KR102508939B1 - Apparatus for producing dry washer and dry washer produced by using the same - Google Patents

Apparatus for producing dry washer and dry washer produced by using the same Download PDF

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KR102508939B1
KR102508939B1 KR1020220064437A KR20220064437A KR102508939B1 KR 102508939 B1 KR102508939 B1 KR 102508939B1 KR 1020220064437 A KR1020220064437 A KR 1020220064437A KR 20220064437 A KR20220064437 A KR 20220064437A KR 102508939 B1 KR102508939 B1 KR 102508939B1
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woven fabric
scrubber
unit
concentrated
longitudinal direction
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KR1020220064437A
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Korean (ko)
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변상준
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변상준
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00—Felting apparatus
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L17/00—Apparatus or implements used in manual washing or cleaning of crockery, table-ware, cooking-ware or the like
    • A47L17/04—Pan or pot cleaning utensils
    • A47L17/08—Pads; Balls of steel wool, wire, or plastic meshes
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/049—Cleaning or scouring pads; Wipes
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0011—Fixing of chemicals, e.g. dyestuffs, on textile materials by heated air
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H5/00—Seaming textile materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The present invention relates to a device for manufacturing a dry scrubber which rubs a surface of various cleaning objects, such as tableware, to clean and remove foreign substances remaining on the surface of the cleaning objects, and a dry scrubber manufactured using the same. The device for manufacturing the dry scrubber comprises: a non-woven fabric unfolding unit pulling and unfolding a non-woven fabric wound on a non-woven fabric roll in a longitudinal direction; a concentrated cleaning solution application unit applying a concentrated cleaning solution to a surface of the non-woven fabric transported in the longitudinal direction by the non-woven fabric unfolding unit; a non-woven fabric overlapping unit folding the non-woven fabric coated with the concentrated cleaning solution to be overlapped in left and right width directions while transporting the non-woven fabric coated with the concentrated cleaning solution in the longitudinal direction; a seaming unit sealing an edge portion of the non-woven fabric overlapped by the non-woven fabric overlapping unit to form a scrubber body in which the edge portion of the overlapped non-woven fabrics is sealed; and a drying processing unit putting the scrubber body into a drying furnace and drying the concentrated cleaning solution applied to the scrubber body to form a concentrated cleaning solution layer. Accordingly cleaning performance can be achieved along with excellent storage properties.

Description

건식 수세미의 제조장치, 및 이를 이용하여 제조된 건식 수세미{Apparatus for producing dry washer and dry washer produced by using the same}Dry scrubber manufacturing apparatus, and dry scrubber manufactured using the same {Apparatus for producing dry washer and dry washer produced by using the same}

본 발명은 건식 수세미의 제조장치, 및 이를 이용하여 제조된 건식 수세미에 관한 것으로, 더욱 상세하게는 식기류 등 각종 세척물의 표면을 마찰하여 세척물의 표면에 잔류된 이물질을 세정하여 제거하는 건식 수세미의 제조장치, 및 이를 이용하여 제조된 건식 수세미에 관한 것이다.The present invention relates to an apparatus for manufacturing a dry scrubber, and to a dry scrubber manufactured using the same, and more particularly, to manufacturing of a dry scrubber that cleans and removes foreign substances remaining on the surface of washing objects by rubbing the surface of various washing objects such as tableware It relates to a device and a dry scrubber manufactured using the same.

일반적으로 주방세제는 젤상의 형태로 제조되어 설거지용 직물 등에 일정량을 묻혀 물을 가하여 거품을 일으켜 사용하는 것이 일반적이다.In general, dish detergent is prepared in the form of a gel, and it is common to apply a certain amount to a fabric for washing dishes and add water to generate bubbles.

설거지용 직물의 일반적인 형태는 일정두께를 가지는 면직물, 합성섬유로 되는 직물 또는 스펀지 등으로 구성된 것으로, 세제를 묻혀 오염된 식기를 닦은 다음 다시 물에 헹굼하여 세제를 제거한 다음, 건조시켜 재사용하게 된다.A general form of dishwashing fabric is composed of cotton fabric, fabric made of synthetic fiber, or sponge having a certain thickness. After washing contaminated dishes with detergent, rinse again in water to remove the detergent, and then dry and reuse.

그러나, 상기와 같은 사용방법은 그 사용되는 세제의 양이 일정하지 않아 세제의 사용량을 일정하게 조정할 수 없는 문제가 있고, 그로 인해 환경오염의 원인이 될 수 있는 다량의 세제가 하수에 유입되는 문제가 되는 것이다.However, the use method as described above has a problem in that the amount of detergent used is not constant, so that the amount of detergent used cannot be constantly adjusted, and as a result, a large amount of detergent, which can cause environmental pollution, flows into the sewage. will become

또한, 세제의 사용량을 조절하지 못하여 작지만 가정경제의 부담을 안길 수 있는 소지가 있다.In addition, there is a possibility that the amount of detergent used may not be controlled, which may impose a small but burden on the household economy.

이러한 문제를 해결하기 위하여 최근에는 세제의 양을 일정하게 공급할 수 있는 세제통의 개발이 활발하게 이루어지고 있다.In order to solve this problem, recently, the development of a detergent container capable of supplying a constant amount of detergent has been actively conducted.

그러나, 상기 세제통은 세제의 공급량을 일정하게 공급해주는 장점은 있으나, 사용자의 사용행태에 따라 세제가 다량 투입될 수 있고, 또한 세제통의 용량에 따라 사용된 세제를 계속 채워줘야 하는 번거로움이 있다.However, although the detergent box has the advantage of supplying a constant amount of detergent, a large amount of detergent may be added according to the usage pattern of the user, and it is cumbersome to continuously fill the used detergent according to the capacity of the detergent box.

한편, 최근에는 주말, 연휴 등을 활용하여 텐트를 치고 야영할 수 있는 캠핑장을 찾는 가족단위의 캠핑족이 많이 늘어나는 추세에 있다. On the other hand, in recent years, there is a trend in which a lot of family campers are looking for a camping site where they can set up a tent and camp using weekends and holidays.

이러한 캠핑을 즐기기 위해서는 다양한 식재료와 식기를 함께 가지고 가게 되며, 이때마다 식기세척을 위한 세제를 항시 가지고 다녀야 하며, 그때마다 사용한 세제를 다시 들고 와야 하는 번거로움이 있다. In order to enjoy such camping, you have to bring various ingredients and tableware together, and you have to always carry detergent for washing dishes, and there is the hassle of having to bring back the used detergent each time.

따라서, 물티슈와 같이 집안에서도 사용가능하며, 캠핑과 같은 야외활동시에도 사용이 편리한 식기류 세척 등에 사용할 수 있는 휴대용 티슈의 개발이 필요하다.Therefore, it is necessary to develop a portable tissue that can be used at home like a wet tissue and that can be used for dishwashing or washing dishes that is convenient to use even during outdoor activities such as camping.

KR 10-0001141(공개번호 93-21153; 공개일1993.11.22) "주방용 티슈(설거지용 티슈)KR 10-0001141 (Public No. 93-21153; Publication date 1993.11.22) "Kitchen tissue (washing tissue) KR 10-1998-049252호(1998.09.15) "욕실 곰팡이 제거용 살균제를 함유한 물티슈"KR 10-1998-049252 (1998.09.15) "Wet tissue containing disinfectant for removing mold in bathroom"

상기한 문제점을 해소하기 위해 안출된 본 발명의 목적은, 식기류 등 각종 세척물의 표면을 마찰하여 세척물의 표면에 잔류된 이물질을 세정하여 제거하는 건식 수세미의 제조장치를 제공함에 있다.An object of the present invention, conceived to solve the above problems, is to provide an apparatus for manufacturing a dry scrubber that cleans and removes foreign substances remaining on the surface of washing objects by rubbing the surfaces of various washing objects such as tableware.

상기한 목적은, 본 발명에서 제공되는 하기 구성에 의해 달성된다.The above object is achieved by the following structure provided by the present invention.

본 발명에 따른 건식 수세미의 제조장치는,The manufacturing apparatus of the dry scrubber according to the present invention,

부직포 원단롤에 권취된 부직포 원단을 길이방향으로 당김하여 전개하는 부직포 원단 전개부와;A non-woven fabric unfolding unit that unfolds the non-woven fabric wound around the non-woven fabric roll by pulling it in the longitudinal direction;

상기 부직포 원단 전개부에 의해 길이방향으로 이송되는 부직포 원단의 표면에 농축 세정액을 도포하는 농축 세정액 도포부와;a concentrated washing liquid application unit for applying a concentrated cleaning liquid to the surface of the non-woven fabric fabric transported in the longitudinal direction by the non-woven fabric developing unit;

상기 농축 세정액이 도포된 부직포 원단의 길이방향으로 이송하면서, 농축 세정액이 도포된 부직포 원단을 좌우 폭방향으로 접어 중첩되도록 하는 부직포 원단 중첩부와;an overlapping portion of the nonwoven fabric to fold and overlap the nonwoven fabric coated with the concentrated cleaning solution in the left and right width directions while transporting the nonwoven fabric coated with the concentrated cleaning solution in the longitudinal direction;

상기 부직포 원단 중첩부에 의해 중첩된 부직포 원단의 가장자리부를 봉합하여, 중첩된 부직포 원단의 가장자리부가 봉합된 수세미 몸체를 성형하는 봉합부; 및a sealing unit for sealing the edges of the overlapping nonwoven fabrics by the nonwoven fabric overlapping unit to form a scrubber body sealed with the edge portions of the overlapping nonwoven fabrics; and

수세미 몸체를 건조로에 투입하여 수세미 몸체에 도포된 농축 세정액을 건조하여 농축 세정액층을 형성하는 건조 처리부를 포함하여 구성된 것을 특징으로 한다.It is characterized in that it is configured to include a drying treatment unit that puts the scrubber body into a drying furnace to dry the concentrated washing liquid applied to the scrubber body to form a concentrated washing liquid layer.

바람직하게는, 상기 농축 세정액 도포부는 길이방향으로 이동하는 부직포 원단에 좌우 폭방향으로 배치되어 일방향으로 회전하는 드럼축과, 상기 드럼축의 일측에는 정방향으로 나선 권취된 나선 가이드가 형성되고, 타측에는 역방향으로 나선 권취된 나선 가이드가 형성된 형태로 구성된 하나 이상의 분산드럼을 포함한다.Preferably, the concentrated washing solution application unit is disposed in the left and right width directions on the nonwoven fabric moving in the longitudinal direction and rotates in one direction, and a spiral guide spirally wound in the forward direction is formed on one side of the drum shaft and the reverse direction on the other side. It includes one or more dispersion drums configured in the form of a spiral-wound spiral guide.

보다 바람직하게는, 상기 드럼축은 정량펌프를 통해 주입되는 농축 세정액이 주입되는 중공의 주입관로가 형성된 중공관체로 구성되고, 상기 드럼축의 외경에 형성된 나선 가이드에는 주입관로와 연통하는 복수의 분출공들이 형성된다.More preferably, the drum shaft is composed of a hollow tube body formed with a hollow injection pipe through which the concentrated washing liquid injected through the metering pump is injected, and a plurality of ejection holes communicating with the injection pipe are formed in the spiral guide formed on the outer diameter of the drum shaft. is formed

한편, 본 발명에 따른 건식 수세미는,On the other hand, the dry scrubber according to the present invention,

상기 본 발명에 따른 건식 수세미 제조장치에 의해 제조된 것을 특징으로 한다.It is characterized in that it is produced by the dry scrubber manufacturing apparatus according to the present invention.

전술한 바와 같이 본 발명에서는, 각종 세척물의 표면을 마찰하여 식기의 표면에 잔류된 이물질을 세정하여 제거하는 건식 수세미를 자동으로 제조하는 건식 수세미 제조장치를 제안하여, 휴대 및 보관이 용이한 수세미를 제공하고 있다.As described above, the present invention proposes a dry scrubber manufacturing apparatus that automatically manufactures a dry scrubber that cleans and removes foreign substances remaining on the surface of dishes by rubbing the surface of various washing materials, and provides a scrubber that is easy to carry and store. are providing

특히, 본 실시예에 따른 수세미 제조장치는 수세미 몸체 내에 균일하게 확산 도포된 농축 세정액층이 형성되고, 또 수세미 몸체의 세정면에는 세정 비드층이 형성되어서, 우수한 보관성과 함께 요하는 세척성능의 발휘가 가능한 특이성을 갖는다.In particular, in the scrubber manufacturing apparatus according to the present embodiment, a concentrated washing liquid layer uniformly spread and applied in the scrubber body is formed, and a washing bead layer is formed on the cleaning surface of the scrubber body, so that required washing performance is exhibited along with excellent storage property. has a possible specificity.

도 1은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 의해 제조된 세정 수세미의 단면 구조를 보여주는 것이고,
도 2는 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치의 전체 구성을 보여주는 것이고,
도 3은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치를 통한 건식 수세미의 성형과정을 보여주는 것이고,
도 4와 도 5는 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 있어, 세정액 도포부의 세부 구성 및 작용상태를 보여주는 것이고,
도 6은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 있어, 건조 처리부를 통한 수세미 몸체의 건조상태를 보여주는 것이다.1 shows a cross-sectional structure of a scrubber manufactured by a manufacturing apparatus for a scrubber proposed as a preferred embodiment in the present invention,
Figure 2 shows the overall configuration of the manufacturing apparatus of the washing scrubber proposed as a preferred embodiment in the present invention,
Figure 3 shows the molding process of the dry scrubber through the manufacturing device of the washing scrubber proposed as a preferred embodiment in the present invention,
4 and 5 show the detailed configuration and operating state of the cleaning solution application unit in the manufacturing device of the cleaning scrubber proposed as a preferred embodiment of the present invention,
6 shows the drying state of the body of the scrubber through the drying treatment unit in the manufacturing apparatus for the scrubber proposed as a preferred embodiment of the present invention.

이하, 첨부된 도면을 참조하여 본 발명에서 바람직한 실시예로 제안하고 있는 건식 수세미의 제조장치, 및 이를 이용하여 제조된 건식 수세미를 상세히 설명하기로 한다.Hereinafter, an apparatus for manufacturing a dry scrubber proposed as a preferred embodiment of the present invention and a dry scrubber manufactured using the same will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 의해 제조된 세정 수세미의 단면 구조를 보여주는 것이고, 도 2는 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치의 전체 구성을 보여주는 것이고, 도 3은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치를 통한 건식 수세미의 성형과정을 보여주는 것이고, 도 4와 도 5는 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 있어, 세정액 도포부의 세부 구성 및 작용상태를 보여주는 것이고, 도 6은 본 발명에서 바람직한 실시예로 제안하고 있는 세정 수세미의 제조장치에 있어, 건조 처리부를 통한 수세미 몸체의 건조상태를 보여주는 것이다.1 shows a cross-sectional structure of a scrubber manufactured by a manufacturing apparatus for a scrubber proposed as a preferred embodiment in the present invention, and FIG. 2 shows a structure of a manufacturing apparatus for a scrubber proposed as a preferred embodiment in the present invention. It shows the overall configuration, Figure 3 shows the molding process of the dry scrubber through the manufacturing device of the washing scrubber proposed as a preferred embodiment in the present invention, Figures 4 and 5 are proposed as a preferred embodiment in the present invention 6 shows the detailed configuration and operating state of the washing liquid application unit in the manufacturing apparatus of the washing scrubber in the present invention, and in the manufacturing apparatus of the washing scrubber proposed as a preferred embodiment in the present invention, drying of the scrubber body through the drying treatment unit. that shows the status.

본 발명에서 바람직한 실시예로 제안하고 있는 건식 수세미의 제조장치(1)는, 도 1에서 보는 바와 같이 부직포 원단(110)을 중첩하여 가장자리부를 봉합한 수세미 몸체(120) 내에 농축 세정액이 건조된 농축 세정액층(130)이 형성한 건식 수세미(100)로 이루어져, 사용시 건식 수세미(100)를 물을 적혀 부직포 원단(110)에 도포 및 건조된 농축 세정액층(130)을 녹여 식기 등 각종 세척물의 표면을 문질러 세정하는 세정물품이다.As shown in FIG. 1, the dry scrubber manufacturing apparatus 1 proposed as a preferred embodiment of the present invention, as shown in FIG. It consists of the dry scrubber 100 formed by the cleaning liquid layer 130. When in use, the dry scrubber 100 is filled with water and applied to the nonwoven fabric 110, and the dried concentrated cleaning liquid layer 130 is melted to the surface of various items such as tableware. It is a cleaning product that scrubs and cleans.

상기 건식 수세미의 제조장치(1)는, 도 2 내지 도 3에서 보는 바와 같이 부직포 원단롤에 권취된 부직포 원단(110)을 길이방향으로 당김하여 전개하는 부직포 원단 전개부(10)와; 상기 부직포 원단 전개부(10)에 의해 길이방향으로 이송되는 부직포 원단(110)의 표면에 농축 세정액을 도포하는 농축 세정액 도포부(20)와; 상기 농축 세정액이 도포된 부직포 원단(110)의 길이방향으로 이송하면서, 농축 세정액이 도포된 부직포 원단(110)을 좌우 폭방향으로 접어 중첩되도록 하는 부직포 원단 중첩부(30)와; 상기 부직포 원단 중첩부(30)에 의해 중첩된 부직포 원단(110)의 가장자리부를 봉합하여, 중첩된 부직포 원단(110)의 가장자리부가 봉합된 수세미 몸체(120)를 성형하는 봉합부(40); 및 수세미 몸체(120)를 건조하여 수세미 몸체(120)에 도포된 농축 세정액을 건조하여 농축 세정액층(130)을 형성하는 건조 처리부(50)를 포함한다.As shown in FIGS. 2 and 3, the dry scrubber manufacturing apparatus 1 includes a non-woven fabric spreading unit 10 that unfolds the non-woven fabric 110 wound around a non-woven fabric roll by pulling it in the longitudinal direction; a concentrated cleaning liquid application unit 20 for applying a concentrated cleaning liquid to the surface of the nonwoven fabric 110 being transported in the longitudinal direction by the nonwoven fabric developing unit 10; While transferring the non-woven fabric 110 coated with the concentrated cleaning solution in the longitudinal direction, the non-woven fabric 110 coated with the concentrated cleaning solution is folded in the left and right width directions so as to overlap the non-woven fabric overlapping portion 30; A sealing unit 40 for sealing the edges of the nonwoven fabrics 110 overlapped by the nonwoven fabric overlapping portion 30 to form the scrubber body 120 in which the edges of the overlapping nonwoven fabrics 110 are sealed; and a drying unit 50 that dries the scrubber body 120 to dry the concentrated washing liquid applied to the scrubber body 120 to form the concentrated washing liquid layer 130 .

상기 부직포 원단 전개부(10)는 복수의 이송롤러(11)들을 통해 부직포 원단롤에 권취된 부직포 원단(110)을 길이방향으로 전개하여 구간 이동하도록 구성되고, 상기 농축 세정액 도포부(20)는 부직포 원단 전개부(10)에 의해 길이방향으로 전개되면서 구간 이동되는 부직포 원단(110)의 표면에 농축 세정액을 도포하도록 구성된다.The non-woven fabric spreading unit 10 is configured to spread and move the non-woven fabric 110 wound around the non-woven fabric roll in the longitudinal direction through a plurality of conveying rollers 11, and the concentrated cleaning liquid application unit 20 is configured to move the non-woven fabric 110 It is configured to apply the concentrated washing liquid to the surface of the nonwoven fabric 110 that is moved in the longitudinal direction by the fabric spreading unit 10 .

본 발명에서는 상기 농축 세정액 도포부(20)에 독특한 농축 세정액 분산 도포구조를 마련하여, 상기 농축 세정액 도포부(20)를 통해 부직포 원단(110)에 도포되는 농축 세정액을 부직포 원단(110)의 표면에 균일하게 분산하여 도포되도록 한다.In the present invention, by providing a unique concentrated cleaning liquid dispersion application structure in the concentrated cleaning liquid application unit 20, the concentrated cleaning liquid applied to the nonwoven fabric 110 through the concentrated cleaning liquid application unit 20 is applied to the surface of the nonwoven fabric 110. to be evenly distributed and applied.

이와 같이 농축 세정액을 분산하여 도포하면, 후술되는 건조 처리부(50)를 통한 건조과정에 농축 세정액은 균일하게 건조가 이룩되므로 건조에 따른 품질 안정성이 확보되고, 특히 세정과정에 세정부위에 균일한 농도의 농축 세정액이 용해하여 제공되어 안정된 세정효율을 갖는다.In this way, when the concentrated washing liquid is dispersed and applied, the concentrated washing liquid is uniformly dried during the drying process through the drying processing unit 50 to be described later, so that the quality stability according to drying is secured, and in particular, a uniform concentration is obtained in the washing area during the washing process. The concentrated washing liquid is provided by dissolving it to have a stable washing efficiency.

본 발명에서 바람직한 실시예로 제안하고 있는 농축 세정액 도포부(20)는, 도 3 내지 도 5에서 보는 바와 같이 길이방향으로 이동하는 부직포 원단(110)에 좌우 폭방향으로 배치되어 일방향으로 회전하는 드럼축(21)과, 상기 드럼축(21)의 일측에는 정방향으로 나선 권취된 나선 가이드(22)가 형성되고, 타측에는 역방향으로 나선 권취된 나선 가이드(23)가 형성된 형태로 구성된 하나 이상의 분산드럼(20a)을 포함한다.As shown in FIGS. 3 to 5, the concentrated washing liquid application unit 20 proposed as a preferred embodiment of the present invention is arranged in the left and right width directions on the nonwoven fabric 110 moving in the longitudinal direction and rotates in one direction. One or more dispersion drums composed of a shaft 21, a spiral guide 22 spiral-wound in a forward direction on one side of the drum shaft 21, and a spiral guide 23 spiral-wound in a reverse direction on the other side. (20a).

바람직하게는, 상기 드럼축(21)은 정량펌프를 통해 주입되는 농축 세정액이 주입되는 중공의 주입관로(21a)가 형성된 중공관체로 구성되고, 상기 드럼축(21)의 외경에 형성된 나선 가이드(22, 23)에는 주입관로(21a)와 연통하는 복수의 분출공(22a, 23a)들이 형성된다.Preferably, the drum shaft 21 is composed of a hollow tube body formed with a hollow injection pipe 21a through which the concentrated washing liquid injected through the metering pump is injected, and a spiral guide formed on the outer diameter of the drum shaft 21 ( 22 and 23 are formed with a plurality of ejection holes 22a and 23a communicating with the injection conduit 21a.

이때, 상기 드럼축(21)의 주입관로(21a)와 정량펌프의 세제액 공급관(25)은 회동 커플링(26)을 통해 회동구조로 이음되고, 상기 드럼축(21)은 전동모터(27)로부터 제공되는 회전력에 의해 일방향으로 회전하도록 구성된다.At this time, the injection pipe 21a of the drum shaft 21 and the detergent solution supply pipe 25 of the metering pump are connected in a rotational structure through a rotational coupling 26, and the drum shaft 21 is an electric motor 27 ) It is configured to rotate in one direction by the rotational force provided from.

따라서, 상기 부직포 원단 전개부(10)를 통해 길이방향으로 이송되는 부직포 원단(110)은, 좌우 방향성이 다른 나선 가이드(22, 23)들이 형성된 분산드럼(20a)과의 마찰에 의해 좌우 폭방향으로 팽팽히 전개된 상태를 형성한다.Therefore, the nonwoven fabric 110 transported in the longitudinal direction through the nonwoven fabric spreading unit 10 moves in the left and right width directions by friction with the dispersion drum 20a on which the spiral guides 22 and 23 having different left and right directions are formed. Forms a tightly developed state.

그리고, 상기 분산드럼(20a)의 각 나선 가이드(22, 23)에 형성된 분산공(22a, 23a)들을 통해 분출되는 농축 세정액을 부직포 원단(110)의 표면에 균일하게 분산하여 도포한다.In addition, the concentrated washing liquid ejected through the dispersion holes 22a and 23a formed in the spiral guides 22 and 23 of the dispersion drum 20a is uniformly distributed and applied to the surface of the nonwoven fabric 110.

보다 바람직하게는, 상기 드럼축(21)에 형성된 나선 가이드(22, 23) 사이에는 강선 와이어(24)를 나선구조로 권취하여, 상기 부직포 원단(110)은 나선으로 권취된 강선 와이어(24)의 마찰에 의해 보다 균일하게 폭방향으로 전개되고, 또 나선 가이드(22, 23)에 형성된 분출공(22a, 23a)들을 통해 부직포 원단(110)의 표면에 도포된 농축 세정액들은 나선 가이드(22, 23)들과 강선 와이어(24)들과의 마찰에 의해 부직포 원단(110)의 표면에 보다 균일하게 분산되도록 한다.More preferably, the steel wire 24 is wound in a spiral structure between the spiral guides 22 and 23 formed on the drum shaft 21, so that the nonwoven fabric 110 is spirally wound. The concentrated washing liquid applied to the surface of the non-woven fabric 110 through the ejection holes 22a and 23a formed in the spiral guides 22 and 23 and spread more uniformly in the width direction by the friction of the spiral guides 22 and 23, 23) and the steel wires 24 to be more uniformly distributed on the surface of the nonwoven fabric 110 by friction.

이때, 상기 드럼축(21)의 일측에 배치되는 강선 와이어는 정방향으로 권취되고, 드럼축의 타측에 배치되는 강선 와이어는 역방향으로 권취된다.At this time, the steel wire disposed on one side of the drum shaft 21 is wound in a forward direction, and the steel wire disposed on the other side of the drum shaft is wound in a reverse direction.

이와 같이 상기 농축 세정액이 분사 도포된 부직포 원단(110)은 부직포 원단 중첩부(30)의 절첩 가이드(31)를 통해 길이방향으로 이동하면서, 농축 세정액이 분산 도포된 부직포 원단(110)의 표면이 상하 마주하여 적층된 상태로 접혀진다. As such, while the nonwoven fabric 110 spray-applied with the concentrated washing liquid moves in the longitudinal direction through the folding guide 31 of the nonwoven fabric overlapping portion 30, the surface of the nonwoven fabric 110 to which the concentrated washing liquid is dispersed and applied It is folded in a stacked state facing up and down.

이후, 상기 절첩에 의해 중첩된 부직포 원단(110)의 가장자리부는 봉합부(40)를 통한 초음파 봉합과정을 통해 가장자리부가 초음파 봉합된 수세미 몸체(120)를 형성한다.Thereafter, the edges of the nonwoven fabrics 110 overlapped by the folding are ultrasonically sealed through the sealing part 40 to form the scrubber body 120 with the edges ultrasonically sealed.

바람직하게는, 상기 봉합부(40)는 중첩된 부직포 원단(110)의 저면을 지지하는 지지블록(41)과; 상기 가장자리부의 봉합을 요하는 부직포 원단(110)의 상부에 승강구조로 배치되어 중첩된 부직포 원단(110)의 가장자리부를 가압 및 초음파 융착하는 초음파 융착블록(42)을 포함한다.Preferably, the suture part 40 is a support block 41 for supporting the bottom surface of the overlapping non-woven fabric 110 and; It includes an ultrasonic fusion block 42 disposed in an elevating structure on the upper portion of the nonwoven fabric 110 requiring sealing of the edge portion to pressurize and ultrasonically weld the edge portion of the overlapped nonwoven fabric 110.

물론, 상기 중첩된 부직포 원단(110)은 초음파 융착을 통해서 융착하는 것도 가능하지만, 전열히터를 통해 융착하는 것도 가능하며, 이 또한 본 발명의 권리범위로 예정한다.Of course, the overlapped nonwoven fabric 110 can be fused through ultrasonic fusion, but it is also possible to fusion through an electric heater, which is also scheduled within the scope of the present invention.

그리고, 본 실시예에서는 도 1과 도 2에서 보는 바와 같이 상기 수세미 몸체(120)의 세정면에, 세정비드가 혼입된 비드 수지액이 도포하는 비드 수지액 도포부(70)를 부가하여, 상기 수세미 부재(120)의 세정면에 비드 수지액이 고착된 세정 비드층(140)을 형성한다.In the present embodiment, as shown in FIGS. 1 and 2, a bead resin liquid application unit 70 for applying a bead resin liquid mixed with cleaning beads is added to the cleaning surface of the scrubber body 120, The cleaning bead layer 140 to which the bead resin solution is fixed is formed on the cleaning surface of the scrubber member 120 .

바람직하게는, 상기 비드 수지액 도포부(70)는 비드 수지액이 저수된 저수조(71)와, 상기 저수조(71)에 저수된 비드 수지액을 표면에 묻혀 길이방향으로 이송되는 수세미 몸체(120)의 세정면에 도포하는 도포롤러(72)를 포함한다.Preferably, the bead resin liquid application unit 70 includes a water storage tank 71 in which the bead resin liquid is stored, and a scrubber body 120 that is transferred in the longitudinal direction by applying the bead resin liquid stored in the water storage tank 71 to the surface. ) and an application roller 72 for applying to the cleaning surface of the

그리고, 상기 비드 수지액 도포부(70)는 수세미 몸체(120)를 구성하는 부직포 원단(110) 보다 상대적으로 강도가 높은 비드와 수지 성형액을 혼입하여 형성된다.In addition, the bead resin liquid application unit 70 is formed by mixing a bead having a relatively higher strength than the nonwoven fabric 110 constituting the scrubber body 120 and a resin molding liquid.

본 실시예에서는 알루미늄이나 구리 등의 금속재를 설정입도로 분쇄한 금속비드나, 설정입도로 분쇄한 칼패트, 설정입도로 분쇄한 세라믹 비드, 상기 비드들을 수세미 몸체의 세정면에 고착하는 수지 성형액을 혼입하여 형성하고, 나이프 코팅방식을 통해 수세미 몸체의 세정면에 설정두께의 세정 비드층을 형성하고 있다.In this embodiment, metal beads pulverized with metal materials such as aluminum or copper to a set particle size, knife pads pulverized to a set particle size, ceramic beads pulverized to a set particle size, and a resin molding liquid for adhering the beads to the cleaning surface of the scrubber body is formed by mixing, and a cleaning bead layer of a set thickness is formed on the cleaning surface of the scrubber body through the knife coating method.

이와 같이 세정면에 비드 수지액이 도포된 수세미 몸체는, 130℃의 온도에서 10 내지 15분 동안 열풍 건조되어, 부직포 원단에 분산 도포된 농축 세정액과, 수세미 몸체의 세정면에 형성된 비드 성형액이 건조 및 고착되고, 이러한 건조과정을 마친 건식 수세미는 식기류 등 각종 세척물의 세척에 활용된다.The scrubber body coated with the bead resin liquid on the cleaning surface is dried with hot air at a temperature of 130° C. for 10 to 15 minutes, and the concentrated cleaning liquid dispersed and applied to the non-woven fabric and the bead molding liquid formed on the cleaning surface of the scrubber body After being dried and fixed, the dry scrubbing brush that has completed this drying process is used for washing various items such as tableware.

본 실시예와 같이 수세미 몸체의 세정면에 세정 비드층을 형성하면, 식기류 등 세척물의 마찰 세정과정에 세정 비드층에 형성된 비드들이 세척물의 표면과 강하게 마찰하여, 식기류의 표면에 잔류된 이물질의 보다 안정적인 제거가 가능한 특이성을 갖는다.As in the present embodiment, when the cleaning bead layer is formed on the cleaning surface of the scrubber body, the beads formed on the cleaning bead layer strongly rub against the surface of the cleaning object during the rubbing cleaning process of the dishware, etc. It has a specificity capable of stable removal.

이때, 상기 건조 처리부(50)에는 도 2와 도 6에서 보는 바와 같이 농축 세정액층(140)이 형성된 수세미 몸체(120) 내에 열풍을 강제 주입하는 복수의 열풍 주입핀(52)들이 형성된 열풍 주입블록(51)을 포함한다.At this time, as shown in FIGS. 2 and 6, the drying processing unit 50 has a hot air injection block formed with a plurality of hot air injection pins 52 for forcibly injecting hot air into the scrubber body 120 on which the concentrated washing liquid layer 140 is formed. (51).

따라서, 상기 열풍 주입블록(71)의 열풍 주입핀(72)들을 통해 수세미 몸체(120) 내에 열풍을 강제 주입하여 수세미 몸체(120) 내에 도포된 농축 세정액과, 수세미 몸체(120)의 세정면에 형성된 비드 성형액은 열풍에 의해 신속히 열풍 건조된다.Therefore, by forcibly injecting hot air into the scrubber body 120 through the hot air injection pins 72 of the hot air injection block 71, the concentrated washing liquid applied in the scrubber body 120 and the cleaning surface of the scrubber body 120 The formed bead molding liquid is rapidly dried by hot air.

이후, 상기 수세미 몸체(120)는 절취 제단부(60)를 통해 제단되어 낱개의 건식 수세미(100)를 형성하고, 파우치 등을 통해 밀봉 포장되어 식기 등 각종 세척물의 표면 세척에 활용된다.Thereafter, the scrubber body 120 is cut through the cut-off portion 60 to form an individual dry scrubber 100, and is sealed and packaged through a pouch to be used for surface cleaning of various items such as dishes.

이와 같이 열풍 건조를 통해 성형된 건식 수세미는 장기 보관에 의한 변질이 발생되지 아니하면서, 수분과의 접촉에 의해 안정된 세정효과를 발휘한다.In this way, the dry scrubbing brush molded through hot air drying does not deteriorate due to long-term storage, and exhibits a stable cleaning effect by contact with moisture.

1. 건식 수세미의 제조장치
10. 부직포 원단 전개부 11. 이송롤러
20. 세정액 도포부 20a. 분산드럼
21. 드럼축 21a. 주입관로
22, 23. 나선 가이드 22a. 23a. 분출공
24. 강선 와이어 25. 세제액 공급관
26. 회동 커플링 27. 전동모터
30. 부직포 원단 중첩부 31. 절첩 가이드
40. 봉합부 41. 지지블록
42. 초음파 융착블록 42a. 가장자리부 봉합부
50. 건조 처리부 51. 열풍 주입블록
52. 열풍 주입핀
60. 절취 제단부
70. 비드 수지액 도포부 71. 저수조
72. 도포롤러
100. 건식 수세미 110. 부직포 원단
111. 부직포 원단롤 120. 수세미 몸체
130. 농축 세정액층 140. 세정 비드층1. Dry Scrubber Manufacturing Equipment
10. Non-woven fabric development unit 11. Transfer roller
20. Cleaning liquid application unit 20a. dispersion drum
21. Drum shaft 21a. inlet pipe
22, 23. Spiral guide 22a. 23a. blower
24. Steel wire 25. Detergent liquid supply pipe
26. Swivel coupling 27. Electric motor
30. Non-woven fabric overlapping portion 31. Folding guide
40. Suture 41. Support block
42. Ultrasonic welding block 42a. edge seam
50. Dry processing unit 51. Hot air injection block
52. Hot air injection pin
60. Cut-off Altar
70. Bead resin liquid application unit 71. Reservoir
72. Applicator roller
100. Dry scrubber 110. Non-woven fabric
111. Non-woven fabric roll 120. Scrubber body
130. Concentrated cleaning liquid layer 140. Cleaning bead layer

Claims (3)

부직포 원단롤에 권취된 부직포 원단을 길이방향으로 당김하여 전개하는 부직포 원단 전개부와; 상기 부직포 원단 전개부에 의해 길이방향으로 이송되는 부직포 원단의 표면에 농축 세정액을 도포하는 농축 세정액 도포부와; 상기 농축 세정액이 도포된 부직포 원단의 길이방향으로 이송하면서, 농축 세정액이 도포된 부직포 원단을 좌우 폭방향으로 접어 중첩되도록 하는 부직포 원단 중첩부와; 상기 부직포 원단 중첩부에 의해 중첩된 부직포 원단의 가장자리부를 봉합하여, 중첩된 부직포 원단의 가장자리부가 봉합된 수세미 몸체를 성형하는 봉합부; 및 수세미 몸체를 건조로에 투입하여 수세미 몸체에 도포된 농축 세정액을 건조하여 농축 세정액층을 형성하는 건조 처리부를 포함하여 구성된 건식 수세미 제조장치에 있어서,
상기 농축 세정액 도포부는 길이방향으로 이동하는 부직포 원단에 좌우 폭방향으로 배치되어 일방향으로 회전하는 드럼축과, 상기 드럼축의 일측에는 정방향으로 나선 권취된 나선 가이드가 형성되고, 타측에는 역방향으로 나선 권취된 나선 가이드가 형성된 형태로 구성된 하나 이상의 분산드럼을 포함하여 구성된 것을 특징으로 하는 건식 수세미의 제조장치.a non-woven fabric unfolding unit that unfolds the non-woven fabric wound around the non-woven fabric roll by pulling it in the longitudinal direction; a concentrated washing liquid application unit for applying a concentrated cleaning liquid to the surface of the non-woven fabric fabric transported in the longitudinal direction by the non-woven fabric developing unit; an overlapping portion of the nonwoven fabric to fold and overlap the nonwoven fabric coated with the concentrated cleaning solution in the left and right width directions while transporting the nonwoven fabric coated with the concentrated cleaning solution in the longitudinal direction; a sealing unit for sealing the edges of the overlapping nonwoven fabrics by the nonwoven fabric overlapping unit to form a scrubber body sealed with the edge portions of the overlapping nonwoven fabrics; And a dry scrubber manufacturing apparatus comprising a drying unit for inputting the scrubber body into a drying furnace and drying the concentrated washing liquid applied to the scrubber body to form a concentrated washing liquid layer,
The concentrated washing liquid application unit is disposed in the left and right width directions on the nonwoven fabric moving in the longitudinal direction and rotates in one direction, and a spiral guide spirally wound in the forward direction is formed on one side of the drum shaft and spirally wound in the reverse direction on the other side. An apparatus for manufacturing a dry scrubber, characterized in that it comprises one or more dispersion drums configured in the form of a spiral guide. 제 1항에 있어서, 상기 드럼축은 농축 세정액이 주입되는 중공의 주입관로가 형성된 중공관체로 구성되고, 상기 드럼축의 외경에 형성된 나선 가이드에는 주입관로와 연통하는 복수의 분출공들이 형성된 것을 특징으로 하는 건식 수세미의 제조장치.The method of claim 1, wherein the drum shaft is composed of a hollow tube body formed with a hollow injection pipe through which concentrated washing liquid is injected, and a plurality of ejection holes communicating with the injection pipe are formed in a spiral guide formed on an outer diameter of the drum shaft. Manufacturing equipment for dry scrubbers. 삭제delete
KR1020220064437A 2022-05-26 2022-05-26 Apparatus for producing dry washer and dry washer produced by using the same KR102508939B1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980049252A (en) 1996-12-19 1998-09-15 성재갑 Wipes with bathroom fungicides
KR20170091514A (en) * 2016-01-29 2017-08-09 남양부직포 주식회사 Non-woven Fabric Manufacturing Apparatus having Cleaning Function

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980049252A (en) 1996-12-19 1998-09-15 성재갑 Wipes with bathroom fungicides
KR20170091514A (en) * 2016-01-29 2017-08-09 남양부직포 주식회사 Non-woven Fabric Manufacturing Apparatus having Cleaning Function

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