, as the demand for chemical resistance and flame retardant functions increases, its use is increasing.
특히 여과포 집진장치에 필터에 사용되는 여재로서, 일반적으로 유리섬유(Glass), 메타아라미드(MA), 테플론(PTFE), 폴리이미드(PI) 등으로 제조된 부직포로와 달리 폴리페닐렌 설파이드 섬유로부터 제조된 부직포는 폴리페닐렌 설파이드 섬유가 갖는 우수한 내열성, 내화학성, 낮은 흡수특성, 형태 안정성 등으로 인해 내열성 필터 소재로서 주목받고 있다.In particular, it is a filter material used in filters in filter cloth dust collection devices, and unlike non-woven fabrics generally made of glass fiber (Glass), meta-aramid (MA), Teflon (PTFE), and polyimide (PI), it is made of polyphenylene sulfide fiber. The manufactured nonwoven fabric is attracting attention as a heat-resistant filter material due to the excellent heat resistance, chemical resistance, low absorption characteristics, and shape stability of polyphenylene sulfide fiber.
한편, 폴리페닐렌 설파이드 섬유는 융융방사 공정을 통해 제조된다. 구체적으로는 PPS를 용융 및 공급하는 단계; 용융물을 다수의 방사 구금을 갖는 방사구금을 통해 압출시켜 다수의 필라멘트를 갖는 필라멘트 번들을 형성하고 냉각 및 고화시킨 후 다수의 캔(Can)에 투입하는 단계; 그리고, 이들 다수의 캔 내 필라멘트 번들을 다단 연신하는 단계;를 통해 제조될 수 있는 것이다.Meanwhile, polyphenylene sulfide fiber is manufactured through a melt spinning process. Specifically, melting and supplying PPS; Extruding the melt through a spinneret having a plurality of spinnerets to form a filament bundle having a plurality of filaments, cooling and solidifying the melt, and then injecting the melt into a plurality of cans; And, it can be manufactured through the step of stretching the filament bundles in these multiple cans in multiple stages.
그런데, 이러한 폴리페닐렌 설파이드 섬유는 중합체의 가격이 비싸고, 방사 공정 중 고화 불량에 의한 절사 및 연신공정에서의 크림프 발현성 불량 등과 같은 단점을 갖기 때문에 PPS 섬유의 공정성 개선을 통해 수득률을 향상시킬 수 있는 기술이 필요한 실정이다.However, these polyphenylene sulfide fibers have disadvantages such as the high polymer price and poor crimp development in the cutting and stretching process due to poor solidification during the spinning process, so the yield cannot be improved by improving the processability of PPS fibers. There is a need for existing technology.
폴리페닐렌 설파이드 섬유의 공정성을 개선하기 위한 기술로는, 방사구금 아래 고온의 공기나 불활성 가스를 부여한 다음 연신공정을 거치는 것으로 폴리페닐렌 설파이드 멀티 필라멘트를 제조하는 기술에 관한 독일특허 DE 제4006397호, 방사된 폴리페닐렌 설파이드 섬유에 45℃이상의 기류를 취입시켜 냉각시킨 뒤 가열된 영역을 통과 시켜 열 연신시키는 기술에 관한 일본 공개특허공보제1991-168750호, 및 폴리페닐렌 설파이드 수지를 310 내지 340℃의 온도에서 용융시키고 방사구금의 직경이 0.1 내지 0.5mm인 구멍을 통해 연속적으로 방사시켜 멀티 필라멘트를 제조하고, 이를 단열 튜브 또는 가열 튜브에 의해 밀폐된 고온의 대기에 통과시킨 후, 100℃ 이하의 온기류 또는 냉기류에 의해 냉각시키는 기술에 관한 일본 공개특허공보 제1990-219475호가 있다.As a technology to improve the processability of polyphenylene sulfide fiber, German patent DE 4006397 relates to a technology for manufacturing polyphenylene sulfide multifilament by applying high-temperature air or inert gas under the spinneret and then going through a stretching process. , Japanese Patent Laid-Open No. 1991-168750, which relates to a technique of blowing airflow above 45°C into spun polyphenylene sulfide fibers to cool them and then passing them through a heated area to heat-stretch them, and polyphenylene sulfide resins of 310 to 310 degrees Celsius. Multifilaments are manufactured by melting them at a temperature of 340°C and continuously spinning them through holes with a spinneret diameter of 0.1 to 0.5mm, passing them through a high-temperature atmosphere sealed by an insulating tube or heating tube, and then heating them at 100°C. There is Japanese Patent Laid-Open No. 1990-219475 regarding the technology of cooling by the following warm air or cold air.
또한, 필터 소재로서 사용된 폴리페닐렌 설파이드 섬유에 관한 특허로는, 폴리페닐렌 설파이드 섬유를 고온 가스의 여과용도로 사용한 유럽특허 제386,975호와 폴리페닐렌 설파이드와 아크릴 섬유를 포함하여 제조된 폴리페닐렌 설파이드 백 필터에 관한 PCT-US2007-019827가 있다.In addition, patents related to polyphenylene sulfide fibers used as filter materials include European Patent No. 386,975, which uses polyphenylene sulfide fibers for filtration of high-temperature gases, and polyphenylene sulfide fibers manufactured including polyphenylene sulfide and acrylic fibers. There is PCT-US2007-019827 regarding phenylene sulfide bag filters.
상기 기술들은 내열성이 요구되는 집진 필터에 폴리페닐렌 설파이드 섬유를 도입한 것으로 필터 특성을 개선시켰다는 의의를 갖고 있으나, 용융된 폴리머를 방사구금으로 연속 통과시킬 때의 냉각 및 고화공정상 발생하는 방사 불량문제를 그대로 갖고 있다.The above technologies have the meaning of improving filter characteristics by introducing polyphenylene sulfide fibers into dust collection filters that require heat resistance, but spinning defects occur during the cooling and solidification process when molten polymer is continuously passed through a spinneret. The problem remains.
상기와 같은 방사 불량으로 인해 대부분의 폴리페닐렌 설파이드 섬유는 방사성을 위해 시스부에 폴리페닐렌 설파이드 수지를 사용하고, 코어부에 폴리에스테르계 수지, 폴리아미드계 수지, 폴리올레핀계 수지를 사용하는 복합 섬유로 제조된 후 일정 길이로 커팅하여 단섬유로 제조한 후, 방적사로 제조하여 사용되어 왔다.Due to the spinning defects described above, most polyphenylene sulfide fibers are composites that use polyphenylene sulfide resin in the sheath part for spinning properties, and polyester resin, polyamide resin, and polyolefin resin in the core part. After being manufactured as a fiber, it is cut to a certain length to make single fibers, which are then used to make spun yarn.
그러나, 상기와 같이 방적사 형태로 사용되는 폴리페닐렌 설파이드 복합섬유는 코어부의 수지가 단섬유 양끝 단면에서 노출되어 내열성, 내화학성이 저하되는 문제가 발생되었다.However, in polyphenylene sulfide composite fibers used in the form of spun yarn as described above, the resin of the core portion is exposed at both ends of the single fiber, causing a problem in that heat resistance and chemical resistance are reduced.
상기와 같은 문제점을 해결하기 위해 한국 등록특허 제2183246호에서는 코어부를 고점도의 폴리에스테르계 수지를 사용하였고, 시스부를 폴리페닐렌 설파이드 수지를 사용한 복합 멀티필라멘트를 제안하고있으나, 코어부의 폴리에스테르계 수지를 사용하여 폴리페닐렌 설파이드 수지만으로 형성되는 멀티필라멘트에 비해 네열, 내가수분해성이 낮은 문제점이 있었다.In order to solve the above problems, Korean Patent No. 2183246 proposes a composite multifilament using a high-viscosity polyester resin in the core part and polyphenylene sulfide resin in the sheath part, but the polyester resin in the core part is used. There was a problem with low heat and hydrolysis resistance compared to multifilament formed only from polyphenylene sulfide resin.
본 발명은 상기와 같이 종래기술의 문제점을 해결하기 위해 발명된 것으로 내가수분해제 첨가되지 않고도 내가수분해성이 우수하고, 열수축율이낮아 단섬유가 아닌 복합 멀티필라멘트로 그대로 사용할 수 있는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제공하는 것을 목적으로 한다.The present invention was invented to solve the problems of the prior art as described above. Polyphenylene sulfide has excellent hydrolysis resistance without the addition of a hydrolysis agent and has a low heat shrinkage rate, so that it can be used as a composite multifilament rather than a single fiber. And the purpose is to provide poly1,4-cyclohexylenedimethylene terephthalate composite multifilament.
또한, 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 일정 길이로 절단하여 단섬유로 사용하지 않고 장섬유로 사용하여 내열성 및 내화학성이 우수한 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제공하는 것을 목적으로 한다.In addition, poly1,4-cyclohexylenedimethylene terephthalate composite multifilament is cut to a certain length and used as a long fiber instead of as a single fiber, so that polyphenylene sulfide and poly1,4- have excellent heat and chemical resistance. The purpose is to provide cyclohexylenedimethylene terephthalate composite multifilament.
또한, 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트의 방사 및 연신성을 향상하여 물성이 우수한 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제조할 수 있는 제조방법을 제공하는 것을 목적으로 한다.In addition, polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate have excellent physical properties by improving the spinning and stretchability of composite multifilament. The purpose is to provide a manufacturing method for manufacturing composite multifilaments.
상기와 같은 문제점을 해결하기 위하여 본 발명은 시스부와 코어부로 형성되는 시스-코어형의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트에 있어서, 상기 시스부는 폴리페닐렌 설파이드(Polyphenylene sulfide)수지로 형성되고, 상기 코어부는 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) 수지로 형성되는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제공한다. In order to solve the above problems, the present invention provides a cis-core type polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament formed of a cis portion and a core portion, wherein the cis portion is poly Polyphenylene sulfide, characterized in that it is formed of polyphenylene sulfide resin, and the core portion is formed of poly1,4-Cyclohexylenedimethylene Terephthalate (PCT) resin, and Provided is poly1,4-cyclohexylenedimethylene terephthalate composite multifilament.
또한, 상기 시스부와 코어부는 면적비 7:3 내지 3:7로 형성되는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제공한다. In addition, it provides a composite multifilament of polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate, wherein the sheath portion and the core portion are formed in an area ratio of 7:3 to 3:7.
또한, 상기 복합 멀티필라멘트는 섬도 250~700데니어, 필라멘트수 70~200개로 단사 섬도가 2데니어이상인 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제공한다. In addition, the composite multifilament is a polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, characterized in that the fineness is 250 to 700 denier and the number of filaments is 70 to 200, and the single yarn fineness is 2 denier or more. to provide.
또한, 본 발명은 시스부와 코어부로 형성되는 시스-코어형의 복합 멀티필라멘트 제조방법에 있어서, 상기 시스부는 폴리페닐렌 설파이드(Polyphenylene sulfide)수지, 상기 코어부는 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) 수지를 사용하여 시스-코어형태로 복합방사하는 방사단계; 방사된 복합 멀티필라멘트를 20~25℃에서 냉각하는 냉각단계; 냉각된 복합 멀티필라멘트를 1000~2500m/min로 권취하여 미연신사를 제조하는 1차 권취단계; 권취된 미연신사를 2이상의 롤러를 이용하여 300~600m/min의 속도로 연신하는 연신단계; 연신된 복합 멀티필라멘트를 오버피드(Over feed) 0.95~1.0미만으로 수축시키는 수축단계; 및 수축된 복합 멀티필라멘트를 권취하는 2차 권취단계를 포함하는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법을 제공한다. In addition, the present invention relates to a method for manufacturing a sheath-core type composite multifilament formed of a sheath portion and a core portion, wherein the sheath portion is polyphenylene sulfide resin and the core portion is poly1,4-cyclohexylenedi. A spinning step of composite spinning into a cis-core shape using methylene terephthalate (Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) resin; A cooling step of cooling the spun composite multifilament at 20-25°C; A first winding step of manufacturing undrawn yarn by winding the cooled composite multifilament at 1000 to 2500 m/min; A stretching step of stretching the wound undrawn yarn at a speed of 300 to 600 m/min using two or more rollers; A shrinking step of shrinking the stretched composite multifilament to an overfeed of 0.95 to less than 1.0; and a secondary winding step of winding the shrunken composite multifilament. A method for manufacturing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament is provided.
또한, 상기 연신단계의 처음 연신롤러의 온도는 70~100℃이고 마지막 연신롤러의 온도는 150~250℃인 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법을 제공한다. In addition, the temperature of the first stretching roller in the stretching step is 70 to 100 ℃ and the temperature of the last stretching roller is 150 to 250 ℃. Polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite. Provides a multifilament manufacturing method.
또한, 상기 연신단계에서 연신비 2.0~4.0배로 연신하는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법을 제공한다. In addition, a method for manufacturing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament is provided, which is characterized in that the stretching step is stretched at a stretching ratio of 2.0 to 4.0 times.
상기 수축단계는 상기 연신단계의 마지막 연신롤러와 그 다음의 롤러 사이에서 실시되는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법을 제공한다. The shrinking step provides a method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, characterized in that it is carried out between the last stretching roller of the stretching step and the next roller.
상기와 같이 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 시스부에 폴리페닐렌 설파이드 수지를 사용하고 코어부에 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트를 사용하여 방사성이 우수하여 멀티필라멘트로 사용할 수 있는 효과가 있다.As described above, the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament according to the present invention uses polyphenylene sulfide resin in the sheath portion and poly1,4-cyclohexylene in the core portion. Because dimethylene terephthalate is used, it has excellent radioactivity and can be used as a multifilament.
또한, 본 발명의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 일정 길이로 절단하여 단섬유로 사용하지 않고 장섬유로 사용하여 내열성 및 내화학성이 우수한 효과가 있다.In addition, the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament of the present invention is cut to a certain length and used as long fibers rather than single fibers, resulting in excellent heat resistance and chemical resistance. there is.
또한, 본 발명의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법은 방사 및 연신단계를 최적화하여 공정성이 우수한 효과가 있다.In addition, the method for manufacturing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament of the present invention has excellent processability by optimizing the spinning and stretching steps.
도 1은 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법의 공정도를 나타낸 도면이다.
도 2는 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법의 제2공정을 간략히 나타낸 도면이다.Figure 1 is a diagram showing a process diagram of a method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament according to the present invention.
Figure 2 is a diagram briefly showing the second process of the method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament according to the present invention.
이하 본 발명에 첨부된 도면을 참조하여 본 발명의 바람직한 일실시예를 상세히 설명하기로 한다. 우선, 도면들 중, 동일한 구성요소 또는 부품들은 가능한 동일한 참조부호를 나타내고 있음에 유의하여야 한다. 본 발명을 설명함에 있어, 관련된 공지기능 혹은 구성에 대한 구체적인 설명은 본 발명의 요지를 모호하지 않게 하기 위하여 생략한다.Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the drawings attached to the present invention. First of all, it should be noted that among the drawings, identical components or parts are indicated by the same reference numerals whenever possible. In describing the present invention, detailed descriptions of related well-known functions or configurations are omitted in order to not obscure the gist of the present invention.
본 명세서에서 사용되는 정도의 용어 '약', '실질적으로' 등은 언급된 의미에 고유한 제조 및 물질 허용오차가 제시될 때 그 수치에서 또는 그 수치에 근접한 의미로 사용되고, 본 발명의 이해를 돕기 위해 정확하거나 절대적인 수치가 언급된 개시 내용을 비양심적인 침해자가 부당하게 이용하는 것을 방지하기 위해 사용된다.As used herein, the terms 'about', 'substantially', etc. are used to mean at or close to the numerical value when manufacturing and material tolerances inherent in the stated meaning are presented, and are used to enhance the understanding of the present invention. Precise or absolute figures are used to assist in preventing unscrupulous infringers from taking unfair advantage of stated disclosures.
도 1은 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법의 공정도를 나타낸 도면이고, 도 2는 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법의 제2공정을 간략히 나타낸 도면이다.Figure 1 is a diagram showing a process diagram of a method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament according to the present invention, and Figure 2 is a diagram showing the process diagram of polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament manufacturing method according to the present invention. , This is a diagram briefly showing the second process of the 4-cyclohexylenedimethylene terephthalate composite multifilament manufacturing method.
본 발명은 시스부와 코어부로 형성되는 시스-코어형의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트에 관한 것이다.The present invention relates to a cis-core type polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament formed of a cis portion and a core portion.
상기 폴리페닐렌 설파이드(Polyphenylene sulfide) 수지를 단독방사하여 섬유화할 경우 고화 불량에 의한 절사문제와 연신공정 중 크림프 발현성 불량문제 등이 발생할 수 있으므로 본 발명은 코어부에 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 수지를 사용한 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트이다.When the polyphenylene sulfide resin is spun alone into fiber, problems such as cutting problems due to poor solidification and poor crimp development during the stretching process may occur. Therefore, the present invention uses poly1,4-cyclohexane in the core part. It is a composite multifilament of polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate using silenedimethylene terephthalate resin.
상기 시스부를 형성하는 폴리페닐렌설파이드(Polyphenylene sulfide) 수지는 상대점도가 0.1~10인 결정성 엔지니어링 플라스틱으로서 내열성이 높고 기계적 특성, 내약품성, 전기적 특성 및 치수 안정성이 우수하다. 용도 예로서 전기ㆍ전자부품, 자동차 부품, 기계부품 등을 들 수 있다.Polyphenylene sulfide resin forming the sheath portion is a crystalline engineering plastic with a relative viscosity of 0.1 to 10 and has high heat resistance and excellent mechanical properties, chemical resistance, electrical properties, and dimensional stability. Examples of uses include electrical and electronic parts, automobile parts, and mechanical parts.
또한 폴리페닐렌설파이드(Polyphenylene sulfide) 수지는 선형, 가교형, 반가교형 중합체일 수 있으나 선형인 것이 바람직하고, 중량평균분자량(Mw)는 2,000~8,000이며, 300℃, 2.16kg의 하중에서의 용융흐름지수(Melt Flow index)가 20~150g/10min인 것을 사용할 수 있으며, 30~100g/10min인 것이 바람직할 것이다.In addition, polyphenylene sulfide resin can be a linear, cross-linked, or semi-cross-linked polymer, but is preferably linear, has a weight average molecular weight (Mw) of 2,000 to 8,000, and melts at 300°C and a load of 2.16 kg. A melt flow index of 20 to 150 g/10 min can be used, and a melt flow index of 30 to 100 g/10 min is preferable.
또한 폴리페닐렌설파이드(Polyphenylene sulfide)의 상기 특성인 기계적, 화학적 내구성을 이용하여 자동차 내장재로 사용하기 위해서 검은색의 착색이 필요하며, 방사공정전 단계에서 착색제를 첨가하는 원착방법을 이용하여야 염색견뢰도가 우수할 수 있다. 원착공정은 주로 기본색인 검정, 남색, 갈색 등을 표현할 때 사용이 바람직하다. In addition, in order to use the mechanical and chemical durability of polyphenylene sulfide, which is a characteristic of polyphenylene sulfide, black coloring is required to use it as an automobile interior material, and a dyeing method that adds a colorant at the stage before the spinning process must be used to maintain color fastness. can be excellent. The dyeing process is preferably used mainly to express basic colors such as black, navy blue, and brown.
상기 코어부는 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) 수지를 사용할 수 있다.The core part may use poly1,4-Cyclohexylenedimethylene Terephthalate (PCT) resin.
[화학식 1][Formula 1]
상기 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(PCT) 수지는 상기 화학식 1과 같은 화학구조를 갖는 고분자 수지로 수축율이 낮고 High heat deformaion resistance(열변형 저항성)이 우수하면서도 섬유로 형성될 경우 내가수분해성이 우수하여 다양한 유기용매에 대한 내성이 높고 200℃이상에서 연속사용이 가능할 정도로 내열성이 우수한 특징이 있다.The poly1,4-cyclohexylenedimethylene terephthalate (PCT) resin is a polymer resin having the same chemical structure as Formula 1 above. It has a low shrinkage rate and excellent high heat deformation resistance when formed into a fiber. It has excellent hydrolysis resistance, high resistance to various organic solvents, and has excellent heat resistance to the extent that it can be used continuously at over 200℃.
또한, 수분율이 낮으며 시스부로 사용되는 폴리페닐렌 설파이드 수지와 융점 차이가 크지 않아 방사성 및 단면 형성 유리하며, 폴리페닐렌 설파이드 수지와 결정화 온도가 유사하여 연신공정성이 우수한 특징이 있다.In addition, it has a low moisture content and does not have a large difference in melting point from the polyphenylene sulfide resin used as a sheath, making it advantageous for spinnability and cross-section formation. It has a similar crystallization temperature to polyphenylene sulfide resin, so it has excellent stretching processability.
상기 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(PCT) 수지는 방사공정성 및 제조되는 복합 멀티필라멘트의 강도 향상을 위해 고유점도가 0.60~0.80 dl/g인 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(PCT) 수지를 사용하는 것이 바람직할 것이다.The poly1,4-cyclohexylenedimethylene terephthalate (PCT) resin is poly1,4-cyclohexylenedi having an intrinsic viscosity of 0.60 to 0.80 dl/g to improve spinning processability and strength of the composite multifilament produced. It would be desirable to use methylene terephthalate (PCT) resin.
상기 시스부와 코어부는 면적비 7:3 내지 3:7로 형성되는 것이 바람직할 것이다.It is preferable that the sheath portion and the core portion be formed in an area ratio of 7:3 to 3:7.
상기 상기 코어부의 단면적이 70%를 초과할 경우, 코어부가 섬유상에서 한 쪽으로 치우치는 편심화가 발생하거나 또는 방사공정(또는 후공정) 중 코어부가 섬유표면으로 돌출하는 현상이 발생하게 되어 섬유의 내열성 및 내화학성이 저하될 수 있으며, 코어부의 단면적이 30% 미만이면 방사시 코어부가 섬유의 중심축에 자리 잡기 어렵고 그에 따라 방사 공정성 및 제조비용 절감효과가 저하될 수 있다.If the cross-sectional area of the core portion exceeds 70%, eccentricity of the core portion toward one side on the fiber occurs, or a phenomenon in which the core portion protrudes onto the fiber surface during the spinning process (or post-process) occurs, thereby reducing the heat resistance of the fiber and Chemical resistance may be reduced, and if the cross-sectional area of the core part is less than 30%, it is difficult for the core part to be positioned on the central axis of the fiber during spinning, and spinning processability and manufacturing cost reduction may be reduced accordingly.
상기 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 사용 목적에 따라 섬도 및 필라멘트수를 조절할 수 있으나, 제조공정성을 위해 섬도 250~700데니어(denier), 필라멘트수 70~200개로 형성되는 것이 바람직할 것이다.The fineness and number of filaments of the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament can be adjusted depending on the purpose of use, but for manufacturing fairness, the fineness is 250 to 700 denier and the number of filaments is adjusted. It would be desirable to form 70 to 200 pieces.
또한, 상기 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트의 단사 섬도가 2데니어 미만이면 방사 및 연신 공정성이 저하될 수 있으므로 폴리페닐렌 설파이드 복합 멀티필라멘트의 단사 섬도는 2데니어이상인 것이 바람직할 것이다.In addition, if the single yarn fineness of the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament is less than 2 denier, spinning and drawing processability may be reduced, so the single yarn fineness of the polyphenylene sulfide composite multifilament It would be desirable to have 2 denier or more.
상기와 같이 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 도 1에서와 같이 방사단계, 냉각단계, 1차 권취단계, 연신단계, 수축단계, 2차 권취단계를 포함하여 복합 멀티필라멘트를 제조할 수 있으며, 도 1에서와 같이 방사단계, 냉각단계, 1차 권취단계를 통해 미연신사(POY)를 제조하는 제1 공정과 연신단계, 수축단계, 2차 권취단계를 통해 미연신사를 연신사(FDY)로 제조하는 제2 공정의 2스텝(step) 공정으로 제조하여 제조공정성 및 복합 멀티필라멘트의 물성을 향상시킬 수 있을 것이다.As described above, the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament according to the present invention includes a spinning step, a cooling step, a primary winding step, a stretching step, a shrinking step, Composite multifilament can be manufactured including a secondary winding step, and as shown in Figure 1, the first process of manufacturing undrawn yarn (POY) through a spinning step, a cooling step, and a first winding step, as well as a stretching step and a shrinking step. , it will be possible to improve the manufacturing process and the physical properties of composite multifilament by manufacturing it in a two-step process of manufacturing undrawn yarn into drawn yarn (FDY) through the second winding step.
상기 제1 공정은 방사단계, 냉각단계, 1차 권취단계를 통해 미연신사(POY)를 제조하는 공정으로 상기 방사단계의 시스부는 폴리페닐렌 설파이드(Polyphenylene sulfide)수지, 상기 코어부는 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) 수지를 사용하여 시스-코어형태로 복합방사하여 섬유화하는 단계로 일반적인 복합방사 장치를 활용하여 방사온도는 약 270~350℃에서 방사할 수 있을 것이다.The first process is a process of manufacturing undrawn yarn (POY) through a spinning step, a cooling step, and a first winding step. The sheath portion of the spinning step is polyphenylene sulfide resin, and the core portion is poly1,4. -This is the step of composite spinning into fibers in a cis-core form using cyclohexylenedimethylene terephthalate (Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) resin. Using a general composite spinning device, the spinning temperature is about 270~350℃. It will be possible to radiate.
상기 냉각단계는 방사된 복합 멀티필라멘트를 20~25℃에서 냉각하는 단계로 토출구에서 1차 권취단계 전까지의 단계로 냉각 온도는 폴리페닐렌 설파이드 수지의 결정화를 높이기 위해 냉각단계에서의 온도는 20~25℃인 것이 바람직할 것이다.The cooling step is a step of cooling the spun composite multifilament at 20 to 25°C, and is a step from the discharge port to the first winding step. The cooling temperature is 20 to 20 to increase crystallization of the polyphenylene sulfide resin. 25°C would be preferred.
상기 냉각단계에서 냉각온도가 너무 낮거나, 25℃를 초과할 경우 방사된 복합 멀티필라멘트의 결정화도가 낮아져 방사공정성 및 복합 멀티필라멘트의 물성이 저하될 수 있다.In the cooling step, if the cooling temperature is too low or exceeds 25°C, the crystallinity of the spun composite multifilament may be lowered, thereby reducing spinning processability and physical properties of the composite multifilament.
상기 1차 권취단계는 냉각된 복합 멀티필라멘트를 1000~2500m/min로 권취하여 미연신사를 제조하는 단계이다.The first winding step is a step of manufacturing undrawn yarn by winding the cooled composite multifilament at 1000 to 2500 m/min.
상기 1차 권취단계의 권취속도가 너무 낮으면 연신율이 너무 낮아 이후 제2공정에서 사절현상이 발생되어 공정성이 저하될 수 있으며, 권취속도가 너무 빠르면 제1 공정에서의 연신율이 너무 커지고 상기 냉각단계에서 냉각이 원활하지 않아 복합 멀티필라멘트의 물성이 저하될 수 있다.If the winding speed of the first winding step is too low, the elongation rate is too low, and thread breakage may occur in the second process, which may reduce fairness. If the winding speed is too fast, the elongation rate in the first process becomes too large and the cooling step may occur. Since cooling is not smooth, the physical properties of composite multifilament may deteriorate.
제2 공정은 연신단계, 수축단계, 2차 권취단계를 통해 미연신사를 연신사(FDY)로 제조하는 공정으로 다수의 롤러를 통해 실시된다.The second process is a process of manufacturing undrawn yarn into drawn yarn (FDY) through a stretching stage, shrinking stage, and secondary winding stage, and is carried out using a plurality of rollers.
상기 제2 공정은 일예로 도 2에서와 같이 미연신사가 권취된 롤러(100)와 연신시키는 연신롤러(210,230), 오피피드를 줘서 수축시키는 수축롤러(250) 및 권취하는 권취롤러(300)로 실시할 수 있다.For example, as shown in FIG. 2, the second process includes a
상기 연신단계는 권취된 미연신사를 2이상의 롤러를 이용하여 연신하는 단계로 연신 중에 사절현상을 억제하기 위해 300~600m/min의 속도로 연신하는 것이 바람직할 것이다.The stretching step is a step of stretching the wound undrawn yarn using two or more rollers, and it is preferable to stretch at a speed of 300 to 600 m/min to suppress thread breakage during stretching.
상기 연시단계에서 연신온도를 제어하여 복합 멀티필라멘트의 공정성을 높일 수 있는 것으로 처음 연신롤러의 온도는 70~100℃이고 마지막 연신롤러의 온도는 150~250℃인 것이 바람직할 것이다.In order to improve the fairness of composite multifilament by controlling the stretching temperature in the stretching step, it is preferable that the temperature of the first stretching roller is 70 to 100°C and the temperature of the last stretching roller is 150 to 250°C.
즉, 도 2에서와 같은 장치로 제조 시에는 처음 연신롤러(210)의 온도는 70~100℃이고, 마지막 연신롤러(230)의 온도는 150~250℃인 것이 바람직할 것이다.That is, when manufacturing with the device shown in FIG. 2, the temperature of the
상기 미연신사를 연신을 시작할 때 연신온도가 너무 높으면 폴리페닐렌 설파이드 수지의 결정화도가 빠르게 진행되어 연신 중에 배향율이 낮아져 복합 멀티필라멘트의 강도가 저하될 수 있으므로 상기 연신단계에서 처음 연신롤러의 온도는 매우 중요한 요소라고 할 것이다.If the stretching temperature is too high when starting to stretch the unstretched yarn, the crystallinity of the polyphenylene sulfide resin progresses rapidly and the orientation ratio decreases during stretching, which may reduce the strength of the composite multifilament. Therefore, the temperature of the first stretching roller in the stretching step is It would be said to be a very important factor.
상기 연신단계의 처음 연신롤러(210)를 저온 상태에서 연신을 시작하고 연신이 마무리되는 마지막 연신롤러(230)는 150~250℃의 고온으로 연신된 복합 멀티필라멘트의 열처리 효과를 부여하여 높아진 강도를 유지시킬 수 있다.In the stretching step, the
상기 연신단계에서 연신비는 제1 공정에서의 연신율을 고려하여 조절할 수 있으나, 연신비가 너무 크면 연신공정성이 저하될 수 있으므로 약 2.0~4.0배로 연신하는 것이 바람직할 것이다.In the stretching step, the stretching ratio can be adjusted in consideration of the stretching rate in the first process. However, if the stretching ratio is too large, stretching processability may deteriorate, so it is preferable to stretch about 2.0 to 4.0 times.
상기 수축단계는 연신된 복합 멀티필라멘트를 오버피드(Over feed) 0.95~1.0미만으로 수축시키는 단계로 상기 연신단계의 마지막 연신롤러와 그 다음의 롤러 사이에서 실시되는 단계이다. 즉, 도 2에서는 마지막 연신롤러(230)와 수축롤러(250) 사이의 단계이다.The shrinking step is a step of shrinking the stretched composite multifilament with an overfeed of 0.95 to less than 1.0, and is performed between the last stretching roller of the stretching step and the next roller. That is, in Figure 2, it is the stage between the
상기 수축단계는 연신단계와 연속적으로 실시되는 단계로 마지막 연신롤러로 고온 상태의 복합 멀티필라멘트를 오버피드 0.95~1.0미만으로 이완시켜 복합 멀티필라멘트의 수축을 유발시킨다.The shrinking step is performed continuously with the stretching step, and the last stretching roller relaxes the high-temperature composite multifilament to an overfeed of 0.95 to less than 1.0, thereby causing shrinkage of the composite multifilament.
상기 수축단계를 통해 본 발명의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테1레프탈레이트 복합 멀티필라멘트는 낮은 건열 수축율을 갖게된다.Through the above shrinkage step, the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene te1rephthalate composite multifilament of the present invention has a low dry heat shrinkage rate.
상기 2차 권취단계는 수축된 복합 멀티필라멘트를 권취하는 권취단계이다.The second winding step is a winding step for winding the shrunken composite multifilament.
상기와 같이 방사하여 미연신사(POY)를 제조하는 제1 공정과 미연신사를 연신사(FDY)로 제조하는 제2 공정으로 제조하는 본 발명에 따른 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 냉각단계에서의 냉각온도 조절 및 연신단계에서의 연신온도 조절을 통해 높은 제조공정성으로 물성이 우수한 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제조할 수 있다.Polyphenylene sulfide and poly1,4-cyclohexane according to the present invention are manufactured through a first process of spinning as described above to produce undrawn yarn (POY) and a second process of manufacturing undrawn yarn into drawn yarn (FDY). Silenedimethylene terephthalate composite multifilament is polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate with excellent physical properties through high manufacturing process through control of cooling temperature in the cooling stage and stretching temperature in the stretching stage. Composite multifilaments can be manufactured.
본 발명의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 단섬유가 아닌 장섬유 상태로 사용될 수 있는 것으로 높은 내열성과 내화학성을 갖게 되어 전지 분리막, 집진기 필터, 자동차용 내장재 등의 산업용 분야, 산업방호복, 방호장갑의 보호복 분야, 커튼, 소파, 침구류의 인테리어 분야 등 다양한 분야에서 사용될 수 있을 것이다.The polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament of the present invention can be used in the form of long fibers rather than single fibers, and has high heat resistance and chemical resistance, such as battery separators, dust collector filters, It can be used in a variety of fields, including industrial fields such as automobile interior materials, industrial protective clothing and protective gloves, and interior design fields such as curtains, sofas, and bedding.
이하, 실시예를 통해 본 발명을 설명하도록 한다. 하기 실시예는 본 발명을 좀 더 정확히 이해하기 위한 것일 뿐, 본 발명의 보호범위를 한정하는 것이 아니다.Hereinafter, the present invention will be described through examples. The following examples are only for a more accurate understanding of the present invention and do not limit the scope of protection of the present invention.
실시예 1, 2Examples 1 and 2
용융흐름지수가 80g/10min인 폴리페닐렌 설파이드 수지를 시스부로, 고유점도가 0.7dl/g인 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 수지를 코어부로 사용하여 방사온도는 290℃에서 복합방사한 후 냉각시키고 2,000m/min의 속도로 1차 권취하여 미연신사를 제조하였다.Polyphenylene sulfide resin with a melt flow index of 80g/10min was used as the sheath part, and poly1,4-cyclohexylenedimethylene terephthalate resin with an intrinsic viscosity of 0.7dl/g was used as the core part, and the spinning temperature was 290℃. After spinning, it was cooled and first wound at a speed of 2,000 m/min to produce undrawn yarn.
제조된 미연신사를 도 2에서와 같은 장치를 활용하여 연신비 3배로 연신하였으며, 오버피드 0.91으로 수축단계를 실시하였으며 2차 권취하여 530D/144F의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트를 제조하였다.The manufactured undrawn yarn was stretched at a draw ratio of 3 times using the same device as shown in Figure 2, and the shrinkage step was performed at an overfeed of 0.91, and the second winding was performed to produce polyphenylene sulfide and poly1,4-cyclohexylene of 530D/144F. Dimethylene terephthalate composite multifilament was prepared.
상기 실시예들의 코어부 고유점도, 시스부-코어부의 단면적비율, 냉각온도, 연신롤러 온도를 표 1에 나타내었다.The intrinsic viscosity of the core portion, the cross-sectional area ratio of the sheath portion and the core portion, cooling temperature, and stretching roller temperature of the above examples are shown in Table 1.
비교예 1, 2Comparative Examples 1 and 2
용융흐름지수가 80g/10min인 폴리페닐렌 설파이드 수지를 시스부로, 고유점도가 0.8dl/g(비교예 1), 0.6dl/g(비교예 2)인 폴리에틸렌테레프탈레이트 수지를 코어부로 사용하여 방사온도는 290℃에서 복합방사한 후 냉각시키고 2,000m/min의 속도로 1차 권취하여 미연신사를 제조하였다.Spinning using polyphenylene sulfide resin with a melt flow index of 80 g/10 min as the sheath part and polyethylene terephthalate resin with intrinsic viscosity of 0.8 dl/g (Comparative Example 1) and 0.6 dl/g (Comparative Example 2) as the core part. After composite spinning at a temperature of 290°C, it was cooled and first wound at a speed of 2,000 m/min to produce undrawn yarn.
제조된 미연신사를 도 2에서와 같은 장치를 활용하여 연신비 2배로 연신하였으며, 오버피드 0.90으로 수축단계를 실시하였으며 2차 권취하여 530D/144F의 폴리페닐렌 설파이드 및 폴리에틸렌테레프탈레이트 복합 멀티필라멘트를 제조하였다.The manufactured undrawn yarn was stretched at twice the draw ratio using the same device as in Figure 2, the shrinkage step was performed at an overfeed of 0.90, and the second winding was performed to produce a 530D/144F polyphenylene sulfide and polyethylene terephthalate composite multifilament. did.
상기 비교예들의 코어부 고유점도, 시스부-코어부의 단면적비율, 냉각온도, 연신롤러 온도를 표 1에 나타내었다.Table 1 shows the intrinsic viscosity of the core portion, sheath-core cross-sectional area ratio, cooling temperature, and stretching roller temperature of the comparative examples.
◈ 복합 멀티필라멘트 평가◈ Composite multifilament evaluation
상기 실시예 1, 2 및 비교예 1, 2의 복합 멀티필라멘트의 연신 공정성, 수축율, 단면이상율, 내열 및 내알칼리 시험 후의 강도유지율을 측정하였으며, 표 1에 나타내었다.The stretching processability, shrinkage rate, cross-sectional abnormality rate, and strength retention rate after heat resistance and alkali resistance tests of the composite multifilaments of Examples 1 and 2 and Comparative Examples 1 and 2 were measured, and are shown in Table 1.
* 용융흐름지수: 수지를 300℃, 2.16kgf 하중조건에서 ASTM D1238법으로 10분간 흐르는 양을 측정하였다.* Melt flow index: The amount of resin flow was measured for 10 minutes using ASTM D1238 method at 300℃ and 2.16kgf load.
* 강도: KS K 0860 방법에 의하여 측정하였다* Strength: Measured according to KS K 0860 method
* 연신공정성 평가: 1등급 생산량/전체 생산량*100= 수율(중량기준)* Stretching fairness evaluation: 1st grade production / total production * 100 = yield (by weight)
* 수축율 : 190℃ 건열 열풍 건조기에서 30분처리 전후의 길이 변화* Shrinkage rate: Change in length before and after treatment for 30 minutes in a dry heat hot air dryer at 190℃
* 단면이상율 : 전체 Fila수에서 불량(정심형 S/C 형성 미흡)Fila수 비율* Cross-sectional abnormality rate: Ratio of the number of defective (insufficiently centered S/C formation) Fila numbers to the total number of Fila
* 내화학성 평가: 0.25g/L Ca(OH)2 용액에서 90℃ * 72시간 처리 전후의 인장강도를 평가하였다.* Chemical resistance evaluation: Tensile strength was evaluated before and after treatment at 90℃ * 72 hours in 0.25g/L Ca(OH) 2 solution.
* 내열성 평가: 200℃ 열풍오븐에서 24hr 처리 전후의 인장강도를 평가하였다.* Heat resistance evaluation: Tensile strength was evaluated before and after 24 hours of treatment in a hot air oven at 200°C.
* 강도 유지율: [내열(내알칼리) 처리전 강도 - 처리후 강도] / 내열(내알칼리) 처리전 강도 * 100 (%)* Strength retention rate: [Strength before heat-resistant (alkali-resistant) treatment - Strength after treatment] / Strength before heat-resistant (alkali-resistant) treatment * 100 (%)
표 1에서와 같이 본 발명의 제조조건으로 제조된 실시예 1,2의 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트는 비교예 1,2 보다 단면이상율이 낮은 것으로 폴리페닐렌 설파이드 및 폴리에틸렌테레프탈레이트 복합 멀티필라멘트 보다 단면형성이 유리한 것을 알 수 있다.As shown in Table 1, the polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilaments of Examples 1 and 2 prepared under the manufacturing conditions of the present invention had a lower cross-sectional abnormality rate than Comparative Examples 1 and 2. It can be seen that the cross-sectional formation is more advantageous than that of polyphenylene sulfide and polyethylene terephthalate composite multifilament.
또한, 건열수축율에서도 실시예 1,2가 비교예1,2 보다 낮은 것으로 열변형 저항성이 우수한 것을 알 수 있다.In addition, it can be seen that the dry heat shrinkage rate of Examples 1 and 2 is lower than that of Comparative Examples 1 and 2, showing excellent heat deformation resistance.
또한, 내열 및 내알칼리 시험 후의 강도유지율이 실시예 1,2가 비교예1,2 보다 큰 것으로 내열성, 내알칼리성이 향상되는 것을 알 수 있다.In addition, it can be seen that the strength retention rate after the heat resistance and alkali resistance test is greater in Examples 1 and 2 than in Comparative Examples 1 and 2, showing that the heat resistance and alkali resistance are improved.
Claims (7)
상기 시스부는 폴리페닐렌 설파이드(Polyphenylene sulfide)수지, 상기 코어부는 고유점유가 0.60~0.80 dl/g인 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트(Poly1,4-Cyclohexylenedimethylene Terephthalate, PCT) 수지를 사용하여 시스-코어형태로 복합방사하는 방사단계;
방사된 복합 멀티필라멘트를 20~25℃에서 냉각하는 냉각단계;
냉각된 복합 멀티필라멘트를 1000~2500m/min로 권취하여 미연신사를 제조하는 1차 권취단계;
권취된 미연신사를 2이상의 롤러를 이용하여 300~600m/min의 속도로 연신하는 연신단계;
연신된 복합 멀티필라멘트를 오버피드(Over feed) 0.95~1.0미만으로 수축시키는 수축단계; 및,
수축된 복합 멀티필라멘트를 권취하는 2차 권취단계를 포함하는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법.In the method of manufacturing a sheath-core type composite multifilament formed of a sheath portion and a core portion,
The sheath portion is made of polyphenylene sulfide resin, and the core portion is made of poly1,4-Cyclohexylenedimethylene Terephthalate (PCT) resin with an intrinsic occupancy of 0.60 to 0.80 dl/g. A spinning step of composite spinning into a sheath-core form;
A cooling step of cooling the spun composite multifilament at 20 to 25°C;
A first winding step of manufacturing undrawn yarn by winding the cooled composite multifilament at 1000 to 2500 m/min;
A stretching step of stretching the wound undrawn yarn at a speed of 300 to 600 m/min using two or more rollers;
A shrinking step of shrinking the stretched composite multifilament to an overfeed of 0.95 to less than 1.0; and,
A method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, comprising a secondary winding step of winding the shrunken composite multifilament.
상기 연신단계의 처음 연신롤러의 온도는 70~100℃이고 마지막 연신롤러의 온도는 150~250℃인 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법.According to clause 4,
Polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, characterized in that the temperature of the first stretching roller in the stretching step is 70 to 100 ℃ and the temperature of the last stretching roller is 150 to 250 ℃. Manufacturing method.
상기 연신단계에서 연신비 2.0~4.0배로 연신하는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법.According to clause 4,
A method for manufacturing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, characterized in that stretching at a stretching ratio of 2.0 to 4.0 times in the stretching step.
상기 수축단계는 상기 연신단계의 마지막 연신롤러와 그 다음의 롤러 사이에서 실시되는 것을 특징으로 하는 폴리페닐렌 설파이드 및 폴리1,4-사이클로헥실렌디메틸렌 테레프탈레이트 복합 멀티필라멘트 제조방법.According to clause 4,
The shrinking step is a method for producing polyphenylene sulfide and poly1,4-cyclohexylenedimethylene terephthalate composite multifilament, characterized in that it is carried out between the last stretching roller of the stretching step and the next roller.
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