KR102618033B1 - Smart HACCP operating system for feed production management - Google Patents

Abstract

A server and system for operating HACCP applied to at least one feed production plant are provided. A server according to an embodiment of the present invention includes a communication module that receives test results performed on management objects of the feed production plant from at least one analysis device, a data processing module that analyzes the test results and generates test result data, It includes a user environment configuration module that configures a user environment for managing the HACCP based on the test result data, wherein the user environment includes a test result interface that provides the test result data, and the feed based on the test result data. A monitoring interface that provides monitoring information for the production plant, an inspection standard information interface that configures an inspection template by setting at least one inspection component for the management target and a limit standard for the inspection component, and is generated based on the inspection result data. and a report interface that provides a report, wherein the management target is feed products produced in the feed production plant or feed raw materials used in the production of the feed products.

Description

Smart HACCP operating system for feed production management}

The present invention relates to a feed production management system. Smart HACCP for feed production management improves feed quality and improves the efficiency of hazardous substance management by automating and computerizing the production management system for feed raw materials and products based on smart HACCP. It's about the operating system.

The content described in this section simply provides background information for this embodiment and does not constitute prior art.

Feed is defined as something that provides nutrition to livestock, animals, etc. or is necessary for maintaining their health or growth. These feeds can generally be manufactured by combining various plant or animal substances to supply nutrients suitable for the purpose of raising livestock.

The feed industry is a livestock food production-based industry directly related to the people's diet and provides a key function in forming a risk management system linked to related industries. Therefore, a control system for risk occurrence in relation to feed production was also required, and feed factories The HACCP system has been implemented and is also being applied to compound feed factories.

However, because the feed industry is characterized by a high dependence on imports of raw materials, it is difficult to set limits for management targets for hazards during supply, storage, and transportation of raw materials. It may be safest to set up many management targets and manage them, but since it incurs a lot of cost, it is necessary to set the management targets appropriately and also set the limit standards for them appropriately.

However, in order to properly set these management targets and limit standards, a large amount of data must be systematically collected and analyzed, but due to the absence of a platform for this, the problem is that evaluation of the appropriateness of setting management targets and limit standards cannot be performed. There is.

In addition, the process of analyzing and testing ingredients for raw materials and products according to the conventional HACCP system relies on the manual work of the analyst. In other words, the person in charge of analysis had to select the hazards to be analyzed and directly input the analyzed and tested data. In this conventional process, there was a possibility of human error occurring where the analyst in charge of analysis omitted hazardous elements or incorrectly entered analyzed and tested data, which could lead to problems that could reduce the reliability of the HACCP system related to feed production. there is.

The task of the present invention is to implement smart HACCP by interconnecting the main components to exchange data through a network, and to verify the HACCP operation status of the feed production plant even if the agency does not visit the site of the feed production plant unexpectedly and verify it. The goal is to provide a smart HACCP operating system that can proceed.

In addition, the object of the present invention is to minimize the occurrence of human errors by performing automatic analysis and automatic mapping of the provided test results, and to provide a smart HACCP operating system that can encrypt and store the collected and analyzed data to prevent forgery and tampering. It is done.

In addition, the task of the present invention is to set a smart HACCP plan in consideration of the special characteristics of the feed production plant and provide a user environment that can manage the HACCP plan, making HACCP operation for the feed production plant more efficient and easier. The goal is to provide a smart HACCP operating system that can support what is being done.

The server according to some embodiments of the present invention for solving the above problems is a server for operating HACCP applied to at least one feed production plant, and analyzes at least one inspection result performed on a management target of the feed production plant. a communication module that receives from the device; a data processing module that analyzes the test results and generates test result data; It includes a user environment configuration module that configures a user environment for managing the HACCP based on the test result data, wherein the user environment includes: a test result interface that provides the test result data; a monitoring interface that provides monitoring information about the feed production plant based on the inspection result data; an inspection standard information interface that configures an inspection template by setting at least one inspection component for the management target and a limit standard for the inspection component; and a report interface that provides a report generated based on the test result data, wherein the management target is feed products produced in the feed production plant or feed raw materials used in production of the feed products.

Additionally, the data processing module may include an inspection data extraction unit that extracts at least one inspection item and a result value corresponding to the inspection item from the inspection result; and a test result data generator that configures test result data by determining the extracted test items and the result values based on the test template, wherein the test result data generator generates test results corresponding to test items of the test result data. Identifying a test component using a mapping relationship set in the test template, comparing the result value of the test item with a limit standard of the identified test component to determine whether the test result value deviates from the limit standard, and making the determination. It can be configured so that whether or not the test exceeds the specified limit standard is included in the test result data.

In addition, the test results are provided as test result document files, and the test result document file with data extraction completed can be converted to a PDF (Portable Document Format) file and stored in a database.

In addition, the inspection template is configured for each management target, and the inspection result data generator identifies a receipt number in the inspection result document file to identify a management target corresponding to the receipt number, and tests corresponding to the identified management target. You can call a template and configure test result data based on the called test template.

In addition, the feed raw materials are managed based on the mother ship on which the feed raw materials were transported, the feed products are managed with an item code assigned at the time of production, and if the management target is a feed raw material, the corresponding test result data is the mother ship information. and origin information, and when the management target is a feed product, the corresponding test result data may be configured to include an item code.

In addition, the user environment may further include a mothership information interface that provides test result data performed on the corresponding feed raw material based on the mothership information.

In addition, the user environment further provides an inspection setting interface for setting a cycle of multiple types of inspections for the management object, and an inspection schedule for the management object according to the set cycle is provided to the monitoring interface, and the inspection In response to the generation of result data, the inspection of the management target is counted as completed, and the monitoring interface can compare and display the counted inspection completions against the inspection schedule.

In addition, the inspection standard information interface further provides a function of setting at least one inspection component for the management target as a CCP management target, and the monitoring interface includes the inspection component set as the CCP management target and the CCP management target. It may be configured to further provide the performance status of the test related to the set test component.

In addition, the monitoring interface may be configured to further provide status of deviations from the limit standards and status of actions taken against management targets where deviations from the threshold standards have occurred.

A smart HACCP operating system according to some embodiments of the present invention to solve the above problems includes a feed production plant; a server that configures a user environment for operating the HACCP applied to the feed production plant and generates monitoring data related to the operation of the HACCP; An analysis device that generates test results by performing at least one type of test on a subject subject to HACCP management applied to the feed production plant; A HACCP manager device of a first manager who is an manager of the server for using the user environment; a production manager device of a second manager, a manager of the feed production plant, for using the user environment; and an institutional server that manages HACCP certification for the feed production plant and receives the monitoring data from the server, wherein the server includes a communication module that receives the inspection results, analyzes the inspection results, and provides inspection result data. It includes a data processing module that generates a data processing module, and a user environment configuration module that configures a user environment for managing the HACCP based on the inspection result data, wherein the user environment includes an inspection result interface that provides the inspection result data, and the inspection. A monitoring interface that provides monitoring information for the feed production plant based on result data, an inspection standard information interface that configures an inspection template by setting at least one inspection component for the management target and a limit standard for the inspection component, and It includes a report interface that provides a report generated based on test result data, and the management target is feed products produced in the feed production plant or feed raw materials used in the production of the feed products.

The main components of the smart HACCP operating system for feed production management according to an embodiment of the present invention are interconnected to exchange data through a network to implement smart HACCP, and the agency visits the site of the feed production plant unannounced to verify it. Even if it is not done, verification of the HACCP operation status of the feed production plant can be conducted.

In addition, the smart HACCP operating system for feed production management according to an embodiment of the present invention minimizes the occurrence of human errors by performing automatic analysis and automatic mapping of the provided inspection results, and makes it impossible to tamper with the collected and analyzed data. It can be encrypted and stored.

In addition, the smart HACCP operating system for feed production management according to an embodiment of the present invention can set a smart HACCP plan in consideration of the special characteristics of the feed production plant and provide a user environment for managing the HACCP plan, further It can support HACCP operations for feed production plants efficiently and easily.

In addition to the above-described content, specific effects of the present invention are described below while explaining specific details for carrying out the invention.

Figure 1 exemplarily shows the configuration of a smart HACCP operating system for feed production management according to some embodiments of the present invention.
Figure 2 is an exemplary diagram for explaining the process of inspecting a management target in an embodiment of the present invention.
Figure 3 is an example diagram for explaining the process of requesting an examination for the first management target.
Figure 4 is a block diagram showing the main configuration of a server according to an embodiment of the present invention.
Figure 5 is a block diagram for explaining the main configuration of a data processing module according to an embodiment of the present invention.
Figure 6 shows an example screen of an inspection template for a management target.
7 shows an example operation screen of a monitoring interface in a user environment.
Figure 8 shows an example operation screen of a test result interface that collects and provides test result data.
Figure 9 exemplarily shows test result data performed on raw materials.
Figure 10 exemplarily shows a busbar information interface that manages raw materials based on busbar information.
Figure 11 shows an analysis report on the introduction status of major raw materials in the report interface.
Figure 12 shows an analysis report on the status of deviation from the limit standard in the report interface.
13 illustrates an example operational screen of the test component management interface.
14 shows an example operation screen of the inspection type management interface.
15 and 16 illustrate example operation screens of the sample criteria management interface.

Terms or words used in this specification and patent claims should not be construed as limited to their general or dictionary meaning. According to the principle that the inventor can define terms or word concepts in order to explain his or her invention in the best way, it should be interpreted with a meaning and concept consistent with the technical idea of the present invention. In addition, the embodiments described in this specification and the configurations shown in the drawings are only one embodiment of the present invention and do not completely represent the technical idea of the present invention, so they cannot be replaced at the time of filing the present application. It should be understood that there may be various equivalents, variations, and applicable examples.

Terms such as first, second, A, and B used in the present specification and claims may be used to describe various components, but the components should not be limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, a first component may be named a second component, and similarly, the second component may also be named a first component without departing from the scope of the present invention. The term 'and/or' includes any of a plurality of related stated items or a combination of a plurality of related stated items.

The terms used in the specification and claims are merely used to describe specific embodiments and are not intended to limit the invention. Singular expressions include plural expressions unless the context clearly dictates otherwise. In this application, terms such as "include" or "have" should be understood as not precluding the existence or addition possibility of features, numbers, steps, operations, components, parts, or combinations thereof described in the specification. .

Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as generally understood by a person of ordinary skill in the technical field to which the present invention pertains.

Terms defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the related technology, and unless clearly defined in the present application, should not be interpreted in an ideal or excessively formal sense. No.

Additionally, each configuration, process, process, or method included in each embodiment of the present invention may be shared within the scope of not being technically contradictory to each other.

In the present invention, “HACCP” means Hazard Analysis Critical Control Point, and is applied to the production process of feed to ensure that hazardous elements are contained in the feed throughout the entire process from receipt of feed raw materials to manufacturing and distribution. It refers to the standard for intensive management of each process to prevent mixing or contamination.

In the present invention, "Hazard" refers to veterinary drugs remaining in livestock products, harmful decomposition products that may be generated during the preservation or distribution of feed, various additives that cannot be used in feed, and foreign substances that may be mixed in feed. refers to biological, chemical or physical factors such as

In the present invention, “Critical Control Point (CCP)” refers to a step or process for managing hazardous elements in feed by applying HACCP.

In the present invention, “limit standard” means a standard or reference value that can be used to determine whether or not the management of hazardous elements is sufficiently managed within the allowable range set for management of hazardous elements.

In the present invention, “monitoring” refers to a series of observation or measurement means performed to check whether hazardous elements are properly managed at important control points.

In the present invention, “verification” refers to measures taken by relevant government agencies to evaluate whether HACCP is properly operated in the feed production process.

In the present invention, “HACCP plan” refers to a hazardous element intensive management standard plan applied to the feed production process to prevent and eliminate the occurrence of hazardous elements in the production of feed.

In the present invention, "Smart HACCP" means that data collected as the HACCP plan is operated is automatically recorded on the server of the management agency (Korea Food Safety Management Certification Institute), or the management agency is authorized to monitor and view the collected data. It refers to a system that allows to prevent data forgery and alteration. In other words, in smart HACCP, the management agency is granted guest access rights and can check, if necessary, that the consistency of HACCP operation data is not violated.

Below, with reference to the attached drawings, embodiments of the present invention will be described in detail so that those skilled in the art can easily implement the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein.

Hereinafter, with reference to FIGS. 1 to 16, a smart HACCP operating system for feed production management according to some embodiments of the present invention will be described.

Figure 1 exemplarily shows the configuration of a smart HACCP operating system for feed production management according to some embodiments of the present invention.

Referring to FIG. 1, the smart HACCP operation system 10 for feed production management according to some embodiments of the present invention includes a smart HACCP operation server 100, at least one analysis device 200, and a HACCP manager device 300. , HACCP certification management server 400, feed production plant 500, and production manager device 600.

The smart HACCP operation server (100, hereinafter “server”) includes at least one analysis device (200), a HACCP manager device (300), a HACCP certification management server (400, hereinafter “institutional server”), a feed production plant (500), and Data can be exchanged with the production manager device 600 through a network. Here, the network may include a network based on wired Internet technology, wireless Internet technology, and short-distance communication technology.

Wired Internet technology may include, for example, at least one of a local area network (LAN) and a wide area network (WAN).

Wireless Internet technologies include, for example, Wireless LAN (WLAN), DLNA (Digital Living Network Alliance), Wibro (Wireless Broadband), Wimax (World Interoperability for Microwave Access: Wimax), and HSDPA (High Speed Downlink Packet). Access), HSUPA (High Speed Uplink Packet Access), IEEE 802.16, Long Term Evolution (LTE), LTE-A (Long Term Evolution-Advanced), Wireless Mobile Broadband Service (WMBS) and 5G NR (New Radio) technology. However, this embodiment is not limited to this.

Short-range communication technologies include, for example, Bluetooth, Radio Frequency Identification (RFID), Infrared Data Association (IrDA), Ultra-Wideband (UWB), ZigBee, and Near Field Communication. At least one of NFC), Ultrasound Communication (USC), Visible Light Communication (VLC), Wi-Fi, Wi-Fi Direct, and 5G NR (New Radio) may include. However, this embodiment is not limited to this.

The server 100 may operate HACCP applied to at least one feed production plant 500. The feed production plant 500 may have a HACPP plan established and HACCP certification completed. The server 100 can manage the overall operation of the feed production plant 500, that is, the entire process from receipt of feed raw materials to manufacturing and distribution, according to the applied HACCP plan.

In Figure 1, the feed production plant 500 is shown as a single configuration, but the embodiment of the present invention is not limited thereto. In addition, in the description below, it is illustratively explained that the server 100 operates and manages HACCP applied to one feed production plant 500, but the operation of the server 100 is performed in a plurality of feed production plants 500. ) can be applied equally to each. That is, the server 100 can operate and manage HACCP applied to each of the plurality of feed production plants 500. Additionally, when the feed production plant 500 is additionally expanded, the server 100 can set HACCP operating standards for the expanded feed production plant 500, and operate and manage the set HACCP.

Here, the HACCP plan may include setting critical control points of the feed production plant 500. By way of example, the critical control points are 1) inspection of incoming feed raw materials, 2) periodic inspection of feed raw materials stored for a certain period of time, 3) periodic inspection of produced feed products, 4) manufacturing process (grinding, It can be set to block the inflow of hazardous substances in the manufacturing process (compounding, moving, packaging, etc.), and 5) confirm hazardous substances in the manufacturing process (crushing, mixing, moving, packaging, etc.). In addition, the HACCP plan is structured by setting limits for the management targets (hazards) and management targets (hazards) managed at each important control point.

In addition, the HACCP plan may include established critical control points, conditions for monitoring hazards and limit standards, and improvement measures for hazards that deviate from the limit standards. The feed production plant 500 may further be configured with several devices to perform monitoring or inspection according to the configured HACCP plan, or may perform data exchange with several devices.

In an embodiment of the present invention, the critical control points corresponding to 1) inspection of incoming feed raw materials, 2) periodic inspection of feed raw materials stored for a certain period of time, and 3) periodic inspection of produced feed products are safe and , may be an essential management element for producing hygienic feed, and the server 100 can perform monitoring of these important management points together with the analysis device 200.

The analysis device 200 may be a device for analyzing hazardous elements. By way of example, the analysis device 200 may be a device that tests whether hazardous elements are detected in samples provided from received raw materials, raw materials in storage, or products in storage. However, the embodiment of the present invention is not limited to this, and the analysis device 200 may be a device for blocking the inflow of hazardous elements during the manufacturing process or checking whether hazardous elements exist.

The analysis device 200 may perform a test at a set period or on a requested sample and provide the generated test results to the server 100.

A plurality of analysis devices 200 may be prepared depending on the type of test performing the analysis or the subject performing the analysis. Illustratively, the analysis device 200 may include first to nth analysis devices, and the first analysis device and the second analysis device perform different types of tests and send test results to the server 100, respectively. can be provided. Exemplarily, the first analysis device may perform a general component test on the raw materials, and the second analysis device may perform a hazardous substance safety test on the raw materials. Additionally, in some embodiments, the first analysis device and the second analysis device are devices operated by different entities, and each perform the same type of test to increase the reliability and accuracy of the test and send the test results to the server 100. Each can be provided.

The server 100 may perform monitoring of important management points based on analysis results and inspection results provided by the analysis device 200. The analysis device 200 can provide the server 100 with analysis results on hazardous elements corresponding to specific important management points, and the server 100 determines whether the hazardous elements deviate from the limit standard and determines whether the hazardous elements are outside the threshold limit. It can be determined that the management point is operating within a safe range. In some embodiments, when it is determined that a hazardous element deviates from a threshold standard, the server 100 notifies the manager of the relevant critical control point of the fact, so that improvement measures can be taken.

Server 100 may provide a user environment to change requirements within an approved HACCP plan. The server 100 can provide a user environment that can set hazardous factors and critical management points for the feed production plant 500 or the production line of each feed production plant 500, and set limit standards corresponding to the hazardous factors. there is.

In addition, the user environment provided by the server 100 collects analysis results and inspection results corresponding to each important management point, and provides the ability to monitor and analyze the operating status of HACCP based on the collected information. .

The HACCP manager device 300 may be a first manager electronic device that supports the server 100 to operate smart HACCP applied to the feed production plant 500. The first manager may manage the operation of HACCP applied to the feed production plant 500 and the current status of the plurality of feed production plants 500, and may be a server manager who operates the server 100.

The production manager device 600 may be an electronic device of a second manager in charge of storage and management of raw materials or production, storage, and management of products in the feed production plant 500.

The HACCP manager device 300 and the production manager device 600 include at least a processing unit for processing data related to the user environment, a communication unit for exchanging data over a network, a display unit for displaying the user environment to the manager, and a manager for displaying the user environment to the manager. It may include an input unit for inputting commands. The HACCP manager device 300 and the production manager device 600 are personal computers (PCs), laptop computers, tablet computers, mobile phones, smart phones, Personal Digital Assistants (PDAs), or It may be a PMP (Portable Multimedia Player), but is not limited to this.

The server 100 may provide a user environment to the HACCP manager device 300 and the production manager device 600. The first manager accesses the user environment through the HACCP manager device 300 and overall manages the operation of smart HACCP using the user environment. The second manager connects to the user environment through the production manager device 600, and uses the user environment to allow the feed production plant 500 to produce feed products according to a smart HACCP operation plan and manage the quality of feed raw materials. . Additionally, the second manager may be a person in charge of collecting samples and requesting inspection for inspection of feed products and feed raw materials being produced or stored at the feed production plant 500.

The server 100 and the HACCP manager device 300, and the server 100 and production manager device 600 may each be implemented as a server-client system.

In an embodiment, the server 100 may provide a user environment to the user through service applications installed on the HACCP manager device 300 and the production manager device 600, respectively. Here, the service application may be a dedicated application for providing a user environment, or a web browsing application for providing through a web page. The server 100 can collect data from the analysis device 200 in real time or at regular intervals, and the collected data can be processed into data for monitoring and implemented in the user environment.

The first manager can check the information provided through the user environment through the HACCP manager device 300, and issue control commands to control and change the HACPP plan applied to the feed production plant 500 through the HACCP manager device 300. It can be transmitted to the server 100 through. The second manager can check information provided through the user environment through the production manager device 600 and perform tasks and procedures according to the HACCP plan applied to the feed production plant 500. Here, the first manager and the second manager can each access the user environment and use the information provided, but the degree of authority to use the user environment may be different due to the nature of the work being performed. Descriptions of the main functions of the user environment, related interfaces, etc. will be described later along with related drawings.

The server 100 may provide HACCP operation data related to smart HACCP operation to the institutional server 400 in real time or at regular intervals, or may grant authority to the institutional server 400 to view and monitor HACCP operation data. In other words, in smart HACCP, the management agency is granted access through a guest account and can check, if necessary, that the consistency of HACCP operation data is not violated.

HACCP operation data may refer to data collected and processed by the server 100 in relation to HACCP applied to the feed production plant 500. As an example, the server 100 may periodically transmit test result data performed on the management target to the institutional server 400. Additionally, when the server 100 determines that a hazardous element deviates from the threshold standard, the server 100 may transmit the occurrence of a deviation from the threshold standard to the institutional server 400. The server 100 may transmit HACCP operational data to the institutional server 400, and the transmitted HACCP operational data may be recorded in the institutional server 400.

The institutional server 400 may be a HACCP certification management server operated by a HACCP certification agency that has granted smart HACCP certification to the feed production plant 500. In some embodiments, the HACCP certification body may be, but is not limited to, the Korea Food Safety Management Certification Agency. The institutional server 400 receives data related to the operation of HACCP applied to the feed production plant 500 from the server 100 in real time or near real time.

In addition, when operating a conventional HACCP system, verification is conducted unexpectedly or regularly by relevant government agencies by visiting the site to evaluate whether the HACCP plan is being properly operated. As an example, a regular audit may be conducted once a year (+12 months from the last audit date, within 1 month before or after), and in addition to this regular audit, a representative from the certification agency may unexpectedly visit the feed production plant (500) Inspection can be performed.

This verification is a necessary process for the reliability of the HACCP system, but too frequent on-site visit verification leads to a decrease in productivity from the perspective of companies operating the HACCP system, which makes them reluctant to introduce the HACCP system. do.

The main components of the smart HACCP operating system 10 for feed production management according to an embodiment of the present invention can be interconnected to exchange data through a network to implement smart HACCP. When smart HACCP is operated, the agency of the agency server 400 can check the operating status of the server 100 in real time, and even if the agency does not visit the site of the feed production plant 500 unexpectedly and verify the feed. Verification of the HACCP operation status of the production plant 500 may be conducted. In other words, existing problems such as a decrease in company productivity due to unplanned on-site verification can be resolved through the operation of smart HACCP.

In addition, the server 100 according to an embodiment of the present invention performs automatic analysis and automatic mapping of the test results provided from the analysis device 200 to minimize the occurrence of human errors and prevents tampering with the collected and analyzed data. It can be encrypted and stored to make it impossible. Additionally, the server 100 can set a smart HACCP plan in consideration of the special characteristics of the feed production plant and provide the HACCP manager device 300 with a user environment for managing the HACCP plan. Additionally, the server 100 can provide the production manager device 600 with a user environment that can efficiently manage and operate the feed production plant 500 according to the set HACCP plan.

Hereinafter, with reference to FIGS. 2 to 6, the main functions of the server 100 will be described in more detail.

Figure 2 is an exemplary diagram for explaining the process of inspecting a management target in an embodiment of the present invention. Figure 3 is an example diagram for explaining the process of requesting an examination for the first management target. Figure 4 is a block diagram showing the main configuration of a server according to an embodiment of the present invention. Figure 5 is a block diagram for explaining the main configuration of a data processing module according to an embodiment of the present invention. Figure 6 shows an example screen of an inspection template for a management target.

According to the inspection plan for the management target set in the server 100, the inspection of the management target of the feed production plant 500 may be performed in the analysis device 200.

Referring to FIG. 2, in the HACCP management device 300, an inspection plan for the management target may be established (S11).

In an embodiment of the present invention, the management target may be feed raw materials or feed products related to the feed production plant 500. Specifically, management targets include feed raw materials scheduled to be received at the feed production plant 500, feed raw materials received at the feed production plant 500 and being used for more than a certain period of time (e.g., one month), or feed raw materials scheduled to be received at the feed production plant 500. It may be a feed product that has been produced and stored.

The condition of feed ingredients or feed products can be an important control point of HACCP in a feed production plant. The purpose of the server 100 may be to manage feed raw materials or feed products in a biochemically safe state. To this end, the first manager may establish an inspection plan to check the status of raw materials or products through the user environment and register the established inspection plan in the server 100. That is, the first manager can establish an inspection plan for the management target through the HACCP management device 300, and the established inspection plan can be registered in the server 100. This inspection plan may be part of a HACCP plan.

Multiple types of tests can be set for management targets (feed raw materials or feed products) through the user environment provided by the server 100. Multiple types of tests for management targets include 1) general ingredient testing that tests general ingredients (crude protein, crude fat, crude fiber, ash, moisture, calcium, phosphorus, etc.) for management targets, 2) hazardous substance safety testing (e.g. For example, microbiological test, mycotoxin test, toxic component test, mineral test, etc.) to determine whether aflatoxin, ochlatoxin, lead, cadmium, arsenic, mercury, fluoride, selenium, salmonella, etc. are detected) and 3) residual pesticide substances. May include pesticide residue testing to confirm detection. Here, if the management target is a feed product, product mixing precision, veterinary drug testing, and animal protein (BSE) testing may be further performed. Veterinary drug testing is performed when veterinary drugs are used in the feed production plant 500. Additionally, animal protein testing may be a legal requirement to be performed quarterly on cattle feed.

The management target may have a set inspection cycle in which multiple types of inspections are performed. Depending on the type of management target, multiple types of inspections may have different inspection cycles. The inspection cycle for these management targets is set to meet the conditions according to the Feed Management Act, but can be set at a shorter cycle than these legal standards so that risks that may arise for products and raw materials can be more strictly managed.

If the management target is feed raw materials, multiple types of tests (general ingredients, safety of hazardous substances, residual pesticides, etc.) can be performed each month from the receipt date when the feed raw materials are introduced and one month after use of the feed. Here, since the characteristics and conditions of feed raw materials may differ depending on the country of origin into which they are introduced, the raw materials may be tested based on the motor vessel that transported the feed raw materials. In other words, based on the mother ship, the feed corresponding to the mother ship can be inspected before receipt and used from the date of receipt.

In addition, if the management target is a feed product, tests may be performed every 3 months for general ingredients, 6 months for hazardous substance safety tests, and 12 months for pesticide residue tests. In the present invention, feed products are classified by livestock species and can be classified into various items depending on the type of feed, and the produced items may have different production lines and raw materials required for production at each factory. Therefore, for feed products, sampling inspection is performed on products produced at that time for each item according to the set cycle.

The established inspection plan can be registered in the server 100 through the user environment.

The server 100 may provide the registered inspection plan to the production manager device 600 (S12).

An inspection plan refers to an inspection schedule for performing multiple types of inspections for each management target according to a set cycle. The inspection plan can be planned on a monthly or annual basis based on one management target, and the established inspection plan is provided to the administrator through the user environment. The inspection schedule for the management target can be confirmed through the user environment.

Through the production manager device 600, the second manager can check the inspection schedule for the management target (S13).

The second manager of the production manager device 600 allows the analysis device 200 to conduct inspection according to the established inspection plan. For example, the second manager may collect a sample of the management target and request the analysis device 200 that performs the test to perform a type of test that matches the current test schedule on the collected sample ( S14).

Along with the sample, the product name of the sample may be provided to the analysis device 200. In the present invention, when the management target is a product, classification and management between products of the same item can be performed based on the item code assigned at the time of production. The item code may be identification information to distinguish the product, and if the sample is a product, the item code may also be provided. Additionally, in the present invention, when the management target is raw materials, classification and management can be performed between raw materials of the same item based on the mother ship that transported the raw materials. Mother ship information may be important identification information to distinguish raw materials, and if the sample is a raw material, mother ship information and country of origin information may be provided along with the sample and the item name of the sample.

Here, the plurality of analysis devices 200 may include analysis devices operated by a subject related to the first manager who operates the server 100. However, the embodiment of the present invention is not limited to this, and the plurality of analysis devices 200 may include analysis devices operated by an organization or entity unrelated to the first manager of the server 100. For example, such an analysis device may be an analysis device operated by a government-authorized institution. In addition, the plurality of analysis devices 200 may have different analysis targets, experiments performed therefor, analysis processes, etc.

Figure 3 is an example of requesting a test for a first management target, and the first management target may include first to fourth test components. In the example of FIG. 3(a), the first analysis device 200_1 may be a device that performs tests on the first and second test components, and the second analysis device 200_2 may be a device that performs tests on the third and fourth test components. It may be a device that performs a test on. That is, the analysis target, experiments performed for this purpose, and analysis process may be different between the first analysis device 200_1 and the second analysis device 200_2. The first analysis device 200_1 performs analysis related to the first and second test components in the provided sample, and the second analysis device 200_2 performs analysis related to the third and fourth test components in the provided sample.

In the example of FIG. 3(b), the first analysis device 200_1 and the second analysis device 200_2 may be devices that perform tests on the first to fourth test components, respectively. The first analysis device 200_1 and the second analysis device 200_2 may have the same analysis object, experiments performed therefor, and analysis process, but may have different operating entities. The first analysis device 200_1 performs analysis related to the first to fourth test components in the provided sample, and the second analysis device 200_2 performs analysis related to the first to fourth test components in the provided sample. Each test result provided by the first analysis device 200_1 and the second analysis device 200_2 can be used as data for mutual verification.

The analysis device 200 may generate a test result by performing a test on the management target in response to the provided sample (S15). The analysis device 200 can record the reception date in response to the provided sample and the requested test, assign a reception number, and manage the sample based on the reception number. The reception date and reception number may be provided to the server 100, and the server 100 waits to receive the test results for the management target.

The analysis device 200 may perform a designated test in relation to the provided sample and provide the generated test results to the server 100 (S16). The test results may include information about the test item on which the test was performed, the result value for the test item, and the receipt number. Additionally, the test results may further include information about the item name and receipt date. In the test results, test items can be identified by test result codes. Additionally, if the sample is a raw material, the mother ship information and origin information of the raw material may also be included in the test results. Additionally, if the sample is a product, the item code may also be included in the test results.

Referring to FIG. 4, the server 100 according to an embodiment of the present invention includes a communication module 101, a data processing module 102, a user environment provision module 103, and a database 104.

The communication module 101 may be configured to exchange data with the analysis device 200, the HACCP manager device 300, the institutional server 400, the feed production plant 500, and the production manager device 600 over a network. .

The communication module 101 may receive, from at least one analysis device 200, the results of a test performed on the management target by the analysis device 200. The test results received through the communication module 101 may be provided to the data processing module 102.

In addition, the communication module 101 provides information on feed raw materials received through the feed production plant 500 or the production manager device 600 (e.g., mother ship information, date of receipt, country of origin information, etc.) and produced feed products. Information on (item name, production date, production volume, feed type, livestock species, etc.) can be received, and the received information can be stored in the database 104.

The data processing module 102 may be a processor that controls the operation of the main components of the server 100. Main functions of the server 100 may be provided based on the results of calculations performed in the data processing module 102. The database 104 may temporarily or semi-permanently store data generated according to the operation of the data processing module 102 or data required for the operation.

The data processing module 102 may analyze test results and generate test result data. The user environment provision module 103 may configure a user environment for managing HACCP applied to the feed production plant 500 based on inspection result data. Test result data generated in the data processing module 102 and test results provided from the analysis device 200 may be stored in the database 104, and the user environment provision module 103 may store the data stored in the database 104. A user environment can be implemented based on these.

The user environment includes at least a test result interface providing test result data, a monitoring interface providing monitoring information for the feed production plant 500 based on the test result data, and at least one test ingredient for the management target and the test ingredient. It may include an inspection criteria information interface that configures inspection templates by setting limit criteria. The first manager of the HACCP manager device 300 checks the inspection results for raw materials and products according to the HACCP plan through the user environment, configures monitoring information according to the inspection results and an inspection template for performing the inspection, and configures the inspection template. You can make a plan. The second manager of the production manager device 600 can check the inspection results for raw materials and products according to the HACCP plan through the user environment, and check monitoring information according to the inspection results, as well as an inspection template and an inspection template for performing the inspection. It does not have the authority to formulate an inspection plan.

The test template is a configuration for analyzing test results provided by a plurality of analysis devices 200, and the data processing module 102 can generate test result data using the test template.

Referring to FIG. 5, the data processing module 102 includes an inspection data extraction unit 102A, an inspection result data generation unit 102B, a data encryption unit 102C, and a data processing automation unit 102D.

Configurations of the data processing module 102 according to embodiments may be entirely hardware, or may have aspects that are partly hardware and partly software. For example, the data processing module 102 and each unit included therein may collectively refer to a device for exchanging data of a specific format and content through electronic communication and software related thereto. In this specification, terms such as “unit,” “module,” “server,” “system,” “device,” or “terminal” refer to a combination of hardware and software driven by the hardware. It is intended to be. For example, the hardware here may be a data processing device including a CPU or other processor. Additionally, software driven by hardware may refer to a running process, object, executable, thread of execution, program, etc.

Each part constituting the data processing module 102 is not necessarily intended to refer to a separate, physically distinct component. Each part that makes up a system or terminal is simply functionally divided by the operation performed by the device, and some or all of it can be integrated into the same device, and one or more parts can be physically separated from other parts. It may be implemented as a device, or it may be components connected to communicate with each other in a distributed computing environment.

The test data extraction unit 102A extracts test items and result values corresponding to the test items from test results provided by the plurality of analysis devices 200. The test results provided by the plurality of analysis devices 200 may be provided as a test result document file in which the result values for the plurality of test items are organized. The test result document file can be provided in Excel file format.

The plurality of analysis devices 200 can each generate test result document files in different formats, and provide the generated test result document files to the server 100 . Additionally, the test result document file provided by the analysis device 200 to the server 100 may include test results performed on at least one management target. The inspection result document file may be created in response to one management target, but is not limited to this. The analysis device 200 may collect test results performed in response to a plurality of management targets and form a test result document file.

The test data extraction unit 102A may extract at least one test item and a result value corresponding to the test item from the test result provided by the analysis device 200 and the test result document file. The test result document file for which data extraction has been completed may be converted into a converted document file in the data encryption unit 102C and stored in the database 104. Here, the converted document file may be configured in a file format for reading and printing. In other words, the converted document file may have a file format that maintains the fonts, images, graphics, document format, etc. of the original document, makes it difficult to edit or delete arbitrarily, and can guarantee the originality of the data. It can have a format. In an exemplary embodiment, the converted document file may be a Portable Document Format (PDF) file, but is not limited thereto.

The test result data generation unit 102B can identify the reception number in the test result document file and identify the management target corresponding to the identified reception number. Here, if the information stored in the server 100 and the information extracted by analyzing the test result do not match, the server 100 may return the test result to the analysis device 200 and request a retest. If it is confirmed that the reception number of the server 100 and the reception number of the test result are the same, but the management target or item name is different, the server 100 may reject the test result and request a re-test. If the server 100 confirms that the receipt number, management target, and item name are the same, but a different type of test has been performed, the server 100 may return the test result to the analysis device 200 and request a retest. If a test component that matches the test component included in the test result is not confirmed in the test template, the server 100 may determine that a false test has been performed and return the test result to the analysis device 200. In addition, the server 100 requests inspection of three inspection items, but if some items are missing or other inspections are performed, only the missing or incorrectly performed inspection items can be rejected for re-inspection.

In the present invention, inspection templates can be configured for each management target. The test result data generator 102B can call a test template corresponding to the identified management target and configure test result data using the called test template.

The example of Figure 6 exemplarily shows an inspection template for inspecting a management target (corn among raw materials). The test template can be configured with at least one test component related to the management target, and each test component has information related to the test type, requesting organization, test component code, test result code, test component name, limit value, CCP management status, etc. It can be.

In the test template, the test type may refer to the type of test performed in response to each test component. Illustratively, monitoring means performing a periodic inspection on a test component on a monthly basis. In other words, monitoring may mean a general inspection performed on a regular basis. Self-verification refers to an inspection performed by an organization related to the server 100, and refers to an inspection to verify whether the raw material meets the standards when the specific raw material is being managed within a certain level. External verification is a test performed by an organization not related to the server 100, and corresponds to a test with the nature of double confirmation and comparison with the self-verification test.

In the test template, the requesting organization may refer to the entity or institution that operates and manages the analysis device 200. The test component name and test component code may be names and codes for managing each test component in the server 100. The test result code refers to the code written in the test result document file provided by each analysis device 200, and can correspond to the test item.

In the inspection template, each inspection component may have a mapping relationship with the inspection item of the inspection result. The test template may have test result codes mapped to each test component and test items used by the requesting agency. The document format used may be different depending on the analysis device 200 and the requesting institution, and the test result code used during the test may be different. The test template may have each test component and test result code set in consideration of the analysis device 200 and the requesting organization. Inspection items mapped to the inspection template - Inspection components corresponding to the inspection items of the inspection result can be identified through inspection result code information.

The limit reference value may be a reference value set in response to each test component. The main function of the server 100 according to an embodiment of the present invention may be to monitor whether each test component exceeds the limit standard value and to take appropriate action in response if an exceedance situation occurs.

In the inspection template, CCP management means setting which of the inspection components needs to be managed as more important.

In Figure 6, when CCP management is used, it means that it corresponds to a test component that is subject to CCP management, and if CCP management is not used, it means that it corresponds to a test component that is not subject to CCP management. Here, the inspection component subject to CCP management may be a legally designated inspection component for HACCP certification, but is not limited thereto. These threshold standards for CCP management targets and management targets may be applied differently for each feed company. The server 100 according to an embodiment of the present invention accumulates the test results performed at the feed production plant 500, performs analysis on them, and can appropriately set limit standards for CCP management targets and management targets. environment can be provided. In other words, the user environment according to the embodiment of the present invention can provide a monitoring interface that can easily determine and analyze the selection and exclusion of such CCP management targets. As a result of the analysis of accumulated data through the monitoring interface, if deviations from the threshold value continue to occur for a test component designated as a specific CCP management target, the threshold value can be adjusted upward, and the test component designated as a specific CCP management target can be adjusted upward. If no deviation from the limit standard occurs, the test component can be excluded from CCP management.

In the present invention, inspection components set as CCP management targets can be subject to both self-verification and external verification in addition to periodic monitoring. In addition, the test ingredients set as CCP management targets are the main management targets, and related information can be provided to the subjects in a separate space in the monitoring interface for the feed production plant. The interface provided by the user environment will be described in more detail later.

The test result data generator 102B may identify test components corresponding to test items of the test result data using the mapping relationship set in the test template. That is, the inspection result data generator 102B can identify the inspection result code (inspection item) in the converted document file and identify the inspection component corresponding to it through the inspection template. The test result data generator 102B may configure test result data by configuring test components corresponding to the identified test items and result values of the test items as result values of the test components.

Additionally, the test result data generation unit 102B may determine whether the test result value deviates from the limit standard by comparing the result value of the test item with the limit standard of the identified test component. The test result data generation unit 102B may determine whether the result value of the test item matches the measurement unit of the limit standard of the test component, and if they do not match, converts the unit of the result value of the test item, By comparing the result value of the test item whose units have been converted and the limit standard, it is possible to determine whether the limit standard is outside of the limit standard.

If the result value is less than or equal to the corresponding limit standard, the test result data generator 102B may determine that the result value is within the standard value. If the result value exceeds the corresponding limit standard, the test result data generator 102B may determine that the test result value deviates from the limit standard. The test result data generation unit 102B may configure test result data including the result of determining whether or not the test result exceeds the limit standard.

In an embodiment, the test result data may include test request information, test result original data, and limit standard information.

The test request information may include information for identifying the management target for which the test has been requested and information related to the analysis device 200 on which the test was performed. By way of example, the inspection request information may include information on the item name, reception date, reception number, registration date, etc. Here, the registration date may be the date on which the test result was received through the communication module. In addition, when the management target is a raw material, the inspection request information can be further configured by extracting the mother ship information and origin information of the raw material from the inspection results. In addition, when the management target is a product, the inspection request information may further include an item code issued at the time of manufacturing of the product to distinguish each product.

The test result original data may be composed based on the test items included in the test results and the result values for the test items. Each test item can be changed to a name corresponding to the test component of the test template and composed of original test result data. Additionally, the result value can also be adjusted to the unit of the test template and constitute the original test result data.

The limit standard information may include the limit standard for each test component and the result of determining whether the limit standard is outside the limit standard.

The inspection result data generation unit 102B may request the production manager terminal 600 to take action according to the HACCP plan for management targets that deviate from the limit standards. Measures can be taken on the management target that deviates from the limit standard in the production manager terminal 600, and information on the actions taken can be provided to the server 100. In addition, a notification is also provided to the HACCP manager terminal 300 regarding the occurrence of such an deviated management target, thereby supporting the first manager to confirm whether the second manager of the production manager terminal 600 has performed the action.

In some embodiments, the inspection result document file and inspection result data constructed based thereon may be stored in the database 104. Additionally, a converted document file obtained by converting the inspection result document file may also be stored in the database 104. The test result data generation unit 102B may count that the test for the corresponding management object has been completed in response to the test result data being generated, and test completion information for the management object for which the test has been completed is generated and stored in the database 104. It can be saved in .

Here, the data encryption unit 102C may encrypt and store the test result document file and test result data.

In order to ensure the originality of the test result document file, the data encryption unit 102C reads the test result document file and converts it into a file format for printing, for example, a PDF file. can be created. The originality of the data can be primarily guaranteed through the converted document file. Additionally, the data encryption unit 102C can perform encryption on the converted document file and store it in the database 104, and can perform encryption on the test result data and store it in the database 104. Data constituting the user environment may be provided by decrypting data stored in the database 104.

In some embodiments, the data encryption unit 102C may include a plurality of hash functions that convert the input value into a hash value. The data encryption unit 102C may perform a hash chain encryption method in which hash values are connected in a chain structure in consideration of special characteristics between related data.

In some embodiments, the data encryption unit 102C may generate a first hash value by inputting the converted document file into a first hash function. Additionally, the data encryption unit 102C may merge the first hash value and the test result data and input the merged file into the second hash function to generate the second hash value.

In an embodiment, database 104 may store converted document files, inspection result data, first hash values, and second hash values.

The hash function changes the output hash value when the input data is modified. Therefore, by storing and storing the first hash value, it may be possible to confirm the originality of the converted document file. Additionally, by storing and storing the second hash value, it may be possible to confirm the originality of the first hash value and the originality of the test result data.

Encryption performed by the data encryption unit 102C may be a procedure to ensure the originality of data, and through this encryption process, the reliability of data processing and storage of the present invention can be further improved.

The data processing automation unit 102D can automate the operations of each of the above-described test data extraction unit 102A, result data generation unit 102B, and data encryption unit 102C. The data processing automation unit 102D corresponds to a configuration for performing robotic process automation (RPA). The data processing automation unit 102D includes a process in which the test data extraction unit 102A extracts test items and result values from the provided test results, a process in which the result data generation unit 102B generates result data, and a data encryption unit 102C. ) can control the repeated performance of the process of encrypting and storing data.

As the inspection of the management target of the feed production plant 500 is performed according to plan and the inspection results are delivered to the server 100, the data processing module 102 can automatically perform the above-described process, and accordingly The generated test result document file and test result data may be stored in the database 104.

The user environment provision module 103 may configure the user environment based on data stored in the database 104. The configured user environment can be provided to the administrator terminal 300 to support the administrator in setting and controlling various functions through the administrator terminal 300.

7-16 illustrate example interfaces of a user environment according to an embodiment of the present invention.

7 shows an example operation screen of a monitoring interface in a user environment. Figure 8 shows an example operation screen of a test result interface that collects and provides test result data. Figure 9 exemplarily shows test result data performed on raw materials. Figure 10 exemplarily shows a busbar information interface that manages raw materials based on busbar information. Figure 11 shows an analysis report on the introduction status of major raw materials in the report interface. Figure 12 shows an analysis report on the status of deviation from the limit standard in the report interface. 13 illustrates an example operational screen of the test component management interface. 14 shows an example operation screen of the inspection type management interface. 15 and 16 illustrate example operation screens of the sample criteria management interface. The user environment of FIGS. 7 to 16 described later exemplarily shows operation screens provided to the first manager. The second manager has more limited access rights than the first manager, and can only view information related to the feed production plant 500 to which the second manager belongs.

Referring to FIG. 7, the user environment (UI) includes an interface selection screen (I1) that allows selection of an interface that provides multiple functions and an information provision screen (I2) that provides information corresponding to the interface selected in the interface selection screen. It can be included.

The interface selection screen (I1) consists of a monitoring interface (M) that provides monitoring information for the feed production plant based on inspection result data, an inspection result interface (T) that provides inspection result data, and raw materials based on mother ship information. A bus bar information interface (Ms) for managing, a report interface (R) for providing a report generated based on inspection result data, and an inspection template by setting at least one inspection component for the management target and a limit standard for the inspection component. It may include a constituting inspection standard information interface (S).

The monitoring interface (M) can provide monitoring information for each managed feed factory. In the example of Figure 7, the first manager can select the first feed mill and the second feed mill in the monitoring interface (M), and monitoring information related to the selected feed mill is provided on the information provision screen (I2). The monitoring interface (M) can provide monitoring information for each product or raw material. In the example of FIG. 7, it can be seen that monitoring information about feed products from the second feed factory is output as an example. Additionally, in the user environment used by the second manager, only monitoring information about the feed factory to which the second manager belongs may be provided. As an example, if the second manager belongs to the first feed mill, only monitoring information of the first feed mill may be provided in the user environment of the second manager. In the description below, the manager may mean a first manager or a second manager.

Referring to FIG. 7, the monitoring interface (M) may provide a history of product cycle monitoring performed in response to each cycle. Each product can be classified into livestock species (major category) and feed type (middle category), and the results of tests performed depending on the feed type are collected and provided for product cycle monitoring. Administrators can easily check the progress of inspections for each product through the monitoring interface (M).

In addition, the monitoring interface (M) can provide both the status of inspection completion and the status of deviations from the limit standards. In other words, the manager can easily check the occurrence of the limit standard compared to the currently completed inspection through the monitoring interface (M). In addition, the monitoring interface (M) can support the manager to easily identify the situation by providing notification of situations in which details of deviation from the limit standard have occurred as a result of the inspection.

In addition, the monitoring interface (M) provides an inspection schedule for management targets according to a set cycle, and can display the number of completed inspections counted against the inspection schedule. Administrators can easily check completed inspections compared to planned inspection requests through the monitoring interface (M).

Additionally, the monitoring interface (M) may provide the test components set as CCP management targets and the performance status of tests related to the test components set as CCP management targets. CCP management targets may be raw materials or components that are legally required to be managed in products. Administrators can easily check the inspection ingredients for CCP management targets and the inspection history performed in relation to them through the monitoring interface (M). In the example of Figure 7, the CCP management items may be three salmonella, aflatoxin, and ochratoxin. As of February 2023, the month of inquiry, two CCP management items were requested, and the number of deviations from the limit standard was zero, that is, it was within the standard value.

In addition, the monitoring interface (M) can provide the status of deviations from the limit standards and the status of actions taken against management targets where deviations from the limit standards have occurred. Administrators can easily check the total number of deviations and the status of cases where action has been taken and cases where action has not been taken through the monitoring interface (M).

The test result interface (T) can provide test result data according to the type of test or the analysis device (requesting agency) performing the test. The interface selection screen (I1) is a screen for selecting the requesting organization or inspection type, and multiple inspection result data according to the inspection type or requesting organization selected in the interface selection screen (I1) are collected and displayed on the information provision screen (I2). can be printed. Figure 8 shows a screen for confirming a plurality of test result data for general ingredients performed in the selected first analysis device (first requesting institution).

Referring to FIG. 8, it can be seen that inspection request information is provided along with the original inspection result document file (PDF) for a plurality of inspection result data. Additionally, the inspection result interface (T) can provide a function to filter multiple inspection result data based on factory, inspection classification type, CCP status, return status, etc. When an administrator selects one test result data and requests detailed information inquiry, a screen as shown in FIG. 9 may be provided.

Figure 9 corresponds to the test result data of the inspection of wheat (raw material), and you can check the inspection request information of wheat (raw material), original test result data, and limit standard information, and the country of origin (raw material) of wheat (raw material). AUS, Australia) information and the mother ship information (LIVITA) that transported it can also be checked.

Administrators can check multiple test result data through the test result interface (T), filter and view test result data using various conditions, and check detailed information on the selected test result data.

As explained above, due to the nature of the feed industry, the proportion of raw materials imported from overseas can be significantly higher than those using domestic raw materials. In the present invention, management of imported raw materials is performed based on the mother ship that transported the raw materials. The raw material code may be the same depending on the raw material name, but the mother ship name may be different, so inspection and storage management of the raw material are performed based on the mother ship name. The user environment may provide a busbar information interface (Ms) as shown in FIG. 10 through which the inspection and management status of raw materials can be inquired based on busbar information.

Referring to Figure 10, it can be seen that various raw materials are mapped to the mother ship name and place of origin, and related information (date of receipt, date of analysis, status, etc.) is provided. This bus information interface (Ms) can provide a function to inquire the status of a specific raw material through the factory where the raw material is received and other conditions. Here, the state refers to the state of use of the raw material and may be before use, in use, or complete use. Changes in the condition of raw materials can be provided from the feed production plant where the raw materials are received.

The manager can query information on the status of raw materials on a bus basis through this bus bar information interface (Ms).

The user environment provision module 103 can automatically generate and output a month-end report that compiles the results of inspections performed at the feed production plant on a monthly basis. In addition, the user environment provision module 103 can automatically generate and output a major raw material introduction status report that analyzes the introduction status of each major raw material by country of origin. Additionally, the user environment provision module 103 can automatically generate and output a limit standard deviation status report that compiles the limit standard deviation status for each analysis target. Additionally, the user environment provision module 103 can generate a regular audit briefing report by collecting only the items required for the regular audit of HACCP.

The above-mentioned reports can be checked through the report interface (R). Figure 11 exemplarily shows a raw material introduction status report. Referring to Figure 11, the status and frequency of introduction of raw materials over the past three months can be output by country of origin (or country) and provided to the manager. The country of origin (or country) can be provided as a standardized country code, and managers can also identify the introduction status of raw materials by country through the country code. The status and frequency of introduction of raw materials may be collected and provided on an annual basis. The raw material introduction status report can help managers easily identify the distribution of origins of raw materials introduced into the feed manufacturing plant.

Figure 12 exemplarily shows a limit standard deviation status report. Referring to Figure 12, the history of limit deviations for specific raw materials can be checked on a monthly basis. The limit standard deviation status report can help managers easily identify the distribution of limit deviations for various raw materials.

These reports can be important judgment data for managers to make decisions about introducing raw materials to feed production plants or setting limit standards, and can support managers in operating factories where HACCP is applied more effectively.

Through the functions provided through the above-described interface, managers can set operating conditions, inspection conditions, etc. for feed production plants to which HACCP is applied. That is, an inspection standard information interface (S) that sets inspection standard information may be provided through the user environment. In addition, HACCP operation standards and HACCP operation plans for new production feed factories can be established through the inspection standard information interface (S). This inspection standard information interface (S) may be the unique authority of the first administrator, and the inspection standard information interface (S) may not be provided in the user environment accessed by the second administrator. In the following description, the manager may mean the first manager. FIG. 13 exemplarily shows a screen for setting inspection components in the inspection standard information interface (S). Setting the test component may be a process of mapping the test result code corresponding to the test component for each requesting institution. Information mapped through the settings of inspection components can be registered in the inspection template.

FIG. 14 exemplarily shows a screen for managing inspection types in the inspection standard information interface (S). The type of inspection can be set for each raw material or product, and the cycle can be set. Inspection of raw materials or products may be planned and conducted according to the set inspection type and cycle.

FIG. 15 exemplarily shows a screen for setting inspection components for a management target in the inspection standard information interface (S). When one management target is selected in the example screen of FIG. 15, a screen for setting inspection components for the management target may be provided as shown in FIG. 16. Setting a test component may include changing test conditions for the test component.

Referring to FIG. 16, it can be seen that at least one test component for corn (raw material) is set, a test method, a threshold standard value for the test ingredient, and whether or not the test ingredient is managed by CCP are set. Additionally, the function of adding or deleting test components can also be performed. Conditions set in the inspection standard information interface (S) can be provided in the inspection template, and deviation is determined according to the set limit standards. In addition, depending on the conditions set in the inspection standard information interface (S), specific inspection components may be subject to CCP management and may be subject to intensive management and monitoring.

The main components of the smart HACCP operating system for feed production management according to an embodiment of the present invention are interconnected to exchange data through a network to implement smart HACCP, and the agency visits the site of the feed production plant unannounced to verify it. Even if it is not done, verification of the HACCP operation status of the feed production plant can be conducted.

In addition, the smart HACCP operating system for feed production management according to an embodiment of the present invention minimizes the occurrence of human errors by performing automatic analysis and automatic mapping of the provided inspection results, and makes it impossible to tamper with the collected and analyzed data. It can be encrypted and stored.

In addition, the smart HACCP operating system for feed production management according to an embodiment of the present invention can set a smart HACCP plan in consideration of the special characteristics of the feed production plant and provide a user environment to manage the HACCP plan, allowing managers to can help perform HACCP operations for feed production plants more efficiently.

Although the above has been described with reference to the embodiments, the present invention should not be construed as limited by these embodiments or drawings, and those skilled in the art will understand the spirit and scope of the present invention as set forth in the following patent claims. It will be understood that various modifications and changes can be made to the present invention without departing from the above.

Claims (10)

As a server for operating HACCP applied to at least one feed production plant,
a communication module that receives test results performed on management targets of the feed production plant from at least one analysis device through a network;
a data processing module that analyzes the test results and generates test result data;
It includes a user environment configuration module that configures a user environment for managing the HACCP based on the inspection result data,
The user environment includes a test result interface that provides the test result data, a monitoring interface that provides monitoring information about the feed production plant based on the test result data, at least one test component for the management target, and the test component. It includes an inspection standard information interface that configures an inspection template by setting limit standards, and a report interface that provides a report generated based on the inspection result data,
The management object is the feed product produced in the feed production plant or the feed raw material used in the production of the feed product,
For the management target, an inspection cycle in which multiple types of inspections are performed is set,
The plurality of types of tests include at least one of a general ingredient test, a hazardous substance safety test, and a pesticide residue test for the management target,
The test results are results performed in response to the test cycle set for each of the plurality of types of tests,
When the management target is a feed product, the plurality of types of tests further include mixing precision of the feed product, veterinary drug test, and animal protein (BSE) test,
The monitoring information is provided to an agency server that manages HACCP certification for the feed production plant through the network, or the agency server is granted permission to view the monitoring information,
The feed raw materials are managed based on the mother ship on which the feed raw materials were transported, and the feed products are managed with an item code assigned at the time of production,
When the management object is a feed raw material, the corresponding test result data is configured to include mother ship information, which is information about the mother ship, and country of origin information, which is information about the origin of the feed raw material,
If the management target is a feed product, the corresponding test result data is configured to include an item code,
The user environment further includes a busbar information interface that provides test result data performed on the corresponding feed raw material based on the busbar information,
server.
According to claim 1,
The above test results are provided as a test result document file,
The data processing module is,
a test data extraction unit that extracts at least one test item and a result value corresponding to the test item from the test results;
a test result data generator configured to configure test result data by determining the extracted test items and result values based on the test template; and
Comprising a data encryption unit that encrypts and stores the test result document file and the test result data,
The test result data generating unit,
The test component corresponding to the test item of the test result data is identified using the mapping relationship set in the test template, and the result value of the test item is compared with the limit standard of the identified test component to determine the test result value. A server configured to determine whether a limit standard is exceeded and whether the determined limit standard is exceeded is included in the test result data.
According to clause 2,
The inspection result document file for which the extraction of the above data has been completed is converted into a converted document file,
The data encryption unit generates a first hash value by inputting the converted document file into a first hash function, merges the first hash value and the inspection result data, and inputs the merged file into a second hash function. Generating a second hash value,
The data processing module further includes a database configured to store the converted document file, the inspection result data, the first hash value, and the second hash value,
server.
According to clause 3,
The inspection template is configured for each management target,
The inspection result data generation unit identifies the receipt number in the inspection result document file, identifies the management target corresponding to the receipt number, calls the inspection template corresponding to the identified management target, and inspects based on the called inspection template. A server that organizes the resulting data.
delete delete According to claim 1,
The user environment further provides an inspection setting interface for setting multiple types of inspection cycles for the management target,
An inspection schedule for the management target is provided to the monitoring interface according to the set cycle,
In response to the generation of the test result data, the test for the management target is counted as completed,
The monitoring interface is a server characterized in that it compares and displays the number of completed inspections counted against the inspection schedule.
According to clause 7,
The inspection standard information interface is,
It further provides a function to set at least one test component for the management object as a CCP management object,
The monitoring interface is,
A server configured to further provide a test component set as a CCP management target and a performance status of a test related to the test component set as a CCP management target.
According to clause 7,
The monitoring interface is,
A server configured to further provide a status of a deviation from the limit standard and a status of actions taken against a management target where a deviation from the limit standard has occurred.
feed production plant;
a server that configures a user environment for operating the HACCP applied to the feed production plant and generates monitoring data related to the operation of the HACCP;
An analysis device that generates test results by performing at least one type of test on a subject subject to HACCP management applied to the feed production plant;
A HACCP manager device of a first manager who is an manager of the server for using the user environment;
a production manager device of a second manager, a manager of the feed production plant, for using the user environment; and
Including an institutional server that manages HACCP certification for the feed production plant and receives the monitoring data from the server,
The server includes a communication module that receives the test results, a data processing module that analyzes the test results and generates test result data, and a user environment that configures a user environment for managing the HACCP based on the test result data. Contains modules,
The user environment includes a test result interface that provides the test result data, a monitoring interface that provides monitoring information about the feed production plant based on the test result data, at least one test component for the management target, and the test component. It includes an inspection standard information interface that configures an inspection template by setting limit standards, and a report interface that provides a report generated based on the inspection result data,
The management object is the feed product produced in the feed production plant or the feed raw material used in the production of the feed product,
For the management target, an inspection cycle in which multiple types of inspections are performed is set,
The plural types of tests include general ingredient tests, hazardous substance safety tests, and pesticide residue tests for the management targets,
The test results are results performed in response to the test cycle set for each of the plurality of types of tests,
When the management target is a feed product, the plurality of types of tests further include mixing precision of the feed product, veterinary drug test, and animal protein (BSE) test,
The monitoring information is provided to an agency server that manages HACCP certification for the feed production plant through a network, or the agency server is granted permission to view the monitoring information,
The feed raw materials are managed based on the mother ship on which the feed raw materials were transported,
The feed products are managed with an item code assigned at the time of production,
When the management object is a feed raw material, the corresponding test result data is configured to include mother ship information, which is information about the mother ship, and country of origin information, which is information about the origin of the feed raw material,
If the management target is a feed product, the corresponding test result data is configured to include an item code,
The user environment further includes a busbar information interface that provides test result data performed on the corresponding feed raw material based on the busbar information,
Smart HACCP operating system.

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