KR102632313B1 - Manufacturing Method of Boiled Pork Head - Google Patents
Manufacturing Method of Boiled Pork Head Download PDFInfo
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- KR102632313B1 KR102632313B1 KR1020210092605A KR20210092605A KR102632313B1 KR 102632313 B1 KR102632313 B1 KR 102632313B1 KR 1020210092605 A KR1020210092605 A KR 1020210092605A KR 20210092605 A KR20210092605 A KR 20210092605A KR 102632313 B1 KR102632313 B1 KR 102632313B1
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- 238000010411 cooking Methods 0.000 claims description 4
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/03—Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/20—Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L23/00—Soups; Sauces; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/20—Natural extracts
- A23V2250/21—Plant extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/31—Mechanical treatment
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
본 발명은 돼지머리 편육의 제조방법에 관한 것으로, 돼지 머리를 세척하는 단계(단계 1); 양념장을 제조하는 단계(단계 2); 상기 세척한 돼지 머리 100중량부에 상기 양념장 200~250중량부를 가하고 100~105℃에서 60~90분 동안 삶는 단계(단계 3); 상기 삶아진 돼지 머리를 양념장으로부터 분리하는 단계(단계 4); 상기 삶아진 돼지 머리를 롤형태의 장치를 이용하여 성형시키는 단계(단계 5); 및 상기 성형된 돼지 머리를 절단하는 단계(단계 6); 를 포함하여 제조하는 것을 기술적 특징으로 하며, 돼지 머리의 누린내와 비린 맛을 탁월하게 제거할 수 있는 장점이 있으며, 롤(Roll) 형상으로 제조할 수 있는 장점이 있으며, 돼지 머리의 식감을 향상시킬 수 있는 장점이 있다. The present invention relates to a method for producing pork head cold meat, comprising the steps of washing the pig head (step 1); Preparing a seasoning sauce (step 2); Adding 200 to 250 parts by weight of the seasoning sauce to 100 parts by weight of the washed pig head and boiling at 100 to 105°C for 60 to 90 minutes (step 3); Separating the boiled pig head from the marinade (step 4); Forming the boiled pig head using a roll-shaped device (step 5); and cutting the molded pig head (step 6); Its technical feature is that it is manufactured including: It has the advantage of excellently removing the foul smell and fishy taste of the pig's head, has the advantage of being manufactured in a roll shape, and improves the texture of the pig's head. There are advantages to this.
Description
본 발명은 돼지머리 편육의 제조방법에 관한 것으로, 보다 상세하게는 돼지 머리의 누린내와 비린 맛을 제거할 수 있으며, 롤(Roll) 형상으로 제조할 수 있는, 돼지머리 편육의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing pig head cold meat, and more specifically, to a method of producing pig head cold meat, which can remove the unpleasant smell and fishy taste of the pig head, and can be manufactured in a roll shape. .
돼지머리는 돼지 도축 부산물로서 다른 부위에 비하여 돼지 잡냄새와 누린내가 심하게 나며, 이에 따라 돼지머리를 직접 섭취할 수 없어 편육형태로 가공하여 주로 섭취한다.Pig head is a by-product of pig slaughter, and has a stronger pork odor and musty smell compared to other parts. Accordingly, pig head cannot be consumed directly, so it is mainly consumed by processing it in the form of cold meat.
돼지머리를 편육으로 만들기 위하여, 먼저 돼지머리에서 털을 제거하고 핏물 및 불미한 부위를 제거한 후 반으로 자르고, 여기에 양파, 생강, 통후추, 마늘을 함께 넣고 잠길 정도로 물을 붓고 끓여 삶는다. 이후 삶은 내용물을 칼로 썰어서 결이 좋게 보이도록 면보에 감싸고 찬 곳에서 1∼2시간 눌러둔 후 얄팍하게 썰음으로써 편육이 완성된다. 이렇게 만들어진 편육은 새우젓 젖국과 함께 섭취한다.To make a pig's head into cold meat, first remove the hair from the pig's head, remove any blood and unpleasant parts, cut it in half, add onion, ginger, peppercorns, and garlic, pour in enough water to cover, and boil. Afterwards, the boiled meat is cut with a knife, wrapped in a cotton cloth to make the texture look good, pressed in a cold place for 1 to 2 hours, and then cut into thin slices to complete the cold meat. The cold meat made in this way is consumed with salted shrimp milk soup.
그런데, 돼지머리에서 발생되는 잡냄새나 누린내의 세기가 워낙 강하기 때문에, 투입되는 조미료의 양이 달라지면 만들어진 편육에서 잡냄새 및 누린내를 완전히 제거하지 못하게 되고, 또한 제조된 편육은 보존기간이 짧아 만들어진 후 수 시간이 지나면 다시 잡냄새 및 누린내가 발생된다.However, because the intensity of the unpleasant odor or unpleasant odor generated from the pig's head is so strong, if the amount of seasoning input is different, the unpleasant odor and unpleasant odor cannot be completely removed from the produced cold meat. Additionally, the produced cold meat has a short shelf life, so After a few hours, unpleasant odors and unpleasant odors appear again.
한편, 편육의 보존기간을 연장하기 위하여 방부제를 이용하기도 하는데, 이 경우 편육이 식감이 저하될 수 있을 뿐만 아니라 복통, 설사 등이 유발되는 경우가 많고 건강 측면에서 바람직하지 못하였다라는 문제점이 있다.Meanwhile, preservatives are sometimes used to extend the preservation period of cold meat, but in this case, not only can the texture of cold meat be reduced, but it often causes abdominal pain, diarrhea, etc., and is undesirable from a health perspective.
대한민국공개특허공보 제10-2010-0026394호(2010.03.10.)에는 돼지머리 가공식품 및 그 제조방법이 개시되어 있다.Korean Patent Publication No. 10-2010-0026394 (2010.03.10.) discloses processed pig head food and its manufacturing method.
상기 돼지머리 가공식품은 돼지머리의 형태를 뭉그러짐 없이 그대로 유지할 수 있는 장점이 있지만, 돼지 머리의 누린내와 비린 맛이 나는 단점이 있다.The above processed pig head food has the advantage of maintaining the shape of the pig head without crushing it, but has the disadvantage of leaving the pig head with a musty smell and fishy taste.
본 발명의 목적은 돼지 머리의 누린내와 비린 맛을 제거할 수 있으며, 롤(Roll) 형상으로 제조할 수 있는, 돼지머리 편육의 제조방법을 제공하는 것이다.The purpose of the present invention is to provide a method for producing pork head cold meat, which can remove the unpleasant smell and fishy taste of the pig head, and can be manufactured in a roll shape.
본 발명의 다른 목적은 돼지 머리의 식감을 향상시킬 수 있는, 돼지머리 편육의 제조방법을 제공하는 것이다.Another object of the present invention is to provide a method for producing pork head cold meat that can improve the texture of the pig head.
상기 목적을 달성하기 위하여 본 발명은 다음과 같은 수단을 제공한다.To achieve the above object, the present invention provides the following means.
본 발명은, 돼지 머리를 세척하는 단계(단계 1); 양념장을 제조하는 단계(단계 2); 상기 세척한 돼지 머리 100중량부에 상기 양념장 200~250중량부를 가하고 100~105℃에서 60~90분 동안 삶는 단계(단계 3); 상기 삶아진 돼지 머리를 양념장으로부터 분리하는 단계(단계 4); 상기 삶아진 돼지 머리를 롤형태의 장치를 이용하여 성형시키는 단계(단계 5); 및 상기 성형된 돼지 머리를 절단하는 단계(단계 6); 를 포함하되, 상기 단계 2에서 상기 양념장은 생수 45~55중량%, 진간장 15~25중량%, 맛술 15~25중량%, 생강 0.1~1중량%, 팔각 0.01~0.1중량%, 양파 5~10중량%, 대파 0.1~1중량%, 배 1~5중량%, 정향 0.01~0.1중량%, 마늘 0.1~1중량%, 월계수잎 0.01~0.1중량% 및 후추 0.01~0.1중량%를 포함하는, 돼지머리 편육의 제조방법을 제공한다. The present invention includes the steps of washing pig heads (step 1); Preparing a seasoning sauce (step 2); Adding 200 to 250 parts by weight of the seasoning sauce to 100 parts by weight of the washed pig head and boiling at 100 to 105°C for 60 to 90 minutes (step 3); Separating the boiled pig head from the marinade (step 4); Forming the boiled pig head using a roll-shaped device (step 5); and cutting the molded pig head (step 6); However, in step 2, the seasoning sauce includes 45 to 55% by weight of mineral water, 15 to 25% by weight of soy sauce, 15 to 25% by weight of cooking wine, 0.1 to 1% by weight of ginger, 0.01 to 0.1% by weight of star anise, and 5 to 10% of onion. Pork, including 0.1-1% by weight of green onions, 1-5% by weight of pears, 0.01-0.1% by weight of cloves, 0.1-1% by weight of garlic, 0.01-0.1% by weight of bay leaves and 0.01-0.1% by weight of pepper. Provides a manufacturing method for braised hair.
상기 단계 1은 복합발효액 100중량부에 돼지 머리 50~60중량부를 20~30℃에서 2~3시간 동안 침지한 후에 물을 이용하여 세척하되, 상기 복합발효액은 아로니아발효액 50~60중량%, 스테비아발효액 20~30중량% 및 연잎발효액 15~25중량%를 포함하며, 상기 아로니아발효액은 아로니아 80~85중량%, 프락토올리고당 10~15중량% 및 자일로스 1~6중량%를 혼합한 후 25~30℃에서 2~3일 동안 발효시켜 제조하며, 상기 스테비아발효액은, 스테비아잎을 140~150℃에서 30~35분 동안 덖음하는 단계; 상기 덖음한 스테비아잎 100중량부에 정제수 800~900중량부를 가하고 110~115℃에서 15~20분 동안 가열한 후 여과하여 스테비아잎추출액을 수득하는 단계; 및 상기 스테비아잎추출액 100중량부에 효모 1~3중량부를 가하고 25~30℃에서 20~22시간 동안 발효시키는 단계; 를 포함하여 제조하며, 상기 연잎발효액은, 연잎을 2.0%(w/v) 농도의 자염수에 10~15℃에서 40~45분 동안 침지하는 단계; 상기 침지된 연잎 100중량부에 정제수 500~600중량부를 가한 후 1.7~1.8기압, 95~100℃에서 1~2시간 동안 추출하여 연잎추출액을 수득하는 단계; 및 상기 연잎추출액 100중량부에 유산균 6~8중량부를 가하고 25~30℃에서 4~6시간 동안 발효시킨 후 여과하여 연잎발효액을 제조하는 단계; 를 포함하여 제조한다.In step 1, 50 to 60 parts by weight of pig head is immersed in 100 parts by weight of complex fermentation liquid at 20 to 30 ° C. for 2 to 3 hours and then washed with water. The complex fermentation liquid contains 50 to 60% by weight of aronia fermentation liquid, It contains 20-30% by weight of stevia fermentation liquid and 15-25% by weight of lotus leaf fermentation liquid, and the aronia fermentation liquid is a mixture of 80-85% by weight of aronia, 10-15% by weight of fructooligosaccharides, and 1-6% by weight of xylose. It is then produced by fermenting at 25-30°C for 2-3 days. The stevia fermentation liquid includes the steps of roasting stevia leaves at 140-150°C for 30-35 minutes; Adding 800 to 900 parts by weight of purified water to 100 parts by weight of the peeled stevia leaves, heating at 110 to 115°C for 15 to 20 minutes, and then filtering to obtain a stevia leaf extract; And adding 1 to 3 parts by weight of yeast to 100 parts by weight of the stevia leaf extract and fermenting at 25 to 30 ° C. for 20 to 22 hours; The lotus leaf fermentation liquid is prepared including: immersing the lotus leaf in saline water with a concentration of 2.0% (w/v) at 10 to 15°C for 40 to 45 minutes; Adding 500 to 600 parts by weight of purified water to 100 parts by weight of the immersed lotus leaf and then extracting at 1.7 to 1.8 atmospheres and 95 to 100°C for 1 to 2 hours to obtain a lotus leaf extract; And adding 6 to 8 parts by weight of lactic acid bacteria to 100 parts by weight of the lotus leaf extract, fermenting at 25 to 30 ° C. for 4 to 6 hours, and then filtering to prepare a lotus leaf fermentation liquid; Manufactured including.
상기 단계 3에서, 상기 세척한 돼지 머리 100중량부에 식감 향상제 1~5중량부를 추가적으로 포함하되, 상기 식감 향상제는 건블루베리 80~90중량% 및 블루베리퓨레 10~20중량%를 포함하며, 상기 건블루베리는 블루베리 열매를 영하 20~25℃에서 2~3일 동안 1차 숙성한 다음, 6~8℃에서 10~12시간 동안 해동안 후에, 25~27℃에서 1~2일 동안 2차 숙성한 다음, 40~42℃에서 30~40분 동안 건조하여 제조하며, 상기 블루베리퓨레는 블루베리 착즙액 90~95중량%, 새싹보리 추출액 2~6중량% 및 자일리톨 1~5중량%를 혼합하여 제조하며, 상기 새싹보리 추출액은 새싹보리 100중량부에 90%(v/v) 에탄올 300~400중량부를 가하고 20~24℃에서 12시간 동안 방치한 후 여과하여 수득한다.In step 3, 1 to 5 parts by weight of a texture improver is additionally included per 100 parts by weight of the washed pig head, wherein the texture improver includes 80 to 90% by weight of dried blueberries and 10 to 20% by weight of blueberry puree, The dried blueberries are first ripened at -20-25℃ for 2-3 days, then thawed at 6-8℃ for 10-12 hours, and then at 25-27℃ for 1-2 days. It is produced by secondary maturation and then drying at 40-42°C for 30-40 minutes. The blueberry puree contains 90-95% by weight of blueberry juice, 2-6% by weight of barley sprout extract, and 1-5 weight of xylitol. It is prepared by mixing %, and the sprout barley extract is obtained by adding 300 to 400 parts by weight of 90% (v/v) ethanol to 100 parts by weight of sprout barley, leaving it at 20 to 24 ° C. for 12 hours, and then filtering.
상기 단계 4 이후에 상기 삶아진 돼지 머리 100중량부에 이취 개선제 1~5중량부를 가하고 1~5℃에서 10~12시간 동안 숙성하는 단계가 추가되되, 상기 이취 개선제는 고구마식초 80~90중량% 및 배추출액 10~20중량%를 포함하며, 상기 고구마식초는, 정제수 100중량부에 고구마 45~50중량부를 가하고 110~115℃에서 20~25분 동안 가열하여 고구마추출액을 수득하는 단계; 상기 고구마추출액 100중량부에 액화효소 5~6중량부를 첨가하고 65℃에서 10~15분 동안 액화시키는 단계; 상기 액화된 고구마추출액 100중량부에 당화효소 5~6중량부를 첨가하고 65℃에서 40~45분 동안 당화시키는 단계; 상기 당화된 고구마추출액 100중량부에 효모 4~5중량부를 가하고 25~28℃에서 1~2일 동안 알코올 발효시켜 알코올발효액을 수득하는 단계; 상기 알코올발효액 100중량부에 초산균 6~7중량부를 가하고 25~28℃에서 4~5일 동안 초산 발효시켜 초산발효액을 제조하는 단계; 및 상기 초산발효액을 22~25℃에서 3~4일 동안 숙성하는 단계; 를 포함하여 제조하며, 상기 배추출액은, 물 100중량부에 블루베리 6~10중량부, 블랙베리 6~10중량부 및 마키베리 6~10중량부를 가하고 90~95℃에서 40~45분 동안 가열하에 베리추출액을 제조하는 단계; 배를 분쇄하는 단계; 및 상기 분쇄된 배 100중량부에 상기 베리추출액 300~400중량부를 가하고 96~100℃에서 30~35분 동안 가열한 후 여과하여 배추출액을 제조하는 단계; 를 포함하여 제조한다. After step 4, a step of adding 1 to 5 parts by weight of an off-flavor improver to 100 parts by weight of the boiled pig head and maturing at 1 to 5 ° C for 10 to 12 hours is added, wherein the off-flavor improver is 80 to 90% by weight of sweet potato vinegar. and 10 to 20% by weight of pear extract, wherein the sweet potato vinegar includes adding 45 to 50 parts by weight of sweet potatoes to 100 parts by weight of purified water and heating at 110 to 115°C for 20 to 25 minutes to obtain a sweet potato extract; Adding 5 to 6 parts by weight of liquefaction enzyme to 100 parts by weight of the sweet potato extract and liquefying it at 65°C for 10 to 15 minutes; Adding 5 to 6 parts by weight of saccharification enzyme to 100 parts by weight of the liquefied sweet potato extract and saccharifying at 65°C for 40 to 45 minutes; Adding 4 to 5 parts by weight of yeast to 100 parts by weight of the saccharified sweet potato extract and performing alcohol fermentation at 25 to 28°C for 1 to 2 days to obtain an alcohol fermentation liquid; Preparing an acetic acid fermentation broth by adding 6 to 7 parts by weight of acetic acid bacteria to 100 parts by weight of the alcoholic fermentation broth and fermenting with acetic acid at 25 to 28°C for 4 to 5 days; And maturing the acetic acid fermentation liquid at 22-25°C for 3-4 days; The pear extract is prepared by adding 6 to 10 parts by weight of blueberries, 6 to 10 parts by weight of blackberries, and 6 to 10 parts by weight of maqui berries to 100 parts by weight of water and stirring at 90 to 95°C for 40 to 45 minutes. Preparing berry extract under heating; crushing pears; And adding 300 to 400 parts by weight of the berry extract to 100 parts by weight of the pulverized pear, heating at 96 to 100° C. for 30 to 35 minutes, and then filtering to prepare a pear extract; Manufactured including.
본 발명에 따른 돼지머리 편육의 제조방법은 돼지 머리의 누린내와 비린 맛을 탁월하게 제거할 수 있는 장점이 있으며, 롤(Roll) 형상으로 제조할 수 있는 장점이 있다. The method for manufacturing pig head cold meat according to the present invention has the advantage of excellently removing the foul smell and fishy taste of pig head, and has the advantage of being able to manufacture it in a roll shape.
또한, 본 발명에 따른 돼지머리 편육의 제조방법은 돼지 머리의 식감을 향상시킬 수 있는 장점이 있다.In addition, the method for producing pig head cold meat according to the present invention has the advantage of improving the texture of the pig head.
도 1 은 본 발명의 실시예 1에서 삶아진 돼지머리를 성형시 사용하는 롤형태의 장치의 사진이다.
도 2는 본 발명의 실시예 1에서 제조한 돼지머리 편육의 사진이다.Figure 1 is a photograph of a roll-shaped device used in molding boiled pig head in Example 1 of the present invention.
Figure 2 is a photograph of pig head cold meat prepared in Example 1 of the present invention.
이하, 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail as follows.
먼저, 본 발명에 따른 돼지머리 편육의 제조방법을 설명한다.First, the method for producing pig head cold meat according to the present invention will be described.
본 발명의 돼지머리 편육의 제조방법은,The method for producing pig head cold meat of the present invention,
돼지 머리를 세척하는 단계(단계 1);Washing the pig head (step 1);
양념장을 제조하는 단계(단계 2); Preparing a seasoning sauce (step 2);
상기 세척한 돼지 머리 100중량부에 상기 양념장 200~250중량부를 가하고 100~105℃에서 60~90분 동안 삶는 단계(단계 3);Adding 200 to 250 parts by weight of the seasoning sauce to 100 parts by weight of the washed pig head and boiling at 100 to 105°C for 60 to 90 minutes (step 3);
상기 삶아진 돼지 머리를 양념장으로부터 분리하는 단계(단계 4);Separating the boiled pig head from the marinade (step 4);
상기 삶아진 돼지 머리를 롤형태의 장치를 이용하여 성형시키는 단계(단계 5); 및Forming the boiled pig head using a roll-shaped device (step 5); and
상기 성형된 돼지 머리를 슬라이스하는 단계(단계 6);Slicing the formed pig head (step 6);
를 포함한다.Includes.
상기 단계 1 이전에 상기 돼지 머리를 발골하는 단계가 추가될 수 있다.A step of deboning the pig's head may be added before step 1.
상기 단계 1은 복합발효액 100중량부에 돼지 머리 50~60중량부를 20~30℃에서 2~3시간 동안 침지한 후에 물을 이용하여 세척하는 단계이다.Step 1 is a step of immersing 50 to 60 parts by weight of pig head in 100 parts by weight of complex fermentation liquid at 20 to 30°C for 2 to 3 hours and then washing with water.
본 발명은 돼지 머리를 복합발효액에 침지함으로써 돼지 머리의 누린내와 비린 맛을 제거할 수 있는 것에 특징이 있다.The present invention is characterized by being able to remove the musty smell and fishy taste of the pig's head by immersing the pig's head in a complex fermentation liquid.
상기 복합발효액은 아로니아발효액 50~60중량%, 스테비아발효액 20~30중량% 및 연잎발효액 15~25중량%를 포함한다.The complex fermentation liquid contains 50-60% by weight of aronia fermentation liquid, 20-30% by weight of stevia fermentation liquid, and 15-25% by weight of lotus leaf fermentation liquid.
상기 아로니아발효액은 아로니아 80~85중량%, 프락토올리고당 10~15중량% 및 자일로스 1~6중량%를 혼합한 후 25~30℃에서 2~3일 동안 발효시켜 제조한다.The aronia fermentation liquid is prepared by mixing 80-85% by weight of aronia, 10-15% by weight of fructooligosaccharides, and 1-6% by weight of xylose and fermenting at 25-30°C for 2-3 days.
상기 스테비아발효액은,The stevia fermentation liquid,
스테비아잎을 140~150℃에서 30~35분 동안 덖음하는 단계;Roasting stevia leaves at 140-150°C for 30-35 minutes;
상기 덖음한 스테비아잎 100중량부에 정제수 800~900중량부를 가하고 110~115℃에서 15~20분 동안 가열한 후 여과하여 스테비아잎추출액을 수득하는 단계; 및Adding 800 to 900 parts by weight of purified water to 100 parts by weight of the peeled stevia leaves, heating at 110 to 115°C for 15 to 20 minutes, and then filtering to obtain a stevia leaf extract; and
상기 스테비아잎추출액 100중량부에 효모 1~3중량부를 가하고 25~30℃에서 20~22시간 동안 발효시키는 단계;Adding 1 to 3 parts by weight of yeast to 100 parts by weight of the stevia leaf extract and fermenting at 25 to 30 ° C. for 20 to 22 hours;
를 포함하여 제조한다.Manufactured including.
상기 연잎발효액은,The lotus leaf fermentation liquid,
연잎을 2.0%(w/v) 농도의 자염수에 10~15℃에서 40~45분 동안 침지하는 단계;Immersing lotus leaves in saline water with a concentration of 2.0% (w/v) at 10-15°C for 40-45 minutes;
상기 침지된 연잎 100중량부에 정제수 500~600중량부를 가한 후 1.7~1.8기압, 95~100℃에서 1~2시간 동안 추출하여 연잎추출액을 수득하는 단계; 및Adding 500 to 600 parts by weight of purified water to 100 parts by weight of the immersed lotus leaf and then extracting at 1.7 to 1.8 atmospheres and 95 to 100°C for 1 to 2 hours to obtain a lotus leaf extract; and
상기 연잎추출액 100중량부에 유산균 6~8중량부를 가하고 25~30℃에서 4~6시간 동안 발효시킨 후 여과하여 연잎발효액을 제조하는 단계;Adding 6 to 8 parts by weight of lactic acid bacteria to 100 parts by weight of the lotus leaf extract, fermenting at 25 to 30°C for 4 to 6 hours, and then filtering to prepare lotus leaf fermentation liquid;
를 포함하여 제조한다.Manufactured including.
상기 자염은 해수를 가마솥에 넣고 160~180℃에서 4~5일 동안 가열농축하여 석출한다.The magnetic salt is precipitated by placing seawater in a cauldron and heating and concentrating it at 160-180°C for 4-5 days.
상기 단계 2에서 상기 양념장은 생수 45~55중량%, 진간장 15~25중량%, 맛술 15~25중량%, 생강 0.1~1중량%, 팔각 0.01~0.1중량%, 양파 5~10중량%, 대파 0.1~1중량%, 배 1~5중량%, 정향 0.01~0.1중량%, 마늘 0.1~1중량%, 월계수잎 0.01~0.1중량% 및 후추 0.01~0.1중량%를 포함한다.In step 2, the seasoning includes 45-55% by weight of mineral water, 15-25% by weight of soy sauce, 15-25% by weight of cooking wine, 0.1-1% by weight of ginger, 0.01-0.1% by weight of star anise, 5-10% by weight of onion, and green onion. It contains 0.1 to 1% by weight, pear 1 to 5% by weight, cloves 0.01 to 0.1% by weight, garlic 0.1 to 1% by weight, bay leaf 0.01 to 0.1% by weight, and pepper 0.01 to 0.1% by weight.
상기 양념장은 팔각, 정향 및 월계수잎을 첨가함으로써 돼지 머리의 누린내 및 비린 맛을 제거하는 장점이 있다.The marinade has the advantage of removing the fishy smell and fishy taste of pork head by adding star anise, cloves, and bay leaves.
상기 세척한 돼지 머리 100중량부에 상기 양념장 200~250중량부를 가하고 100~105℃에서 60~90분 동안 삶는 단계이다.This is the step of adding 200 to 250 parts by weight of the seasoning sauce to 100 parts by weight of the washed pig head and boiling it at 100 to 105 ° C. for 60 to 90 minutes.
상기 돼지 머리 100중량부에 상기 양념장 200중량부 미만을 가하면 돼지 머리의 누린내 및 비린 맛을 없애는 효과가 미흡한 문제가 있고, 250중량부 초과하면 양념 맛이 너무 강해지는 문제가 있다.If less than 200 parts by weight of the seasoning sauce is added to 100 parts by weight of the pig head, there is a problem that the effect of eliminating the spicy smell and fishy taste of the pig head is insufficient, and if it exceeds 250 parts by weight, there is a problem that the seasoning taste becomes too strong.
상기 단계 3에서, 상기 세척한 돼지 머리 100중량부에 식감 향상제 1~5중량부를 추가적으로 포함할 수 있다.In step 3, 1 to 5 parts by weight of a texture improver may be additionally included per 100 parts by weight of the washed pig head.
상기 세척한 돼지 머리에 식감 향상제를 추가함으로써 쫀득쫀득한 식감을 더욱 향상시킬 수 있는 장점이 있다.There is an advantage in that the chewy texture can be further improved by adding a texture improver to the washed pig head.
상기 식감 향상제는 건블루베리 80~90중량% 및 블루베리퓨레 10~20중량%를 포함한다.The texture improver includes 80 to 90% by weight of dried blueberries and 10 to 20% by weight of blueberry puree.
상기 건블루베리는 블루베리 열매를 영하 20~25℃에서 2~3일 동안 1차 숙성한 다음, 6~8℃에서 10~12시간 동안 해동안 후에, 25~27℃에서 1~2일 동안 2차 숙성한 다음, 40~42℃에서 30~40분 동안 건조하여 제조한다.The dried blueberries are first ripened at -20-25℃ for 2-3 days, then thawed at 6-8℃ for 10-12 hours, and then at 25-27℃ for 1-2 days. It is produced by secondary aging and then drying at 40-42°C for 30-40 minutes.
상기 블루베리퓨레는 블루베리 착즙액 90~95중량%, 새싹보리 추출액 2~6중량% 및 자일리톨 1~5중량%를 혼합하여 제조한다.The blueberry puree is prepared by mixing 90 to 95% by weight of blueberry juice, 2 to 6% by weight of barley sprout extract, and 1 to 5% by weight of xylitol.
상기 새싹보리 추출액은 새싹보리 100중량부에 90%(v/v) 에탄올 300~400중량부를 가하고 20~24℃에서 12시간 동안 방치한 후 여과하여 수득한다.The barley sprout extract is obtained by adding 300 to 400 parts by weight of 90% (v/v) ethanol to 100 parts by weight of barley sprouts, leaving it at 20 to 24°C for 12 hours, and then filtering.
상기 단계 4는 상기 삶아진 돼지 머리를 양념장으로부터 분리하는 단계이다.Step 4 is a step of separating the boiled pig head from the marinade.
상기 단계 4 이후에 상기 삶아진 돼지 머리 100중량부에 이취 개선제 1~5중량부를 가하고 1~5℃에서 10~12시간 동안 숙성하는 단계가 추가될 수 있다. After step 4, a step of adding 1 to 5 parts by weight of an off-flavor improver to 100 parts by weight of the boiled pig head and maturing at 1 to 5°C for 10 to 12 hours may be added.
상기 삶아진 돼지머리에 이취 개선제를 가하고 숙성하는 단계를 추가함으로써 돼지 머리의 누린내와 비린 맛을 더욱 제거할 수 있는 장점이 있다.There is an advantage in that the unpleasant smell and fishy taste of the pig's head can be further removed by adding an off-flavor improver to the boiled pig's head and adding the step of maturing.
상기 이취 개선제는 고구마식초 80~90중량% 및 배추출액 10~20중량%를 포함한다.The off-flavor improver includes 80-90% by weight of sweet potato vinegar and 10-20% by weight of pear extract.
상기 고구마식초는,The sweet potato vinegar,
정제수 100중량부에 고구마 45~50중량부를 가하고 110~115℃에서 20~25분 동안 가열하여 고구마추출액을 수득하는 단계;Adding 45 to 50 parts by weight of sweet potato to 100 parts by weight of purified water and heating at 110 to 115°C for 20 to 25 minutes to obtain a sweet potato extract;
상기 고구마추출액 100중량부에 액화효소 5~6중량부를 첨가하고 65℃에서 10~15분 동안 액화시키는 단계;Adding 5 to 6 parts by weight of liquefaction enzyme to 100 parts by weight of the sweet potato extract and liquefying it at 65°C for 10 to 15 minutes;
상기 액화된 고구마추출액 100중량부에 당화효소 5~6중량부를 첨가하고 65℃에서 40~45분 동안 당화시키는 단계;Adding 5 to 6 parts by weight of saccharification enzyme to 100 parts by weight of the liquefied sweet potato extract and saccharifying at 65°C for 40 to 45 minutes;
상기 당화된 고구마추출액 100중량부에 효모 4~5중량부를 가하고 25~28℃에서 1~2일 동안 알코올 발효시켜 알코올발효액을 수득하는 단계;Adding 4 to 5 parts by weight of yeast to 100 parts by weight of the saccharified sweet potato extract and performing alcohol fermentation at 25 to 28°C for 1 to 2 days to obtain an alcohol fermentation liquid;
상기 알코올발효액 100중량부에 초산균 6~7중량부를 가하고 25~28℃에서 4~5일 동안 초산 발효시켜 초산발효액을 제조하는 단계; 및Preparing an acetic acid fermentation broth by adding 6 to 7 parts by weight of acetic acid bacteria to 100 parts by weight of the alcoholic fermentation broth and fermenting with acetic acid at 25 to 28°C for 4 to 5 days; and
상기 초산발효액을 22~25℃에서 3~4일 동안 숙성하는 단계;Aging the acetic acid fermentation liquid at 22-25°C for 3-4 days;
를 포함하여 제조한다.Manufactured including.
상기 배추출액은,The pear extract is,
물 100중량부에 블루베리 6~10중량부, 블랙베리 6~10중량부 및 마키베리 6~10중량부를 가하고 90~95℃에서 40~45분 동안 가열하에 베리추출액을 제조하는 단계;Preparing a berry extract by adding 6 to 10 parts by weight of blueberries, 6 to 10 parts by weight of blackberries and 6 to 10 parts by weight of maqui berries to 100 parts by weight of water and heating at 90 to 95°C for 40 to 45 minutes;
배를 분쇄하는 단계; 및crushing pears; and
상기 분쇄된 배 100중량부에 상기 베리추출액 300~400중량부를 가하고 96~100℃에서 30~35분 동안 가열한 후 여과하여 배추출액을 제조하는 단계;Preparing a pear extract by adding 300 to 400 parts by weight of the berry extract to 100 parts by weight of the pulverized pear, heating at 96 to 100° C. for 30 to 35 minutes, and then filtering;
를 포함하여 제조한다.Manufactured including.
상기 단계 5는 상기 삶아진 돼지 머리를 롤형태의 장치를 이용하여 성형시키는 단계이다.Step 5 is a step of molding the boiled pig head using a roll-type device.
상기 롤(Roll) 형태의 장치는 특별히 한정되지 아니하며 상기 삶아진 돼지 머리를 롤(Roll) 형태롤 성형할 수 있는 장치는 어느 것이든 사용할 수 있다.The roll type device is not particularly limited, and any device capable of forming the boiled pig head into a roll type can be used.
상기 단계 6은 상기 성형된 돼지 머리를 섭취하기 용이한 두께로 슬라이스하는 단계이다.Step 6 is a step of slicing the molded pig head to a thickness that is easy to consume.
본 발명에 따른 돼지머리 편육의 제조방법은 돼지 머리의 누린내와 비린 맛을 탁월하게 제거할 수 있는 장점이 있으며, 롤(Roll) 형상으로 제조할 수 있는 장점이 있다.The method for manufacturing pig head cold meat according to the present invention has the advantage of excellently removing the foul smell and fishy taste of pig head, and has the advantage of being able to manufacture it in a roll shape.
또한, 본 발명에 따른 돼지머리 편육의 제조방법은 돼지 머리의 식감을 향상시킬 수 있는 장점이 있다.In addition, the method for producing pig head cold meat according to the present invention has the advantage of improving the texture of the pig head.
이하, 실시 예를 통하여 본 발명의 구성 및 효과를 더욱 상세히 설명하고자 한다. 이들 실시 예는 오로지 본 발명을 예시하기 위한 것일 뿐 본 발명의 범위가 이들 실시 예에 의해 제한되는 것은 아니다. Hereinafter, the configuration and effects of the present invention will be described in more detail through examples. These examples are only for illustrating the present invention and the scope of the present invention is not limited by these examples.
돼지 머리로부터 뼈를 발골하였다. 복합발효액 100중량부에 뼈를 발골한 돼지 머리 60중량부를 25℃에서 2시간 동안 침지한 후에 물을 이용하여 세척하였다. 상기 복합발효액은 아로니아발효액 60중량%, 스테비아발효액 20중량% 및 연잎발효액 20중량%를 혼합하여 제조하였다. 상기 아로니아발효액은 아로니아 80중량%, 프락토올리고당 15중량% 및 자일로스 5중량%를 혼합한 후 30℃에서 2일 동안 발효시켜 제조하였다. 상기 스테비아발효액은, 스테비아잎을 140℃에서 30분 동안 덖음하고, 상기 덖음한 스테비아잎 100중량부에 정제수 800중량부를 가하고 110℃에서 15분 동안 가열한 후 여과하여 스테비아잎추출액을 수득하고, 상기 스테비아잎추출액 100중량부에 효모 3중량부를 가하고 25℃에서 20시간 동안 발효시켜 제조하였다. 상기 연잎발효액은, 연잎을 2.0%(w/v) 농도의 자염수에 15℃에서 40분 동안 침지하고, 상기 침지된 연잎 100중량부에 정제수 500중량부를 가한 후 1.7기압, 95℃에서 1시간 동안 추출하여 연잎추출액을 수득하고, 상기 연잎추출액 100중량부에 유산균 6중량부를 가하고 25℃에서 4시간 동안 발효시킨 후 여과하여 제조하였다. 생수 47중량%, 진간장 20중량%, 맛술 20중량%, 생강 0.9중량%, 팔각 0.08중량%, 양파 7중량%, 대파 0.9중량%, 배 3중량%, 정향 0.01중량%, 마늘 1중량%, 월계수잎 0.01중량% 및 후추 0.1중량%를 혼합하여 양념장을 제조하였다. 상기 세척한 돼지 머리 100중량부에 상기 양념장 250중량부를 가하고 100℃에서 90분 동안 삶았다. 상기 삶아진 돼지 머리를 양념장으로부터 분리하였다. 상기 삶아진 돼지 머리를 롤형태의 장치(도 1 참조)를 이용하여 성형시켰다. 상기 성형된 돼지 머리를 슬라이스하여 돼지머리 편육을 제조하였다. (도 2 참조)Bones were deboned from the pig's head. 60 parts by weight of deboned pig head were immersed in 100 parts by weight of complex fermentation liquid at 25°C for 2 hours and then washed with water. The complex fermentation liquid was prepared by mixing 60% by weight of aronia fermentation liquid, 20% by weight of stevia fermentation liquid, and 20% by weight of lotus leaf fermentation liquid. The aronia fermentation liquid was prepared by mixing 80% by weight of aronia, 15% by weight of fructooligosaccharides, and 5% by weight of xylose and fermenting at 30°C for 2 days. The stevia fermentation liquid is prepared by peeling stevia leaves at 140°C for 30 minutes, adding 800 parts by weight of purified water to 100 parts by weight of the peeled stevia leaves, heating at 110°C for 15 minutes, and then filtering to obtain a stevia leaf extract. It was prepared by adding 3 parts by weight of yeast to 100 parts by weight of stevia leaf extract and fermenting at 25°C for 20 hours. The lotus leaf fermentation liquid is made by immersing lotus leaves in saline water with a concentration of 2.0% (w/v) at 15°C for 40 minutes, adding 500 parts by weight of purified water to 100 parts by weight of the immersed lotus leaves, and then heating at 1.7 atm and 95°C for 1 hour. A lotus leaf extract was obtained by extraction, and 6 parts by weight of lactic acid bacteria were added to 100 parts by weight of the lotus leaf extract, fermented at 25°C for 4 hours, and then filtered. 47% by weight of mineral water, 20% by weight of soy sauce, 20% by weight of cooking wine, 0.9% by weight of ginger, 0.08% by weight of star anise, 7% by weight of onion, 0.9% by weight of green onion, 3% by weight of pear, 0.01% by weight of cloves, 1% by weight of garlic, A seasoning sauce was prepared by mixing 0.01% by weight of bay leaves and 0.1% by weight of pepper. 250 parts by weight of the seasoning sauce was added to 100 parts by weight of the washed pig head and boiled at 100°C for 90 minutes. The boiled pig head was separated from the marinade. The boiled pig head was molded using a roll-type device (see Figure 1). The molded pig head was sliced to prepare pig head cold meat. (see Figure 2)
실시예 1에서, 상기 세척한 돼지 머리 100중량부에 상기 양념장 250중량부를 가할 때, 상기 세척한 돼지 머리 100중량부에 식감 향상제 5중량부를 추가적으로 포함한 것을 제외하고 나머지는 동일하게 하여 돼지머리 편육을 제조하였다. 상기 식감 향상제는 건블루베리 90중량% 및 블루베리퓨레 10중량%를 혼합하여 제조하였다. 상기 건블루베리는 블루베리 열매를 영하 25℃에서 3일 동안 1차 숙성한 다음, 6℃에서 10시간 동안 해동안 후에, 27℃에서 1일 동안 2차 숙성한 다음, 40℃에서 30분 동안 건조하여 제조하였다. 상기 블루베리퓨레는 블루베리 착즙액 93중량%, 새싹보리 추출액 4중량% 및 자일리톨 3중량%를 혼합하여 제조하였다. 상기 새싹보리 추출액은 새싹보리 100중량부에 90%(v/v) 에탄올 400중량부를 가하고 24℃에서 12시간 동안 방치한 후 여과하여 수득하였다.In Example 1, when 250 parts by weight of the seasoning sauce was added to 100 parts by weight of the washed pig head, pork head cold meat was prepared in the same manner except that 5 parts by weight of a texture improver was additionally included in 100 parts by weight of the washed pig head. Manufactured. The texture improver was prepared by mixing 90% by weight of dried blueberries and 10% by weight of blueberry puree. The dried blueberries are made by first ripening blueberry fruits at -25°C for 3 days, then thawing at 6°C for 10 hours, then secondary ripening at 27°C for 1 day, and then at 40°C for 30 minutes. It was prepared by drying. The blueberry puree was prepared by mixing 93% by weight of blueberry juice, 4% by weight of barley sprout extract, and 3% by weight of xylitol. The barley sprout extract was obtained by adding 400 parts by weight of 90% (v/v) ethanol to 100 parts by weight of barley sprouts, leaving it at 24°C for 12 hours, and then filtering.
실시예 1에서 상기 삶아진 돼지 머리 100중량부에 이취 개선제 5중량부를 가하고 3℃에서 10시간 동안 숙성하는 과정을 추가한 것을 제외하고 나머지는 동일하게 하여 돼지머리 편육을 제조하였다. 상기 이취 개선제는 고구마식초 90중량% 및 배추출액 10중량%를 혼합하여 제조하였다. 상기 고구마식초는, 정제수 100중량부에 고구마 50중량부를 가하고 110℃에서 20분 동안 가열하여 고구마추출액을 수득하고, 상기 고구마추출액 100중량부에 액화효소 5중량부를 첨가하고 65℃에서 10분 동안 액화시키고, 상기 액화된 고구마추출액 100중량부에 당화효소 5중량부를 첨가하고 65℃에서 40분 동안 당화시키고, 상기 당화된 고구마추출액 100중량부에 효모 4중량부를 가하고 25℃에서 2일 동안 알코올 발효시켜 알코올발효액을 수득하고, 상기 알코올발효액 100중량부에 초산균 7중량부를 가하고 28℃에서 5일 동안 초산 발효시켜 초산발효액을 제조한 후에, 상기 초산발효액을 25℃에서 4일 동안 숙성시켜 제조하였다. 상기 배추출액은, 물 100중량부에 블루베리 10중량부, 블랙베리 10중량부 및 마키베리 10중량부를 가하고 95℃에서 40분 동안 가열하에 베리추출액을 제조하고, 배를 분쇄하고, 상기 분쇄된 배 100중량부에 상기 베리추출액 400중량부를 가하고 100℃에서 30분 동안 가열한 후 여과하여 제조하였다.Pig head cold meat was prepared in the same manner as in Example 1, except that 5 parts by weight of an off-flavor improver was added to 100 parts by weight of the boiled pig head and the rest was added to the process of maturing at 3°C for 10 hours. The off-flavor improver was prepared by mixing 90% by weight of sweet potato vinegar and 10% by weight of pear extract. The sweet potato vinegar is obtained by adding 50 parts by weight of sweet potatoes to 100 parts by weight of purified water and heating at 110°C for 20 minutes to obtain a sweet potato extract, adding 5 parts by weight of liquefied enzyme to 100 parts by weight of the sweet potato extract and liquefying at 65°C for 10 minutes. 5 parts by weight of saccharification enzyme were added to 100 parts by weight of the liquefied sweet potato extract and saccharified for 40 minutes at 65°C. 4 parts by weight of yeast were added to 100 parts by weight of the liquefied sweet potato extract and alcohol fermented at 25°C for 2 days. An alcoholic fermentation broth was obtained, and 7 parts by weight of acetic acid bacteria were added to 100 parts by weight of the alcoholic fermentation broth, followed by acetic acid fermentation at 28°C for 5 days to prepare an acetic acid fermentation broth. The acetic acid fermentation broth was then aged at 25°C for 4 days. The pear extract is prepared by adding 10 parts by weight of blueberries, 10 parts by weight of blackberries, and 10 parts by weight of maqui berries to 100 parts by weight of water, heating at 95°C for 40 minutes to prepare a berry extract, pulverizing the pears, and It was prepared by adding 400 parts by weight of the berry extract to 100 parts by weight of pears, heating at 100°C for 30 minutes, and then filtering.
[비교예 1][Comparative Example 1]
5㎏중량 돼지머리의 머리털을 제거하고 화염으로 돼지머리 표면을 그을려 잔여털 제거 및 살균한 다음 흐르는 식수에 그을음이 사라질 때까지 세척을 하였다. 손질된 돼지머리를 깨끗한 물속에 7시간 담가 핏물을 완전히 제거하고, 골절기로 돼지머리를 반으로 절단하였다. 양념재료를 돼지머리에 대하여 중량비로 간장 17%중량, 양파 15중량%, 감초 7중량%, 대파 12중량%, 당귀 6중량%, 마늘 18중량%, 오향 7중량% 및 물엿 18중량%를 혼합 분쇄하여 혼합양념액을 형성하였다. 절단된 돼지머리와 혼합양념액을 솥에 잠기도록 투입하고 120℃로 일정하게 2시간 30분 동안 삶았다. 돼지머리를 꺼내어 상온에서 송풍기로 2시간 건조한 뒤에 냉장실에서 1시간 동안 건조한 후, 진공필름으로 진공수축포장하여 냉장실에 1시간 냉각하여 돼지머리 가공식품을 제조하였다.The hair of a 5 kg pig's head was removed, the surface of the pig's head was charred with a flame to remove and sterilize the remaining hair, and then it was washed in running drinking water until the soot disappeared. The trimmed pig's head was soaked in clean water for 7 hours to completely remove blood, and the pig's head was cut in half with a bone fracture machine. The seasoning ingredients are mixed with 17% by weight of soy sauce, 15% by weight of onion, 7% by weight of licorice, 12% by weight of green onion, 6% by weight of angelica root, 18% by weight of garlic, 7% by weight of five-spice, and 18% by weight of starch syrup based on the weight ratio of the pig head. It was crushed to form a mixed seasoning solution. The cut pig head and mixed seasoning solution were placed in a pot so that they were submerged and boiled at a constant temperature of 120°C for 2 hours and 30 minutes. The pig head was taken out, dried with a blower at room temperature for 2 hours, then dried in the refrigerator for 1 hour, then vacuum-shrink-packed with a vacuum film and cooled in the refrigerator for 1 hour to prepare pig head processed food.
[비교예 2][Comparative Example 2]
돼지머리 원육을 반을 잘라서 골을 제거하고 나서 이를 찬물에 담가 핏물을 뺐다. 이어서 핏물이 제거된 돼지머리를 준비하였다. 물 1,000 중량부에, 연잎-황칠나무잎 발효 복합체 30 중량부, 탈지미강 3 중량부, 밀 식이섬유 7.5 중량부, 설탕 5 중량부, 소금 20 중량부, 마늘 8 중량부, 양파 15 중량부, 생강 3.5 중량부, 후추 3 중량부를 포함하는 숙성액을 제조하여, 그 숙성액에 돼지머리 원육을 담가 약 30시간동안 숙성하였다. 이후 상기 숙성 결과물을 물과 함께 약 4시간 동안 끓이다가, 뚜껑을 덮어 0.2㎏f/㎠의 압력에서 약 80분 동안 삶았다. 이어서 이를 식혀서 돼지머리 편육을 얻었다.Cut the pork head in half, remove the bone, and soak it in cold water to remove the blood. Next, a pig's head with blood removed was prepared. 1,000 parts by weight of water, 30 parts by weight of lotus leaf-Hwangchil leaf fermentation complex, 3 parts by weight of defatted rice bran, 7.5 parts by weight of wheat dietary fiber, 5 parts by weight of sugar, 20 parts by weight of salt, 8 parts by weight of garlic, 15 parts by weight of onion, A maturing liquid containing 3.5 parts by weight of ginger and 3 parts by weight of pepper was prepared, and raw pork head meat was immersed in the maturing liquid and aged for about 30 hours. Afterwards, the aged result was boiled with water for about 4 hours, covered with a lid, and boiled at a pressure of 0.2 kgf/cm2 for about 80 minutes. Then, it was cooled and pork head cold meat was obtained.
[실험예 1][Experimental Example 1]
실시예 1 내지 3에서 제조한 돼지머리 편육 및 비교예 1에서 제조한 돼지머리 가공식품, 비교예 2에서 제조한 돼지머리 편육에 대하여 성인 남여 20명을 대상으로 맛, 식감 및 냄새 제거 정도에 대하여 관능검사를 실시하였다. 검사방법은 7점 채점법으로서, 7점 : 매우 좋다, 6점 : 좋다, 5점 : 조금 좋다, 4점 : 보통이다, 3점 : 조금 나쁘다, 2점 : 나쁘다, 1점 : 매우 나쁘다, 로 나타내었는데, 그 평가결과는 다음 표 1과 같다.The cold pork head prepared in Examples 1 to 3, the processed pig head food prepared in Comparative Example 1, and the cold pork head prepared in Comparative Example 2 were tested on 20 male and female adults for taste, texture, and degree of odor removal. A sensory test was conducted. The test method is a 7-point scoring system: 7 points: very good, 6 points: good, 5 points: a little good, 4 points: average, 3 points: a little bad, 2 points: bad, 1 point: very bad. The evaluation results are shown in Table 1 below.
상기 표 1에 의하면, 실시예 1의 돼지머리 편육은 맛, 식감, 냄새 제거 정도에서 있어서 우수한 평가를 나타냈으며, 실시예 2의 돼지머리 편육은 실시예 1에 비하여 식감에 있어서 더욱 우수한 평가를 나타냈으며, 실시예 3의 돼지머리 편육은 실시예 1에 비하여 냄새 제거 정도에 있어서 더욱 우수한 평가를 나타낸 것을 확인할 수 있다. According to Table 1, the pork head cold meat of Example 1 showed excellent evaluation in terms of taste, texture, and degree of odor removal, and the pig head cold meat of Example 2 showed a better evaluation in texture compared to Example 1. It can be seen that the pork head cold meat of Example 3 showed a better evaluation in terms of the degree of odor removal compared to Example 1.
이에 비하여, 비교예 1에서 제조한 돼지머리 가공식품 및 비교예 2에서 제조한 돼지머리 편육은 실시예 1에 비하여 맛, 식감 및 냄새 제거 정도에 있어서 미흡한 평가를 나타낸 것을 알 수 있다.In contrast, it can be seen that the processed pig head food prepared in Comparative Example 1 and the pork head cold meat prepared in Comparative Example 2 showed insufficient evaluation in terms of taste, texture, and degree of odor removal compared to Example 1.
Claims (4)
양념장을 제조하는 단계(단계 2);
상기 세척한 돼지 머리 100중량부에 상기 양념장 200~250중량부를 가하고 100~105℃에서 60~90분 동안 삶는 단계(단계 3);
상기 삶아진 돼지 머리를 양념장으로부터 분리하는 단계(단계 4);
상기 삶아진 돼지 머리를 롤형태의 장치를 이용하여 성형시키는 단계(단계 5); 및
상기 성형된 돼지 머리를 절단하는 단계(단계 6);
를 포함하되,
상기 단계 1은 복합발효액 100중량부에 돼지 머리 50~60중량부를 20~30℃에서 2~3시간 동안 침지한 후에 물을 이용하여 세척하며,
상기 복합발효액은 아로니아발효액 50~60중량%, 스테비아발효액 20~30중량% 및 연잎발효액 15~25중량%를 포함하며,
상기 아로니아발효액은 아로니아 80~85중량%, 프락토올리고당 10~15중량% 및 자일로스 1~6중량%를 혼합한 후 25~30℃에서 2~3일 동안 발효시켜 제조하며,
상기 스테비아발효액은,
스테비아잎을 140~150℃에서 30~35분 동안 덖음하는 단계;
상기 덖음한 스테비아잎 100중량부에 정제수 800~900중량부를 가하고 110~115℃에서 15~20분 동안 가열한 후 여과하여 스테비아잎추출액을 수득하는 단계; 및
상기 스테비아잎추출액 100중량부에 효모 1~3중량부를 가하고 25~30℃에서 20~22시간 동안 발효시키는 단계;
를 포함하여 제조하며,
상기 연잎발효액은,
연잎을 2.0%(w/v) 농도의 자염수에 10~15℃에서 40~45분 동안 침지하는 단계;
상기 침지된 연잎 100중량부에 정제수 500~600중량부를 가한 후 1.7~1.8기압, 95~100℃에서 1~2시간 동안 추출하여 연잎추출액을 수득하는 단계; 및
상기 연잎추출액 100중량부에 유산균 6~8중량부를 가하고 25~30℃에서 4~6시간 동안 발효시킨 후 여과하여 연잎발효액을 제조하는 단계;
를 포함하여 제조하며,
상기 단계 2에서 상기 양념장은 생수 45~55중량%, 진간장 15~25중량%, 맛술 15~25중량%, 생강 0.1~1중량%, 팔각 0.01~0.1중량%, 양파 5~10중량%, 대파 0.1~1중량%, 배 1~5중량%, 정향 0.01~0.1중량%, 마늘 0.1~1중량%, 월계수잎 0.01~0.1중량% 및 후추 0.01~0.1중량%를 포함하는,
돼지머리 편육의 제조방법.
Washing the pig head (step 1);
Preparing a seasoning sauce (step 2);
Adding 200 to 250 parts by weight of the seasoning sauce to 100 parts by weight of the washed pig head and boiling at 100 to 105°C for 60 to 90 minutes (step 3);
Separating the boiled pig head from the marinade (step 4);
Forming the boiled pig head using a roll-shaped device (step 5); and
Cutting the molded pig head (step 6);
Including,
In step 1, 50 to 60 parts by weight of pig head is immersed in 100 parts by weight of complex fermentation liquid at 20 to 30 ° C. for 2 to 3 hours, and then washed with water.
The complex fermentation liquid contains 50-60% by weight of aronia fermentation liquid, 20-30% by weight of stevia fermentation liquid, and 15-25% by weight of lotus leaf fermentation liquid,
The aronia fermentation liquid is prepared by mixing 80-85% by weight of aronia, 10-15% by weight of fructo-oligosaccharides, and 1-6% by weight of xylose and fermenting at 25-30°C for 2-3 days,
The stevia fermentation liquid,
Roasting stevia leaves at 140-150°C for 30-35 minutes;
Adding 800 to 900 parts by weight of purified water to 100 parts by weight of the peeled stevia leaves, heating at 110 to 115°C for 15 to 20 minutes, and then filtering to obtain a stevia leaf extract; and
Adding 1 to 3 parts by weight of yeast to 100 parts by weight of the stevia leaf extract and fermenting at 25 to 30 ° C. for 20 to 22 hours;
Manufactured including,
The lotus leaf fermentation liquid,
Immersing lotus leaves in saline water with a concentration of 2.0% (w/v) at 10 to 15°C for 40 to 45 minutes;
Adding 500 to 600 parts by weight of purified water to 100 parts by weight of the immersed lotus leaf and then extracting at 1.7 to 1.8 atmospheres and 95 to 100°C for 1 to 2 hours to obtain a lotus leaf extract; and
Adding 6 to 8 parts by weight of lactic acid bacteria to 100 parts by weight of the lotus leaf extract, fermenting at 25 to 30°C for 4 to 6 hours, and then filtering to prepare lotus leaf fermentation liquid;
Manufactured including,
In step 2, the seasoning includes 45-55% by weight of mineral water, 15-25% by weight of soy sauce, 15-25% by weight of cooking wine, 0.1-1% by weight of ginger, 0.01-0.1% by weight of star anise, 5-10% by weight of onion, and green onion. Containing 0.1 to 1% by weight, pear 1 to 5% by weight, cloves 0.01 to 0.1% by weight, garlic 0.1 to 1% by weight, bay leaf 0.01 to 0.1% by weight and pepper 0.01 to 0.1% by weight,
Method for producing pork head cold meat.
상기 단계 3에서, 상기 세척한 돼지 머리 100중량부에 식감 향상제 1~5중량부를 추가적으로 포함하되,
상기 식감 향상제는 건블루베리 80~90중량% 및 블루베리퓨레 10~20중량%를 포함하며,
상기 건블루베리는 블루베리 열매를 영하 20~25℃에서 2~3일 동안 1차 숙성한 다음, 6~8℃에서 10~12시간 동안 해동안 후에, 25~27℃에서 1~2일 동안 2차 숙성한 다음, 40~42℃에서 30~40분 동안 건조하여 제조하며,
상기 블루베리퓨레는 블루베리 착즙액 90~95중량%, 새싹보리 추출액 2~6중량% 및 자일리톨 1~5중량%를 혼합하여 제조하며,
상기 새싹보리 추출액은 새싹보리 100중량부에 90%(v/v) 에탄올 300~400중량부를 가하고 20~24℃에서 12시간 동안 방치한 후 여과하여 수득하는,
돼지머리 편육의 제조방법.
According to clause 1,
In step 3, 1 to 5 parts by weight of a texture improver is additionally included per 100 parts by weight of the washed pig head,
The texture improver includes 80 to 90% by weight of dried blueberries and 10 to 20% by weight of blueberry puree,
The dried blueberries are first ripened at -20-25℃ for 2-3 days, then thawed at 6-8℃ for 10-12 hours, and then at 25-27℃ for 1-2 days. It is manufactured by secondary aging and then drying at 40~42℃ for 30~40 minutes.
The blueberry puree is prepared by mixing 90 to 95% by weight of blueberry juice, 2 to 6% by weight of barley sprout extract, and 1 to 5% by weight of xylitol,
The sprout barley extract is obtained by adding 300 to 400 parts by weight of 90% (v/v) ethanol to 100 parts by weight of sprout barley, leaving it at 20 to 24 ° C. for 12 hours, and then filtering.
Method for producing pork head cold meat.
상기 단계 4 이후에 상기 삶아진 돼지 머리 100중량부에 이취 개선제 1~5중량부를 가하고 1~5℃에서 10~12시간 동안 숙성하는 단계가 추가되되,
상기 이취 개선제는 고구마식초 80~90중량% 및 배추출액 10~20중량%를 포함하며,
상기 고구마식초는,
정제수 100중량부에 고구마 45~50중량부를 가하고 110~115℃에서 20~25분 동안 가열하여 고구마추출액을 수득하는 단계;
상기 고구마추출액 100중량부에 액화효소 5~6중량부를 첨가하고 65℃에서 10~15분 동안 액화시키는 단계;
상기 액화된 고구마추출액 100중량부에 당화효소 5~6중량부를 첨가하고 65℃에서 40~45분 동안 당화시키는 단계;
상기 당화된 고구마추출액 100중량부에 효모 4~5중량부를 가하고 25~28℃에서 1~2일 동안 알코올 발효시켜 알코올발효액을 수득하는 단계;
상기 알코올발효액 100중량부에 초산균 6~7중량부를 가하고 25~28℃에서 4~5일 동안 초산 발효시켜 초산발효액을 제조하는 단계; 및
상기 초산발효액을 22~25℃에서 3~4일 동안 숙성하는 단계;
를 포함하여 제조하며,
상기 배추출액은,
물 100중량부에 블루베리 6~10중량부, 블랙베리 6~10중량부 및 마키베리 6~10중량부를 가하고 90~95℃에서 40~45분 동안 가열하에 베리추출액을 제조하는 단계;
배를 분쇄하는 단계; 및
상기 분쇄된 배 100중량부에 상기 베리추출액 300~400중량부를 가하고 96~100℃에서 30~35분 동안 가열한 후 여과하여 배추출액을 제조하는 단계;
를 포함하여 제조하는,
돼지머리 편육의 제조방법.According to clause 1,
After step 4, the step of adding 1 to 5 parts by weight of an off-flavor improver to 100 parts by weight of the boiled pig head and maturing at 1 to 5 ° C for 10 to 12 hours is added,
The off-flavor improver includes 80-90% by weight of sweet potato vinegar and 10-20% by weight of pear extract,
The sweet potato vinegar,
Adding 45 to 50 parts by weight of sweet potato to 100 parts by weight of purified water and heating at 110 to 115°C for 20 to 25 minutes to obtain a sweet potato extract;
Adding 5 to 6 parts by weight of liquefaction enzyme to 100 parts by weight of the sweet potato extract and liquefying it at 65°C for 10 to 15 minutes;
Adding 5 to 6 parts by weight of saccharification enzyme to 100 parts by weight of the liquefied sweet potato extract and saccharifying at 65°C for 40 to 45 minutes;
Adding 4 to 5 parts by weight of yeast to 100 parts by weight of the saccharified sweet potato extract and performing alcohol fermentation at 25 to 28°C for 1 to 2 days to obtain an alcohol fermentation liquid;
Preparing an acetic acid fermentation broth by adding 6 to 7 parts by weight of acetic acid bacteria to 100 parts by weight of the alcoholic fermentation broth and fermenting with acetic acid at 25 to 28°C for 4 to 5 days; and
Aging the acetic acid fermentation liquid at 22-25°C for 3-4 days;
Manufactured including,
The pear extract is,
Preparing a berry extract by adding 6 to 10 parts by weight of blueberries, 6 to 10 parts by weight of blackberries and 6 to 10 parts by weight of maqui berries to 100 parts by weight of water and heating at 90 to 95°C for 40 to 45 minutes;
crushing pears; and
Preparing a pear extract by adding 300 to 400 parts by weight of the berry extract to 100 parts by weight of the pulverized pear, heating at 96 to 100° C. for 30 to 35 minutes, and then filtering;
Manufactured including,
Method for producing pork head cold meat.
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