KR102542432B1 - deck for car-dock for vehicle-pair and construction methods thereof - Google Patents

Abstract

The present invention simplifies the installation process, thereby reducing the time required to install large vehicle repair equipment more quickly, as well as providing a safer work space when repairing the vehicle in the installed state. and a construction method, in particular, as it is manufactured in a factory and then moved to a vehicle repair plant or facility for installation, it is possible to reduce the time and manpower required to install a vehicle repair dog, and a high-pressure air supply line used for vehicle repair. As the electric supply line and the electric supply line are installed outside, not only do they not interfere with the movement of the worker, but also have a plurality of connecting means that can be connected to the air supply line in the middle, so that the air hose connected to the repair tool using air It relates to a deck for a large vehicle repair dog and a construction method in which the length is shortened so that the worker's work is not hindered by the air hose.

Description

Deck for large vehicle repair dog and construction method {deck for car-dock for vehicle-pair and construction methods thereof}

The present invention relates to a deck and a construction method for a large vehicle repair dog, and in detail, it simplifies the installation process to reduce the time required for installing large vehicle repair facilities more quickly, and when repairing a vehicle in an installed state It relates to a deck and construction method for a large vehicle repair dog that can provide a safer working space.

In particular, the present invention can reduce the time and manpower required for installing a dog for repairing a vehicle by moving it to a vehicle repair shop or repair shop after being manufactured in a factory, and a high-pressure air supply line and an electricity supply line used for repairing a vehicle. As they are installed outside, they not only do not interfere with the movement of the worker, but also have a number of connecting means that can be connected to the air supply line in the middle, so the length of the air hose connected to the repair tool using air is shortened. It relates to a deck for a large vehicle repair dog and a construction method in which a worker's work is not hindered by an air hose.

A vehicle inspection station or repair shop that inspects or maintains a vehicle is provided with a maintenance dock for inspecting or servicing the lower part of the vehicle.

In particular, in the case of a repair shop for servicing large vehicles, since it is impossible to lift large vehicles, a maintenance dock buried in the ground is provided. A work space is provided.

Patent Documents 1 to 4 are examples of technologies related to vehicle inspection or maintenance docks.

In Patent Document 1, in a dock provided for vehicle maintenance, a support plate provided inside the dock and a frame is mounted on the lower surface, a hydraulic pump mounted on a frame at the bottom of the support plate and driven by a motor, and operated by a hydraulic pump It is a car maintenance dock lift consisting of a drive unit composed of a hydraulic cylinder installed horizontally on the frame and a support plate lifting unit that moves the support plate up and down inside the dock by converting the horizontal operation of the hydraulic cylinder to vertical,

Patent Document 2 is a car dock provided with a working space of a certain depth for inspection or maintenance of the lower part of the vehicle, and guide rails provided at both ends of the working space; A protection unit supported on the guide rail and installed to prevent a worker from accidentally falling while sliding reciprocally; And a power unit for providing power to the protection unit so that the reciprocating sliding continues, the protection unit includes a first protection unit provided on one side of the guide rail and a second protection unit provided on the other side of the guide rail, and the first and The second protection unit includes a frame; and a scaffold fixed to the frame and preventing a worker from falling, at both ends of the guide rail, first to fourth sensors for sensing positions of the first and second protection units; A protective device for a car dock comprising a

Patent Document 3 is provided long in the first direction, formed by digging a depth set with respect to the ground, a work space having an open upper surface; and a plurality of pluralities provided to shield one side of the open upper surface of the work space, guide the vehicle to be maintained to enter in the second direction inclined to the first direction, and expose the area to be maintained of the vehicle to be maintained to the work space. A vehicle support module including a vehicle support module, wherein the plurality of vehicle support modules are continuously disposed in a first direction and are parallel to each other in a vehicle maintenance dock;

Patent Document 4 is a cover device for a car dock that opens and closes the work space with a cover plate at the top of the work space formed in the card dock, and is movable from rails provided on both sides of the upper side of the work space to a position for opening and closing the work space. A plurality of cover plates detachably interlocked by connecting means, a driving unit provided to move the cover plates to an open/closed position at one side of the work space, and accommodating the cover plates in a stacked manner when the work space is opened. The cover plates are connected to each other to be pulled and moved to close the work space, while the cover plates are connected by a connecting means so that they are freely separated when stacked in the containing part, and the accommodating part is guided up and down by four guide rods. A base portion, a screw provided by screwing through a movable block fixed to the side of the base portion to move the base portion up and down, a forward and reverse rotatable motor for rotating the screw, 4 mounted to protrude upward from the upper surface of the base portion A cover device for a car dock including two support members and two support plates fixed to upper ends of the support members and configured to support the cover plates.

As such, technologies related to maintenance docks for various vehicle maintenance have been developed, but conventional maintenance docks are excavated after excavating the ground of an inspection station or maintenance station (hereinafter collectively referred to as "repair station") that inspects or repairs vehicles when installed. As the dock is directly installed in the space, it takes a lot of time and money to install the dock in the repair shop, and as a lot of time and manpower are consumed in the repair facility facilities of the repair shop, there is a problem of suffering economic damage.

In addition, the maintenance dock has a working space inside so that maintenance means for vehicle maintenance can be easily moved, and on both sides of the maintenance space, air supply lines and wires for supplying high-pressure air or electricity to the maintenance means is installed, and the air supply line and wires installed in this way are caught by the worker when the worker moves, reducing the worker's work efficiency or causing a worker to fall and injure himself.

Republic of Korea Patent No. 10-0500133 Republic of Korea Patent No. 10-1400511 Republic of Korea Patent No. 10-1625465 Republic of Korea Patent No. 10-2074076

The present invention was developed to solve the problems of the prior art as described above, and a deck and construction method for a large vehicle repair dog that can reduce the cost of establishing a repair shop by reducing the time and manpower required to install the repair shop. is intended to provide

In particular, the present invention is for a large vehicle repair dog that can simplify the installation process to reduce the time required to install large vehicle repair facilities more quickly, as well as provide a safer work space when repairing vehicles in the installed state. Its purpose is to provide a deck and construction method.

Furthermore, the present invention can reduce the time and manpower required for installing a dog for repairing a vehicle by moving it to a vehicle repair shop or repair shop after being manufactured in a factory, and a high-pressure air supply line and an electricity supply line used for repairing a vehicle. As they are installed outside, they not only do not interfere with the movement of the worker, but also have a number of connecting means that can be connected to the air supply line in the middle, so the length of the air hose connected to the repair tool using air is shortened. It is an object of the present invention to provide a deck and a construction method for a large vehicle repair dog in which a worker's work operation is not hindered by an air hose.

A deck for a large vehicle repair dog according to the present invention for solving the above object includes a support frame having a rectangular frame shape; A box-shaped wall member made of a plate body and having an upper end fixed to an inner periphery of the lower end of the support frame; An air supply line installed outside the support frame or wall member to supply compressed air generated from an air compression device to a pneumatic tool operated by pneumatic pressure, and having a plurality of couplers to which the pneumatic tool is detachably connected in the middle; And it is characterized in that it consists of an electric supply line installed on one side of the air supply line to supply power to power tools, and connected to a plurality of lighting means and power outlets in the middle.

It is preferable that the wall member has an upper end extending from the lower end of the vertical wall portion of the upper end coupled to the support frame, and having an expansion part gradually widening toward the lower end.

The coupler is installed in a coupler box fixed to a wall outside the support frame, and a cover may be detachably installed at an open top of the coupler box.

A method of constructing a deck for a large vehicle repair dog according to the present invention comprises the steps of excavating the floor of a space in which the deck is installed at least to the height of the deck; Lifting the manufactured and transported deck using a crane or the like and seating it in an excavated hole; It is characterized in that it consists of the step of pouring cement mortar in the space between the deck seated in the hole and the hole.

The deck for a large vehicle repair dog according to the present invention can install a deck for repair in a repair shop by simply moving the deck made in the factory to the repair shop and installing it, thereby reducing the time and manpower required to install the repair shop, which is required for the establishment of a repair shop It has the effect of reducing costs.

In addition, the present invention can provide a safer work space when repairing a vehicle, so that the operator can be assisted.

Furthermore, the present invention can reduce the time and manpower required for installing a dog for repairing a vehicle by moving it to a vehicle repair shop or repair shop after being manufactured in a factory, and a high-pressure air supply line and an electricity supply line used for repairing a vehicle. As they are installed outside, they not only do not interfere with the movement of the worker, but also have a number of connecting means that can be connected to the air supply line in the middle, so the length of the air hose connected to the repair tool using air is shortened. It is possible to prevent the worker's working motion from being hindered by the air hose, thereby improving workability.

1 is a perspective view of an example of a deck and construction method for a large vehicle repair dog according to the present invention
Figure 2 is a plan view of a large vehicle repair dog deck and construction method according to the present invention
Figure 3 is a longitudinal cross-sectional view of a large vehicle repair dog deck and construction method according to the present invention
4 is an installation process diagram of a deck and construction method for a large vehicle repair dog according to the present invention

Since the present invention can be practiced by applying various changes, specific embodiments are illustrated in the drawings and will be described through detailed description. However, this is not intended to limit the present invention to specific embodiments, and should be understood to include all modifications, equivalents, or substitutes included in the spirit and technical scope of the present invention.

Like reference numbers have been used for like elements throughout the description of each figure. In describing the present invention, if it is determined that a detailed description of related known technologies may obscure the gist of the present invention, the detailed description will be omitted.

According to the present invention, it is possible to install a maintenance deck in a vehicle repair shop more quickly and easily, and a sufficient space for a worker to use for vehicle maintenance is secured, thereby increasing work efficiency.

As shown in Figs. 1 to 1 to 4, a deck for a large vehicle repair dog according to the present invention includes a support frame 10 forming a rectangular frame shape; A box-shaped wall member 20 made of a plate body and having an upper end fixed to an inner periphery of the lower end of the support frame; It is installed on the outside of the support frame or wall member to supply compressed air generated from an air compression device to a pneumatic tool operated by pneumatic pressure, and air supply with a plurality of couplers 31 to which the pneumatic tools are detachably connected in the middle. line 30; And it is installed on one side of the air supply line to supply power to the power tool, and consists of a plurality of lighting means 41 and an electric power supply line 40 connected to a power outlet in the middle.

The support frame 10 supports other components when installed as shown in FIG. 4 and functions to prevent the hole in which the deck is installed from collapsing.

The support frame 10 can be made of a rod or profile having strong strength, and is preferably used as an H beam as shown in the drawing.

When the support frame is manufactured as an H-beam, the air supply line 30 and the electricity supply line 40 are installed in the space formed in the longitudinal direction of the beam, so that a separate structure is not installed to protect these supply lines. It can be.

As shown, the wall member 20 is made of a plate body, welded and installed along the inner edge of the support frame, and the plate body installed on both sides in the longitudinal direction, as shown, from the lower end of the vertical wall portion welded to the support frame. It extends to form an inclined surface.

That is, the inclined wall part is formed at the lower end of the vertical wall part to be inclined outward, and the vertical wall part is formed again at the lower end of the inclined wall part to widen the space at the bottom to form the expansion part 20w. In this way, the expansion part 20w As the deck is formed, the moving space of the work equipment is widened when working inside the deck, so that the operator can work while moving more easily.

Between the support frame 10 and the wall member 20, a plurality of wallpaper supports 11 are installed.

That is, as shown in FIGS. 1 and 3, the wall member made of a plate body can be firmly supported by densely installing a plurality of wallpaper support bars 11 between the bottom surface of the support frame and the inclined wall portion of the wall member.

As shown in FIG. 4, when the deck of the present invention is embedded in the roof, the wallpaper support bar 11 is buried in cement mortar and serves as an aggregate of the mortar.

Outside the support frame 10, the air supply line 30 and the electricity supply line 40 are installed.

The air supply line 30 is for supplying high-pressure air to tools operated by air pressure among tools used for vehicle repair/maintenance, and is connected to a high-pressure air generator such as a compressor, and supplies air to the compressor. Pipes connecting the lines may be buried in the ground.

A plurality of couplers 31 are installed in the air supply line 30.

The coupler 31, as is commonly used to connect pneumatic tools, when a hose to which an air gap is connected is coupled, an air flow path is opened so that air is injected into the air hose, and when the air hose is disconnected, air is automatically supplied to the air hose. Euro is blocked.

As shown, the coupler 31 is preferably installed in a coupler box 31b fixed to a wall outside the support frame.

In this way, by installing the coupler in the coupler box and detachably installing the cover 31c at the open top of the coupler box, the coupler is prevented from being blocked by external foreign substances, as well as when the vehicle moves for the deck of the present invention This is to prevent the coupler from being damaged.

In addition, the coupler may be further installed on one inner wall of the wall member.

By installing the coupler on one side of the bottom of the inside of the wall member, it is possible to more easily work in a low position when working inside the deck.

The electricity supply line 40 is an electric wire for supplying electricity to a power tool driven by electricity, and may be installed parallel to the air supply line at one side of the air supply line.

Of course, a plurality of lighting means 41 are installed in the middle of the electricity supply line 40 to supply light to the inside of the deck, thereby facilitating the work.

The lighting means 40 can be made using various light bulbs, but is preferably composed of low-power, high-brightness LEDs, and as shown in FIG. 3, the direction in which the light is irradiated is directed downward, The operator's glare was prevented by making it an internal space rather than the operator's eyes.

That is, the lighting unit 41 is installed on the inclined wall portion of the wall member to emit light downward according to the slope of the inclined wall portion.

Of course, the lighting means 41 is installed inside the case, the case is installed on the outer wall of the inclined wall portion of the wall member, and light is irradiated into the deck through a hole passing through the inclined wall portion.

The case of the lighting means is made of stainless steel that is resistant to corrosion, and the surface facing the wall member is open and the other surface is sealed to prevent moisture or foreign substances from entering the inside.

In addition, a plurality of outlets 42 are installed in the middle of the electricity supply line 40 so that the operator can connect and use the power tool to the desired outlet, so that the wires connected to the power tool are stretched inside the deck to prevent them from getting entangled with each other made it possible

Hereinafter, a method of constructing the deck for a large vehicle repair dog of the present invention configured as described above will be described.

The deck for large vehicle repair dogs constructed as described above is manufactured in a factory other than a repair shop that inspects or maintains vehicles, and is moved to a vehicle and installed at a repair shop, reducing the work done at the repair shop in the process of constructing the repair shop. can reduce the time required for new construction.

As shown in Figure 4, the method of constructing a deck for a large vehicle repair dog of the present invention includes the steps of excavating the floor of the space in which the deck is installed at least as high as the deck; Step of pouring and hardening cement concrete except for the space where the deck is to be installed in the excavated hole; Lifting the fabricated and transported deck using a crane or the like to set it in the deck installation space formed by firing concrete; It consists of the step of pouring cement mortar in the space between the deck seated in the deck installation space and the hole.

In the step of excavating the space where the deck is installed, the depth and width of the excavated hole are deeper and wider than the width and height of the deck, and after installing formwork, concrete is poured to form a deck installation space.

In this way, as the deck installation space is formed as a concrete structure, it is possible to maintain a clean working environment by preventing black from entering the inside of the deck installed therein.

After inserting the prefabricated deck into the deck installation space, cement mortar is poured between the wall of the deck installation space and the deck so that the support frame and the wall member are fixed by cement concrete.

In this process, the height of the deck installation space is formed deeper than the height of the deck, and after forming a ledge with the same width as the width between the wall members on both sides of the deck, after raising the deck on the ledge and pouring cement mortar, another layer is formed at the lower part of the deck. A work space may be formed to widen the work space.

10: support frame
11: Wallpaper Chiba
20: wall member
20w: extension
30: air supply line
31: coupler 31b: coupler box 31c: cover
40: electricity supply line
41: lighting means 42: outlet

Claims (4)

Support frame 10 forming the shape of a rectangular frame body;
A box-shaped wall member 20 made of a plate body and having an upper end fixed to an inner periphery of the lower end of the support frame;
It is installed on the outside of the support frame or wall member to supply compressed air generated from an air compression device to a pneumatic tool operated by pneumatic pressure, and air supply with a plurality of couplers 31 to which the pneumatic tools are detachably connected in the middle. line 30; and
It is installed on one side of the air supply line to supply power to power tools, and consists of a plurality of lighting means 41 and an electric supply line 40 connected to a power outlet in the middle,
The wall member 20 extends from the lower end of the vertical wall portion at the upper end coupled to the support frame, and has an expansion part 20w that gradually widens toward the lower deck. Deck for a large vehicle repair dog . delete According to claim 1,
The coupler 31 is installed in a coupler box 31b fixed to a wall outside the support frame, and a cover 31c is detachably installed on the open top of the coupler box for a large vehicle repair dog, characterized in that deck. In the method of constructing the deck for a large vehicle repair dog of any one of claims 1 or 3,
excavating the floor of the space where the deck is installed at least as high as the deck;
Step of pouring and hardening cement concrete except for the space where the deck is to be installed in the excavated hole;
Lifting the fabricated and transported deck using a crane and seating it in the deck installation space formed by firing concrete;
Deck construction method for a large vehicle repair dog, characterized in that consisting of the step of pouring cement mortar in the space between the deck and the hole seated in the deck installation space.

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