KR102567600B1 - Topping Bread Sauce Automatic Dispenser with Improved Productivity and Quality - Google Patents

Abstract

The present invention relates to an automatic topping bread sauce spraying device having improved productivity and quality.
Therefore, the technical point of the present invention is to automatically perform the sauce topping operation (without manual topping by the operator) when working with pizza bread or topping bread, so that the minimum number of workers can be mobilized and set values According to this, the topping amount and distribution of the sauce are constant and accurately topping, which is formed to ensure high productivity, and in particular, the quality of topping bread is greatly improved by minimizing the defect rate.

Description

Topping Bread Sauce Automatic Dispenser with Improved Productivity and Quality}

The present invention enables the sauce topping operation to be performed automatically (without manual topping by the operator) when working on pizza bread or topping bread, so that a minimum number of workers can be mobilized and sauce topping according to the set value The amount and distribution are constant and accurate topping, which is formed to ensure high productivity, and in particular, the quality of topping bread is greatly improved by minimizing the defect rate. An automatic topping bread sauce injection device with improved productivity and quality, characterized in that It is about.

In general, pizza bread or topping bread, which is mass-produced in factories, bakes the molded dough for baking first to complete baking, and then, various flavoring ingredients (other ingredients, vegetables, sausage or meat, mayonnaise, Sauces such as ketchup, etc.) are added to form to be finally released.

So, in the past, when baked breads went in one direction on a conveyor, 2 to 5 workers waited on both sides of the conveyor, and put containers (sauce containers with pointed mouths) containing mayonnaise or ketchup on the top of the breads in progress by hand. The topping is completed by holding it and spraying it directly.

However, this topping method has a large difference in the degree of topping depending on the skill level of the operator, which is a high defect rate due to irregular distribution and difference in topping amount.

In addition, the previous manual topping method requires a large number of workers, causing an increase in labor costs, and in particular, it is difficult to meet a certain amount of production, and it is not sanitary due to the direct intervention of the operator in the topping work. The problem continues to be raised. .

1. Korean Patent Publication No. 10-2005-0091209 (published on September 15, 2005)

The present invention is to solve the above-described problems, and the technical gist of the present invention is to automatically perform a sauce topping operation (preventing manual topping by an operator) when working with pizza bread or topping bread, and a minimum number of workers is required. In addition to enabling mobilization, the amount and distribution of sauce toppings are constant and accurately topping according to the set value, which is formed to ensure high productivity, and in particular, by minimizing the defective rate, the quality of topping bread is greatly improved It has a purpose.

In order to achieve this object, the present invention provides a moving table 100 such that the conveying belt 120 rotating in an endless orbit on the upper surface of the support table 110 is circularly driven by a plurality of rollers 130; A support bracket (210) is provided on one side of the support table (110): a fixed bracket (211) and a forward and backward bracket (212) - a guide block (213) is formed on the front of the forward and backward bracket (212), but the support bracket On one side of the 210 (on the line of the forward and backward bracket 212), the up-down bracket (220: lifting plate 221, fixing plate 222, and up-down adjusting device 223): height bolt 224 and turning head 225 )), and one side of the up-down bracket 220 (the horizontal surface of the fixing plate 222) has a spray nozzle 230: a discharge cap having a spray hole 231 (232-screw fastening assembly and disassembly, cleaning and washing is possible) ) and the injection pipe 233 are assembled to the fixing plate 222) and the detection sensor 240 are mounted, and when the detection sensor 240 detects the proximity of bread moving in one direction through the conveying belt 120, the spray nozzle Fixed automatic topping that causes the 230 to automatically topping (storage tank 250, pump 260, and opening/closing valve 270) the sauce according to a set section or set interval with respect to the surface of the bread (in the longitudinal direction of the upper part) group (200); made up of

Accordingly, the automatic topping bread sauce injection device is formed such that a reciprocating automatic topping machine 300 is further provided on one side of the fixed automatic topping machine 200.

At this time, the reciprocating automatic topping machine 300 includes a servo motor 310 having an eccentric drive shaft 311; A movable plate 320 having a panel hub 321 coupled to the eccentric driving shaft 311 through a bearing 312, and having an eccentric shaft 322 formed on one side of the panel hub 321; Hinges 332 are coupled to both ends of the shaft rod 331, but one hinge 332 is coupled to the eccentric shaft 322 of the movable plate, and the other hinge 332 is a slider 341 a link arm 330 coupled to the hinge shaft 343 of the standing table 342; The plate-shaped slider 341 is coupled with a stand 342 having a hinge shaft 343 on one side, and a conveying member 344 is formed on the bottom surface so that the slider 341 moves according to the reciprocating motion of the link arm 330. A stage pad 340 to reciprocate left and right through the rail 346 of the fix plate 362; made up of

Accordingly, the reciprocating automatic topping machine 300 has a main bracket (350: setting bracket 351 and spacing bracket 352) on the other side of the support table 110-interval bracket 352 has a block guide 353 at the front. formation) is provided, but one side of the main bracket 350 (on the line of the spacing bracket 352) is provided with a lifting bracket (360: up-down plate 361 and fix plate 362 and lifting control device 363: height screw 364 and the handle head 365) are formed to be coupled, and on one side of the elevating bracket 360 (horizontal surface of the slider 341), a discharge nozzle 370: a spray cap having a discharge hole 371 (372-screw) The proximity sensor 380 is equipped with a proximity sensor 380 to detect the proximity of bread moving in one direction through the conveying belt 120. ) is detected, the discharge nozzle 370 is formed to automatically topping the sauce according to the set section or set interval and set width with respect to the surface of the bread (upper longitudinal direction).

In addition, it is preferable that the shaft rod 331 be disassembled and assembled (formed so that the left and right transfer stroke can be finely adjusted while lengthening or shortening the length of the shaft rod) while being screwed and assembled with both end hinges 332.

As such, the present invention has the following effects.

(1) Minimization of the number of workers

(2) Uniformity of sauce distribution and topping amount is guaranteed regardless of worker's skill level

(3) Minimize the defect rate of the product (topping bread) (less than 1% defect rate)

(4) Increased production (existing 8-9 seconds => average 6.5 seconds of the present invention)

(5) Easy operation even for beginners

(6) It is easy to clean and manage due to the spray nozzle and discharge nozzle that can be disassembled and assembled, forming a hygienic environment for use.

1 is a side view of an example of an automatic topping bread sauce injection device according to the present invention;
Figure 2 is an exemplary side view showing the fixed automatic topping machine of Figure 1;
3 to 4 are other side views of FIG. 2;
5 and 6 are exemplary views showing a spray nozzle and a discharge cap of a fixed automatic topping machine;
7 is an exemplary view showing that a reciprocating automatic topping machine is further provided as another embodiment of the present invention;
8 is a side view illustrating an example of the reciprocating automatic topping machine of FIG. 7
Figure 9 is another side view of Figure 8;
10 is an exemplary view showing a spray cap according to the present invention;
11 is an exemplary view showing a use state of FIG. 7 .

Next, the present invention will be described in more detail with reference to the accompanying drawings.

First, as shown in FIGS. 1 to 11, the present invention largely consists of a moving table 100 and a fixed automatic topping machine 200.

Accordingly, the moving table 100 is formed so that the conveying belt 120 rotating in an endless orbit on the upper surface of the support table 110 is circularly driven by a plurality of rollers 130 .

At this time, the support table is a kind of rectangular frame frame composed of a plurality of support legs and each pipe for connection.

Accordingly, a plurality of rollers are arranged on the lower side of the support table and are installed so that the conveying belt can rotate in an endless track.

In particular, one of the plurality of rollers is a drive roller 150 connected to the rotation motor 140, and when the drive roller is rotated by the drive motor, the transfer belt is formed to rotate together with the other rollers.

At this time, the conveying belt is composed of a width corresponding to the plane width of the support table and is preferably formed of a rubber-type resin material.

This is to prevent slipping while the topping bread is contained in the tray and transported.

In addition, the support table is formed such that a foldable holder 160 equipped with a guide plate is further provided at the front end of the entrance to which the topping bread is transported.

This is because the tray containing the topping bread is moved in the forward direction by the guide plate (formed so that one side of the tray sticks to the guide plate and maintains forward input-for reference, the upper surface of the support table is also provided with a guide plate that maintains the same line as the guide plate) This is to keep it going.

Meanwhile, the fixed automatic topping machine 200 is formed such that a support bracket 210 and an up-down bracket 220 are provided on one side of the support table 110 .

Accordingly, the support bracket consists of a fixed bracket 211 and a forward and backward bracket 212, the fixed bracket is formed to serve as a kind of fixed plate coupled to one side of the support table, and the forward and backward bracket is coupled on the fixed bracket to form an up-down bracket It is formed to be assembled with.

At this time, a transfer guide block 214 is formed on the upper surface of the support bracket to correspond to the slide rail 215 of the forward and backward brackets and is formed to enable adjustment of the width direction of the forward and backward brackets (based on the width of the conveying belt).

At this time, the forward and backward bracket 212 is a bracket bent in the letter L, and a guide block 213 is formed in the front part corresponding to the vertical plane to correspond to the rail 226 of the lift plate of the up-down bracket and raise and lower the lift plate. is formed to assist

Accordingly, an up-down bracket 220 is formed to be coupled to one side of the support bracket 210 (on the line of the forward and backward bracket 212).

At this time, the up-down bracket 220 is composed of an elevating plate 221, a fixing plate 222, and an up-down adjusting device 223, and a rail is formed on one side of the elevating plate to guide block 213 of forward and backward bracket 212. ) and is formed so that the height can be adjusted up and down.

Accordingly, the up-down control unit 223 is composed of a height bolt 224 and a turning head 225.

That is, when the height bolt screwed into the vertical body of the forward/backward bracket via the extension plate 229 of the fixing plate is tightened or loosened through the turning head, the elevation plate is raised and lowered and the height is finely adjusted.

This is to allow the topping sauce to reach the bread at an appropriate (set) time while controlling the distance or interval between spraying the topping sauce with respect to the surface (upper surface) of the bread to be topping in progress.

At this time, a spray nozzle 230 and a detection sensor 240 are mounted on one side of the up-down bracket 220 (horizontal surface of the fixing plate 222) to detect the proximity of bread moving in one direction through the conveying belt 120. When the 240 detects it, the injection nozzle 230 is formed to automatically topping the sauce according to a set section or set interval with respect to the surface of the bread (in the longitudinal direction of the upper part).

For reference, the detection sensor is a general proximity sensor, color sensor, or ultrasonic sensor, and when the proximity, color, or position of the topping bread is detected, it is preferable to open the opening/closing valve of the injection nozzle to discharge the sauce.

Accordingly, the spray nozzle 230 is composed of a discharge cap 232 having a spray hole 231 and an injection pipe 233, and the discharge cap 232 is assembled and disassembled by screwing with the distal end of the injection pipe to facilitate cleaning and washing. formed to be able to

In addition, the injection tube of the spray nozzle is formed to be penetrated and assembled to the fixing plate 222 so that it can also be washed and cleaned.

At this time, the source transported to the injection nozzle is formed such that the pump 260 and the on/off valve 270 connected to the storage tank 250 are connected to a conduit by a hose pipe and introduced.

Accordingly, the opening/closing valve 270 has a cylinder nipple 271 supplied from the compressor at the upper end in the longitudinal direction of the injection pipe 233, but the cylinder nipple 271 is formed, and the rod shaft of the cylinder nipple 271 (272) An intermittent ball 273 in the form of an arrowhead or a ball (sphere) with a sharp lower portion is formed at the lower end portion to block or open the communication hole 237 at the end of the injection tube.

That is, when the source material is injected through the opening 235 of the injection pipe 233, the high-pressure air passing through the cylinder nipple pushes or releases the rod shaft, and the intermittent ball 273 is formed to block or open the communication hole. .

When the source injection operation is completed, the intermittent ball 273 blocks the communication hole 237 to prevent fine dust, impurities, odors, etc. floating in the field from entering the inner space 236 of the injection pipe, so that it can be used hygienically. formed to be able to

At this time, a plunger 274 is formed on one side of the rod shaft to prevent the source material injected through the opening 235 on one side in the axial direction of the injection pipe 233 from flowing backward toward the cylinder nipple.

In addition, the discharge cap 232 has a source inflow expansion surface 239 formed inside connected to the injection hole 231, but a silicon blocking plate 238 is formed so as to cross-arrange horizontally on the source inflow expansion surface so that the source When injected by pressure, the source is ejected through an injection hole while pushing down the crossed silicon blocking plates.

On the contrary, when the source automatic injection is completed, the silicon blocking plate returns to its original state by elasticity and maintains the cross-arranged state, which means that fine dust, impurities, odors, etc. It is formed to enable hygienic use by preventing inflow into (236).

On the other hand, the automatic topping bread sauce injection device is formed such that a reciprocating automatic topping machine 300 is further provided on one side of the fixed automatic topping machine 200.

This reciprocating automatic topping machine 300 includes the function of a fixed automatic topping machine (sauce is sprayed in the direction of the topping bread: moving direction of the conveying belt), and the width direction of the topping bread (left and right intervals or wide sections) It is formed so that the sauce can be topped with.

At this time, the reciprocating automatic topping machine 300 is largely composed of a servo motor 310, a movable plate 320, a link arm 330, and a stage pad 340.

Accordingly, the submotor 310 corresponds to a power source that allows the slide of the stage pad to reciprocate left and right.

At this time, the submotor is formed to have an eccentric driving shaft 311, and the panel hub 321 coupled to the eccentric driving shaft 311 through a bearing 312 is formed to rotate eccentrically, not driven by a fixed shaft when the eccentric driving shaft rotates.

That is, the movable plate 320 is provided with a panel hub 321 on one side to be coupled to the eccentric drive shaft 311 through a bearing 312, and an eccentric shaft 322 is formed on one side of the surface of the panel hub 321. do.

In other words, when the eccentric drive shaft rotates, the panel hub rotates eccentrically, not the eccentric drive shaft, and the eccentric shaft also rotates eccentrically out of the eccentric drive shaft of the submotor.

Accordingly, in the link arm 330, hinges 332 are coupled to both ends of the shaft rod 331, but one hinge 332 is coupled to the eccentric shaft 322 of the movable plate, and the other hinge 332 is formed to be coupled to the hinge axis 343 of the stand 342 of the slider 341 .

At this time, the stage pad 340 is provided with a plate-shaped slider 341, the slider is coupled to a standing table 342 having a hinge shaft 343 on one side, and a conveying member 344 is formed on the bottom surface to form a link According to the reciprocating motion of the arm 330, the slider 341 is formed to reciprocate left and right through the rail 346 of the fix plate 362.

Here, it is preferable to disassemble and assemble the shaft rod 331 while screwing and assembling the hinges 332 at both ends.

This is to enable fine adjustment of the left and right transfer strokes while lengthening or shortening the length of the shaft rod.

In addition, the reciprocating automatic topping machine 300 is formed such that the main bracket 350 and the lifting bracket 360 are provided on the other side of the support table 110 .

Accordingly, the main bracket 350 is composed of a setting bracket 351 and a spacing bracket 352, and a block guide 353 is formed on the front of the spacing bracket 352 to correspond to the vertical rail 366 of the up-down plate. It is formed to rise and fall.

At this time, the elevating bracket 360 is formed to be coupled to one side of the main bracket 350 (on the line of the spacing bracket 352).

For reference, a guide transport block 354 is formed on the upper surface of the main bracket to correspond to the rail slider 355 of the interval bracket and to be able to adjust the width direction of the interval bracket (based on the width of the transport belt).

At this time, the spacing bracket 352 is a bracket bent in the letter L, and a block guide 353 is formed in the front part corresponding to the vertical plane to correspond with the vertical rail 366 of the up-down plate to assist the lifting and lowering of the up-down plate. is formed

Accordingly, the lift bracket 360 is composed of an up-down plate 361, a fix plate 362, and a lift control unit 363.

And, the elevation control device 363 is composed of a height screw 364 and a handle head 365.

That is, when the height screw screwed into the vertical body of the spacing bracket via the extension rib 368 of the fix plate is tightened or loosened through the handle head, the up-down plate is raised and lowered and the height is finely adjusted.

This is to allow the topping sauce to reach the bread at an appropriate (set) time while controlling the distance or interval between spraying the topping sauce with respect to the surface (upper surface) of the bread to be topping in progress.

Here, a discharge nozzle 370 and a proximity sensor 380 are mounted on one side (horizontal surface of the slider 341) of the elevating bracket 360 to detect the proximity of bread moving in one direction through the conveying belt 120 as a proximity sensor ( 380) is formed to cause the discharge nozzle 370 to automatically topping the sauce according to the set section or set interval and set width with respect to the surface of the bread (in the longitudinal direction of the upper part).

For reference, the proximity sensor is a general detection sensor, color sensor, or ultrasonic sensor, and preferably opens an on/off valve of a discharge nozzle to discharge the sauce when the proximity, color, or position of topping bread is detected.

Thus, the discharge nozzle 370 is composed of a spray cap 372 having a discharge hole 371 and a spray tube 373, and the spray tube is formed to be assembled to the slider 341.

At this time, it is preferable that the spray cap 372 is cleaned and washed while being assembled and disassembled by screwing the distal end of the spray pipe 373. This is to enable hygienic use.

Accordingly, the source transported to the discharge nozzle is formed such that the pump and the open valve 390 connected to the separate storage tank are connected to a conduit through a hose pipe and put in.

At this time, the opening valve 390 is such that a cylinder connector 391 to which high-pressure air (power source of the opening/closing valve) is supplied from the compressor is formed at the upper end of the longitudinal direction of the injection pipe 373, but the rod of the cylinder connector 391 ( 392) An arrowhead or a ball (sphere) shape with a sharp lower portion is formed at the lower end portion to block or open the communication hole 377 at the end of the injection pipe.

That is, when the source material is injected through the opening 375 of the injection pipe 373, the high-pressure air passing through the cylinder connector pushes or releases the rod, and the intermittent hole 393 is formed to block or open the communication hole. .

When the source injection operation is completed, the intermittent hole 393 blocks the communication hole 377 to prevent fine dust, impurities, odors, etc. floating in the field from entering the inner groove 376 of the injection pipe, so that it can be used hygienically. formed to be able to

At this time, a plunger block 394 is formed on one side of the line of the rod to prevent the source material injected through the opening 375 on one side in the axial direction of the injection pipe 373 from flowing backward toward the cylinder connector.

In addition, the injection cap 372 is formed with a source inlet extension groove 379 connected to the injection hole 371, and a silicon blocking sheet 378 is formed to cross-arrange horizontally in the source inlet extension groove so that the source When injected by pressure, the source is ejected through an injection hole while pushing down the crossed silicon blocking sheets.

On the contrary, when the source automatic injection is completed, the silicon blocking sheet is returned to its original state by elasticity and maintained in a cross-arranged state, which means that fine dust, impurities, odors, etc. It is formed to enable hygienic use by preventing entry into the groove 376.

The present invention is not limited to the specific preferred embodiments described above, and various modifications can be made by anyone skilled in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes are within the scope of the claims.

100 ... moving table 110 ... support table
120 ... conveying belt 130 ... roller
200 ... Fixed automatic topping machine 210 ... Support bracket
211 ... fixed bracket 212 ... forward and reverse bracket
213 ... guide block 220 ... up-down bracket
221 ... elevating plate 222 ... fixed plate
223 ... up-down adjustment 224 ... elevation bolt
225 ... turning head 230 ... injection nozzle
231 ... injection hole 232 ... discharge cap
233 ... injection pipe 240 ... detection sensor
250 ... storage tank 260 ... pump
270 ... on-off valve 300 ... reciprocating automatic topping machine
310 ... submotor 311 ... eccentric drive shaft
320 ... movable plate 321 ... panel hub
322 ... eccentric shaft 330 ... link arm
331 ... shaft rod 332 ... hinge
340 ... Stage Pad 341 ... Slider
342 ... standing table 343 ... hinge axis
344 ... conveyor
346 ... rail 350 ... main bracket
351 ... setting bracket 352 ... spacing bracket
353 ... block guide 360 ... lifting bracket
361 ... up-down plate 362 ... fix plate
363 ... lift control 364 ... lift screw
365 ... handle head 370 ... discharge nozzle
371 ... discharge hole 372 ... injection cap
373 ... Injection pipe 380 ... Proximity sensor

Claims (5)

a moving table 100 that allows the conveying belt 120 rotating in an endless orbit on the upper surface of the support table 110 to be circularly driven by a plurality of rollers 130; The support bracket 210 is provided on one side of the support table 110, but the up-down bracket 220 is coupled to one side of the support bracket 210, and the injection nozzle 230 is provided on one side of the up-down bracket 220 When the detection sensor 240 detects the proximity of the bread which is equipped with and the detection sensor 240 and proceeds in one direction through the conveying belt 120, the spray nozzle 230 is set in a set section or interval with respect to the surface of the bread. A fixed automatic topping machine 200 for automatically topping the sauce according to; In the topping bread sauce automatic injection device composed of,
The automatic topping bread sauce injection device is such that a reciprocating automatic topping machine 300 is further provided on one side of the fixed automatic topping machine 200, but the reciprocating automatic topping machine 300 has a servomotor 310 having an eccentric driving shaft 311 )and; A movable plate 320 having a panel hub 321 coupled to the eccentric drive shaft 311 through a bearing 312, and having an eccentric shaft 322 formed on one side of the panel hub 321; Hinges 332 are coupled to both ends of the shaft rod 331, but one hinge 332 is coupled to the eccentric shaft 322 of the movable plate, and the other hinge 332 is a slider 341 a link arm 330 coupled to the hinge shaft 343 of the standing table 342; The plate-shaped slider 341 is coupled with a stand 342 having a hinge shaft 343 on one side, and a conveying member 344 is formed on the bottom surface so that the slider 341 moves according to the reciprocating motion of the link arm 330. A stage pad 340 to reciprocate left and right through the rail 346 of the fix plate 362; Topping bread sauce automatic injection device with improved productivity and quality, characterized in that configured. delete delete delete The device of claim 1, wherein the shaft rod (331) is disassembled and assembled while being screwed and assembled with both ends of the hinge (332).