KR102506004B1 - Paint composition having the effect of improving the lifespan of concrete through heat shielding and waterproofing functions - Google Patents

Paint composition having the effect of improving the lifespan of concrete through heat shielding and waterproofing functions Download PDF

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KR102506004B1
KR102506004B1 KR1020220168386A KR20220168386A KR102506004B1 KR 102506004 B1 KR102506004 B1 KR 102506004B1 KR 1020220168386 A KR1020220168386 A KR 1020220168386A KR 20220168386 A KR20220168386 A KR 20220168386A KR 102506004 B1 KR102506004 B1 KR 102506004B1
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concrete
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lifespan
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박종식
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극동에이앤씨(주)
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08K3/22Oxides; Hydroxides of metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/05Alcohols; Metal alcoholates
    • C08K5/053Polyhydroxylic alcohols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L27/24Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The present invention relates to a paint composition that improves the lifespan of concrete through heat insulation and waterproofing functions. More specifically, the present invention comprises 100 parts by weight of silicone acrylic emulsion, 50 to 120 parts by weight of fluorine-modified resin, 50 to 200 parts by weight of filler, 10 to 40 parts by weight of butyrate, 10 to 40 parts by weight of diol compound, 1 to 40 parts by weight of sunscreen, and 50 to 150 parts by weight of a silicate-based mixture. The paint composition composed of the above ingredients not only prevents neutralization of concrete and provides waterproofing properties, but also has excellent heat and ultraviolet ray blocking effects, thereby improving the lifespan of concrete.

Description

차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물 {PAINT COMPOSITION HAVING THE EFFECT OF IMPROVING THE LIFESPAN OF CONCRETE THROUGH HEAT SHIELDING AND WATERPROOFING FUNCTIONS}Paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing functions

본 발명은 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물에 관한 것으로, 더욱 상세하게는 콘크리트의 중성화를 방지하며, 방수성을 부여할 뿐만 아니라, 열과 자외선 차단효과가 우수하여 콘크리트의 수명을 향상시키는 도료 조성물에 관한 것이다.The present invention relates to a paint composition exhibiting an effect of improving the lifespan of concrete through heat shielding and waterproofing functions, and more particularly, to a paint composition that prevents neutralization of concrete, imparts waterproofness, and has excellent heat and ultraviolet blocking effects, thereby increasing the lifespan of concrete. It relates to a paint composition that improves.

콘크리트 구조물은 외부적인 원인에 의해 열화가 진행되는데, 즉, 온도변화, 계절변화에 따른 동결융해, 강우, 습도 및 대기상태 변화와 같은 환경적인 요인이 주된 원인이며, 중성화, 염화물 침해, 철근부식, 동결용해, 황산침해 및 알칼리골재 반응 등의 요인도 하나의 원인이 되고 있다.Concrete structures are degraded by external causes, that is, environmental factors such as temperature change, freezing and thawing according to seasonal changes, rainfall, humidity, and atmospheric conditions are the main causes. Freeze-thawing, sulfuric acid attack, and alkali aggregate reaction are also contributing factors.

상기에 기재된 콘크리트의 열화 요인들은 단독 또는 복합적으로 작용하여 수분이나 기타 외부 유해물질들이 콘크리트 내부로 침투하여, 콘크리트 자체를 열화시키거나 철근의 부식 등을 유발하여 콘크리트 구조물의 성능저하를 일으키게 된다.The concrete deterioration factors described above act alone or in combination to cause moisture or other external harmful substances to penetrate into the concrete, thereby deteriorating the concrete itself or causing corrosion of reinforcing bars, thereby deteriorating the performance of concrete structures.

이와 같은 콘크리트 구조물의 열화 및 균열이 심해되면 결국 구조물의 붕괴를 초래할 위험성이 있기 때문에 지속적으로 관리하고 보수할 필요가 있다.If the deterioration and cracks of such a concrete structure become severe, it is necessary to continuously manage and repair it because there is a risk of eventually causing the structure to collapse.

콘크리트 열화의 주요 원인이라고 할 수 있는 중성화는 콘크리트 내측으로 물이 침투하거나 공기 중의 탄산가스가 침투하여 콘크리트 내측에서 콘크리트 중의 수산화칼슘을 서서히 배출시킴으로써 C-S-H(칼슘 실리케이트 수화물) 결정체를 약화시킴에 따라 알칼리성이 상실되고 중성화가 진행된다. 콘크리트의 중성화가 진행되면 균열부위가 손상되면서 틈새가 넓어지고 이후 틈새 사이로 철근이 노출되면서 부식으로 진행되며, 일단 철근의 부식이 진행되면 녹에 의해 체적 팽창이 진행되어 그로 인한 팽창압이 콘크리트의 응력을 넘어 새로운 균열을 유발시키게 되며, 새로운 균열은 중성화를 더욱 가속화시켜 콘크리트 구조물의 내구성을 급속히 약화시키게 된다.Neutralization, which can be said to be the main cause of concrete deterioration, causes water to penetrate inside the concrete or carbon dioxide gas in the air to slowly discharge calcium hydroxide from the inside of the concrete, weakening the crystals of C-S-H (calcium silicate hydrate) and losing alkalinity. and neutralization proceeds. When concrete is neutralized, cracks are damaged and gaps widen, and then reinforcing bars are exposed through the gaps, leading to corrosion. Beyond this, new cracks are induced, and new cracks further accelerate neutralization, rapidly weakening the durability of concrete structures.

따라서 콘크리트 구조물의 균열이 발생하거나 균열 발생 가능성이 있으면 초기에 중성화가 급속히 진행하는 것을 방지하기 위해 보수 공사를 진행할 필요가 있다.Therefore, if cracks occur or there is a possibility of cracks in the concrete structure, it is necessary to carry out repair work to prevent the rapid progress of neutralization in the early stage.

한편, 아파트나 건물의 지붕 옥상 등 옥외 구조물은 외관을 미려하게 하기 위한 목적, 방수 목적 등으로 유색 또는 무색의 도료를 이용하여 외면을 도색하고 있다. 이러한 도료는 유성 또는 수성으로 이루어질 수 있으며, 최근에는 환경과 민원 방지를 위해 수성 도료가 많이 사용되고 있는데, 이러한 수성 도료의 경우 자외선에 의해 탈색되기 쉽고 시간이 지나면 경화되어 갈라지기 때문에 도료로서의 기능과 성능이 저하된다.On the other hand, outdoor structures such as roofs of apartments or buildings are painted with colored or colorless paints for the purpose of beautifying the exterior or waterproofing. These paints may be oil-based or water-based, and recently, water-based paints have been widely used to prevent environmental and civil complaints. In the case of these water-based paints, they are easily discolored by ultraviolet rays and harden and crack over time, so their functions and performance as paints this is lowered

이에 따라 현재 사용되는 수성 도료는 수명이 길지 않기 때문에 잦은 재도장이 필요한데, 도장 작업의 경우 인건비가 과다하므로 도장의 회수와 간격이 유지관리 비용을 결정하는 요인이 되고 있다. 따라서, 옥외 콘크리트 구조물에 도장된 도료의 내구성 및 내후성을 증대시켜 수명을 연장시킬 수 있는 콘크리트용 도료의 제공이 요구되고 있다.Accordingly, since the currently used water-based paint does not have a long lifespan, frequent re-coating is required. In the case of painting work, labor costs are excessive, so the number of times and intervals of painting are determining the maintenance cost. Therefore, there is a need to provide a paint for concrete that can extend the life of the paint by increasing the durability and weather resistance of the paint painted on the outdoor concrete structure.

한국특허등록 제10-0937632호(2010.01.12.)Korean Patent Registration No. 10-0937632 (2010.01.12.) 한국특허등록 제10-2058597호(2019.12.17.)Korean Patent Registration No. 10-2058597 (2019.12.17.)

본 발명의 목적은 콘크리트의 중성화를 방지하며, 방수성을 부여할 뿐만 아니라, 열과 자외선 차단효과가 우수하여 콘크리트의 수명을 향상시키는 도료 조성물을 제공하는 것이다.An object of the present invention is to provide a paint composition that prevents neutralization of concrete, imparts waterproofness, and improves the lifespan of concrete by having excellent heat and ultraviolet blocking effects.

본 발명의 목적은 실리콘 아크릴 에멀젼 100 중량부, 불소변성수지 50 내지 120 중량부, 충전재 50 내지 200 중량부, 부틸산염 10 내지 40 중량부, 디올 화합물 10 내지 40 중량부, 자외선 차단제 1 내지 40 중량부, 실리케이트계 혼합물 50 내지 150 중량부로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물을 제공함에 의해 달성된다.100 parts by weight of silicone acrylic emulsion, 50 to 120 parts by weight of fluoropolymer, 50 to 200 parts by weight of filler, 10 to 40 parts by weight of butyrate, 10 to 40 parts by weight of diol compound, 1 to 40 parts by weight of sunscreen It is achieved by providing a coating composition exhibiting an effect of improving the lifespan of concrete through heat shielding and waterproofing functions, characterized in that it consists of 50 to 150 parts by weight of the silicate-based mixture.

본 발명의 바람직한 특징에 따르면, 상기 실리콘 아크릴 에멀젼은 실리콘 아크릴 수지와 아크릴 단량체를 반응시켜 제조되는 것으로 한다.According to a preferred feature of the present invention, the silicone acrylic emulsion is prepared by reacting a silicone acrylic resin and an acrylic monomer.

본 발명의 더 바람직한 특징에 따르면, 상기 실리콘 아크릴 수지는 3-메타크릴옥시 프로필트리메톡시실란으로 이루어지는 것으로 한다.According to a more preferred feature of the present invention, the silicone acrylic resin is made of 3-methacryloxy propyltrimethoxysilane.

본 발명의 더욱 바람직한 특징에 따르면, 상기 불소변성 수지는 불소수지 100 중량부에 아크릴 우레탄 수지 80 내지 120 중량부를 혼합하여 이루어지는 것으로 한다.According to a more preferred feature of the present invention, the fluoropolymer is made by mixing 80 to 120 parts by weight of an acrylic urethane resin with 100 parts by weight of a fluororesin.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 충전재는 운모, 탄산칼슘, 규조토 및 석회로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것으로 한다.According to a further preferred feature of the present invention, the filler is made of at least one selected from the group consisting of mica, calcium carbonate, diatomaceous earth and lime.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 자외선 차단제는 이산화규소, 이산화티타늄, 산화아연 및 산화알루미늄으로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것으로 한다.According to a more preferred feature of the present invention, the sunscreen is made of at least one selected from the group consisting of silicon dioxide, titanium dioxide, zinc oxide and aluminum oxide.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 자외선 차단제는 1 내지 100 마이크로미터의 입자크기를 나타내는 것으로 한다.According to a more preferred feature of the present invention, the sunscreen has a particle size of 1 to 100 micrometers.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 실리케이트계 혼합물은 정제수 100 중량부, 실리케이트계 바인더 30 내지 250 중량부, 경화제 0.05 내지 1.5 중량부 및 pH조절제 0.05 내지 1.5 중량부로 이루어지는 것으로 한다.According to a more preferred feature of the present invention, the silicate-based mixture is composed of 100 parts by weight of purified water, 30 to 250 parts by weight of a silicate-based binder, 0.05 to 1.5 parts by weight of a curing agent and 0.05 to 1.5 parts by weight of a pH adjusting agent.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 실리케이트계 바인더는 규산칼륨 100 중량부, 규산나트륨 20 내지 500 중량부 및 규산리튬 5 내지 100 중량부로 이루어지는 것으로 한다.According to a more preferred feature of the present invention, the silicate-based binder is made of 100 parts by weight of potassium silicate, 20 to 500 parts by weight of sodium silicate and 5 to 100 parts by weight of lithium silicate.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 경화제는 규불산으로 이루어지는 것으로 한다.According to a still more preferred feature of the present invention, the curing agent is made of silicic acid.

본 발명에 따른 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물은 콘크리트의 중성화를 방지하며, 방수성을 부여할 뿐만 아니라, 열과 자외선 차단효과가 우수하여 콘크리트의 수명을 향상시키는 탁월한 효과를 나타낸다.The coating composition exhibiting the effect of improving the lifespan of concrete through heat shielding and waterproofing functions according to the present invention prevents neutralization of concrete, imparts waterproofness, and has excellent heat and ultraviolet blocking effects to improve the lifespan of concrete. indicate

이하에는, 본 발명의 바람직한 실시예와 각 성분의 물성을 상세하게 설명하되, 이는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이지, 이로 인해 본 발명의 기술적인 사상 및 범주가 한정되는 것을 의미하지는 않는다.Hereinafter, a preferred embodiment of the present invention and the physical properties of each component will be described in detail, but this is to be explained in detail so that a person having ordinary knowledge in the art to which the present invention belongs can easily practice the invention, This is not meant to limit the technical spirit and scope of the present invention.

본 발명에 따른 콘크리트의 수명향상 효과를 나타내는 도료 조성물은 실리콘 아크릴 에멀젼, 불소변성수지, 이산화티타늄, 운모, 탄산칼슘, 규조토, 석회, 부틸산염, 디올 화합물, 자외선 차단제, 실리케이트계 혼합물로 이루어지며, 실리콘 아크릴 에멀젼 100 중량부, 불소변성수지 50 내지 120 중량부, 이산화티타늄 50 내지 150 중량부, 운모 10 내지 40 중량부, 탄산칼슘 80 내지 120 중량부, 규조토 10 내지 40 중량부, 석회 10 내지 40 중량부, 부틸산염 10 내지 40 중량부, 디올 화합물 10 내지 40 중량부, 자외선 차단제 1 내지 40 중량부, 실리케이트계 혼합물 50 내지 150 중량부로 이루어지는 것이 바람직하다.The coating composition showing the effect of improving the lifespan of concrete according to the present invention is composed of silicone acrylic emulsion, fluorine-modified resin, titanium dioxide, mica, calcium carbonate, diatomaceous earth, lime, butyrate, diol compound, sunscreen, and silicate-based mixture, 100 parts by weight of silicone acrylic emulsion, 50 to 120 parts by weight of fluoropolymer, 50 to 150 parts by weight of titanium dioxide, 10 to 40 parts by weight of mica, 80 to 120 parts by weight of calcium carbonate, 10 to 40 parts by weight of diatomaceous earth, 10 to 40 parts by weight of lime It is preferably composed of 10 to 40 parts by weight of a butyrate salt, 10 to 40 parts by weight of a diol compound, 1 to 40 parts by weight of a sunscreen, and 50 to 150 parts by weight of a silicate-based mixture.

상기 실리콘 아크릴 에멀젼은 콘크리트의 표면에 강력하게 부착될 뿐만 아니라, 고방식성 및 고내후성이 강화된 도료를 제공하는 역할을 하는데, 실리콘 아크릴 수지와 아크릴 단량체를 반응시켜 제조되는 것이 바람직하며, 실리콘 아크릴 수지 100 중량부와 아크릴 단량체 40 내지 80 중량부를 반응시켜 제조되는 것이 더욱 바람직하다.The silicone acrylic emulsion not only strongly adheres to the surface of concrete, but also serves to provide a paint with enhanced corrosion resistance and high weather resistance. It is preferably prepared by reacting a silicone acrylic resin with an acrylic monomer. It is more preferably prepared by reacting 100 parts by weight with 40 to 80 parts by weight of an acrylic monomer.

이때, 상기 실리콘 아크릴 수지는 3-메타크릴옥시 프로필트리메톡시실란으로 이루어지는 것이 바람직하며, 상기 아크릴 단량체는 n-부틸 아크릴레이트, 메틸메타크릴레이트, n-부틸메타크릴레이트, 디메틸아미노에틸메타크릴레이트, 2-에틸헥실 아크릴레이트 및 아크릴산으로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것이 바람직하다.At this time, the silicone acrylic resin is preferably composed of 3-methacryloxy propyltrimethoxysilane, and the acrylic monomer is n-butyl acrylate, methyl methacrylate, n-butyl methacrylate, dimethylaminoethyl methacrylate It is preferably composed of at least one selected from the group consisting of late, 2-ethylhexyl acrylate and acrylic acid.

상기 불소변성수지는 50 내지 120 중량부가 함유되며, 본 발명을 통해 제조되는 도료 조성물에 방수 및 방습 성능을 부여하며, 중성화 방지 효과를 부여하는 역할을 하는데, 불소수지 100 중량부에 아크릴 우레탄 수지 80 내지 120 중량부를 혼합하여 이루어지는 것이 바람직한데, 중량평균 분자량이 10000 내지 50000인 불소수지 및 중량평균 분자량이 5000 내지 100000인 아크릴 우레탄 수지로 이루어지는 것이 더욱 바람직하다.The fluorine-modified resin is contained in an amount of 50 to 120 parts by weight, and provides waterproof and moisture-proof performance to the paint composition prepared through the present invention and serves to impart a neutralization preventing effect. It is preferably made by mixing 120 parts by weight, more preferably made of a fluororesin having a weight average molecular weight of 10000 to 50000 and an acrylic urethane resin having a weight average molecular weight of 5000 to 100000.

상기 불소변성수지의 함량이 50 중량부 미만이면 상기의 효과가 미미하며, 상기 불소변성수지의 함량이 120 중량부를 초과하게 되면 상기의 효과는 크게 향상되지 않으면서 상대적으로 실리콘 아크릴 에멀젼이나 충전재의 함량이 지나치게 줄어들어 도료 조성물이 콘크리트의 표면에 부착되는 성능과 도료 조성물로 형성된 도막의 기계적 물성이 저하될 수 있다.If the content of the fluorine-modified resin is less than 50 parts by weight, the above effect is insignificant, and if the content of the fluorine-modified resin exceeds 120 parts by weight, the above effect is not greatly improved, and the content of the silicone acrylic emulsion or filler is relatively This excessive reduction may deteriorate the ability of the coating composition to adhere to the surface of concrete and the mechanical properties of the coating film formed of the coating composition.

상기 충전재는 50 내지 200 중량부가 함유되며, 본 발명에 따른 도료 조성물의 내충격성을 향상시켜 외력에 의해 도료층의 균열이 발생하는 것을 억제하는 역할을 하는데, 운모, 탄산칼슘, 규조토 및 석회로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것이 바람직하다.The filler contains 50 to 200 parts by weight, improves the impact resistance of the paint composition according to the present invention and serves to suppress cracks in the paint layer caused by external force, consisting of mica, calcium carbonate, diatomaceous earth and lime. It is preferable to consist of one or more selected from the group.

상기 운모는 도료로 형성된 도막에 단열성을 부여하며 내구성을 향상시키고, 상기 탄산칼슘은 단열성, 열차단성, 내마모성 및 내구성을 향상시키며, 상기 규조토는 단열성, 결로방지특성 및 부착성을 향상시키고, 상기 석회는 부착성능 및 내구성을 향상시키는 역할을 한다.The mica imparts heat insulation to the coating film formed of the paint and improves durability, the calcium carbonate improves heat insulation, heat insulation, abrasion resistance and durability, the diatomaceous earth improves heat insulation, anti-condensation properties and adhesion, and the lime plays a role in improving adhesion performance and durability.

상기 충전재의 함량이 50 중량부 미만이면 상기의 효과가 미미하며, 상기 충전재의 함량이 200 중량부를 초과하게 되면 상기의 효과는 크게 향상되지 않으면서 상대적으로 도료를 구성하는 수지성분의 함량이 지나치게 줄어들어 균일한 도막을 형성하지 못하며, 도료로 형성된 도막의 물성이 저하될 수 있다.If the content of the filler is less than 50 parts by weight, the above effect is insignificant, and if the content of the filler exceeds 200 parts by weight, the above effect is not greatly improved and the content of the resin component constituting the paint is relatively reduced too much. A uniform coating film cannot be formed, and physical properties of the coating film formed of the paint may be deteriorated.

상기 부틸산염은 10 내지 40 중량부가 함유되며, 상기 실리콘 아크릴 에멀젼에 함유된 아크릴 수지 성분을 안정화하는 역할을 하는데, 2,2,4-트리메틸-1,3-펜탄디올 디이소부티레이트를 사용하는 것이 바람직하다.The butyrate salt is contained in an amount of 10 to 40 parts by weight, and serves to stabilize the acrylic resin component contained in the silicone acrylic emulsion. desirable.

상기 부틸산염의 함량이 10 중량부 미만이면 상기의 효과가 미미하며, 상기 부틸산염의 함량이 40 중량부를 초과하게 되면 상기의 효과는 크게 향상되지 않으면서 실리콘 아크릴 에멀젼, 불소변성수지 및 충전재 등의 함량이 지나치게 줄어들기 때문에 바람직하지 못하다.If the content of the butyrate is less than 10 parts by weight, the above effect is insignificant, and when the content of the butyrate exceeds 40 parts by weight, the above effect is not greatly improved, and silicone acrylic emulsion, fluorine-modified resin and filler, etc. This is undesirable because the content is excessively reduced.

상기 디올 화합물은 10 내지 40 중량부가 함유되며, 본 발명에 따른 콘크리트의 수명향상 효과를 나타내는 도료 조성물을 구성하는 각 성분이 고르게 혼합될 수 있도록 분산제의 역할을 하는데, 에틸렌글리콜 또는 프로필렌글리콜을 사용하는 것이 바람직하다.The diol compound is contained in an amount of 10 to 40 parts by weight, and serves as a dispersant so that each component constituting the coating composition exhibiting the effect of improving the lifespan of concrete according to the present invention can be mixed evenly, using ethylene glycol or propylene glycol it is desirable

상기 디올 화합물의 함량이 10 중량부 미만이면 상기의 효과가 미미하며, 상기 디올 화합물의 함량이 40 중량부를 초과하게 되면, 상기의 효과는 크게 향상되지 않으면서 도료 조성물이 지나치게 묽어져 콘크리트의 표면에 도포되는 효과와 기계적 물성 등이 저하될 수 있다.If the content of the diol compound is less than 10 parts by weight, the above effect is insignificant, and if the content of the diol compound exceeds 40 parts by weight, the above effect is not greatly improved and the coating composition is excessively diluted, so that the surface of the concrete The applied effect and mechanical properties may be deteriorated.

상기 자외선 차단제는 1 내지 40 중량부가 함유되며, 이산화규소, 이산화티타늄, 산화아연 및 산화알루미늄으로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것이 바람직하며, 1 내지 100 마이크로미터의 입자크기를 나타내는 분말형태로 적용되는 것이 더욱 바람직하다.The sunscreen contains 1 to 40 parts by weight, is preferably composed of at least one selected from the group consisting of silicon dioxide, titanium dioxide, zinc oxide and aluminum oxide, and is applied in powder form having a particle size of 1 to 100 micrometers. It is more desirable to be

상기의 성분 및 입자크기로 이루어진 자외선 차단제가 함유되면, 자외선 뿐만 아니라 적외선을 반사 및 복사하여 자외선 차단효과와 단열효과를 동시에 나타내는 도료를 제공할 수 있다.When a sunscreen composed of the above components and particle size is contained, it is possible to provide a paint that exhibits both a sunscreen effect and a heat insulation effect by reflecting and copying not only ultraviolet rays but also infrared rays.

또한, 상기의 입자크기를 나타내는 자외선 차단제는 도료 조성물에 고르게 분산되어 균일한 자외선 차단효과와 단열효과를 나타낼 수 있고, 도료 조성물로 형성되는 도막의 경도와 유연성을 강화하며, 내노화성 및 내오염성이 향상된 도막을 제공한다.In addition, the sunscreen having the above particle size can be evenly dispersed in the paint composition to exhibit a uniform sunscreen effect and heat insulation effect, enhance the hardness and flexibility of the coating film formed of the paint composition, and have anti-aging and anti-fouling properties. Provides an improved coating film.

특히, 상기에 나열된 자외선 차단제의 성분 중 이산화 규소는 파장이 400nm 이하의 자외선 및 파장이 800nm 이하의 적외선에 대한 흡수율이 70% 이상이며, 이산화 티타늄과 산화 아연은 태양광선 중 대부분의 자외선을 흡수하여 단열작용을 발휘할 수 있다.In particular, among the components of the sunscreen listed above, silicon dioxide has an absorption rate of 70% or more for ultraviolet rays with a wavelength of 400 nm or less and infrared rays with a wavelength of 800 nm or less, and titanium dioxide and zinc oxide absorb most of the ultraviolet rays among sunlight, It can exert an insulating effect.

상기 실리케이트계 혼합물은 50 내지 150 중량부가 혼합되며, 정제수 100 중량부, 실리케이트계 바인더 30 내지 250 중량부, 경화제 0.05 내지 1.5 중량부 및 pH조절제 0.05 내지 1.5 중량부로 이루어지는데, 상기 실리케이트계 바인더는 규산칼륨 100 중량부, 규산나트륨 20 내지 500 중량부 및 규산리튬 5 내지 100 중량부로 이루어지는 것이 바람직하다.The silicate-based mixture is mixed in 50 to 150 parts by weight, and is composed of 100 parts by weight of purified water, 30 to 250 parts by weight of a silicate-based binder, 0.05 to 1.5 parts by weight of a curing agent, and 0.05 to 1.5 parts by weight of a pH adjusting agent. The silicate-based binder is silicic acid. It is preferably composed of 100 parts by weight of potassium, 20 to 500 parts by weight of sodium silicate and 5 to 100 parts by weight of lithium silicate.

상기 실리케이트계 혼합물에 함유되는 실리케이트계 바인더는 11.5 내지 12.7 사이의 pH를 나타내며, 경화제는 규불산이 사용되어 1 내지 2의 pH를 나타내기 때문에, 상기와 같이 실리케이트계 바인더와 상기 경화제를 직접혼합하면 상호 화학반응에 의한 경화가 급속하게 진행되어 엉김현상이 발생하기 때문에 콘크리트의 표면에 도포할 수 없게 되므로, 상기 경화제 성분인 규불산을 상기의 함량으로 정제수 100 중량부에 혼합한 후에, 상기 실리케이트계 바인더를 혼합하는 것이 바람직하다.Since the silicate-based binder contained in the silicate-based mixture exhibits a pH between 11.5 and 12.7, and the curing agent exhibits a pH of 1 to 2 because silicic acid is used, when the silicate-based binder and the curing agent are directly mixed as described above, Curing by mutual chemical reaction proceeds rapidly and coagulation occurs, so that it cannot be applied to the surface of concrete. Mixing the binder is preferred.

상기 실리케이트계 바인더는 상기 경화제와 혼합되어 실리케이트계 혼합물의 최종 pH를 12 내지 12.5로 조절하는 역할을 하며, pH가 12 내지 12.5 조절된 실리케이트계 혼합물이 함유된 도료 조성물은 콘크리트의 벽면에서는 곰팡이나 녹조류의 세포질 원형질막이 파괴되고, 효소와 막수송단백질의 활성이 억제되어 곰팡이나 녹조류 등의 증식이 차단된다.The silicate-based binder is mixed with the curing agent to serve to adjust the final pH of the silicate-based mixture to 12 to 12.5, and the paint composition containing the silicate-based mixture whose pH is adjusted to 12 to 12.5 prevents mold or green algae on the wall of concrete. The cytoplasmic plasma membrane of the cell is destroyed, and the activity of enzymes and membrane transport proteins is inhibited, preventing the proliferation of fungi and green algae.

또한, 상기와 같은 곰팡이나 녹조류 등과 같은 미생물이 자라기 위해서는 영양원, 온도, pH 및 습도 등의 조건들이 맞아하는데, 영양원은 미생물이 성장하기 위해 필요하며 필수영양소(탄소, 질소, 인, 황 등)가 부족하다면 기타의 영양소의 농도와 관계없이 곰팡이 및 녹조 등의 미생물은 생장이 억제된다.In addition, in order for microorganisms such as molds and green algae as described above to grow, conditions such as nutrient sources, temperature, pH, and humidity are met. Nutrient sources are necessary for microorganisms to grow and essential nutrients (carbon, nitrogen, phosphorus, sulfur, etc.) If insufficient, the growth of microorganisms such as mold and algae is inhibited regardless of the concentration of other nutrients.

또한, 상기 실리케이트계 혼합물에 함유된 실리케이트계 바인더는 콘크리트가 대기중의 탄산가스와 접촉하여 탄산칼슘과 물로 전환되면서, 열화되는 것을 차단하는데, 상기 실리케이트계 바인더의 성분인 규산칼륨(K2SiO2), 규산나트륨(Na2SiO2) 및 규산리튬(Li2O-nSiO2-xH2O)에 존재하는 +1가의 칼륨, 나트륨 및 리튬이 이온결합을 통해 CO3를 치환하며, 중성화가 진행된 콘크리트의 pH를 11 내지 12로 향상시켜 강알칼리화 시키고, 이온결합을 통해 콘크리트 내부의 유리된 시멘트 성분과 가교결합을 함으로써 콘크리트의 표면과 내부의 기계적 강도를 증가시키는 역할을 한다.In addition, the silicate-based binder contained in the silicate-based mixture prevents concrete from deteriorating while being converted to calcium carbonate and water in contact with carbon dioxide gas in the air, potassium silicate (K 2 SiO 2 ), sodium silicate (Na 2 SiO 2 ) and lithium silicate (Li 2 O-nSiO 2 -xH 2 O), the +1 valent potassium, sodium, and lithium replace CO 3 through ionic bonds, and neutralization proceeds. It serves to increase the mechanical strength of the surface and inside of the concrete by improving the pH of the concrete to 11 to 12 to make it strong alkalinity and cross-linking with the free cement component inside the concrete through ionic bonding.

이때, 상기 규산리튬은 10 내지 20 나노미터의 입자크기를 갖는 것이 바람직한데, 10 내지 20 나노미터의 입자크기를 갖는 규산리튬은 콘크리트 내부에 형성된 공극을 메워줌으로, 콘크리트 내부의 함수율과 산소함유량을 낮춰 호기성 곰팡이 및 녹조류류 등이 증식하는 것을 차단할 수 있다.At this time, the lithium silicate preferably has a particle size of 10 to 20 nanometers, and the lithium silicate having a particle size of 10 to 20 nanometers fills the voids formed inside the concrete, thereby increasing the moisture content and oxygen content in the concrete. It can block the proliferation of aerobic mold and green algae by lowering the

또한, 상기 경화제는 상기 실리케이트계 바인더의 경화를 촉진하는 역할을 한다. 또한, 상기 경화제는 콘크리트 벽면에 도료 조성물이 도포된 후에 경화를 촉진하는데, 상기 실리케이트계 바인더와 CO3의 이온결합을 촉진하는 역할을 하고, 실리케이트계 혼합물이 콘크리트에 도포된 후에 상기 정제수가 증발되면, 경화제의 상대적인 농도가 증가하여 전술한 실리케이트계 바인더와 급속한 경화반응이 진행되기 때문에 콘크리트와의 우수한 결합력을 갖도록 하는 역할을 한다.In addition, the curing agent serves to promote curing of the silicate-based binder. In addition, the curing agent promotes curing after the coating composition is applied to the concrete wall surface, serves to promote ionic bonding between the silicate-based binder and CO 3 , and when the purified water evaporates after the silicate-based mixture is applied to the concrete , since the relative concentration of the curing agent increases and the rapid curing reaction with the above-mentioned silicate-based binder proceeds, it serves to have excellent bonding strength with concrete.

또한, 상기 pH조절제는 수산화나트륨으로 이루어지는데, 본 발명에 따른 실리케이트계 혼합물의 pH를 12 내지 12.5로 조절하는 역할을 한다.In addition, the pH adjusting agent is composed of sodium hydroxide, and serves to adjust the pH of the silicate-based mixture according to the present invention to 12 to 12.5.

상기 pH조절제의 함량이 0.05 중량부 미만이면 실리케이트계 혼합물의 pH가 낮아져 곰팡이 및 세균의 증식을 차단할 수 없으며, 상기 pH조절제의 함량이 1.5 중량부 이상을 초과하게 되면 상기의 효과는 크게 향상되지 않으면서 도료 조성물의 물성이 지나치게 저하될 수 있다.If the content of the pH adjusting agent is less than 0.05 parts by weight, the pH of the silicate-based mixture is lowered and the growth of mold and bacteria cannot be blocked, and if the content of the pH adjusting agent exceeds 1.5 parts by weight or more, the effect is not greatly improved. Therefore, the physical properties of the paint composition may be excessively deteriorated.

상기 실리케이트계 혼합물의 함량이 50 중량부 미만이면 상기의 효과가 미미하며, 상기 실리케이트계 혼합물의 함량이 150 중량부를 초과하게 되면 상기의 효과는 크게 향상되지 않으면서 상대적으로 실리콘 아크릴 에멀젼, 불소변성수지 및 충전재의 함량이 지나치게 줄어들어 중성화 방지, 방수성 부여 및 자외선 차단 등의 효과가 저하될 수 있다.When the content of the silicate-based mixture is less than 50 parts by weight, the above effect is insignificant, and when the content of the silicate-based mixture exceeds 150 parts by weight, the above effects are not greatly improved, and relatively silicone acrylic emulsions and fluoromodified resins And since the content of the filler is excessively reduced, effects such as preventing neutralization, imparting waterproofness, and blocking ultraviolet rays may be deteriorated.

이하에서는, 본 발명에 따른 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물의 제조방법 및 그 제조방법으로 제조된 도료 조성물의 물성을 실시예를 들어 설명하기로 한다.Hereinafter, the manufacturing method of the coating composition exhibiting the effect of improving the lifespan of concrete through the heat shielding and waterproofing function according to the present invention and the physical properties of the coating composition prepared by the manufacturing method will be described by way of examples.

<제조예 1> 실리콘 아크릴 에멀젼의 제조<Preparation Example 1> Preparation of silicone acrylic emulsion

실리콘 아크릴 수지(3-메타크릴옥시 프로필트리메톡시실란) 100 중량부와 아크릴 단량체(n-부틸 아크릴레이트) 60 중량부를 30℃에서 반응시켜 실리콘 아크릴 에멀젼을 제조하였다.A silicone acrylic emulsion was prepared by reacting 100 parts by weight of a silicone acrylic resin (3-methacryloxypropyltrimethoxysilane) with 60 parts by weight of an acrylic monomer (n-butyl acrylate) at 30°C.

<제조예 2> 불소변성수지의 제조<Preparation Example 2> Preparation of fluorine-modified resin

입도가 50 내지 500 마이크로미터인 불소수지(테프론) 100 중량부에 아크릴 우레탄 수지 80 내지 120 중량부를 혼합하여 불소변성수지를 제조하였다.A fluorine-modified resin was prepared by mixing 80 to 120 parts by weight of an acrylic urethane resin with 100 parts by weight of a fluororesin (Teflon) having a particle size of 50 to 500 micrometers.

<제조예 3> 충전재의 제조<Production Example 3> Preparation of filler

운모, 탄산칼슘, 규조토 및 석회를 1:1:1:1의 중량부로 혼합하여 충전재를 제조하였다.A filler was prepared by mixing mica, calcium carbonate, diatomaceous earth and lime in a weight part of 1:1:1:1.

<실리케이트 혼합물의 제조><Preparation of silicate mixture>

정제수 100 중량부에 실리케이트계 바인더(규산칼륨 100 중량부, 규산나트륨 300 중량부 및 규산리튬 50 중량부) 150 중량부를 혼합하고, 경화제(규불산) 0.8 중량부 및 pH조절제(수산화나트륨) 0.8 중량부를 혼합하여 실리케이트 혼합물을 제조하였다.150 parts by weight of a silicate-based binder (100 parts by weight of potassium silicate, 300 parts by weight of sodium silicate and 50 parts by weight of lithium silicate) was mixed with 100 parts by weight of purified water, 0.8 parts by weight of a curing agent (silicic acid) and 0.8 parts by weight of a pH adjusting agent (sodium hydroxide). The silicate mixture was prepared by mixing the parts.

<실시예 1><Example 1>

상기 제조예 1을 통해 제조된 실리콘 아크릴 에멀젼 100 중량부, 상기 제조예 2를 통해 제조된 불소변성수지 85 중량부, 상기 제조예 3을 통해 제조된 충전재 120 중량부, 부틸산염 25 중량부, 디올 화합물 25 중량부, 자외선 차단제(입자크기가 40 내지 60 마이크로미터이며, 이산화규소, 이산화티타늄, 산화아연 및 산화알루미늄이 1:1:1:1의 중량부로 혼합) 20 중량부, 상기 제조예 4를 통해 제조된 실리케이트계 혼합물 100 중량부를 교반기에 투입하고 250rpm의 속도로 20분 동안 교반하여 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물을 제조하였다.100 parts by weight of the silicone acrylic emulsion prepared in Preparation Example 1, 85 parts by weight of the fluorine-modified resin prepared in Preparation Example 2, 120 parts by weight of the filler prepared in Preparation Example 3, 25 parts by weight of butyrate, diol Compound 25 parts by weight, sunscreen (particle size is 40 to 60 micrometers, silicon dioxide, titanium dioxide, zinc oxide and aluminum oxide are mixed in a weight part of 1: 1: 1: 1) 20 parts by weight, Preparation Example 4 100 parts by weight of the silicate-based mixture prepared through was put into a stirrer and stirred for 20 minutes at a speed of 250 rpm to prepare a paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing functions.

<비교예 1><Comparative Example 1>

SBR 라텍스 수지 35 중량부, 세라믹 성분 50 중량부, 자외선흡수제(히드록시벤조페논) 0.5 중량부를 혼합하고, 여기에 분산제, 수축저감제, 지연제, 무기안료, 충진제 등의 첨가제를 일정량 혼합하여 도료 조성물을 제조하였다.35 parts by weight of SBR latex resin, 50 parts by weight of ceramic component, and 0.5 part by weight of UV absorber (hydroxybenzophenone) are mixed, and a certain amount of additives such as dispersant, shrinkage reducer, retardant, inorganic pigment, and filler are mixed thereto to paint. A composition was prepared.

<비교예 2><Comparative Example 2>

아크릴계 라텍스 수지 35 중량부, 세라믹 성분 50 중량부, 자외선흡수제(히드록시벤조페논) 0.5 중량부를 혼합하고, 여기에 분산제, 수축저감제, 지연제, 무기안료, 충진제 등의 첨가제를 일정량 혼합하여 도료 조성물을 제조하였다.35 parts by weight of acrylic latex resin, 50 parts by weight of ceramic component, and 0.5 part by weight of ultraviolet absorber (hydroxybenzophenone) are mixed, and a certain amount of additives such as a dispersant, a shrinkage reducing agent, a retardant, an inorganic pigment, and a filler are mixed to paint. A composition was prepared.

<비교예 3><Comparative Example 3>

스티렌모노머 30 중량부, t-부틸퍼옥시벤조에이드 5 중량부 및 글리세린지방산에스테르 5 중량부를 혼합하고 여기에 세라믹 성분 50 중량부, 자외선흡수제(히드록시벤조페논) 0.5 중량부를 혼합하고, 여기에 분산제, 수축저감제, 지연제, 무기안료, 충진제 등의 첨가제를 일정량 혼합하여 도료 조성물을 제조하였다.30 parts by weight of styrene monomer, 5 parts by weight of t-butylperoxybenzoate, and 5 parts by weight of glycerin fatty acid ester were mixed, and 50 parts by weight of ceramic component and 0.5 part by weight of ultraviolet absorber (hydroxybenzophenone) were mixed therein, and a dispersing agent was mixed here. A paint composition was prepared by mixing a certain amount of additives such as a shrinkage reducing agent, a retardant, an inorganic pigment, and a filler.

상기 실시예 1 및 비교예 1 내지 3을 통해 제조된 도료 조성물의 방수 및 방식성능을 측정하여 아래 표 1에 나타내었다.The waterproof and anticorrosive performance of the paint compositions prepared in Example 1 and Comparative Examples 1 to 3 were measured and shown in Table 1 below.

{단, 방수성능은 ASTM F-1249에 의거하여 투습도를 측정하는 방법을 이용하였으며, 방식성능은 KSM ISO11997-1에 의거하여 염화물 이온 침투 저항성 및 복합 사이클 내식 저항성을 평가하는 방법을 이용하였다.}{However, for waterproof performance, a method for measuring moisture permeability in accordance with ASTM F-1249 was used, and for corrosion resistance, a method for evaluating chloride ion penetration resistance and combined cycle corrosion resistance was used in accordance with KSM ISO11997-1.}

<표 1><Table 1>

Figure 112022130797005-pat00001
Figure 112022130797005-pat00001

상기 표 1에 나타낸 것처럼, 본 발명의 실시예 1을 통해 제조된 도료 조성물을 사용하여 콘크리트 구조물 표면을 도장한 경우 비교예 1 내지 3에 비해 방수 및 방식성능이 매우 우수한 것을 알 수 있다.As shown in Table 1, when the surface of the concrete structure is painted using the paint composition prepared in Example 1 of the present invention, it can be seen that the waterproof and anticorrosive performance is very excellent compared to Comparative Examples 1 to 3.

또한, 상기 실시예 1 및 비교예 1 내지 3을 통해 제조된 도료 조성물의 기계적 물성을 측정하여 아래 표 2에 나타내었다.In addition, mechanical properties of the paint compositions prepared in Example 1 and Comparative Examples 1 to 3 were measured and shown in Table 2 below.

{단, 도료 조성물의 기계적 물성은 내후성, 표면경도 및 부착성으로 나타내었으며, 내후성은 ASTM G 155의 시험방법에 따라 400시간 측정하여 나타내었고, 표면경도는 KS D 6711의 시험방법에 따라 측정하였으며, 부착성은 ASTM D3359의 시험방법 B의 테스트 방법에 따라 건조된 도막을 2㎝간격으로 6개씩 서로 교차되게 칼로 긁어 25개의 칸을 만들어 3M 투명 테이프로 그 부위에 접착을 시킨 후 그 떨어진 정도에 따라 6단계로 평가하였다.{However, the mechanical properties of the paint composition were expressed in terms of weather resistance, surface hardness and adhesion, and weather resistance was measured for 400 hours according to the test method of ASTM G 155, and surface hardness was measured according to the test method of KS D 6711 According to the test method of Test Method B of ASTM D3359, the adhesion is measured by scratching the dried coating film with a knife crossing each other at 2cm intervals to make 25 compartments and attaching them to the area with 3M transparent tape. It was evaluated in 6 stages.

5B:도막 박리가 전혀 없음, 4B:도막 박리 5% 미만, 3B:도막 박리 5 내지 15%, 2B:도막 박리 15 내지 35%, 1B:도막 박리 35 내지 65%, 0B:도막 박리 65% 이상이다.}5B: no coating film peeling at all, 4B: coating film peeling less than 5%, 3B: coating film peeling 5 to 15%, 2B: coating film peeling 15 to 35%, 1B: coating film peeling 35 to 65%, OB: coating film peeling 65% or more am.}

<표 2><Table 2>

Figure 112022130797005-pat00002
Figure 112022130797005-pat00002

상기 표 2에 나타낸 것처럼, 본 발명의 실시예 1을 통해 제조된 도료 조성물을 사용하여 콘크리트 구조물 표면을 도장한 경우 비교예 1 내지 3에 비해 내후성, 표면 경도 및 부착성능을 우수한 것을 알 수 있다.As shown in Table 2, it can be seen that when the surface of the concrete structure is painted using the paint composition prepared in Example 1 of the present invention, weather resistance, surface hardness and adhesion performance are excellent compared to Comparative Examples 1 to 3.

또한, 상기 실시예 1 및 비교예 1 내지 3을 통해 제조된 도료 조성물의 자외선 차단율을 측정하여 아래 표 3에 나타내었다.In addition, the UV blocking rates of the paint compositions prepared in Example 1 and Comparative Examples 1 to 3 were measured and are shown in Table 3 below.

{단, 자외선 차단율은 제조된 도료 조성물로 도막을 형성한 후에 도막에 대해 UV-VIS-NIR spectrophotometer를 이용하여 250nm 내지 2500nm 범위의 분광특성을 측정하는 방법을 이용하였다.}{However, for the UV blocking rate, a method of measuring spectral characteristics in the range of 250 nm to 2500 nm using a UV-VIS-NIR spectrophotometer was used for the coating film after forming a coating film with the prepared paint composition.}

<표 3><Table 3>

Figure 112022130797005-pat00003
Figure 112022130797005-pat00003

상기 표 3에 나타낸 것처럼, 본 발명의 실시예 1을 통해 제조된 도료 조성물은 비교예 1 내지 3에 비해 우수한 자외선 차단율을 나타내는 것을 알 수 있다.As shown in Table 3, it can be seen that the coating composition prepared in Example 1 of the present invention exhibits an excellent UV blocking rate compared to Comparative Examples 1 to 3.

따라서, 본 발명에 따른 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물은 콘크리트의 중성화를 방지하며, 방수성을 부여할 뿐만 아니라, 열과 자외선 차단효과가 우수하여 콘크리트의 수명을 향상시킬 수 있다.Therefore, the coating composition exhibiting the effect of improving the lifespan of concrete through heat shielding and waterproofing functions according to the present invention prevents neutralization of concrete, imparts waterproofness, and has excellent heat and ultraviolet blocking effects, thereby improving the lifespan of concrete. there is.

Claims (10)

실리콘 아크릴 에멀젼 100 중량부, 불소변성수지 85 중량부, 충전재 120 중량부, 부틸산염 25 중량부, 디올 화합물 25 중량부, 자외선 차단제 20 중량부, 실리케이트계 혼합물 100 중량부로 이루어지며,
상기 충전재는 운모, 탄산칼슘 및 규조토로 이루어진 그룹에서 선택된 하나 이상으로 이루어지고,
상기 자외선 차단제는 이산화규소, 산화아연 및 산화알루미늄으로 이루어진 그룹에서 선택된 하나 이상으로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
100 parts by weight of silicone acrylic emulsion, 85 parts by weight of fluoropolymer, 120 parts by weight of filler, 25 parts by weight of butyrate, 25 parts by weight of diol compound, 20 parts by weight of sunscreen, 100 parts by weight of silicate-based mixture,
The filler is made of one or more selected from the group consisting of mica, calcium carbonate and diatomaceous earth,
The paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that the sunscreen consists of at least one selected from the group consisting of silicon dioxide, zinc oxide and aluminum oxide.
청구항 1에 있어서,
상기 실리콘 아크릴 에멀젼은 실리콘 아크릴 수지와 아크릴 단량체를 반응시켜 제조되는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 1,
The silicone acrylic emulsion is a coating composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that prepared by reacting silicone acrylic resin and acrylic monomer.
청구항 2에 있어서,
상기 실리콘 아크릴 수지는 3-메타크릴옥시 프로필트리메톡시실란으로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 2,
The silicone acrylic resin is a paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that consisting of 3-methacryloxy propyltrimethoxysilane.
청구항 1에 있어서,
상기 불소변성 수지는 불소수지 100 중량부에 아크릴 우레탄 수지 80 내지 120 중량부를 혼합하여 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 1,
The fluorine-modified resin is a coating composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that made by mixing 80 to 120 parts by weight of an acrylic urethane resin with 100 parts by weight of a fluororesin.
삭제delete 삭제delete 청구항 1에 있어서,
상기 자외선 차단제는 1 내지 100 마이크로미터의 입자크기를 나타내는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 1,
The paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that the sunscreen exhibits a particle size of 1 to 100 micrometers.
청구항 1에 있어서,
상기 실리케이트계 혼합물은 정제수 100 중량부, 실리케이트계 바인더 30 내지 250 중량부, 경화제 0.05 내지 1.5 중량부 및 pH조절제 0.05 내지 1.5 중량부로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 1,
The silicate-based mixture is composed of 100 parts by weight of purified water, 30 to 250 parts by weight of a silicate-based binder, 0.05 to 1.5 parts by weight of a curing agent, and 0.05 to 1.5 parts by weight of a pH adjusting agent. Indicated paint composition.
청구항 8에 있어서,
상기 실리케이트계 바인더는 규산칼륨 100 중량부, 규산나트륨 20 내지 500 중량부 및 규산리튬 5 내지 100 중량부로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 8,
The silicate-based binder is a paint composition showing the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that consisting of 100 parts by weight of potassium silicate, 20 to 500 parts by weight of sodium silicate and 5 to 100 parts by weight of lithium silicate.
청구항 8에 있어서,
상기 경화제는 규불산으로 이루어지는 것을 특징으로 하는 차열 및 방수기능을 통한 콘크리트의 수명향상 효과를 나타내는 도료 조성물.
The method of claim 8,
The coating composition exhibiting the effect of improving the lifespan of concrete through heat shielding and waterproofing, characterized in that the curing agent consists of silicufluoric acid.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100937632B1 (en) 2009-06-30 2010-01-20 박복안 Anticorrosive paint composition for concrete
KR101137972B1 (en) * 2011-10-07 2012-05-03 주식회사 이지엠 Surface treating agent composition for concrete
KR20180029147A (en) * 2016-09-09 2018-03-20 주식회사 웨피 Aqueous, heat reflective, heat insulation and thermal insulation paint with excellent UV blocking capacity and method for production thereof
KR102058597B1 (en) 2019-09-27 2019-12-23 주식회사 호스록케이알 Concrete protection and metal corrosion protection paints
KR102434477B1 (en) * 2022-03-18 2022-08-19 김윤기 Paint composition for protecting outer surface of structure and construction method of protection of the outer wall of the structure using the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100937632B1 (en) 2009-06-30 2010-01-20 박복안 Anticorrosive paint composition for concrete
KR101137972B1 (en) * 2011-10-07 2012-05-03 주식회사 이지엠 Surface treating agent composition for concrete
KR20180029147A (en) * 2016-09-09 2018-03-20 주식회사 웨피 Aqueous, heat reflective, heat insulation and thermal insulation paint with excellent UV blocking capacity and method for production thereof
KR102058597B1 (en) 2019-09-27 2019-12-23 주식회사 호스록케이알 Concrete protection and metal corrosion protection paints
KR102434477B1 (en) * 2022-03-18 2022-08-19 김윤기 Paint composition for protecting outer surface of structure and construction method of protection of the outer wall of the structure using the same

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