KR102487667B1 - Manufacturing method of high flame retardant thermoplastic elastomer compound and electric cable for vessels operating in ice-covered waters having flexibility, cold resistance, oil resistance and ice accretion resistance - Google Patents

Manufacturing method of high flame retardant thermoplastic elastomer compound and electric cable for vessels operating in ice-covered waters having flexibility, cold resistance, oil resistance and ice accretion resistance Download PDF

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KR102487667B1
KR102487667B1 KR1020210008394A KR20210008394A KR102487667B1 KR 102487667 B1 KR102487667 B1 KR 102487667B1 KR 1020210008394 A KR1020210008394 A KR 1020210008394A KR 20210008394 A KR20210008394 A KR 20210008394A KR 102487667 B1 KR102487667 B1 KR 102487667B1
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정영섭
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(주)인테크놀로지
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Abstract

본 발명은 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조방법에 관한 것으로서, 더욱 상세하게는 에틸렌삼원공중합체에서 선택되어지는 열가소성탄성체 10,000중량부와 표면처리된 난연제 15,000~50,000중량부, 폴리실록산 공중합체에서 선택되어지는 자기윤활제 500~2,000중량부, 변성실리콘오일에서 선택되어지는 보조난연제 200~1,000중량부, 산화방지제 100~600중량부, 티오페놀 화합물에서 선택되어지는 안정제 100~400중량부, 자외선차단안료 500~3,000중량부, 에틸렌 공중합체에서 선택되어지는 상용화제 5,000~16,000중량부를 순차적으로 니더믹서에 투입하여 140~170℃의 온도에서 10~60분 동안 용융혼련 하고, 상기 용융혼련단계가 끝난 후에 상기 혼합믹서에 적린 마스터배치 2~8중량부와 폴리에틸렌 수지 6,000~12,000중량부를 순차적으로 투입하여 140~170℃의 온도에서 1~30분 동안 용융혼합 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 2~5mm 크기의 조성물 펠렛을 제조한 후, 60~80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하는 열가소성탄성체 조성물및 이로 피복된 극지운항 선박케이블의 제조방법을 특징으로 한다.
따라서 본 발명은 각 구성의 절연피복 조성물에서 사용되는 수지의 종류, 첨가제 및 충진제와 이들의 사용량을 조절함으로써, 종래의 극지운항 선박케이블의 절연피복 조성물과 대비하여 유연성, 내한성, 내유성, 난연성 및 내착빙성을 향상시킴으로써 극지운항 선박에 적용 시 전기적, 기계적, 화학적 특성 외에도 시공성 및 생산성을 개선시킬 수 있다.
The present invention relates to a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance, and a method for manufacturing a polar navigation ship cable coated therewith, and more particularly, to a thermoplastic elastomer selected from ethylene terpolymers by weight of 10,000 15,000 to 50,000 parts by weight of a flame retardant and surface-treated flame retardant, 500 to 2,000 parts by weight of a self-lubricant selected from polysiloxane copolymers, 200 to 1,000 parts by weight of an auxiliary flame retardant selected from modified silicone oil, 100 to 600 parts by weight of an antioxidant, 100 to 400 parts by weight of a stabilizer selected from thiophenol compounds, 500 to 3,000 parts by weight of a sunscreen pigment, and 5,000 to 16,000 parts by weight of a compatibilizer selected from an ethylene copolymer are sequentially put into a kneader mixer at a temperature of 140 to 170 ° C. After melting and kneading for 10 to 60 minutes, and after the melting and kneading step, 2 to 8 parts by weight of the masterbatch and 6,000 to 12,000 parts by weight of polyethylene resin are sequentially added to the mixing mixer at a temperature of 140 to 170 ° C. A loaf of melt-mixed dough for 30 minutes is transferred to a single screw or twin screw extruder to produce composition pellets with a size of 2 to 5 mm through extrusion molding, dried in an oven at 60 to 80 ° C, and subjected to a particle size selection process to form a thermoplastic elastomer composition. It is characterized by a thermoplastic elastomer composition for producing and a method for producing a polar navigation ship cable coated therewith.
Therefore, the present invention provides flexibility, cold resistance, oil resistance, flame retardancy and resistance compared to the insulation coating composition of conventional polar navigation ship cables by adjusting the type of resin used in the insulation coating composition of each configuration, additives and fillers and their amount. By improving ice icing properties, when applied to ships operating in polar regions, electrical, mechanical, and chemical properties as well as workability and productivity can be improved.

Description

유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 과 이로 피복된 극지운항 선박케이블및 그 제조방법{Manufacturing method of high flame retardant thermoplastic elastomer compound and electric cable for vessels operating in ice-covered waters having flexibility, cold resistance, oil resistance and ice accretion resistance}High flame retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance, polar navigation ship cable coated therewith, and manufacturing method thereof flexibility, cold resistance, oil resistance and ice accretion resistance}

본 발명은 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조방법에 관한 것으로서, 더욱 상세하게는 각 구성의 절연피복 조성물에서 사용되는 수지의 종류, 첨가제 및 충진제와 이들의 사용량을 조절함으로써, 종래의 극지운항 선박케이블의 절연피복 조성물과 대비하여 유연성, 내한성, 내유성, 난연성 및 내착빙성을 향상시킴으로써 극지운항 선박에 적용 시 전기적, 기계적, 화학적 특성 외에도 시공성 및 생산성을 개선시킬 수 있는 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 과 이로 피복된 극지운항 선박케이블및 그 제조방법에 관한 것이다.The present invention relates to a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance, and a method for manufacturing a polar navigation ship cable coated therewith, and more particularly, to the types of resins used in each component of the insulation coating composition. , Additives and fillers, and adjusting their amount, improve flexibility, cold resistance, oil resistance, flame retardancy and ice icing resistance compared to the conventional insulation coating composition of polar navigation ship cables, and electrical, mechanical, and chemical properties when applied to polar navigation ships In addition to properties, it relates to a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance, and ice icing resistance that can improve workability and productivity, a polar navigation ship cable coated therewith, and a manufacturing method thereof.

국립설빙자료센터(National Snow and Ice Data Center)에 따르면 2018년 8월 15일 기준 북극 해빙(sea ice) 면적은 5.7백만 제곱킬로미터 정도로써 지난 2012년 보다는 크지만, 1981년부터 2010년까지의 평균 해빙 면적보다 1.58백만 제곱킬로미터 줄어든 상황으로 해빙 면적이 전반적으로 줄어들고 있는 추세이다. According to the National Snow and Ice Data Center, as of August 15, 2018, the Arctic sea ice area was about 5.7 million square kilometers, larger than in 2012, but the average from 1981 to 2010 The overall trend of sea ice extent is declining, with 1.58 million square kilometers less than sea ice extent.

이와 같이 북극 해빙 면적의 감소는 지구 환경시스템에 적지 않은 영향을 미치고 있지만 조선/해양 산업의 측면에서는 여름철 북극항로의 개방으로 신규 빙해선박 또는 극지 해양플랜트의 수요로 이어질 수 있어 새로운 기회를 제공하고 있다. As such, the decrease in the Arctic sea ice area has a considerable impact on the global environmental system, but in terms of the shipbuilding/marine industry, the opening of the Arctic route in summer can lead to demand for new ice-sea vessels or polar offshore plants, providing new opportunities. .

특히 2017년 1월부터 극지 운항안전 규정(Polar Code)이 발효되면서 신규로 건조되는 모든 선박은 극지 운항 안전 규정의 적용을 받게 되어 극지방을 운항하는 선박의 안전에 대한 관심 또한 높아지고 있으며, 방한기술(winterization)도 선박 설계 및 운용 관점에서 매우 중요한 사항으로 여겨지고 있는 추세다. In particular, as the Polar Code took effect in January 2017, all newly built ships are subject to the Polar Code, and interest in the safety of ships operating in the polar region is also increasing. winterization) is also a trend that is considered very important from the point of view of ship design and operation.

이에 따라 극한 온도를 견디는 케이블 수요도 늘고 있으며 기술 요구수준 역시 높아지는 실정이다.Accordingly, the demand for cables that can withstand extreme temperatures is increasing, and the level of technical requirements is also increasing.

케이블은 극지방 쇄빙선, 시추설비에서 기기/장비에 통신신호와 전기를 전달하는 데 사용되며, 영하 70℃ 극저온 조건에서도 안정적으로 전류를 보내야 하며, 외부 충격과 구부림에도 갈라지지 않아야 한다. Cables are used to transmit communication signals and electricity to equipment/equipment in polar icebreakers and drilling facilities, and must transmit current stably even in cryogenic conditions of minus 70℃, and must not be cracked even in external shocks and bending.

따라서 전 세계적으로 고부가가치 특수목적용 선종 확대에 따라 특수선박용 케이블 외장(cable sheath) 소재 시장이 진보하고 있다. 원유 및 가스 생산 설비를 갖춘 선박이나 극지용 특수선에 사용되는 케이블은 극지와 같은 극한의 해상 환경에서도 저온 가요성(cold flexibility)을 유지하면서 선박 데크 하부에서 발생하는 열, 유증기 및 오존 등에 저항력이 강한 소재가 필수다.Therefore, the cable sheath material market for special ships is progressing according to the expansion of high value-added special purpose ships worldwide. Cables used for ships equipped with crude oil and gas production facilities or special ships for polar regions maintain cold flexibility even in extreme maritime environments such as polar regions, and have strong resistance to heat, oil vapor, and ozone generated from the lower deck of the ship. material is required

이외에도 선상에서의 화재는 대형 인재로 직결되는 만큼 선박용 소재는 화재 안전성에 대한 요구 조건이 특히 까다롭다. 화재 시 연기 발생을 최소화하고, 기계와 사람에게 큰 피해를 입히는 할로겐이나 부식성 가스도 생성하지 않아야한다.In addition, as a fire on board is directly related to large-scale human resources, ship materials have particularly strict requirements for fire safety. In case of fire, smoke generation should be minimized, and halogen or corrosive gases that cause great damage to machinery and people should not be generated.

이외에도 극지해역을 운항하는 선박의 경우 상부 구조물 또는 각종 기기에 착빙(ice accretion or icing) 현상이 발생하게 된다. 이러한 착빙 현상은 공기 중에 있는 습기 또는 눈, 비, 안개와 선박 운항 시 바다로부터 불어오는 해수 분무(sea water spray) 현상에 의해 발생하게 되는데, 그 중에서도 해수 분무 현상이 착빙 현상을 발생시키는 가장 큰 요인으로 여겨지고 있다. In addition, in the case of ships operating in polar waters, an ice accretion or icing phenomenon occurs in upper structures or various devices. This icing phenomenon is caused by moisture in the air, snow, rain, fog, and sea water spray blowing from the sea during ship operation. is considered

이런 착빙 문제는 선박의 복원성을 저해시키고 각종 기기의 작동을 방해하며, 승조원들의 작업과 안전성을 저하시키기 때문에 국제해상인명안전협약(SOLAS) 또는 각종 규정들을 만족시키지 못하게 되어 궁극적으로는 선박의 안전 항해가 불가능하도록 만들기 때문에 선박 설계 시 이러한 착빙 현상을 방지하거나 완화시키기 위한 기술들이 요구된다. This icing problem impairs the stability of the ship, interferes with the operation of various equipment, and deteriorates the work and safety of the crew, so it does not satisfy the International Convention for the Safety of Life at Sea (SOLAS) or various regulations, ultimately leading to safe navigation of the ship. Since this makes it impossible, technologies to prevent or mitigate this icing phenomenon are required in ship design.

하지만 이러한 기술의 경우 대부분 국외에서 기술 경쟁력을 확보하고 있고 관련 시장을 선점하고 있어 국내 조선소 및 기자재 업체가 체감하는 시장 진입 장벽은 상대적으로 높아 국내에서도 관련 분야에 대한 핵심기술 개발이 시급한 실정이다. However, most of these technologies have technological competitiveness overseas and preoccupy related markets, so the barriers to market entry that domestic shipyards and equipment companies experience are relatively high, so it is urgent to develop core technologies in related fields in Korea as well.

아울러 전선 제조업체에서는 케이블의 압출속도를 최대한 고속으로 하여 생산성을 향상시켜 오고 있기 때문에 케이블용 절연피복 재료는 상기 물성은 물론 압출가공성을 동시에 만족해야 한다.In addition, since wire manufacturers have been improving productivity by increasing the extrusion speed of cables as high as possible, the insulation coating material for cables must satisfy the extrusion processability as well as the above physical properties.

이에 유연성, 내한성, 내유성, 내착빙성(ice accretion resistance) 및 난연성이 뛰어난 케이블 절연피복용 조성물과 이를 적용한 극지운항 선박용 케이블 개발이 절실히 요구되는 실정이다.Accordingly, there is an urgent need to develop a cable insulation coating composition having excellent flexibility, cold resistance, oil resistance, ice accretion resistance, and flame retardancy, and a cable for polar navigation vessels using the composition.

이런 특성을 개선하기 위하여 지금까지 개발되어 특허 출원된 선행기술과 특허문헌을 살펴보면 다음과 같다. In order to improve these characteristics, prior art and patent documents that have been developed and applied for patents are as follows.

특허등록 제10-1336290호는 주석 도금된 구리를 포함하는 심선을 준비하는 단계; 상기 심선 상에 테프론(teflon)을 포함하는 복수의 절연층을 적층하는 단계; 테이핑(taping)에 의해 상기 절연층 상에 테프론(teflon)을 포함하는 복수의 고분자 반도체층을 적층하는 단계; 테이핑에 의해 상기 고분자 반도체층 상에 폴리스틸렌(polystyrene)을 포함하는 복수의 고분자층을 적층하는 단계; 상기 고분자층상에 유리 섬유를 포함하는 제1 편조선층을 적층하는 단계; 테이핑에 의해 상기 제1 편조선층 상에 SUS를 포함하는 제2 편조선층을 적층하는 단계를 포함하는 극저온용 케이블 제작방법에 관한 것으로, LNG 운반선의 화물창과 같은 극저온 상태에서도 케이블의 물성과 사용 특성이 유지될 수 있도록 하는 효과를 가진다.Patent Registration No. 10-1336290 includes preparing a core wire containing tin-plated copper; stacking a plurality of insulating layers including Teflon on the core wire; stacking a plurality of polymer semiconductor layers including Teflon on the insulating layer by taping; laminating a plurality of polymer layers containing polystyrene on the polymer semiconductor layer by taping; laminating a first braided wire layer containing glass fibers on the polymer layer; It relates to a method for manufacturing a cable for cryogenic use, including laminating a second braided wire layer containing SUS on the first braided wire layer by taping, and the physical properties and use of the cable even in a cryogenic state such as a cargo hold of an LNG carrier It has an effect that allows the characteristic to be maintained. 등록특허 제10-1716231호는 일산화탄소, 에틸렌 및 프로필렌 공중합체로부터 폴리케톤 용액을 제조하고, 상기 폴리케톤 용액으로부터 강도가 우수한 폴리케톤 섬유 및 이를 포함하는 폴리케톤 극저온 절연소재 제조방법을 개시한다.Patent Registration No. 10-1716231 discloses a polyketone solution prepared from a copolymer of carbon monoxide, ethylene and propylene, polyketone fibers having excellent strength from the polyketone solution, and a polyketone cryogenic insulation material manufacturing method including the same. 등록특허 제10-1792609호는 내부 시스 및 외부 시스를 무할로겐 저연재(Low Smoke Zero Halogen: LSHZ)로 구성하여 약 -65℃ 이하의 극저온 상태에서도 케이블의 물성과 사용 특성이 계속적으로 유지되는 내한성 선박 해양용 전력케이블의 제조방법을 개시한다.Regarding Patent No. 10-1792609, the inner sheath and outer sheath are composed of Low Smoke Zero Halogen (LSHZ), so that the physical properties and usage characteristics of the cable are continuously maintained even in cryogenic conditions of about -65℃ or less. Disclosed is a method of manufacturing a power cable for marine vessels. 공개특허 제10-2015-0090358호는 베이스 수지 100중량부에 대하여 무기난연제 150~200중량부, 난연보조제 5~10중량부, 가소제 20~30중량부, 가교제 5~10중량부로 이루어진 조성물을 과산화물 (peroxide) 가교 방식을 통해 도체 또는 절연체에 가교시켜 -60℃까지 사용이 가능하여 극지방에서도 사용이 가능하고, 과산화물 가교 방식을 통해 제작하여 제작 공정을 단순화시켜 제조 원가를 절감시키도록 하는 극저온용 과산화물 가교 태양광 케이블을 제공한다.Publication No. 10-2015-0090358 discloses a composition consisting of 150 to 200 parts by weight of an inorganic flame retardant, 5 to 10 parts by weight of a flame retardant aid, 20 to 30 parts by weight of a plasticizer, and 5 to 10 parts by weight of a crosslinking agent based on 100 parts by weight of a base resin. A peroxide for cryogenic use that can be crosslinked to a conductor or insulator through a crosslinking method to be used up to -60℃, so it can be used in polar regions, and is manufactured through a crosslinking method to simplify the manufacturing process and reduce manufacturing costs. Bridged solar cables are provided. 공개특허 제10-2019-0141387호는 -40℃의 내한성을 보유하는 동시에 이와 상충관계(trade off)에 있는 내유성, 내화학성이 저하되지 않고, 기계적 특성이 우수하며, 비할로겐계 난연제를 사용함에도 불구하고 난연성이 우수하고 환경 친화적이며, 나아가 가공성은 물론 내한성 및 내유성이 우수한 비할로겐계 시스 조성물 및 이로부터 형성된 시스층을 포함하는 케이블을 제공한다.Patent Publication No. 10-2019-0141387 has cold resistance of -40 ° C, and at the same time, oil resistance and chemical resistance, which are in a trade off, are not deteriorated, mechanical properties are excellent, and even though a non-halogen flame retardant is used, Nevertheless, a non-halogen-based sheath composition having excellent flame retardancy, being environmentally friendly, and having excellent processability as well as cold resistance and oil resistance, and a cable including a sheath layer formed therefrom are provided. 공개특허 제10-2019-0055932호는 내한성 및 유연성이 우수한 절연 조성물 및 이로부터 형성된 절연층을 포함하는 케이블에 관한 것으로, 상기 발명에 따르면 동시에 확보하는 것이 곤란한 내유성, 내열성, 내한성, 유연성이 동시에 우수할 뿐만 아니라, 환경 친화적이고, 가공성이 우수한 절연 조성물 및 이로부터 형성된 절연층을 포함하는 케이블을 용이하게 제조할 수 있다.Patent Publication No. 10-2019-0055932 relates to an insulating composition having excellent cold resistance and flexibility and a cable including an insulating layer formed therefrom. In addition, it is possible to easily manufacture a cable including an insulation composition that is environmentally friendly and has excellent processability and an insulation layer formed therefrom. 등록특허 제10-0644490호는 클로로술폰화 폴리에틸렌 5 ~ 80중량부 및 비닐아세테이트의 함량이 28 ~ 80중량%인 에틸렌 비닐 아세테이트 공중합체 30 ~ 90중량부를 포함하는 베이스 수지 100중량부; 난연제로서, 금속 수산화물 30 ~ 150중량부; 내한성 가소제 1 ~ 30중량부; 실란계 커플링제 0.5 ~ 10중량부; 가교조제 0.5 ~ 8중량부; 및 가교제 3 ~ 20중량부;를 포함하는 것을 특징으로 하는 난연성 전선 피복재료 조성물 및 이를 이용한 해양 케이블에 관한 것으로, 난연성 전선 피복재료 조성물은 기계적 물성이 저하되지 않으면서도 오일성분에 대한 내유성이 우수하고, -40℃에서도 견딜 수 있는 내한성을 갖추는 등 내구성이 탁월할 뿐만 아니라, 화재발생시 유독가스의 방출이 최소화되고 난연성도 우수한 전선 피복 재료 조성물과 이를 이용한 해양케이블을 제공할 수 있는 장점이 있다.Patent Registration No. 10-0644490 discloses 100 parts by weight of a base resin including 5 to 80 parts by weight of chlorosulfonated polyethylene and 30 to 90 parts by weight of an ethylene vinyl acetate copolymer having a content of 28 to 80% by weight of vinyl acetate; As a flame retardant, 30 to 150 parts by weight of a metal hydroxide; 1 to 30 parts by weight of a cold-resistant plasticizer; 0.5 to 10 parts by weight of a silane-based coupling agent; 0.5 to 8 parts by weight of a crosslinking aid; And 3 to 20 parts by weight of a crosslinking agent; relates to a flame retardant wire covering material composition comprising a flame retardant wire covering material composition and a marine cable using the same, wherein the flame retardant wire covering material composition has excellent oil resistance to oil components without deterioration in mechanical properties , It has the advantage of providing excellent durability, such as having cold resistance that can withstand even at -40 ° C, minimizing the emission of toxic gases in the event of a fire and providing excellent flame retardancy and a marine cable using the same. 등록특허 제10-0745170호는 파라아라미드 섬유와 실리카 섬유 및 불소섬유인 테프론 섬유를 혼합하여 복합단열섬유로써 비 석면으로 이루어지고, 고온은 물론 저온에서도 장시간에 걸쳐 그 섬유의 성질을 유지하고, 내화성 및 단열성이 좋음은 물론 비점착성, 저마찰계수, 비유성, 전기적특성, 내화학성 등이 뛰어난 내열, 내한성 복합 섬유사를 이용한 복합섬유 및 그 제조 방법에 관한 것으로, 테이프형, 튜브형(루프형), 원단형 등으로 피륙(Fabric)하여 구성된 내열, 내한성의 복합 단열 섬유는 1,000℃ 이상의 고온은 물론 영하 270℃의 저온도에서 장시간이 지나더라도 그 섬유의 성질이 변하지 않아 내열, 내한성이 요구되는 분야의 용도에 사용될 수 있는 특징을 갖는다.Registration Patent No. 10-0745170 is made of non-asbestos as a composite insulation fiber by mixing para-aramid fiber, silica fiber, and fluorine fiber, Teflon fiber, and maintains the properties of the fiber for a long time even at high and low temperatures, and has fire resistance and composite fibers using heat-resistant and cold-resistant composite fibers having excellent non-adhesiveness, low friction coefficient, oiliness, electrical properties, and chemical resistance as well as good insulation properties, and a method for manufacturing the same, tape-type, tube-type (loop-type) Heat-resistant and cold-resistant composite insulation fibers composed of fabrics in the form of fabrics, etc., do not change their properties even after a long period of time at temperatures of over 1,000℃ and low temperatures of minus 270℃, so heat and cold resistance are required. It has characteristics that can be used for the purpose of. 등록특허 제10-1457612호는 비할로겐계 고분자 수지 조성물, 및 상기 조성물을 이용하여 제조된 고분자수지재, 특히 선박용 또는 드릴쉽용 케이블을 제공한다. 상기 발명에 따른 조성물을 이용하여 제조된 고분자수지재는 -40℃의 저온에서도 유연성을 유지하며, 난연성은 일반적인 선박용 케이블의 규격 특성을 만족하며, 내유성은 석유시추선, 석유시추 구조물 등의 해양 구조물 내부, 또는 드릴쉽에서 사용하기 위한 규격 특성을 만족한다.Patent Registration No. 10-1457612 provides a non-halogen-based polymer resin composition and a polymer resin material manufactured using the composition, particularly cables for ships or drillships. The polymeric resin material prepared using the composition according to the present invention maintains flexibility even at a low temperature of -40 ° C, has flame retardancy and satisfies the standard characteristics of general ship cables, and has oil resistance inside offshore structures such as oil rigs and oil drilling structures, or satisfies the standard characteristics for use in drillships. 등록특허 제10-1535079호는 기존에 난연제로 사용하는 안티몬, 브롬 및 염소 등의 환경유해물질 대신 수산화마그네슘을 이용하여 친환경적임과 동시에 난연 특성이 우수하고, 폴리프로필렌 및 고밀도 폴리에틸렌을 사용하여 인장강도 및 기계적 강도가 향상됨과 동시에 내구성 및 내마모성 등의 기계적 물성이 향상되며, 분자간의 가교를 실현하여 스크래치에 강함과 동시에 진동에 견디는 힘이 강하고, 온도에 따른 파괴 및 열변형을 방지할 수 있으며, 분자간의 가교를 실현하여 스크래치에 강함과 동시에 진동에 견디는 힘이 강하고, 온도에 따른 파괴 및 열변형을 방지할 수 있어 전선, 전력선, 통신선 및 케이블 제조에 요구되는 절연재료 등에 적용됨과 동시에 극한 및 고열환경의 자동차용 전선재료, 인조가죽 및 충진재 등 자동차용 내장재, 진동 및 내구성이 요구되는 선박용 전선재료로 사용이 가능하며, PO(Poly Olefin), TPE(Thermo Plastic Elastomer), TPU(Thermoplastic Poly Urethane), TPR(Thermo Plastic Rubber), TPO(Thermo Plastic Olefin) 및 TPEE(Thermoplastic Polyether Ester Elastomer) 등에 난연재료로 사용되어 난연성을 확보할 수 있는 TOE 난연 수지 조성물 및 그 제조방법을 제공한다.Registered Patent No. 10-1535079 uses magnesium hydroxide instead of environmentally harmful substances such as antimony, bromine, and chlorine, which are previously used as flame retardants, so it is environmentally friendly and has excellent flame retardant properties, and uses polypropylene and high-density polyethylene to increase tensile strength. and mechanical strength are improved, and mechanical properties such as durability and abrasion resistance are improved, cross-linking between molecules is strong, and at the same time, resistance to vibration is strong, destruction and thermal deformation due to temperature can be prevented, and intermolecular cross-linking is realized. It is resistant to scratches and resistant to vibration at the same time by realizing cross-linking, and can prevent destruction and thermal deformation according to temperature, so it can be applied to insulation materials required for manufacturing wires, power lines, communication lines and cables, and at the same time, in extreme and high-temperature environments. It can be used as wire material for automobiles, interior materials for automobiles such as artificial leather and filler, and wire material for ships requiring vibration and durability. PO (Poly Olefin), TPE (Thermo Plastic Elastomer), To provide a TOE flame retardant resin composition capable of securing flame retardancy by being used as a flame retardant material for TPR (Thermo Plastic Rubber), TPO (Thermo Plastic Olefin) and TPEE (Thermoplastic Polyether Ester Elastomer) and a manufacturing method thereof. 등록특허 제10-0874990호는 페인트에 함유되는 용제에 내성을 가지며 내한성, 내유성, 내마모성, 인열저항 특성이 우수한 전선(cable) 피복용 복합수지 조성물에 관한 것으로 구체적으로는 폴리염화비닐(PVC)과 상용성이 우수하며 내화학적 물성이 뛰어난 열가소성 폴리우레탄 엘라스토머(TPU)를 폴리염화비닐(PVC)과 얼로이(alloy)하고 보다 바람직하게는 상용화제로서 무수말레인산 개질 에틸렌비닐아세테이트(EVA-g-MAH), 표면 개질된 무기난연제 또는 이들의 혼합물을 함유함으로써 페인트나 용제에 의해 고분자 분자쇄가 절단되어(degradation) 노화 후 신장 잔율(retention)이 급격히 떨어지는 현상을 완전히 개선하고 내한성, 내유성, 내마모성, 인열저항 특성이 가교 고무에 필적할 수 있는 우수한 전선(cable) 피복용 복합수지 조성물을 제공한다.Patent Registration No. 10-0874990 relates to a composite resin composition for cable coating that is resistant to solvents contained in paint and has excellent cold resistance, oil resistance, abrasion resistance, and tear resistance, and specifically, polyvinyl chloride (PVC) and Thermoplastic polyurethane elastomer (TPU) with excellent compatibility and excellent chemical resistance is alloyed with polyvinyl chloride (PVC), and more preferably maleic anhydride-modified ethylene-vinyl acetate (EVA-g-MAH) as a compatibilizer ), by containing a surface-modified inorganic flame retardant or a mixture thereof, it completely improves the phenomenon of rapid drop in elongation retention after aging due to degradation of polymer molecular chains by paint or solvent, and has cold resistance, oil resistance, abrasion resistance, and tear resistance. Provided is an excellent composite resin composition for coating a cable whose resistance properties are comparable to those of crosslinked rubber. 공개특허 제10-2019-0022909호는 케이블의 시스층으로서 사용하기 위한 가교가능한 폴리머 조성물 및 상기 조성물로부터 수득되는 가교화된 층을 포함하는 케이블에 관한 것으로, 가교가능한 폴리머 조성물은 에틸렌비닐아세테이트 코폴리머 및 에틸렌메틸아크릴레이트 코폴리머, 난연 충진제 및 가교화제를 포함하는 것을 특징으로 한다.Publication No. 10-2019-0022909 relates to a crosslinkable polymer composition for use as a sheath layer of a cable and a cable comprising a crosslinked layer obtained from the composition, wherein the crosslinkable polymer composition is an ethylene vinyl acetate copolymer and an ethylene methyl acrylate copolymer, a flame retardant filler and a crosslinking agent.

본 발명이 이루고자 하는 기술적 과제는 전술한 필요성을 해결하고자 안출된 것으로, 시공자 편의성이 좋고, 뛰어난 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조방법을 제공함에 본 발명의 목적이 있다. The technical problem to be achieved by the present invention has been devised to solve the above-mentioned needs, and the manufacture of a highly retardant thermoplastic elastomer composition having good constructor convenience and excellent flexibility, cold resistance, oil resistance, and ice icing resistance, and a polar navigation ship cable coated therewith It is an object of the present invention to provide a method.

상기한 목적을 달성하기 위한 본 발명은 적린 마스터배치(master batch) 제조단계와; 지방산으로 표면처리 된 난연제를 제조하는 난연제의 지방산표면처리단계와; 실란으로 표면처리 된 난연제를 제조하는 난연제의 실란표면처리단계와; 가교형 절연조성물 제조단계와; 가교형 반도전성 조성물 제조단계와; 에틸렌삼원공중합체에서 선택되어지는 열가소성탄성체 10,000중량부와 표면처리된 난연제 15,000~50,000중량부, 폴리실록산 공중합체에서 선택되어지는 자기윤활제 500~2,000중량부, 변성실리콘오일에서 선택되어지는 보조난연제 200~1,000중량부, 산화방지제 100~600중량부, 티오페놀 화합물에서 선택되어지는 안정제 100~400중량부, 자외선차단안료 500~3,000중량부, 에틸렌 공중합체에서 선택되어지는 상용화제 5,000~16,000중량부를 순차적으로 니더믹서에 투입하여 140~170℃의 온도에서 10~60분 동안 용융혼련 하고, 상기 용융혼련단계가 끝난 후에 상기 혼합믹서에 적린 마스터배치 2~8중량부와 폴리에틸렌 수지 6,000~12,000 중량부를 순차적으로 투입하여 140~170℃의 온도에서 1~30분 동안 용융혼합 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 2~5mm 크기의 조성물 펠렛을 제조한 후, 60~80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하는 열가소성탄성체 조성물의 제조단계와; 금속선(metal wire)이나 금속 도금선(metal plated wire), 합금선(metal alloy wire)으로 이루어진 도체(conductor) 외주연에 제1반도전층, 절연층 및 제2반도전층이 형성된 절연전선제조단계와; 상기 반도전층이 형성된 절연전선제조단계에서 제조된 반도전층이 형성된 절연전선 외주연에 차폐층을 형성하는 차폐층형성단계와; 케이블 테이핑기(cable taping machine)의 테이핑 컬럼(taping column)으로 복수로 연합된 차폐층이 형성된 절연전선과 충진물(filler)을 함께 통과 시키면서 바인더 테이프로 테이핑하는 테이핑단계와; 상기 테이핑단계에서 제조된 바인더 테이프층이 형성된 절연전선 외주연에 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 압출하여 내부피복층을 성형하는 내부피복층 형성단계와; 상기 내부피복층 형성단계에서 제조된 내부피복층이 형성된 절연전선 외주연에 금속와이어나 무기질섬유사, 아라미드(aramid)섬유사 등에서 단독 내지 2종이상 합사 및 편조되어 보강층을 형성하는 외부보강층 형성단계와; 상기 외부보강층 형성단계에서 제조된 보강층이 형성된 절연전선 외주연에 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 압출하여 외부피복층을 성형하는 외부피복층 형성단계를 거쳐; 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블을 용이하게 제조할 수 있다.The present invention for achieving the above object is a red master batch (master batch) manufacturing step and; A fatty acid surface treatment step of preparing a flame retardant surface-treated with a fatty acid; A silane surface treatment step of preparing a flame retardant surface-treated with silane; a step of preparing a cross-linked insulating composition; preparing a cross-linked semiconducting composition; 10,000 parts by weight of thermoplastic elastomer selected from ethylene terpolymer and 15,000 to 50,000 parts by weight of surface-treated flame retardant, 500 to 2,000 parts by weight of self-lubricant selected from polysiloxane copolymer, 200 to 200 parts by weight of auxiliary flame retardant selected from modified silicone oil 1,000 parts by weight, 100 to 600 parts by weight of antioxidant, 100 to 400 parts by weight of stabilizer selected from thiophenol compounds, 500 to 3,000 parts by weight of sunscreen pigment, 5,000 to 16,000 parts by weight of compatibilizer selected from ethylene copolymer sequentially put into a kneader mixer and melt-kneaded at a temperature of 140-170 ° C. for 10-60 minutes, and after the melt-kneading step, 2-8 parts by weight of the masterbatch and 6,000-12,000 parts by weight of polyethylene resin in the mixing mixer are sequentially added. , and melt-mixed for 1 to 30 minutes at a temperature of 140 to 170 ° C. The dough is transferred to a single screw or twin screw extruder to produce composition pellets with a size of 2 to 5 mm through extrusion molding, and then to an oven at 60 to 80 ° C. A step of preparing a thermoplastic elastomer composition by drying in a step of particle size selection and preparing a thermoplastic elastomer composition; An insulated wire manufacturing step in which a first semiconducting layer, an insulating layer, and a second semiconducting layer are formed on the outer periphery of a conductor made of a metal wire, a metal plated wire, or a metal alloy wire; ; a shielding layer forming step of forming a shielding layer on an outer periphery of the insulated wire on which the semiconducting layer is formed; A taping step of taping with a binder tape while passing an insulated wire formed with a plurality of combined shielding layers and a filler together with a taping column of a cable taping machine; an inner coating layer forming step of molding an inner coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition production step on the outer periphery of the insulated wire on which the binder tape layer prepared in the taping step is formed; An external reinforcing layer forming step of forming a reinforcing layer by single or two or more plying and braiding of metal wire, inorganic fiber yarn, aramid fiber yarn, etc. on the outer periphery of the insulated wire on which the inner coating layer is formed in the inner coating layer forming step; Through an outer coating layer forming step of forming an outer coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition production step on the outer periphery of the insulated wire on which the reinforcing layer produced in the external reinforcing layer forming step is formed; A highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance and a polar navigation ship cable coated therewith can be easily manufactured.

상기한 목적을 달성하기 위한 본 발명은, 적린 마스터배치(master batch) 제조단계와; 지방산으로 표면처리 된 난연제를 제조하는 난연제의 지방산표면처리단계와; 실란으로 표면처리 된 난연제를 제조하는 난연제의 실란표면처리단계와; 가교형 절연조성물 제조단계와; 가교형 반도전성 조성물 제조단계와; 에틸렌삼원공중합체에서 선택되어지는 열가소성탄성체 10,000중량부와 표면처리된 난연제 15,000~50,000중량부, 폴리실록산 공중합체에서 선택되어지는 자기윤활제 500~2,000중량부, 변성실리콘오일에서 선택되어지는 보조난연제 200~1,000중량부, 산화방지제 100~600중량부, 티오페놀 화합물에서 선택되어지는 안정제 100~400중량부, 자외선차단안료 500~3,000중량부, 에틸렌 공중합체에서 선택되어지는 상용화제 5,000~16,000중량부를 순차적으로 니더믹서에 투입하여 140~170℃의 온도에서 10분~60분 동안 용융혼련 하고, 상기 용융혼련단계가 끝난 후에 상기 혼합믹서에 적린 마스터배치 2~8중량부와 폴리에틸렌 수지 6,000~12,000중량부를 순차적으로 투입하여 140~170℃의 온도에서 1~30분 동안 용융혼합 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 2~5mm 크기의 조성물 펠렛을 제조한 후, 60~80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하는 열가소성탄성체 조성물의 제조단계와; 금속선(metal wire)이나 금속 도금선(metal plated wire), 합금선(metal alloy wire)으로 이루어진 도체(conductor) 외주연에 제1반도전층, 절연층 및 제2반도전층이 형성된 절연전선제조단계와; 상기 반도전층이 형성된 절연전선제조단계에서 제조된 반도전층이 형성된 절연전선 외부에 차폐층을 형성하는 차폐층형성단계와; 케이블 테이핑기(cable taping machine)의 테이핑 컬럼(taping column)으로 복수로 연합된 차폐층이 형성된 절연전선과 충진물(filler)을 함께 통과 시키면서 바인더 테이프로 테이핑하는 테이핑단계와; 상기 테이핑단계에서 제조된 바인더 테이프층이 형성된 절연전선 외주연에 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 압출하여 내부피복층을 성형하는 내부피복층 형성단계와; 상기 내부피복층 형성단계에서 제조된 내부피복층이 형성된 절연전선 외주연에 금속와이어나 무기질섬유사, 아라미드(aramid)섬유사 중에서 단독 내지 2종이상 합사 및 편조되어 보강층을 형성하는 외부보강층 형성단계와; 상기 외부보강층 형성단계에서 제조된 보강층이 형성된 절연전선 외주연에 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 압출하여 외부피복층을 성형하는 외부피복층 형성단계를 거쳐; 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블을 용이하게 제조할 수 있다,The present invention for achieving the above object, the red master batch (master batch) manufacturing step and; A fatty acid surface treatment step of preparing a flame retardant surface-treated with a fatty acid; A silane surface treatment step of preparing a flame retardant surface-treated with silane; a step of preparing a cross-linked insulating composition; preparing a cross-linked semiconducting composition; 10,000 parts by weight of thermoplastic elastomer selected from ethylene terpolymer and 15,000 to 50,000 parts by weight of surface-treated flame retardant, 500 to 2,000 parts by weight of self-lubricant selected from polysiloxane copolymer, 200 to 200 parts by weight of auxiliary flame retardant selected from modified silicone oil 1,000 parts by weight, 100 to 600 parts by weight of antioxidant, 100 to 400 parts by weight of stabilizer selected from thiophenol compounds, 500 to 3,000 parts by weight of sunscreen pigment, 5,000 to 16,000 parts by weight of compatibilizer selected from ethylene copolymer sequentially into a kneader mixer and melt-kneaded at a temperature of 140-170 ° C. for 10-60 minutes, and after the melt-kneading step, 2-8 parts by weight of the masterbatch and 6,000-12,000 parts by weight of the polyethylene resin are added to the mixing mixer. After sequentially introducing and transferring the melt-mixed loaf dough at a temperature of 140 ~ 170 ℃ for 1 ~ 30 minutes to a single screw or twin screw extruder to produce composition pellets with a size of 2 ~ 5 mm through extrusion molding, A step of preparing a thermoplastic elastomer composition by drying in an oven and undergoing a particle size selection process to prepare a thermoplastic elastomer composition; An insulated wire manufacturing step in which a first semiconducting layer, an insulating layer, and a second semiconducting layer are formed on the outer periphery of a conductor made of a metal wire, a metal plated wire, or a metal alloy wire; ; a shielding layer forming step of forming a shielding layer outside the insulated wire on which the semiconducting layer is formed and manufactured in the insulated wire manufacturing step on which the semiconducting layer is formed; A taping step of taping with a binder tape while passing an insulated wire formed with a plurality of combined shielding layers and a filler together with a taping column of a cable taping machine; an inner coating layer forming step of molding an inner coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition production step on the outer periphery of the insulated wire on which the binder tape layer prepared in the taping step is formed; An external reinforcing layer forming step of forming a reinforcing layer by plying and braiding single or two or more types of metal wire, inorganic fiber yarn, or aramid fiber yarn on the outer circumference of the insulated wire on which the inner coating layer is formed in the inner coating layer forming step; Through an outer coating layer forming step of forming an outer coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition production step on the outer periphery of the insulated wire on which the reinforcing layer produced in the external reinforcing layer forming step is formed; It is possible to easily manufacture a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance, and ice icing resistance, and a polar navigation ship cable coated therewith.

도1은 본 발명의 실시 방법을 예시한 공정흐름도.1 is a process flow diagram illustrating a method of practicing the present invention;

상기 목적과 특징에 최상의 형태로 부합할 수 있는 본 발명을 실시예를 도1에 의거 상세히 설명하면 다음과 같다An embodiment of the present invention, which can meet the above objectives and characteristics in the best form, will be described in detail based on FIG. 1 as follows.

도1의 공정흐름도에 따라 According to the process flow diagram of Figure 1

이축압출기(twin extruder)의 피더 온도(feeder temperature)를 40~60℃로 유지시키고 스크류가 장착된 압출기 내부온도를 80~160℃로 상승시킨 후, 상기 피더에 먼저 에틸렌 공중합체나 폴리에틸렌 수지 10,000중량부를 투입하여 용융시킨 후 칼슘 스테아레이트(calcium stearate)나 징크 스테아레이트(zinc stearate), 바륨 스테아레이트(barium stearate) 중에서 선택되어지는 활제 100~500중량부, 적린 4,000~8,000중량부를 투입하여 10~60분간 혼련한 후 용융압출 성형과정을 거쳐 커팅(cutting) 하여 2~5mm 정도 크기를 갖는 고분자펠렛(polymer pellet)으로 만드는 적린 마스터배치(master batch) 제조단계와;After maintaining the feeder temperature of the twin extruder at 40 to 60 ° C and raising the internal temperature of the screw-equipped extruder to 80 to 160 ° C, 10,000 weight of ethylene copolymer or polyethylene resin is first added to the feeder After melting by adding 100 to 500 parts by weight of a lubricant selected from calcium stearate, zinc stearate, and barium stearate, and 4,000 to 8,000 parts by weight of red phosphorus, A red master batch manufacturing step of kneading for 60 minutes and then cutting through a melt extrusion process to make polymer pellets having a size of about 2 to 5 mm;

평균입경이 0.1~20㎛을 갖는 마그네슘 하이드로옥사이드 포스페이트(magnesium hydroxide phosphate)나, 칼슘 하이드로옥사이드(calcium hydroxide), 알루미늄 하이드로옥사이드(aluminium hydroxide)나 마그네슘 하이드로옥사이드(magnesium hydroxide) 중의 금속수화물에서 단독 내지는 2종 이상 선택되어지는 난연제 10,000중량부와 에탄올(ethanol), 아이소프로필 알코올(isopropyl alcohol), 클로로포름(chloroform), 디메틸설보옥사이드(dimethylsulfoxide) 중에서 선택되어지는 유기용매 7,500~15,000중량부, 펜타데카노익 액시드(pentadecanoic acid), 헥사데카노익 액시드(hexadecanoic acid), 옥타데카노익 액시드(octadecanoic acid), 도데카노익 액시드(dodecanoic acid) 중에서 선택되어지는 지방산 2,500~5,000중량부를 통기블렌더(through-flow blender)에 연속적으로 공급하여 혼련 및 여과 후 60~120℃에서 건조하여 지방산으로 표면처리 된 난연제를 제조하는 난연제의 지방산표면처리단계와;Magnesium hydroxide phosphate having an average particle diameter of 0.1 to 20 μm, calcium hydroxide, aluminum hydroxide or magnesium hydroxide alone or in combination with metal hydrates 10,000 parts by weight of a flame retardant selected from more than one species and 7,500 to 15,000 parts by weight of an organic solvent selected from ethanol, isopropyl alcohol, chloroform, and dimethylsulfoxide, pentadecanoic 2,500 to 5,000 parts by weight of a fatty acid selected from pentadecanoic acid, hexadecanoic acid, octadecanoic acid, and dodecanoic acid in an aeration blender A fatty acid surface treatment step of the flame retardant to prepare a flame retardant surface-treated with fatty acid by continuously supplying to a through-flow blender, kneading and filtering, and drying at 60 to 120 ° C;

교반기가 장착된 반응기에 메탄올(methanol)이나 에탄올(ethanol)과 같은 알코올(alcohol) 9,500중량부, 증류수 500중량부, 비닐실란(vinyl silane), 트리스(메톡시에톡시)비닐실란[tris(methoxyethoxy)vinyl silane]이나, 트리스이소프로필-비닐실란(triisopropoxy-vinylsilane), 트리메톡시(비닐)실란[trimethoxy(vinyl)silane], 테트라에톡시실란(tetraethoxy silane), 메틸트리에톡시실란(methyltriethoxysilane), 메틸트리메톡시실란(methyltrimethoxysilane), 메틸트리(2-메톡시에톡시)실란, 3-메타크릴로일옥시프로필-트리메톡시실란(3-methacryloyloxypropyl-trimethoxysilane), 3-메르캅토프로필-트리메톡시실란(3-mercaptopropyl-trimethoxysilane), 3-아미노프로필-트리메톡시실란(3-aminopropyl-trimethoxysilane) 중에서 단독 내지는 2종 이상 선택 되어지는 반응성실란 1,000~5,000중량부를 첨가하고 염산 또는 아세트산과 같은 산촉매를 500~2,000 중량부를 가하여 pH 3~5를 유지시키면서 50~300RPM 속도로 20~60분간 교반시킨 용액에 평균입경이 0.01~20㎛를 갖는 난연제 19,000~45,000중량부를 가하여 50~300RPM 속도로 20~120분간 교반한 다음 여과한 후 60~120℃에서 건조하여 실란으로 표면처리 된 난연제를 제조하는 난연제의 실란표면처리단계와; In a reactor equipped with an agitator, 9,500 parts by weight of alcohol such as methanol or ethanol, 500 parts by weight of distilled water, vinyl silane, tris (methoxyethoxy) vinylsilane [tris (methoxyethoxy) )vinyl silane], triisopropoxy-vinylsilane, trimethoxy(vinyl)silane, tetraethoxy silane, methyltriethoxysilane , methyltrimethoxysilane, methyltri(2-methoxyethoxy)silane, 3-methacryloyloxypropyl-trimethoxysilane, 3-mercaptopropyl-tri Add 1,000 to 5,000 parts by weight of a reactive silane selected from methoxysilane (3-mercaptopropyl-trimethoxysilane) and 3-aminopropyl-trimethoxysilane (3-aminopropyl-trimethoxysilane) alone or two or more, and add hydrochloric acid or acetic acid 19,000 to 45,000 parts by weight of a flame retardant having an average particle diameter of 0.01 to 20 μm was added to a solution stirred at a speed of 50 to 300 RPM for 20 to 60 minutes while maintaining pH 3 to 5 by adding 500 to 2,000 parts by weight of an acid catalyst, followed by adding 20 to 45,000 parts by weight of a flame retardant at a speed of 50 to 300 RPM. A silane surface treatment step of the flame retardant to prepare a flame retardant surface-treated with silane by stirring for ~120 minutes, filtering, and drying at 60 ~ 120 ° C;

니더나 헨셀, 밴버리 중의 혼합 믹서에 폴리에틸렌(polyethylene)이나 에틸렌-프로필렌 공중합체(ethylene-propylene copolymer), 에틸렌-프로필렌-디엔 공중합체(ethylene-propylene-diene copolymer)에서 선택되어지는 에틸렌중합체(ethylene polymer)나 에틸렌공중합체(ethylene copolymer) 10,000중량부와, 난연제의 지방산표면처리단계나 난연제의 실란표면처리단계에서 제조된 표면처리된 난연제 6,000~10,000중량부, 실리카(silica)나 카본 블랙(carbon black), 마그네슘 카보네이트, 알루미늄 실리케이트, 마그네슘실리케이트, 규조토 중에서 선택되어지는 보강제 10~1,200중량부, 징크 옥사이드(zinc oxide) 1~600중량부, 티오디에틸렌 비스[3-(3,5-디-터트-부틸-4-히드로옥시페닐)프로피오네이트][thiodiethylene bis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]나, 티오디프로피오닉 액시드 디옥타데실에스테르(thiodipropionic acid dioctadecylester), 디스테아릴 티오디프로피오네이트(distearyl thiodipropionate), 3-메르캅토프로피오닉 액시드(3-mercaptopropionic acid)중의 황화합물 중에서 단독 내지 2종 이상 혼합사용 되는 산화방지제 5~20중량부, 지방산이나 지방산 금속염(fatty acid metal salt) 활제(lubricant) 10~120중량부를 순차적으로 투여하고 80~130℃ 온도에서 5~60분간 혼련 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 3~5mm 크기의 절연조성물 펠렛을 제조한다. 별도의 니더나 헨셀, 밴버리 중의 혼합 믹서에 상기 절연조성물 펠렛16,025~21,340중량부에 유기과산화물 100~500중량부를 투여하고 60~100℃의 온도에서 10~60분간 혼련하여 가교형 절연조성물 펠렛을 제조하는 가교형 절연조성물 제조단계와;An ethylene polymer selected from polyethylene, ethylene-propylene copolymer, or ethylene-propylene-diene copolymer in a mixing mixer in Kneader, Henschel or Banbury ) or ethylene copolymer (ethylene copolymer) 10,000 parts by weight, 6,000 to 10,000 parts by weight of the surface-treated flame retardant produced in the fatty acid surface treatment step of the flame retardant or the silane surface treatment step of the flame retardant, silica or carbon black ), magnesium carbonate, aluminum silicate, magnesium silicate, 10 to 1,200 parts by weight of a reinforcing agent selected from diatomaceous earth, 1 to 600 parts by weight of zinc oxide, thiodiethylene bis [3- (3,5-di-tert) -Butyl-4-hydroxyphenyl) propionate] [thiodiethylene bis (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] or thiodipropionic acid dioctadecyl ester (thiodipropionic acid dioctadecylester), distearyl thiodipropionate, 5 to 20 parts by weight of an antioxidant used alone or in combination of two or more among sulfur compounds in 3-mercaptopropionic acid, 10 to 120 parts by weight of fatty acid or fatty acid metal salt lubricant is sequentially administered and kneaded at a temperature of 80 to 130 ° C for 5 to 60 minutes. Insulation composition pellets having a size of ~ 5 mm are prepared. 100 to 500 parts by weight of organic peroxide is added to 16,025 to 21,340 parts by weight of the insulation composition pellets in a separate kneader, Henschel, or a mixing mixer in Banbury, and at a temperature of 60 to 100 ° C. Kneading for 60 minutes to form a cross-linked insulating composition A step of preparing a cross-linked insulating composition to produce pellets;

니더나 헨셀, 밴버리 중의 혼합 믹서에 고분자 탄성체(elastomer) 10,000중량부와 전기전도성(electro-conductive) 카본블랙(carbon black)이나, 탄소나노튜브(carbon nanotube), 흑연(graphite), 그라핀(graphene) 중에서 선택되어지는 전기도전성 충진제 500~2,000중량부, 산화방지제(antioxidant) 43~64중량부 및 지방산이나 지방산 금속염(fatty acid metal salt) 활제(lubricant) 25~40중량부를 순차적으로 투입하여 100~140℃의 온도에서 10~60분 동안 혼련 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 표면저항이 105~108Ω인 3~5mm 크기의 반도전성 탄성체 펠렛을 제조한다. 별도의 니더나 헨셀, 밴버리 중의 혼합 믹서에 상기 반도전성 탄성체 펠렛 10,568~12,104중량부와 유기과산화물 95~150중량부를 투여하여 60~100℃의 온도에서 10~60분간 혼련하여 가교형 반도전성 조성물 펠렛을 제조하는 가교형 반도전성 조성물 제조단계와;10,000 parts by weight of polymeric elastomer and electro-conductive carbon black, carbon nanotube, graphite, or graphene in a mixing mixer in Kneader, Henschel, or Banbury ), 500 to 2,000 parts by weight of an electrically conductive filler selected from among, 43 to 64 parts by weight of an antioxidant, and 25 to 40 parts by weight of a fatty acid or fatty acid metal salt lubricant are sequentially added to 100 to 2,000 parts by weight. The kneaded dough at a temperature of 140 ° C for 10 to 60 minutes is transferred to a single-screw or twin-screw extruder to produce semiconductive elastomer pellets having a surface resistance of 10 5 to 10 8 Ω and a size of 3 to 5 mm through extrusion molding. 10,568 to 12,104 parts by weight of the semiconducting elastomer pellets and 95 to 150 parts by weight of the organic peroxide are administered to a separate kneader, Henschel, or mixing mixer in Banbury, and kneaded at a temperature of 60 to 100 ° C. for 10 to 60 minutes to obtain a cross-linked semiconducting composition pellet a step of preparing a cross-linked semiconducting composition;

에틸렌-프로필렌-1,4-헥사디엔(ethylene-propylene-1,4-hexadiene copolymer), 에틸렌-프로필렌-1,6-옥타디엔(ethylene-propylene-1,6-octadiene), 에틸렌-프로필렌-1,9-데카디엔(ethylene-propylene-1,9-decadiene), 에틸렌-프로필렌-5-메틸-1,4-헥사디엔(ethylene-propylene-5-methyl-1,4-hexadiene), ethylene-propylene-3,7-dimethyl-1,6-octadiene, 에틸렌-프로필렌-디씨크로펜타디엔(ethylene-propylene-dicyclopentadiene) 에틸렌-프로필렌-1,3-씨크로펜타디엔(ethylene-propylene-1,3-cyclopentadiene), 에틸렌-프로필렌-1,4-씨크로헥사디엔(ethylene-propylene-1,4-cyclohexadiene), 에틸렌-프로필렌-1,5-씨크로옥타디엔(ethylene-propylene-1,5-cyclooctadiene), 에틸렌-프로필렌-1,5-씨크로도데카디엔(ethylene-propylene-1,5-cyclododecadiene, 에틸렌-프로필렌-테트라히드로인덴(ethylene-propylene-tetrahydroindene), 에틸렌-프로필렌-메틸테트라히드로인덴(ethylene-propylene-methyl tetrahydroindene), 에틸렌-프로필렌-5-프로페닐-2-노보넨 (ethylene-propylene-5-propenyl-2-norbornene) 에틸렌-프로필렌-5-이소프로필리덴-2-노보넨(ethylene-propylene-5-isopropylidene-2-nor bornene), 에틸렌-프로필렌-5-(4-씨클로펜틸)-2-노보넨(ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene, 에틸렌-프로필렌-5-씨클로헥실리덴-2-노보넨(ethylene-propylene-5-cyclohexylidene-2-norbornene), 에틸렌-프로필렌-5-비닐-2-노보넨(ethylene-propylene-5-vinyl-2-norbornene), 에틸렌-프로필렌-5-에틸리덴-2-노보넨(ethylene-propylene-5-ethylidene-2-norbornene), 에틸렌-프로필렌-5-비닐리덴-2-노보넨(ethylene-propylene-5-vinylidene-2-norbornene), 에틸렌-프로필렌-5-메틸렌-2-노보넨(ethylene-propylene-5-methylene-2-norbornene) 중의 에틸렌삼원공중합체에서 선택되어지는 열가소성탄성체 10,000중량부와 난연제 지방산표면처리단계나 난연제 실란표면처리단계에서 선택되어지는 표면처리된 난연제 15,000~50,000중량부, 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(ethylene oxide) copolymer], 폴리(디메틸실록산)-폴리(프로필렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(propylene oxide) copolymer], 폴리(디메틸실록산)-폴리(부틸렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(butylene oxide) copolymer], 폴리(디메틸실록산)-폴리(페닐렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(phenylene oxide) copolymer] 공중합체 중의 폴리실록산 공중합체에서 선택되어지는 자기윤활제 500~2,000중량부, 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산[poly(methoxymethyl)-co-poly(methylhydro)siloxane], 폴리(에톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산[poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], 폴리(메톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산[Poly(methoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], 폴리메틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산 [Poly(methylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane], 폴리에틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산[poly(ethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane 중의 변성실리콘오일(modified silicone oil)에서 선택되어지는 보조난연제 200~1,000중량부, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄tetrakis[methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate] methane이나, 부틸히드로옥시톨루엔(butylhydroxytoluene), 옥타데실-3-(3,5-디-터트-부틸-4-히드록시페놀)-프로피오네이트)][octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate)], 폴리(1,2-디히드로-2,2,4-트리메틸퀴놀린)[poly(1,2-dihydro-2,2,4-trimethyl quinoline)], 2,6-디-터트-부틸-4-메틸페놀(2,6-di-tert-butyl-4-methyl phenol), 테트라키스[메틸렌(3,5-디-터트-부틸-4-히드로옥시-히드로시나메이트)메탄[tetrakis[methylene(3,5-di-tert-butyl-4- hydroxy-hydrocinnamate)]methane], 트리스(2,4-디-터트-부틸-페닐)포스파이트[tris(2,4-di-tert-butyl-phenyl) phosphite], 트리스(2,4-디-터트-부틸페닐)포스파이트)[tris(2,4-ditert-butylphenyl)phosphite] 중에서 선택되어지는 산화방지제 100 내지 600 중량부, 4,4’티오비스(2-터트-부틸-5-메틸페놀)[4,4’thiobis(2-t-butyl-5-methylphenol)]나, 2,5-디메틸-4-(4-부틸벤질티오)페놀[2,5-dimethyl-4-(4-butylbenzylthio)phenol], 2-디메틸벤질-4,4(헥실티오)페놀[2-dimethylbenzyl-4,4(hexylthio)phenol], 2,4-디부틸-6-(부틸티오)페놀[2,4-dibutyl-6-(butylthio)phenol],2,6-비스(1,1-디메틸부틸)-4-(1,1-디메틸부틸티오)페놀[2,6-bis(1,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol] 중의 티오페놀 화합물에서 선택되어지는 안정제 100~400중량부, 티타늄 디옥사이드(titanium dioxide)나 카본블랙(carbon black), 징크 옥사이드(zinc oxide), 텅스텐 옥사이드(tungsten oxide), 세슘 디옥사이드(cerium oxide) 중에서 단독 내지 2종이상 선택되어 사용되는 자외선차단안료 500~3,000중량부, 에틸렌-비닐아세테이트 공중합체(ethylene-vinyl acetate copolymer)나, 에틸렌-에틸 아크릴레이트 공중합체(ethylene-ethyl acrylate copolymer), 에틸렌-아크릭 액시드 공중합체(ethylene-acrylic acid copolymer), 에틸렌-메타아크릭 액시드 공중합체(ethylene-methacrylic acid copolymer), 에틸렌-메틸 메타아크릴레이트 공중합체(ethylene-methyl methacrylate copolymer), 에틸렌-부틸 메타아크릴레이트 공중합체(ethylene-butyl methacrylate copolymer) 중의 에틸렌 공중합체에서 선택되어지는 상용화제 5,000~16,000중량부를 순차적으로 니더믹서(Kneader mixer)나 밴버리믹서(banbury mixer)로 된 혼합믹서에 투입하여 140~170℃의 온도에서 10~60분 동안 용융혼련 하고, 상기 용융혼련단계가 끝난 후에 상기 혼합믹서에 적린 마스터배치 제조단계에서 제조된 적린 마스터배치 200~800중량부와 고밀도폴리에틸렌(high density polyethylene), 중밀도폴리에틸렌(medium density polyethylene), 선상저밀도폴리에틸렌(linear low density polyethylene), 저밀도폴리에틸렌(low density polyethylene) 중에서 선택되어지는 폴리에틸렌 수지 6,000~12,000중량부를 순차적으로 투입하여 140~170℃의 온도에서 1~30분 동안 용융혼합 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 2~5mm 크기의 조성물 펠렛을 제조한 후, 60~80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하는 열가소성탄성체 조성물의 제조단계와; Ethylene-propylene-1,4-hexadiene copolymer, ethylene-propylene-1,6-octadiene, ethylene-propylene-1 ,9-decadiene (ethylene-propylene-1,9-decadiene), ethylene-propylene-5-methyl-1,4-hexadiene (ethylene-propylene-5-methyl-1,4-hexadiene), ethylene-propylene -3,7-dimethyl-1,6-octadiene, ethylene-propylene-dicyclopentadiene, ethylene-propylene-1,3-cyclopentadiene ), ethylene-propylene-1,4-cyclohexadiene, ethylene-propylene-1,5-cyclooctadiene, Ethylene-propylene-1,5-cyclododecadiene, ethylene-propylene-tetrahydroindene, ethylene-propylene-methyltetrahydroindene -propylene-methyl tetrahydroindene), ethylene-propylene-5-propenyl-2-norbornene, ethylene-propylene-5-isopropylidene-2-norbornene propylene-5-isopropylidene-2-nor bornene), ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene, ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene 5-cyclohexylidene-2-norbornene (ethylene-propylene-5-cyclohexylidene-2-norbo rnene), ethylene-propylene-5-vinyl-2-norbornene, ethylene-propylene-5-ethylidene-2-norbornene -2-norbornene), ethylene-propylene-5-vinylidene-2-norbornene, ethylene-propylene-5-methylene-2-norbornene 5-methylene-2-norbornene) 10,000 parts by weight of a thermoplastic elastomer selected from ethylene terpolymers and 15,000 to 50,000 parts by weight of a surface-treated flame retardant selected from a flame retardant fatty acid surface treatment step or a flame retardant silane surface treatment step, poly( poly(dimethylsiloxane)-poly(ethylene oxide) copolymer, poly(dimethylsiloxane)-poly(propylene oxide) copolymer ], poly(dimethylsiloxane)-poly(butylene oxide) copolymer [poly(dimethylsiloxane)-poly(butylene oxide) copolymer], poly(dimethylsiloxane)-poly(phenylene oxide) copolymer [poly(dimethylsiloxane)- poly(phenylene oxide) copolymer] 500 to 2,000 parts by weight of a self-lubricant selected from the polysiloxane copolymer in the copolymer, poly(methoxymethyl)-co-poly(methylhydro)siloxane [poly(methoxymethyl)-co-poly( methylhydro)siloxane], poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane [poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], poly (Methoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane [Poly(methox ymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], polymethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane [Poly(methylperfluorobutylethyl) -co-poly(methylethoxy)-co-poly(methylhydro)siloxane], poly(ethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane[poly(ethylperfluorobutylethyl)-co 200 to 1,000 parts by weight of an auxiliary flame retardant selected from modified silicone oil in -poly(methylethoxy)-co-poly(methylhydro)siloxane, tetrakis[methylene-3(3',5'-di-tert -Butyl-4'-hydroxyphenyl) propionate] methanetetrakis [methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate] methane or butylhydroxytoluene , Octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenol)-propionate)][octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)- propionate)], poly(1,2-dihydro-2,2,4-trimethylquinoline) [poly(1,2-dihydro-2,2,4-trimethyl quinoline)], 2,6-di-tert- Butyl-4-methylphenol (2,6-di-tert-butyl-4-methyl phenol), tetrakis [methylene (3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) methane [tetrakis [methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)] methane], tris(2,4-di-tert-butyl-phenyl) phosphite [tris(2,4-di-tert- butyl-phenyl) phosphite], tris(2,4-ditert-butylphenyl) phosphite) [tris(2,4-ditert-butylph 100 to 600 parts by weight of an antioxidant selected from enyl) phosphite], 4,4'thiobis (2-tert-butyl-5-methylphenol) [4,4'thiobis (2-t-butyl-5-methylphenol) )] B, 2,5-dimethyl-4-(4-butylbenzylthio)phenol [2,5-dimethyl-4-(4-butylbenzylthio)phenol], 2-dimethylbenzyl-4,4(hexylthio)phenol [2-dimethylbenzyl-4,4(hexylthio)phenol], 2,4-dibutyl-6-(butylthio)phenol [2,4-dibutyl-6-(butylthio)phenol],2,6-bis(1 Selected from thiophenol compounds among ,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol [2,6-bis(1,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol] 100 to 400 parts by weight of the stabilizer, selected from titanium dioxide, carbon black, zinc oxide, tungsten oxide, or cesium oxide alone or two or more 500 to 3,000 parts by weight of UV-blocking pigment, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer ( ethylene-acrylic acid copolymer), ethylene-methacrylic acid copolymer, ethylene-methyl methacrylate copolymer, ethylene-butyl methacrylate copolymer butyl methacrylate copolymer) 5,000 to 16,000 parts by weight of a compatibilizer selected from ethylene copolymers sequentially with a kneader mixer or It is put into a mixing mixer made of a Banbury mixer, melt-kneaded at a temperature of 140-170 ° C. for 10-60 minutes, and after the melt-kneading step is finished, red phosphorus master prepared in the master batch manufacturing step in the mixing mixer Batch 200 ~ 800 parts by weight and polyethylene resin selected from high density polyethylene, medium density polyethylene, linear low density polyethylene, and low density polyethylene 6,000 ~ 12,000 By sequentially introducing parts by weight, the melt-mixed lump dough is transferred to a single screw or twin screw extruder at a temperature of 140 to 170 ° C. for 1 to 30 minutes to prepare composition pellets having a size of 2 to 5 mm through extrusion molding, and then 60 to 80 A step of preparing a thermoplastic elastomer composition by drying in an oven at ° C. and preparing a thermoplastic elastomer composition through a particle size selection process;

상기 가교형 반도전성 조성물 제조단계에서 제조된 반도전성 탄성체 펠렛을 제1호퍼(hopper)에, 상기 가교형 절연조성물 제조단계에서 제조된 가교형 절연조성물 펠렛을 제2호퍼에, 상기 가교형 반도전성 조성물 제조단계에서 제조된 반도전성 탄성체 펠렛을 제3호퍼에 투여한 다음 공압출 다이(co-extrusion die)가 부착되어 있는 압출기의 헤드(head)에 금속선(metal wire)이나 금속 도금선(metal plated wire), 합금선(metal alloy wire)으로 이루어진 도체(conductor)를 통과시키면서 온도조건이 실린더(cylinder) 1과 실린더 2는 100~120℃, 실린더 3은 105~125℃, 압출헤드(extrusion head) 110~130℃, 압출다이(extrusion die)는 110~130℃의 온도조건으로 10~40㎏/시간의 속도로 압출하여 80~120℃와 10~20기압으로 유지되는 가류관(continuous vulcanization pipe)을 20~50m/분의 속도로 통과시켜 압출가류단계를 거쳐 반도전층이 형성된 절연전선을 제조하는 반도전층이 형성된 절연전선제조단계와;The semiconducting elastomer pellets prepared in the step of preparing the crosslinked semiconductive composition were placed in a first hopper, the pellets of the crosslinked insulating composition prepared in the step of preparing the crosslinked insulating composition were placed in a second hopper, and the crosslinked semiconducting After the semiconductive elastomer pellets prepared in the composition manufacturing step are injected into the third hopper, a metal wire or metal plated wire is placed on the head of the extruder to which the co-extrusion die is attached. wire) and alloy wire (metal alloy wire) while passing through the conductor, the temperature conditions are 100 ~ 120 ℃ for cylinder 1 and cylinder 2, 105 ~ 125 ℃ for cylinder 3, extrusion head 110 ~ 130 ℃, the extrusion die (extrusion die) is extruded at a speed of 10 ~ 40kg / hour at a temperature condition of 110 ~ 130 ℃, a continuous vulcanization pipe maintained at 80 ~ 120 ℃ and 10 ~ 20 atmospheric pressure an insulated wire manufacturing step having a semiconducting layer formed thereon through an extrusion vulcanization step at a speed of 20 to 50 m/min to produce an insulated wire having a semiconducting layer;

상기 반도전층이 형성된 절연전선제조단계에서 제조된 반도전층이 형성된 절연전선 외주연에 금속테이프나 금속코팅필름으로 테이핑(taping) 하거나 금속선이나 금속 도금선, 합금선 중의 금속와이어로 편조하여 차폐층을 구성하는 차폐층형성단계와;The outer periphery of the insulated wire having the semiconducting layer manufactured in the manufacturing step of the insulated wire having the semiconducting layer is taped with a metal tape or a metal coating film or braided with a metal wire among metal wires, metal plating wires, or alloy wires to form a shielding layer. Constituting a shielding layer forming step;

케이블 테이핑기(cable taping machine)의 테이핑 컬럼(taping column)으로 복수로 연합된 차폐층이 형성된 절연전선과 충진물(filler)을 함께 통과 시키면서 폴리에스테르(polyester)나, 폴리켑톤(polyketone), 폴리이미드(polyimide), 폴리설폰(polysulfone) 테이프 중에서 선택되어지는 바인더 테이프로 테이핑하는 테이핑단계와;A taping column of a cable taping machine passes an insulated wire formed with a plurality of combined shielding layers and a filler together, while polyester, polyketone, or polyimide A taping step of taping with a binder tape selected from polyimide and polysulfone tapes;

상기 테이핑단계에서 제조된 바인더 테이프층이 형성된 절연전선 외주연에 성형용 다이가 부착되어 있는 압출기에서 실린더1과 실리더2: 100~180℃, 실리더3: 120~200℃, 다이: 120~200℃의 온도조건으로 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 5~50㎏/시간의 속도로 압출하여 내부피복층을 성형하는 내부피복층 형성단계와;Cylinder 1 and Cylinder 2: 100 ~ 180 ℃, Cylinder 3: 120 ~ 200 ℃, Die: 120 ~ an inner coating layer forming step of forming an inner coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition preparation step at a temperature of 200 ° C. at a rate of 5 to 50 kg / hour;

상기 내부피복층 형성단계에서 제조된 내부피복층이 형성된 절연전선 외주연에 동선, 금속도금동선, 철선, 니켈선과 같은 금속와이어나 유리섬유사, 현무암섬유사, 맥반석섬유사, 세라믹섬유사, 탄소섬유사 같은 무기질섬유사, 아라미드(aramid)섬유사 중에서 단독 내지 2종이상 합사 및 편조되어 보강층을 형성하는 외부보강층 형성단계와; Metal wires such as copper wire, metal-coated copper wire, iron wire, nickel wire, glass fiber yarn, basalt fiber yarn, elvan fiber yarn, ceramic fiber yarn, carbon fiber yarn on the outer periphery of the insulated wire on which the inner coating layer is formed in the inner coating layer forming step An external reinforcing layer forming step of forming a reinforcing layer by plying and braiding single or two or more of the same inorganic fiber yarn or aramid fiber yarn;

상기 외부보강층 형성단계에서 제조된 보강층이 형성된 절연전선 외주연에 20mm 압출성형용 다이가 부착되어 있는 압출기에서 실린더1과 실리더2: 100~180℃, 실리더3: 120~200℃, 다이: 120~200℃의 온도조건 온도 조건으로 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 5~50㎏/시간의 속도로 압출하여 외부피복층을 성형하는 외부피복층 형성단계를 거쳐;Cylinder 1 and Cylinder 2: 100 ~ 180 ℃, Cylinder 3: 120 ~ 200 ℃, Die: Through an outer coating layer forming step of forming an outer coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition preparation step under a temperature condition of 120 to 200 ° C. at a rate of 5 to 50 kg / hour;

유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블을 용이하게 제조할 수 있다.A highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance and a polar navigation ship cable coated therewith can be easily manufactured.

상기 용융혼련단계의 에틸렌삼원공중합체는 열가소성탄성체로 에틸렌-프로필렌-1,4-헥사디엔나, 에틸렌-프로필렌-1,6-옥타디엔, 에틸렌-프로필렌-1,9-데카디엔, 에틸렌-프로필렌-5-메틸-1,4-헥사디엔, 에틸렌-프로필렌-디씨크로펜타디엔에틸렌-프로필렌-1,3-씨크로펜타디엔, 에틸렌-프로필렌-1,4-씨크로헥사디엔, 에틸렌-프로필렌-1,5-씨크로옥타디엔, 에틸렌-프로필렌-1,5-씨크로도데카디엔(에틸렌-프로필렌-테트라히드로인덴, 에틸렌-프로필렌-테트라히드로인덴, 에틸렌-프로필렌-메틸테트라히드로인덴, 에틸렌-프로필렌-5-프로페닐-2-노보넨, 에틸렌-프로필렌-5-이소프로필리덴-2-노보넨, 에틸렌-프로필렌-5-(4-씨클로펜틸)-2-노보넨, 에틸렌-프로필렌-5-씨클로헥실리덴-2-노보넨, 에틸렌-프로필렌-5-비닐-2-노보넨, 에틸렌-프로필렌-5-에틸리덴-2-노보넨, 에틸렌-프로필렌-5-비닐리덴-2-노보넨, 에틸렌-프로필렌-5-메틸렌-2-노보넨 중에서 선택되어 100중량부가 사용된다.Ethylene terpolymers in the melt-kneading step are thermoplastic elastomers, ethylene-propylene-1,4-hexadienna, ethylene-propylene-1,6-octadiene, ethylene-propylene-1,9-decadiene, ethylene-propylene -5-methyl-1,4-hexadiene, ethylene-propylene-dicyclopentadiene, ethylene-propylene-1,3-cyclopentadiene, ethylene-propylene-1,4-cyclohexadiene, ethylene-propylene- 1,5-cyclooctadiene, ethylene-propylene-1,5-cyclododecadiene (ethylene-propylene-tetrahydroindene, ethylene-propylene-tetrahydroindene, ethylene-propylene-methyltetrahydroindene, Ethylene-propylene-5-propenyl-2-norbornene, ethylene-propylene-5-isopropylidene-2-norbornene, ethylene-propylene-5-(4-cyclopentyl)-2-norbornene, ethylene-propylene -5-cyclohexylidene-2-norbornene, ethylene-propylene-5-vinyl-2-norbornene, ethylene-propylene-5-ethylidene-2-norbornene, ethylene-propylene-5-vinylidene-2 It is selected from norbornene and ethylene-propylene-5-methylene-2-norbornene, and 100 parts by weight is used.

상기 용융혼련단계의 난연제 지방산표면처리단계나 난연제 실란표면처리단계에서 선택되어지는 표면처리된 난연제는 조성물에 난연성을 부여하는 주 난연제로 150~500중량부가 사용된다. The surface-treated flame retardant selected in the flame retardant fatty acid surface treatment step or the flame retardant silane surface treatment step of the melt-kneading step is used in an amount of 150 to 500 parts by weight as a main flame retardant for imparting flame retardancy to the composition.

이때 표면처리된 난연제가 150중량부 미만인 경우 조성물의 난연성이 떨어지고 500중량부 이상인 경우 기계적물성이 저하된다.At this time, when the surface-treated flame retardant is less than 150 parts by weight, the flame retardancy of the composition is lowered, and when it is 500 parts by weight or more, mechanical properties are lowered.

상기 용융혼련단계의 자기윤활제는 피복으로 압출 후 케이블 표면에 내착빙성을 부여하며 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체, 폴리(디메틸실록산)-폴리(프로필렌 옥사이드) 공중합체, 폴리(디메틸실록산)-폴리(부틸렌 옥사이드) 공중합체, 폴리(디메틸실록산)-폴리(페닐렌 옥사이드) 공중합체 중이 5~20중량부 사용된다.The self-lubricating agent in the melt-kneading step imparts ice resistance to the surface of the cable after being extruded as a coating, and poly(dimethylsiloxane)-poly(ethylene oxide) copolymer, poly(dimethylsiloxane)-poly(propylene oxide) copolymer, poly 5 to 20 parts by weight of (dimethylsiloxane)-poly(butylene oxide) copolymer and poly(dimethylsiloxane)-poly(phenylene oxide) copolymer are used.

이때 자기윤활제가 5중량부 미만인 경우 내착빙성이 떨어지고 20중량부 이상인 경우 외부로 배합성이 떨어진다.At this time, if the self-lubricant is less than 5 parts by weight, the ice icing resistance is poor, and if it is more than 20 parts by weight, the compatibility with the outside is poor.

상기 용융혼련단계의 보조난연제는 조성물의 난연성을 부여하며 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산], 폴리(에톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산, 폴리(메톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산, 폴리메틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산, 폴리에틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산 중이 2~10중량부 사용된다.The auxiliary flame retardant of the melt-kneading step imparts flame retardancy to the composition, and poly(methoxymethyl)-co-poly(methylhydro)siloxane], poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methyl) Hydro)siloxane, poly(methoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane, polymethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methyl 2 to 10 parts by weight of hydro)siloxane, polyethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane is used.

이때 보조난연제가 2중량부 미만인 경우 조성물의 난연성이 떨어지고 10중량부 이상인 경우 혼련성이 저하된다.At this time, when the auxiliary flame retardant is less than 2 parts by weight, the flame retardancy of the composition is lowered, and when it is 10 parts by weight or more, the kneading property is lowered.

상기 용융혼련단계의 산화방지제는 혼련시 발생하는 열산화와 조성물의 장기적인 열안정성을 부여하며, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄이나, 부틸히드로옥시톨루엔, 옥타데실-3-(3,5-디-터트-부틸-4-히드록시페놀)-프로피오네이트), 폴리(1,2-디히드로-2,2,4-트리메틸퀴놀린), 2,6-디-터트-부틸-4-메틸페놀, 테트라키스[메틸렌(3,5-디-터트-부틸-4-히드로옥시-히드로시나메이트)메탄, 트리스(2,4-디-터트-부틸-페닐)포스파이트, 트리스(2,4-디-터트-부틸페닐)포스파이트) 중이 1~6중량부 사용된다, The antioxidant in the melt-kneading step provides thermal oxidation occurring during kneading and long-term thermal stability of the composition, and tetrakis[methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl) propionate] methane, butylhydroxytoluene, octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenol)-propionate), poly(1,2-dihydro-2 ,2,4-trimethylquinoline), 2,6-di-tert-butyl-4-methylphenol, tetrakis[methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)methane, 1 to 6 parts by weight of tris(2,4-di-tert-butyl-phenyl) phosphite, tris(2,4-di-tert-butylphenyl) phosphite) is used,

이때 산화방지제가 1중량부 미만인 경우 조성물의 내열안정성이 떨어지고 6중량부 이상인 경우 외부로 이행(migration) 된다.At this time, when the antioxidant is less than 1 part by weight, the heat resistance stability of the composition is poor, and when it is 6 parts by weight or more, it migrates to the outside.

상기 용융혼련단계의 안정제는 조성물의 광 및 열 안정성을 부여하며 4,4’티오비스(2-터트-부틸-5-메틸페놀)이나, 2,5-디메틸-4-(4-부틸벤질티오)페놀, 2-디메틸벤질-4,4(헥실티오)페놀, 2,4-디부틸-6-(부틸티오)페놀 ,2,6-비스(1,1-디메틸부틸)-4-(1,1-디메틸부틸티오)페놀 중이 1~4중량부 사용된다.The stabilizer in the melt-kneading step imparts light and thermal stability to the composition and is 4,4'thiobis(2-tert-butyl-5-methylphenol) or 2,5-dimethyl-4-(4-butylbenzylthio )phenol, 2-dimethylbenzyl-4,4(hexylthio)phenol, 2,4-dibutyl-6-(butylthio)phenol,2,6-bis(1,1-dimethylbutyl)-4-(1 , 1-4 parts by weight of 1-dimethylbutylthio) phenol is used.

이때 안정제가 1중량부 미만인 경우 조성물의 광안정성이 떨어지고 4중량부 이상인 경우 외부로 이행(migration) 된다.At this time, when the stabilizer is less than 1 part by weight, the light stability of the composition is lowered, and when it is 4 parts by weight or more, it migrates to the outside.

상기 용융혼련단계의 자외선차단안료는 조성물에 색상을 부여하며 티타늄 디옥사이드나 카본블랙, 징크 옥사이드, 텅스텐 옥사이드, 세슘 디옥사이드 중에서 단독 내지 2종이상 선택되어 5~30중량부 사용되나 본 발명은 이에 제한된 것이 아니다.The sunscreen pigment in the melt-kneading step imparts color to the composition and is selected from among titanium dioxide, carbon black, zinc oxide, tungsten oxide, and cesium dioxide in an amount of 5 to 30 parts by weight, but the present invention is limited thereto not.

이때 자외선차단안료가 5중량부 미만인 경우 조성물의 광안정성이 떨어지고 30중량부 이상인 경우 배합성이 떨어진다.At this time, when the amount of the sunscreen pigment is less than 5 parts by weight, the light stability of the composition is deteriorated, and when it is greater than 30 parts by weight, the compoundability is deteriorated.

이외에도 조성물의 색상을 부여하기 위하여 안료가 배합되어 질 수 있다. 표 1에는 안료와 색상을 요약하였다.In addition, pigments may be blended to impart color to the composition. Table 1 summarizes the pigments and colors.

색상구분color classification 해당안료 Corresponding pigment 백색White 산화티탄titanium oxide 적색Red 산화철iron oxide 백색White 탄산칼슘calcium carbonate 녹색green 크롬옥사이드chromium oxide 흑색black 카본블랙carbon black

상기 반도전층이 형성된 절연전선제조단계에서 도체는 신호 또는 전원이 전달되도록 하는 구성요소로서, 전기 전도성이 높은 구리선이나 주석도금구리선, 니켈도금구리선 중을 사용하는 것이 바람직하나 본 발명에 제한된 것이 아니다.In the step of manufacturing the insulated wire in which the semiconducting layer is formed, the conductor is a component for transmitting signals or power, and it is preferable to use a copper wire having high electrical conductivity, a tin-plated copper wire, or a nickel-plated copper wire, but it is not limited to the present invention.

상기 도체는 금속단일선으로 외에도 복수로 집합된 금속집합선을 사용하는 것이 바람직하다.As the conductor, it is preferable to use a plurality of metal aggregate wires in addition to a single metal wire.

상기 테이핑단계의 충진물은 절연전선의 동심원을 유지시켜주고 방수역활을 하며 내습성 (non-hygroscopic) 무기질섬유얀(yarn)이나 고분자섬유얀 중이 바람직하나 본 발명에 제한된 것이 아니다.The filler in the taping step maintains the concentricity of the insulated wire, serves as waterproof, and is preferably non-hygroscopic inorganic fiber yarn or polymer fiber yarn, but is not limited to the present invention.

상기 테이핑단계의 바인더 테이프는 충진물과 절연전선을 결합하여 동심원을 유지시켜주며 폴리에스테르나, 폴리켑톤, 폴리이미드, 폴리설폰 테이프를 사용하는 것이 바람직하나 본 발명에 제한된 것이 아니다.The binder tape of the taping step combines the filler and the insulated wire to maintain a concentric circle, and it is preferable to use a polyester, polykapton, polyimide, or polysulfone tape, but it is not limited to the present invention.

상기 외부보강층 형성단계와 외부보강층은 외부의 충격으로 절연을 보호하고 설취류가 갉아먹는 것을 방지하기위해 동선, 금속도금동선, 철선, 니켈선과 같은 금속와이어나 유리섬유사, 현무암섬유사, 맥반석섬유사, 세라믹섬유사, 탄소섬유사 같은 무기질섬유사, 아라미드섬유사 중에서 선택되어 단독 내지 2종이상 합사 및 편조되어 형성된다.The external reinforcing layer forming step and the external reinforcing layer are metal wires such as copper wire, metal-plated copper wire, iron wire, nickel wire, glass fiber yarn, basalt fiber yarn, or elvan fiber to protect insulation from external impact and prevent gnawing by rodents. It is selected from yarn, ceramic fiber yarn, inorganic fiber yarn such as carbon fiber yarn, and aramid fiber yarn, and is formed by plying and braiding single or two or more kinds.

본 발명에 따른 유연성, 내유성 및 내열성을 갖는 케이블 절연피복용 고난연 조성물의 제조방법을 보다 상세하게 살펴보고, 그에 따른 실시예를 서술하면 다음과 같다. A method for manufacturing a highly retardant composition for cable insulation coating having flexibility, oil resistance and heat resistance according to the present invention will be examined in more detail, and examples thereof will be described as follows.

이하 실시예를 통하여 본 발명을 더욱 상세히 설명한다. The present invention will be described in more detail through the following examples.

단 본 발명의 범위가 예시한 실시예만으로 한정되는 것은 아니다.However, the scope of the present invention is not limited only to the illustrated examples.

실시예1Example 1

이축압출기의 피더 온도를 55℃로 유지시키고 압출기 내부온도를 135℃로 상승시킨 후, 상기 피더에 먼저 에틸렌비닐아세테이트 공중합체 10,000g을 투입하여 용융시킨 후 칼슘 스테아레이트 200g, 적린 7,000g을 투입하여 20분간 혼련한 후 용융압출 성형과정을 거쳐 커팅 하여 3~5mm 정도크기의 적린 마스터배치를 제조하였다.After maintaining the feeder temperature of the twin-screw extruder at 55 ° C and raising the internal temperature of the extruder to 135 ° C, 10,000 g of ethylene vinyl acetate copolymer was first added to the feeder to melt, and then 200 g of calcium stearate and 7,000 g of red phosphorus were added to the feeder. After kneading for 20 minutes, it was cut through a melt extrusion molding process to prepare a red master batch having a size of about 3 to 5 mm.

평균입경이 10㎛을 갖는 마그네슘 하이드로옥사이드 10,000중량부와 에탄올 12,000중량부, 옥타데카노익 액시드 4,000중량부를 통기블렌더에 연속적으로 공급하여 혼련 및 여과 후 80℃에서 건조하여 옥타데카노익 액시드로 표면처리 된 마그네슘 하이드로옥사이드를 제조하였다.10,000 parts by weight of magnesium hydroxide having an average particle diameter of 10 μm, 12,000 parts by weight of ethanol, and 4,000 parts by weight of octadecanoic acid are continuously supplied to an aeration blender, kneaded and filtered, and dried at 80 ° C to obtain octadecanoic acid A surface-treated magnesium hydroxide was prepared.

에틸렌-프로필렌 공중합체 10,000g와, 옥타데카노익 액시드로 표면처리 된 마그네슘 하이드로옥사이드 8,000g, 규조토 1,200g, 산화아연 600g, 티오디에틸렌 비스[3-(3,5-디-터트-부틸-4-히드로옥시페닐)프로피오네이트] 15g, 티오디프로피오닉 액시드 디옥타데실에스테르 2g, 옥타데카노익 액시드 110g을 벤버리 믹서에 순차적으로 투여하여 80℃에서 20분간 혼련 시킨 다음 여기에 디큐밀옥사이드 420중량부를 추가로 투입하고 60℃의 온도에서 10분간 혼련하여 에틸렌-프로필렌 공중합체 펠렛을 제조하였다. 10,000 g of ethylene-propylene copolymer, 8,000 g of magnesium hydroxide surface-treated with octadecanoic acid, 1,200 g of diatomaceous earth, 600 g of zinc oxide, thiodiethylene bis[3-(3,5-di-tert-butyl -4-hydroxyphenyl) propionate] 15 g, thiodipropionic acid dioctadecyl ester 2 g, and octadecanoic acid 110 g were sequentially administered to a Benbury mixer and kneaded at 80 ° C for 20 minutes, and then 420 parts by weight of dicumyl oxide was additionally added thereto and kneaded at a temperature of 60° C. for 10 minutes to prepare ethylene-propylene copolymer pellets.

20L 니더에 에틸렌프로필렌 공중합체 10,000g과 전기도전성 카본블랙 1,400g, 트리스(2,4-디터트-부틸페닐)포스파이트 52g, 아연 스테아레이트 30g을 순차적으로 투입하여 100℃에서 20분 동안 혼련 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 표면저항이 106Ω인 3~5mm 크기의 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다. 별도의 20L 헨셀믹서에 제조된 반도전성 에틸렌프로필렌 공중합체 펠렛과 디큐밀 퍼옥사이드 120g을 투여하여 80℃에서 20분간 혼련하여 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다.10,000g of ethylene propylene copolymer, 1,400g of electrically conductive carbon black, 52g of tris(2,4-ditert-butylphenyl)phosphite, and 30g of zinc stearate were sequentially added to a 20L kneader and kneaded at 100℃ for 20 minutes. The lump dough was transferred to a twin-screw extruder and extruded to prepare semi-conductive ethylene-propylene copolymer pellets having a surface resistance of 10 6 Ω and a size of 3 to 5 mm. In a separate 20L Henschel mixer, the prepared semiconducting ethylenepropylene copolymer pellets and 120 g of dicumyl peroxide were administered and kneaded at 80° C. for 20 minutes to prepare crosslinked semiconducting ethylenepropylene copolymer pellets.

에틸렌-프로필렌-1,4-헥사디엔 10,000g, 옥타데카노익 액시드로 표면처리 된 마그네슘 하이드로옥사이드 25,000g, 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체 1,100중량부, 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산 500g, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄 300g, 4,4’티오비스(2-터트-부틸-5-메틸페놀) 200g, 카본블랙 1,500g, 에틸렌-비닐아세테이트 공중합체 1,000g을 니더믹서에 투입하여 150~155℃의 온도에서 30분 동안 용융혼련 하고, 여기에 적린 마스터배치 400g, 선상저밀도폴리에틸렌 8,000g을 투입하여 150~165℃의 온도에서 10분 동안 용융혼합 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 3~5mm 크기의 조성물 펠렛을 제조한 후 80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하였다. 10,000 g of ethylene-propylene-1,4-hexadiene, 25,000 g of magnesium hydroxide surface-treated with octadecanoic acid, 1,100 parts by weight of poly(dimethylsiloxane)-poly(ethylene oxide) copolymer, poly(methoxy Methyl)-co-poly(methylhydro)siloxane 500g, tetrakis[methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate]methane 300g, 4,4' 200 g of thiobis (2-tert-butyl-5-methylphenol), 1,500 g of carbon black, and 1,000 g of ethylene-vinyl acetate copolymer were put into a kneader mixer and melt-kneaded for 30 minutes at a temperature of 150 to 155 ° C. 400 g of the masterbatch and 8,000 g of linear low-density polyethylene were added, melted and mixed at a temperature of 150 to 165 ° C for 10 minutes, and the dough was transferred to a twin-screw extruder to produce composition pellets having a size of 3 to 5 mm through extrusion molding. After drying in an oven at 80° C. and undergoing a particle size screening process, a thermoplastic elastomer composition was prepared.

가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제1호퍼에 에틸렌-프로필렌 공중합체 펠렛을 제2호퍼에, 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제3호퍼에 투여한 다음 직경이 각각 24Φmm 및 31Φmm, 32Φmm 공압출 다이가 부착되어 있는 압출기의 헤드에 직경이 23Φmm인 주석도금선을 통과시키면서 실린더 1은 105℃, 실린더 2는 110℃, 실린더 3은 115℃, 압출헤드 115℃, 압출다이는 120℃의 온도조건으로 22 ㎏/시간의 속도로 압출하면서 110℃와 15기압으로 유지되는 가류관을 30 m/분의 속도로 통과시켜 반도전층이 형성된 절연전선을 제조한 다음 주석도금선으로 편조하여 차폐층을 구성하고 케이블 테이핑기의 테이핑 컬럼으로 3가닥으로 연합된 차폐층이 형성된 절연전선과 폴리프로필렌얀 충진물을 함께 통과 시키면서 폴리에스테르테이프로 테이핑한 다음, 78mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃) 호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2mm 두께로 압출하여 내부피복층을 성형하고, 철선으로 편조하여 보강층을 형성하고, 84mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃)의 호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2.6mm 두께로 압출하여 외부피복층을 성형하여 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.The cross-linked semi-conductive ethylene-propylene copolymer pellets were injected into the first hopper, the ethylene-propylene copolymer pellets into the second hopper, and the cross-linked semi-conductive ethylene-propylene copolymer pellets into the third hopper. Cylinder 1 is 105°C, cylinder 2 is 110°C, cylinder 3 is 115°C, extrusion head is 115°C, and extrusion die is 120°C while passing a tinned wire with a diameter of 23Φmm through the head of an extruder to which a 32Φmm coextrusion die is attached. While extruding at a speed of 22 kg/hour under a temperature condition of 110℃ and passing a curing tube maintained at 15 atm at a speed of 30 m/min, an insulated wire having a semi-conductive layer is manufactured, and then braided with tin-plated wire to shield A single-screw extruder with a 78mm extrusion die attached after forming a layer and taping it with polyester tape while passing the insulated wire and the polypropylene yarn filler together with the shielding layer formed by combining three strands with the taping column of the cable taping machine. (Cylinder 1: 160°C, Cylinder 2: 170°C, Cylinder 3: 180°C, Die: 175°C) A thermoplastic elastomer composition is injected into a hopper and extruded to a thickness of 2 mm at a rate of 20 kg/hour to form an inner coating layer. and braided with iron wire to form a reinforcing layer, and a hopper of a single screw extruder (cylinder 1: 160 ° C, cylinder 2: 170 ° C, cylinder 3: 180 ° C, die: 175 ° C) to which an 84 mm die for extrusion is attached A highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and icing resistance by extruding to a thickness of 2.6 mm at a rate of 20 kg/hour to form an outer coating layer and a polar navigation ship cable coated with the thermoplastic elastomer composition Manufacturing is complete.

실시예2Example 2

이축압출기의 피더 온도를 55℃로 유지시키고 압출기 내부온도를 135℃로 상승시킨 후, 상기 피더에 먼저 에틸렌비닐아세테이트 공중합체 10,000g을 투입하여 용융시킨 후 칼슘 스테아레이트 200g, 적린 7,000g을 투입하여 20분간 혼련한 후 용융압출 성형과정을 거쳐 커팅 하여 3~5mm 정도크기의 적린 마스터배치를 제조하였다.After maintaining the feeder temperature of the twin-screw extruder at 55 ° C and raising the internal temperature of the extruder to 135 ° C, 10,000 g of ethylene vinyl acetate copolymer was first added to the feeder to melt, and then 200 g of calcium stearate and 7,000 g of red phosphorus were added to the feeder. After kneading for 20 minutes, it was cut through a melt extrusion molding process to prepare a red master batch having a size of about 3 to 5 mm.

온도조절기와 교반기가 장착된 20L 반응기에 에탄올 9,500g, 증류수 500g, 3-메타크릴로일옥시프로필-트리메톡시실란 1,000g, 아세트산 600g을 첨가하여 100RPM의 속도로 30분간 교반한 다음, 여기에 평균입경이 10㎛인 마그네슘 하이드로옥사이드 30,000g을 투여하고 200 RPM의 속도로 60분간 교반한 다음 여과하여 80℃의 온도에서 건조시켜 3-메타크릴로일옥시프로필-트리메톡시실란으로 표면처리 된 마그네슘 하이드로옥사이드를 제조하였다. 9,500 g of ethanol, 500 g of distilled water, 1,000 g of 3-methacryloyloxypropyl-trimethoxysilane, and 600 g of acetic acid were added to a 20L reactor equipped with a temperature controller and a stirrer, followed by stirring at a speed of 100 RPM for 30 minutes. 30,000 g of magnesium hydroxide having an average particle diameter of 10 μm was administered, stirred at a speed of 200 RPM for 60 minutes, filtered, and dried at a temperature of 80 ° C. The surface was treated with 3-methacryloyloxypropyl-trimethoxysilane. Magnesium hydroxide was prepared.

에틸렌-프로필렌 공중합체 10,000g와, 3-메타크릴로일옥시프로필-트리메톡시실란으로 표면처리 된 마그네슘 하이드로옥사이드 8,000g, 규조토 1,200g, 산화아연 600g, 티오디에틸렌 비스[3-(3,5-디-터트-부틸-4-히드로옥시페닐)프로피오네이트] 15g, 티오디프로피오닉 액시드 디옥타데실에스테르 2 g, 옥타데카노익 액시드 110g을 벤버리 믹서에 순차적으로 투여하여 80℃에서 20분간 혼련 시킨 다음 여기에 디큐밀옥사이드 420 중량부를 추가로 투입하고 60℃의 온도에서 10분간 혼련하여 에틸렌-프로필렌 공중합체 펠렛을 제조하였다. 10,000 g of ethylene-propylene copolymer, 8,000 g of magnesium hydroxide surface-treated with 3-methacryloyloxypropyl-trimethoxysilane, 1,200 g of diatomaceous earth, 600 g of zinc oxide, thiodiethylene bis[3-(3, 5-di-tert-butyl-4-hydroxyphenyl) propionate] 15 g, thiodipropionic acid dioctadecyl ester 2 g, and octadecanoic acid 110 g were sequentially administered to a Benbury mixer to reach 80 After kneading at ° C. for 20 minutes, 420 parts by weight of dicumyl oxide was additionally added thereto, and kneading was performed at a temperature of 60 ° C. for 10 minutes to prepare ethylene-propylene copolymer pellets.

20L 니더에 에틸렌프로필렌 공중합체 10,000g과 전기도전성 카본블랙 1,400g, 트리스(2,4-디터트-부틸페닐)포스파이트 52g, 아연 스테아레이트 30g을 순차적으로 투입하여 100℃에서 20분 동안 혼련 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 표면저항이 106Ω인 3 내지 5mm 크기의 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다. 별도의 20L 헨셀믹서에 제조된 반도전성 에틸렌프로필렌 공중합체 펠렛과 디큐밀 퍼옥사이드 120g을 투여하여 80℃에서 20분간 혼련하여 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다.10,000g of ethylene propylene copolymer, 1,400g of electrically conductive carbon black, 52g of tris(2,4-ditert-butylphenyl)phosphite, and 30g of zinc stearate were sequentially added to a 20L kneader and kneaded at 100℃ for 20 minutes. The lump dough was transferred to a twin screw extruder and extruded to prepare semi-conductive ethylene propylene copolymer pellets having a surface resistance of 10 6 Ω and a size of 3 to 5 mm. In a separate 20L Henschel mixer, the prepared semiconducting ethylenepropylene copolymer pellets and 120 g of dicumyl peroxide were administered and kneaded at 80° C. for 20 minutes to prepare crosslinked semiconducting ethylenepropylene copolymer pellets.

에틸렌-프로필렌-1,4-헥사디엔 10,000g, 3-메타크릴로일옥시프로필-트리메톡시실란으로 표면처리 된 마그네슘 하이드로옥사이드 25,000g, 3-메타크릴로일옥시프로필-트리메톡시실란으로 표면처리 된 마그네슘 하이드로옥사이드, 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체 1,100중량부, 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산 500g, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄 300g, 4,4’티오비스(2-터트-부틸-5-메틸페놀) 200g, 카본블랙 1,500g, 에틸렌-비닐아세테이트 공중합체 1,000g을 니더믹서에 투입하여 150~155℃의 온도에서 30분 동안 용융혼련 하고, 여기에 적린 마스터배치 400g, 선상저밀도폴리에틸렌 8,000g을 투입하여 150~165℃의 온도에서 10분 동안 용융혼합 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 3~5mm 크기의 조성물 펠렛을 제조한 후 80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하였다. 10,000 g of ethylene-propylene-1,4-hexadiene, 25,000 g of magnesium hydroxide surface-treated with 3-methacryloyloxypropyl-trimethoxysilane, and 3-methacryloyloxypropyl-trimethoxysilane Surface-treated magnesium hydroxide, poly(dimethylsiloxane)-poly(ethylene oxide) copolymer 1,100 parts by weight, poly(methoxymethyl)-co-poly(methylhydro)siloxane 500g, tetrakis[methylene-3(3') ,5'-di-tert-butyl-4'-hydroxyphenyl)propionate]methane 300g, 4,4'thiobis(2-tert-butyl-5-methylphenol) 200g, carbon black 1,500g, ethylene -Introduce 1,000g of vinyl acetate copolymer into a kneader mixer and melt-knead it for 30 minutes at a temperature of 150 ~ 155℃, add 400g of the masterbatch and 8,000g of linear low-density polyethylene and mix it at a temperature of 150 ~ 165℃ for 10 minutes. The melt-mixed loaf dough was transferred to a twin-screw extruder to produce composition pellets having a size of 3 to 5 mm through extrusion molding, dried in an oven at 80 ° C., and subjected to particle size selection to prepare a thermoplastic elastomer composition.

가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제1호퍼에 에틸렌-프로필렌 공중합체 펠렛을 제2호퍼에, 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제3호퍼에 투여한 다음 직경이 각각 24Φmm 및 31Φmm, 32Φmm 공압출 다이가 부착되어 있는 압출기의 헤드에 직경이 23Φmm인 주석도금선을 통과시키면서 실린더 1은 105℃, 실린더 2는 110℃, 실린더 3은 115℃, 압출헤드 115℃, 압출다이는 120℃의 온도조건으로 22㎏/시간의 속도로 압출하면서 110℃와 15기압으로 유지되는 가류관을 30m/분의 속도로 통과시켜 반도전층이 형성된 절연전선을 제조한 다음 동테이프로 테이핑 하여 차폐층을 구성하고, 케이블 테이핑기의 테이핑 컬럼으로 3가닥으로 연합된 차폐층이 형성된 절연전선과 폴리프로필렌얀 충진물을 함께 통과 시키면서 폴리케톤테이프로 테이핑한 다음, 78mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃) 호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2mm 두께로 압출하여 내부피복층을 성형하고, 철선으로 편조하여 보강층을 형성하고, 84mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃)의 호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2.6mm 두께로 압출하여 외부피복층을 성형하여 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.The cross-linked semi-conductive ethylene-propylene copolymer pellets were injected into the first hopper, the ethylene-propylene copolymer pellets into the second hopper, and the cross-linked semi-conductive ethylene-propylene copolymer pellets into the third hopper. Cylinder 1 is 105°C, cylinder 2 is 110°C, cylinder 3 is 115°C, extrusion head is 115°C, and extrusion die is 120°C while passing a tinned wire with a diameter of 23Φmm through the head of an extruder to which a 32Φmm coextrusion die is attached. While extruding at a speed of 22 kg / hour under the temperature condition of 110 ° C. and passing through a curing tube maintained at 15 atm at a speed of 30 m / min, an insulated wire having a semi-conductive layer is manufactured, and then taped with copper tape to form a shielding layer. Constructed, and taped with polyketone tape while passing the insulated wire formed with a shielding layer combined with three strands and the polypropylene yarn filler together with the taping column of the cable taping machine, and then a single screw extruder with a 78mm extrusion die attached ( Cylinder 1: 160° C., Cylinder 2: 170° C., Cylinder 3: 180° C., Die: 175° C.) The thermoplastic elastomer composition was injected into a hopper and extruded to a thickness of 2 mm at a rate of 20 kg/hour to form an inner coating layer, , Braided with iron wire to form a reinforcing layer, and in the hopper of a single screw extruder (cylinder 1: 160 ° C, cylinder 2: 170 ° C, cylinder 3: 180 ° C, die: 175 ° C) to which an 84 mm die for extrusion is attached Preparation of a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance by extruding the thermoplastic elastomer composition to a thickness of 2.6 mm at a rate of 20 kg/hour to form an outer coating layer and a polar navigation ship cable coated therewith has been completed.

실시예3Example 3

이축압출기의 피더 온도를 55℃로 유지시키고 압출기 내부온도를 135℃로 상승시킨 후, 상기 피더에 먼저 에틸렌비닐아세테이트 공중합체 10,000g을 투입하여 용융시킨 후 칼슘 스테아레이트 200g, 적린 7,000g을 투입하여 20분간 혼련한 후 용융압출 성형과정을 거쳐 커팅 하여 3~5mm 정도크기의 적린 마스터배치를 제조하였다.After maintaining the feeder temperature of the twin-screw extruder at 55 ° C and raising the internal temperature of the extruder to 135 ° C, 10,000 g of ethylene vinyl acetate copolymer was first added to the feeder to melt, and then 200 g of calcium stearate and 7,000 g of red phosphorus were added to the feeder. After kneading for 20 minutes, it was cut through a melt extrusion process to prepare a red master batch having a size of about 3 to 5 mm.

온도조절기와 교반기가 장착된 20L 반응기에 에탄올 9,500g, 증류수 500g, 트리스(메톡시에톡시)비닐 실란 1,000g, 아세트산 600g을 첨가하여 100RPM의 속도로 30분간 교반한 다음, 여기에 평균입경이 10㎛인 마그네슘 하이드로옥사이드 30,000g을 투여하고 200 RPM의 속도로 60분간 교반한 다음 여과하여 80℃의 온도에서 건조시켜 3-메타크릴로일옥시프로필-트리메톡시실란으로 표면처리 된 마그네슘 하이드로옥사이드를 제조하였다. 9,500 g of ethanol, 500 g of distilled water, 1,000 g of tris(methoxyethoxy)vinyl silane, and 600 g of acetic acid were added to a 20L reactor equipped with a temperature controller and stirrer, and stirred at a speed of 100 RPM for 30 minutes. After administering 30,000 g of magnesium hydroxide and stirring at a speed of 200 RPM for 60 minutes, filtering and drying at a temperature of 80 ° C., magnesium hydroxide surface-treated with 3-methacryloyloxypropyl-trimethoxysilane manufactured.

에틸렌-프로필렌 공중합체 10,000g와, 트리스(메톡시에톡시)비닐 실란으로 표면처리 된 수산화마그네슘 8,000g, 규조토 1,200g, 산화아연 600g, 티오디에틸렌 비스[3-(3,5-디-터트-부틸-4-히드로옥시페닐)프로피오네이트] 15g, 티오디프로피오닉 액시드 디옥타데실에스테르 2 g, 옥타데카노익 액시드 110g을 벤버리 믹서에 순차적으로 투여하여 80℃에서 20분간 혼련 시킨 다음 여기에 디큐밀옥사이드 420중량부를 추가로 투입하고 60℃의 온도에서 10분간 혼련하여 에틸렌-프로필렌 공중합체 펠렛을 제조하였다. 10,000 g of ethylene-propylene copolymer, 8,000 g of magnesium hydroxide surface-treated with tris (methoxyethoxy) vinyl silane, 1,200 g of diatomaceous earth, 600 g of zinc oxide, thiodiethylene bis[3-(3,5-di-tert) -Butyl-4-hydroxyphenyl) propionate] 15 g, thiodipropionic acid dioctadecyl ester 2 g, and octadecanoic acid 110 g were sequentially administered to a Benbury mixer and kneaded at 80 ° C for 20 minutes. Then, 420 parts by weight of dicumyloxide was additionally added thereto, and kneading was performed at a temperature of 60° C. for 10 minutes to prepare ethylene-propylene copolymer pellets.

20L 니더에 에틸렌프로필렌 공중합체 10,000g과 전기도전성 카본블랙 1,400g, 트리스(2,4-디터트-부틸페닐)포스파이트 52g, 아연 스테아레이트 30g을 순차적으로 투입하여 100℃에서 20분 동안 혼련 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 표면저항이 106Ω인 3~5mm 크기의 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다. 별도의 20L 헨셀믹서에 제조된 반도전성 에틸렌프로필렌 공중합체 펠렛과 디큐밀 퍼옥사이드 120g을 투여하여 80℃에서 20분간 혼련하여 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제조하였다.10,000g of ethylene propylene copolymer, 1,400g of electrically conductive carbon black, 52g of tris(2,4-ditert-butylphenyl)phosphite, and 30g of zinc stearate were sequentially added to a 20L kneader and kneaded at 100℃ for 20 minutes. The lump dough was transferred to a twin-screw extruder and extruded to prepare semi-conductive ethylene-propylene copolymer pellets having a surface resistance of 10 6 Ω and a size of 3 to 5 mm. In a separate 20L Henschel mixer, the prepared semiconducting ethylenepropylene copolymer pellets and 120 g of dicumyl peroxide were administered and kneaded at 80° C. for 20 minutes to prepare crosslinked semiconducting ethylenepropylene copolymer pellets.

에틸렌-프로필렌-테트라히드로인덴 10,000g 트리스(메톡시에톡시)비닐 실란으로 표면처리 된 수산화마그네슘 25,000g, 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체 1,100중량부, 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산 500g, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄 300g, 4,4’티오비스(2-터트-부틸-5-메틸페놀) 200g, 카본블랙 1,500g, 에틸렌-에틸 아크릴레이트 공중합체 1,000g을 니더믹서에 투입하여 150~155℃의 온도에서 30분 동안 용융혼련 하고, 여기에 적린 마스터배치 400g, 선상저밀도폴리에틸렌 8,000g을 투입하여 150~165℃의 온도에서 10분 동안 용융혼합 한 덩어리 반죽을 이축 압출기로 이송시켜 압출성형을 통해 3~5mm 크기의 조성물 펠렛을 제조한 후 80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하였다. 10,000 g of ethylene-propylene-tetrahydroindene, 25,000 g of magnesium hydroxide surface-treated with tris(methoxyethoxy)vinyl silane, 1,100 parts by weight of poly(dimethylsiloxane)-poly(ethylene oxide) copolymer, poly(methoxymethyl )-co-poly(methylhydro)siloxane 500g, tetrakis[methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate]methane 300g, 4,4'thio 200 g of bis(2-tert-butyl-5-methylphenol), 1,500 g of carbon black, and 1,000 g of ethylene-ethyl acrylate copolymer were put into a kneader mixer and melt-kneaded for 30 minutes at a temperature of 150 to 155 ° C. 400 g of the masterbatch and 8,000 g of linear low-density polyethylene were added, melted and mixed at a temperature of 150 to 165 ° C for 10 minutes, and the dough was transferred to a twin-screw extruder to produce composition pellets having a size of 3 to 5 mm through extrusion molding. After drying in an oven at 80° C. and undergoing a particle size screening process, a thermoplastic elastomer composition was prepared.

가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제1호퍼에 에틸렌-프로필렌 공중합체 펠렛을 제2호퍼에, 가교형 반도전성 에틸렌프로필렌 공중합체 펠렛을 제3호퍼에 투여한 다음 직경이 각각 24Φmm 및 31Φmm, 32Φmm 공압출 다이가 부착되어 있는 압출기의 헤드에 직경이 23Φmm인 주석도금선을 통과시키면서 실린더 1은 105℃, 실린더 2는 110℃, 실린더 3은 115℃, 압출헤드 115℃, 압출다이는 120℃의 온도조건으로 22 ㎏/시간의 속도로 압출하면서 110℃와 15기압으로 유지되는 가류관을 30 m/분의 속도로 통과시켜 반도전층이 형성된 절연전선을 제조한 다음 금속테이프나 금속코팅필름 중으로 테이핑 하거나 금속선이나 금속 도금선, 합금선 중의 금속와이어로 편조층을 구성하고 케이블 테이핑기의 테이핑 컬럼으로 복수로 연합된 차폐층이 형성된 절연전선과 케블라사 충진물(filler)을 함께 통과 시키면서 폴리이미드 테이프로 테이핑한 다음 78mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃)호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2mm 두께로 압출하여 내부피복층을 성형하고 탄소섬유사/케블라사(50:50혼방사)로 편조하여 보강층을 형성하고, 84mm 압출성형용 다이가 부착되어 있는 일축압출기(실린더1: 160℃, 실리더2: 170℃, 실리더3: 180℃, 다이:175℃) 호퍼에 열가소성탄성체 조성물을 투여하고 20㎏/시간의 속도 하에 2.6mm 두께로 압출하여 외부피복층을 성형하여 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.The cross-linked semi-conductive ethylene-propylene copolymer pellets were injected into the first hopper, the ethylene-propylene copolymer pellets into the second hopper, and the cross-linked semi-conductive ethylene-propylene copolymer pellets into the third hopper. Cylinder 1 is 105°C, cylinder 2 is 110°C, cylinder 3 is 115°C, extrusion head is 115°C, and extrusion die is 120°C while passing a tinned wire with a diameter of 23Φmm through the head of an extruder to which a 32Φmm coextrusion die is attached. While extruding at a speed of 22 kg/hour under a temperature condition of Polyimide tape is formed by taping or forming a braided layer with metal wires, metal plating wires, and metal wires among alloy wires, and insulated wires formed with a plurality of combined shielding layers with a taping column of a cable taping machine and Kevlar filler while passing them together After taping, the thermoplastic elastomer composition is injected into the hopper of a single-screw extruder (cylinder 1: 160 ° C, cylinder 2: 170 ° C, cylinder 3: 180 ° C, die: 175 ° C) to which a 78 mm die for extrusion is attached, and Extruded to a thickness of 2 mm at a rate of kg / hour to form an inner coating layer, braided with carbon fiber yarn / Kevlar yarn (50:50 mixed yarn) to form a reinforcing layer, and a single screw extruder (cylinder 1) with an 84 mm die for extrusion molding attached : 160°C, Cylinder 2: 170°C, Cylinder 3: 180°C, Die: 175°C) The thermoplastic elastomer composition was injected into a hopper and extruded to a thickness of 2.6 mm at a speed of 20 kg/hour to form an outer coating layer to achieve flexibility. , the production of a highly retardant thermoplastic elastomer composition having cold resistance, oil resistance and ice icing resistance and a polar navigation ship cable coated therewith was completed.

실시예4Example 4

상기 실시예3의 열가소성탄성체 조성물 제조에서 에틸렌-프로필렌-테트라히드로인덴 대신에 에틸렌-프로필렌-5-씨클로헥실리덴-2-노보넨을 사용하는 것 외에는 실시예3과 동일한 방법으로 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.In the preparation of the thermoplastic elastomer composition of Example 3, flexibility and cold resistance were obtained in the same manner as in Example 3, except that ethylene-propylene-5-cyclohexylidene-2-norbornene was used instead of ethylene-propylene-tetrahydroindene. , The production of a highly retardant thermoplastic elastomer composition having oil resistance and ice icing resistance and a polar navigation ship cable coated therewith was completed.

실시예5Example 5

상기 실시예3의 열가소성탄성체 조성물 제조에서 에틸렌-프로필렌-테트라히드로인덴 대신에 에틸렌-프로필렌-1,4-씨크로헥사디엔을 사용하는 것 외에는 실시예3과 동일한 방법으로 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.In the preparation of the thermoplastic elastomer composition of Example 3, flexibility, cold resistance, oil resistance, The production of a highly retardant thermoplastic elastomer composition having ice icing resistance and a polar navigation ship cable coated therewith was completed.

비교예1(다른실시예 물성이 떨어진다)Comparative Example 1 (Physical properties of other examples are inferior)

상기 실시예1의 열가소성탄성체 조성물 제조에서 에틸렌-프로필렌-1,4-헥사디엔을 사용하지 않는 것 외에는 실시예1과 동일한 방법으로 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다.A highly flexible thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and icing resistance in the same manner as in Example 1, except that ethylene-propylene-1,4-hexadiene was not used in the preparation of the thermoplastic elastomer composition of Example 1, and The production of the coated ship cable for polar navigation was completed.

비교예2Comparative Example 2

상기 실시예2의 열가소성탄성체 조성물 제조에서 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체와 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산을 사용하지 않는 것 외에는 실시예2와 동일한 방법으로 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조를 완료하였다. In the preparation of the thermoplastic elastomer composition of Example 2, the poly(dimethylsiloxane)-poly(ethylene oxide) copolymer and poly(methoxymethyl)-co-poly(methylhydro)siloxane are not used, but the same as in Example 2. In this way, the manufacture of a highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance and a polar navigation ship cable coated therewith was completed.

이렇게 제조된 열가소성탄성체 조성물은 핫프레스(hot-press)를 이용하여 170℃에서 1.5mm 두께의 시편을 제작하고 산소지수, 인장강도, 신율, 내착빙성, 내유성을 측정하였으며, 제조된 극지운항 선박케이블은 콜드 벤드(cold bend)를 시험을 시행하여 그 결과를 표2에서와 같이 실시예에 따른 각 실험의 측정결과를 나타내었다. For the thermoplastic elastomer composition thus prepared, specimens having a thickness of 1.5 mm were prepared at 170° C. using a hot-press, and oxygen index, tensile strength, elongation, icing resistance, and oil resistance were measured. The cable was subjected to a cold bend test, and the results are shown in Table 2, showing the measurement results of each experiment according to the embodiment.

시험항목Test Items 실시예1Example 1 실시예2Example 2 실시예3Example 3 실시예4Example 4 비교예1 Comparative Example 1 비교예2Comparative Example 2 콜드 벤드 (-70℃) Cold bend (-70℃) 합격pass 합격pass 합격pass 합격pass 불합격fail 불합격fail 산소지수 (%)Oxygen index (%) 3535 3535 3535 3535 3535 2828 내착빙성icing resistance 양호Good 양호Good 양호Good 양호Good 양호Good 착빙icing 인장특성tensile properties 강도(MPa)Strength (MPa) 14.514.5 14.214.2 14.814.8 14.914.9 13.813.8 13.913.9 신율(%)Elongation (%) 530530 510510 505505 512512 470470 485485 내유성(70℃, 4시간 노화 후,±40%)Oil resistance (70℃, after aging for 4 hours, ±40%) 강도잔율(%)Strength residual rate (%) 9494 9292 9090 9292 8080 8282 신장잔율(%)Kidney residual rate (%) 8181 8080 8282 8383 7272 7575

표2에서와 같이 본 발명에 따른 실시예의 콜드 벤드(cold bend), 산소지수, 인장강도, 신율, 내착빙성, 내유성 중이 비교예 보다 우수한 것을 확인 할 수 있다. As shown in Table 2, it can be seen that the cold bend, oxygen index, tensile strength, elongation, icing resistance, and oil resistance of the examples according to the present invention are superior to those of the comparative examples.

본 발명의 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조방법은 각 구성의 절연피복 조성물에서 사용되는 수지의 종류, 첨가제 및 충진제와 이들의 사용량을 조절함으로써, 종래의 극지운항 선박케이블의 절연피복 조성물과 대비하여 유연성, 내한성, 내유성, 난연성 및 내착빙성을 향상시 킬 수 있어 극지운항 선박에 적용 시 전기적, 기계적, 화학적 특성 외에도 시공성 및 생산성을 개선 개선시킬 수 있는 효과를 가지고 있어 산업상 이용가치가 대단하다 할 것이다.The highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance of the present invention and the manufacturing method of a polar navigation ship cable coated therewith are the types of resins, additives and fillers used in each component of the insulation coating composition, and their By adjusting the amount used, flexibility, cold resistance, oil resistance, flame retardancy and ice icing resistance can be improved compared to the insulation coating composition of conventional polar navigation ship cables, and when applied to polar navigation ships, in addition to electrical, mechanical and chemical properties, workability and It has the effect of improving and improving productivity, so the value of industrial use will be great.

Claims (3)

이축압출기(twin extruder)의 피더 온도(feeder temperature)를 40~60℃로 유지시키고 스크루가 장착된 압출기 내부온도를 80~160℃로 상승시킨 후, 상기 피더에 투입하여 용융시킨 에틸렌 공중합체나 폴리에틸렌 수지 10,000중량부에 칼슘 스테아레이트(calcium stearate)나 징크 스테아레이트(zinc stearate), 바륨 스테아레이트(barium stearate) 중에서 선택되어지는 활제 100~500중량부, 적린 4,000~8,000중량부를 투입하여 10~60분간 혼련한 후 용융압출 성형과정을 거쳐 커팅(cutting) 하여 2~5mm 정도 크기를 갖는 고분자펠렛(polymer pellet)으로 만드는 적린 마스터배치(master batch) 제조단계와;
평균입경이 0.1~20㎛을 갖는 마그네슘 하이드로옥사이드 포스페이트(magnesium hydroxide phosphate)나, 칼슘 하이드로옥사이드(calcium hydroxide), 알루미늄 하이드로옥사이드(aluminium hydroxide)나 마그네슘 하이드로옥사이드(magnesium hydroxide) 중의 금속수화물에서 단독 내지는 2종 이상 선택되어지는 난연제 10,000중량부에, 에탄올(ethanol), 아이소프로필 알코올(isopropyl alcohol), 클로로포름(chloroform), 디메틸설보옥사이드(dimethylsulfoxide) 중에서 선택되어지는 유기용매 7,500~15,000중량부, 펜타데카노익 액시드(pentadecanoic acid), 헥사데카노익 액시드(hexadecanoic acid), 옥타데카노익 액시드(octadecanoic acid), 도데카노익 액시드(dodecanoic acid) 중에서 선택되어지는 지방산 2,500~5,000중량부를 통기블렌더(through-flow blender)에 연속적으로 공급하여 혼련 및 여과 후 60~120℃에서 건조하여 지방산으로 표면처리 된 난연제를 제조하는 난연제의 지방산표면처리단계와;
교반기가 장착된 반응기에 메탄올(methanol)이나 에탄올(ethanol)인 알코올(alcohol) 9,500중량부에, 증류수 500중량부, 비닐 실란(vinyl silane), 트리스(메톡시에톡시)비닐 실란[tris(methoxyethoxy)vinyl silane]이나, 트리스이소프로필-비닐실란(triisopropoxy-vinylsilane), 트리메톡시(비닐)실란[trimethoxy(vinyl)silane], 테트라에톡시실란(tetraethoxy silane), 메틸트리에톡시 실란(methyltriethoxysilane), 메틸트리메톡시실란(methyltrimethoxysilane), 메틸트리(2-메톡시에톡시)실란, 3-메타크릴로일옥시프로필-트리메톡시실란(3-methacryloyloxypropyl-trimethoxysilane), 3-메르캅토프로필-트리메톡시실란(3-mercaptopropyl-trimethoxysilane), 3-아미노프로필-트리메톡시실란(3-aminopropyl-trimethoxysilane) 중에서 단독 내지는 2종 이상 선택 되어지는 반응성실란 1,000~5,000중량부를 첨가하고 염산 또는 아세트산인 산촉매를 500~2,000중량부를 가하여 pH 3~5를 유지시키면서 50~300RPM 속도로 20~60분간 교반시킨 용액에 평균입경이 0.01~20㎛를 갖는 난연제 19,000~45,000중량부를 가하여 50~300RPM 속도로 20~120분간 교반한 다음 여과한 후 60~120℃에서 건조하여 실란으로 표면처리 된 난연제를 제조하는 난연제의 실란표면처리단계와;
니더나 헨셀, 밴버리 중의 혼합 믹서에 폴리에틸렌(polyethylene)이나 에틸렌-프로필렌 공중합체(ethylene-propylene copolymer), 에틸렌-프로필렌-디엔 공중합체(ethylene-propylene-diene copolymer)중에서 선택되어지는 에틸렌중합체(ethylene polymer)나 에틸렌공중합체(ethylene copolymer)10,000중량부에, 난연제의 지방산표면처리단계나 난연제의 실란표면처리단계에서 제조된 표면처리된 난연제 6,000~10,000중량부, 실리카(silica)나 카본 블랙(carbon black), 마그네슘 카보네이트, 알루미늄 실리케이트, 마그네슘실리케이트, 규조토 중에서 선택되어지는 보강제 10~1,200중량부, 징크 옥사이드(zinc oxide) 1~600중량부, 티오디에틸렌 비스[3-(3,5-디-터트-부틸-4-히드로옥시페닐)프로피오네이트][thiodiethylene bis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]나, 티오디프로피오닉 액시드 디옥타데실에스테르(thiodipropionic acid dioctadecylester), 디스테아릴 티오디프로피오네이트(distearyl thiodipropionate), 3-메르캅토프로피오닉 액시드(3-mercaptopropionic acid)중의 황화합물 중에서 단독 내지 2종 이상 혼합사용 되는 산화방지제 5~20중량부, 지방산이나 지방산 금속염(fatty acid metal salt) 활제(lubricant) 10~120 중량부를 순차적으로 투여하고 80~130℃ 온도에서 5~60분간 혼련 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 3~5mm 크기의 절연조성물 펠렛을 제조한 다음, 별도의 니더나 헨셀, 밴버리 중의 혼합 믹서에 상기 절연조성물 펠렛16,025~21,340중량부에 유기과산화물 100~500중량부를 투여하고 60~100℃의 온도에서 10~60분간 혼련하여 가교형 절연조성물 펠렛을 제조하는 가교형 절연조성물 제조단계와;
니더나 헨셀, 밴버리 중의 혼합 믹서에 고분자 탄성체(elastomer) 10,000중량부에, 전기전도성(electro-conductive) 카본블랙(carbon black)이나, 탄소나노튜브(carbon nanotube), 흑연(graphite), 그라핀(graphene) 중에서 선택되어지는 전기도전성 충진제 500~2,000중량부, 산화방지제(antioxidant) 43~64중량부 및 지방산이나 지방산 금속염(fatty acid metal salt) 활제(lubricant) 25~40중량부를 순차적으로 투입하여 100~140℃의 온도에서 10~60분 동안 혼련 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 표면저항이 105~108 Ω인 3~5mm 크기의 반도전성 탄성체 펠렛을 제조한 다음, 별도의 니더나 헨셀, 밴버리 중의 혼합 믹서에 상기 반도전성 탄성체 펠렛 10,568~12,104중량부와 유기과산화물 95~150중량부를 투여하여 60~100℃의 온도에서 10~60분간 혼련하여 가교형 반도전성 조성물 펠렛을 제조하는 가교형 반도전성 조성물 제조단계와;
에틸렌-프로필렌-1,4-헥사디엔(ethylene-propylene-1,4-hexadiene copolymer), 에틸렌-프로필렌-1,6-옥타디엔(ethylene-propylene-1,6-octadiene), 에틸렌-프로필렌-1,9-데카디엔(ethylene-propylene-1,9-decadiene), 에틸렌-프로필렌-5-메틸-1,4-헥사디엔(ethylene-propylene-5-methyl-1,4-hexadiene), ethylene-propylene-3,7-dimethyl-1,6-octadiene, 에틸렌-프로필렌-디씨크로펜타디엔(ethylene-propylene-dicyclopentadiene) 에틸렌-프로필렌-1,3-씨크로펜타디엔(ethylene-propylene-1,3-cyclopentadiene), 에틸렌-프로필렌-1,4-씨크로헥사디엔(ethylene-propylene-1,4-cyclohexadiene), 에틸렌-프로필렌-1,5-씨크로옥타디엔(ethylene-propylene-1,5-cyclooctadiene), 에틸렌-프로필렌-1,5-씨크로도데카디엔(ethylene-propylene-1,5-cyclododecadiene, 에틸렌-프로필렌-테트라히드로인덴(ethylene-propylene-tetrahydroindene), 에틸렌-프로필렌-메틸테트라히드로인덴(ethylene-propylene-methyl tetrahydroindene), 에틸렌-프로필렌-5-프로페닐-2-노보넨 (ethylene-propylene-5-propenyl-2-norbornene) 에틸렌-프로필렌-5-이소프로필리덴-2-노보넨(ethylene-propylene-5-isopropylidene-2-nor bornene), 에틸렌-프로필렌-5-(4-씨클로펜틸)-2-노보넨(ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene, 에틸렌-프로필렌-5-씨클로헥실리덴-2-노보넨(ethylene-propylene-5-cyclohexylidene-2-norbornene), 에틸렌-프로필렌-5-비닐-2-노보넨(ethylene-propylene-5-vinyl-2-norbornene), 에틸렌-프로필렌-5-에틸리덴-2-노보넨(ethylene-propylene-5-ethylidene-2-norbornene), 에틸렌-프로필렌-5-비닐리덴-2-노보넨(ethylene-propylene-5-vinylidene-2-norbornene), 에틸렌-프로필렌-5-메틸렌-2-노보넨(ethylene-propylene-5-methylene-2-norbornene) 중의 에틸렌삼원공중합체에서 선택되어지는 열가소성탄성체 10,000중량부에, 난연제 지방산표면처리단계나 난연제 실란표면처리단계에서 선택되어지는 표면처리된 난연제 15,000~50,000중량부, 폴리(디메틸실록산)-폴리(에틸렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(ethylene oxide) copolymer], 폴리(디메틸실록산)-폴리(프로필렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(propylene oxide) copolymer], 폴리(디메틸실록산)-폴리(부틸렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(butylene oxide) copolymer], 폴리(디메틸실록산)-폴리(페닐렌 옥사이드) 공중합체[poly(dimethylsiloxane)-poly(phenylene oxide) copolymer] 공중합체 중의 폴리실록산 공중합체에서 선택되어지는 자기윤활제 500~2,000중량부, 폴리(메톡시메틸)-co-폴리(메틸히드로)실록산[poly(methoxymethyl)-co-poly(methylhydro)siloxane], 폴리(에톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산[poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], 폴리(메톡시메틸)-co-폴리(디메틸)-co-폴리(메틸히드로)실록산[Poly(methoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], 폴리메틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산 [Poly(methylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane], 폴리에틸퍼플루오루부틸에틸)-co-폴리(메틸에톡시)-co-폴리(메틸히드로)실록산[poly(ethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane 중의 변성실리콘오일(modified silicone oil)에서 선택되어지는 보조난연제 200~1,000중량부, 테트라키스[메틸렌-3(3',5'-디-터트-부틸-4'-히드로옥시페닐)프로피오네이트]메탄tetrakis[methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate] methane이나, 부틸히드로옥시톨루엔(butylhydroxytoluene), 옥타데실-3-(3,5-디-터트-부틸-4-히드록시페놀)-프로피오네이트)][octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate)], 폴리(1,2-디히드로-2,2,4-트리메틸퀴놀린)[poly(1,2-dihydro-2,2,4-trimethyl quinoline)], 2,6-디-터트-부틸-4-메틸페놀(2,6-di-tert-butyl-4-methyl phenol), 테트라키스[메틸렌(3,5-디-터트-부틸-4-히드로옥시-히드로시나메이트)메탄[tetrakis[methylene(3,5-di-tert-butyl-4- hydroxy-hydrocinnamate)]methane], 트리스(2,4-디-터트-부틸-페닐)포스파이트[tris(2,4-di-tert-butyl-phenyl) phosphite], 트리스(2,4-디-터트-부틸페닐)포스파이트)[tris(2,4-ditert-butylphenyl)phosphite] 중에서 선택되어지는 산화방지제 100~600 중량부, 4,4’티오비스(2-터트-부틸-5-메틸페놀)[4,4’thiobis(2-t-butyl-5-methylphenol)]이나, 2,5-디메틸-4-(4-부틸벤질티오)페놀[2,5-dimethyl-4-(4-butylbenzylthio)phenol], 2-디메틸벤질-4,4(헥실티오)페놀[2-dimethylbenzyl-4,4(hexylthio)phenol], 2,4-디부틸-6-(부틸티오)페놀[2,4-dibutyl-6-(butylthio)phenol],2,6-비스(1,1-디메틸부틸)-4-(1,1-디메틸부틸티오)페놀[2,6-bis(1,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol] 중의 티오페놀 화합물에서 선택되어지는 안정제 100 내지 400 중량부, 티타늄 디옥사이드(titanium dioxide)나 카본블랙(carbon black), 징크 옥사이드(zinc oxide), 텅스텐 옥사이드(tungsten oxide), 세슘 디옥사이드(cerium oxide) 중에서 단독 내지 2종이상 선택되어 사용되는 자외선차단안료 500~3,000중량부, 에틸렌-비닐아세테이트 공중합체(ethylene-vinyl acetate copolymer)나, 에틸렌-에틸 아크릴레이트 공중합체(ethylene-ethyl acrylate copolymer), 에틸렌-아크릭 액시드 공중합체(ethylene-acrylic acid copolymer), 에틸렌-메타아크릭 액시드 공중합체(ethylene-methacrylic acid copolymer), 에틸렌-메틸 메타아크릴레이트 공중합체(ethylene-methyl methacrylate copolymer), 에틸렌-부틸 메타아크릴레이트 공중합체(ethylene-butyl methacrylate copolymer) 중의 에틸렌 공중합체에서 선택되어지는 상용화제 5,000~16,000중량부를 순차적으로 니더믹서(Kneader mixer)나 밴버리믹서(banbury mixer)로 된 혼합믹서에 투입하여 140~170℃의 온도에서 10~60분 동안 용융혼련 하고, 상기 용융혼련단계가 끝난 후에 상기 혼합믹서에 적린 마스터배치 제조단계에서 제조된 적린 마스터배치 200~800중량부와 고밀도폴리에틸렌(high density polyethylene), 중밀도폴리에틸렌(medium density polyethylene), 선상저밀도폴리에틸렌(linear low density polyethylene), 저밀도폴리에틸렌(low density polyethylene) 중에서 선택되어지는 폴리에틸렌 수지 6,000~12,000중량부를 순차적으로 투입하여 140~170℃의 온도에서 1~30분 동안 용융혼합 한 덩어리 반죽을 일축이나 이축 압출기로 이송시켜 압출성형을 통해 2~5mm 크기의 조성물 펠렛을 제조한 후, 60~80℃의 오븐에서 건조하고 입자크기 선별과정을 거쳐 열가소성탄성체 조성물을 제조하는 열가소성탄성체 조성물의 제조단계와;
상기 가교형 반도전성 조성물 제조단계에서 제조된 반도전성 탄성체 펠렛을 제1호퍼(hopper)에, 상기 가교형 절연조성물 제조단계에서 제조된 가교형 절연조성물 펠렛을 제2호퍼에, 상기 가교형 반도전성 조성물 제조단계에서 제조된 반도전성 탄성체 펠렛을 제3호퍼에 투여한 다음 공압출 다이(co-extrusion die)가 부착되어 있는 압출기의 헤드(head)에 금속선(metal wire)이나 금속 도금선(metal plated wire), 합금선(metal alloy wire)으로 이루어진 도체(conductor)를 통과시키면서 온도조건이 실린더(cylinder) 1은 100~120℃, 실린더 2는 100~120℃, 실린더 3은 105~125℃, 압출헤드(extrusion head) 110~130℃, 압출다이(extrusion die)는 110~130℃의 온도조건으로 10~40㎏/시간의 속도로 압출하여 80~120℃와 10~20기압으로 유지되는 가류관(continuous vulcanization pipe)을 20~50m/분의 속도로 통과시켜 압출가류단계를 거쳐 반도전층이 형성된 절연전선을 제조하는 반도전층이 형성된 절연전선제조단계와;
상기 반도전층이 형성된 절연전선제조단계에서 제조된 반도전층이 형성된 절연전선 외주연에 금속테이프나 금속코팅필름 중으로 테이핑(taping) 하거나 금속선이나 금속 도금선, 합금선 중의 금속와이어로 편조하여 차폐층을 구성하는 차폐층형성단계와;
케이블 테이핑기(cable taping machine)의 테이핑 컬럼(taping column)으로 복수로 연합된 차폐층이 형성된 절연전선과 충진물(filler)을 함께 통과 시키면서 폴리에스테르(polyester)나, 폴리켑톤(polyketone), 폴리이미드(polyimide), 폴리설폰(polysulfone) 테이프 중에서 선택되어지는 바인더 테이프로 테이핑하는 테이핑단계와;
상기 테이핑단계에서 제조된 바인더 테이프층이 형성된 절연전선 외주연에 성형용 다이가 부착되어 있는 압출기에서 실린더1: 100~180℃, 실리더2: 100~180℃, 실리더3: 120~200℃, 다이: 120~200℃의 온도조건으로 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 5~50㎏/시간의 속도로 압출하여 내부피복층을 성형하는 내부피복층 형성단계와;
상기 내부피복층 형성단계에서 제조된 내부피복층이 형성된 절연전선 외주연에 동선, 금속도금동선, 철선, 니켈선중 하나인 금속와이어나 유리섬유사, 현무암섬유사, 맥반석섬유사, 세라믹섬유사, 탄소섬유사인 무기질섬유사, 아라미드(aramid)섬유사 중에서 단독 내지 2종이상 합사 및 편조되어 보강층을 형성하는 외부보강층 형성단계와;
상기 외부보강층 형성단계에서 제조된 보강층이 형성된 절연전선 외주연에 20mm 압출성형용 다이가 부착되어 있는 압출기에서 실린더1: 100~180℃, 실리더2: 100~180℃, 실리더3: 120~200℃, 다이: 120~200℃의 온도조건 온도 조건으로 상기 열가소성탄성체 조성물 제조단계에서 제조된 열가소성탄성체 조성물을 5~50㎏/시간의 속도로 압출하여 외부피복층을 성형하는 외부피복층 형성단계를 거쳐 제조되는 것을 특징으로 하는 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물 및 이로 피복된 극지운항 선박케이블의 제조방법.
Ethylene copolymer or polyethylene melted by maintaining the feeder temperature of the twin extruder at 40 to 60 ° C, raising the internal temperature of the screw-equipped extruder to 80 to 160 ° C, and then introducing it into the feeder 100 to 500 parts by weight of a lubricant selected from among calcium stearate, zinc stearate, and barium stearate, and 4,000 to 8,000 parts by weight of red phosphorus are added to 10,000 parts by weight of resin, and 10 to 60 parts by weight are added. After kneading for minutes, cutting through a melt extrusion molding process to make a polymer pellet having a size of about 2 to 5 mm (master batch) manufacturing step;
Magnesium hydroxide phosphate having an average particle diameter of 0.1 to 20 μm, calcium hydroxide, aluminum hydroxide or magnesium hydroxide alone or in combination with metal hydrates 7,500 to 15,000 parts by weight of an organic solvent selected from ethanol, isopropyl alcohol, chloroform, and dimethylsulfoxide, pentadecano Aeration of 2,500 to 5,000 parts by weight of a fatty acid selected from pentadecanoic acid, hexadecanoic acid, octadecanoic acid, and dodecanoic acid A fatty acid surface treatment step of a flame retardant for preparing a flame retardant surface-treated with a fatty acid by continuously supplying it to a blender (through-flow blender), kneading and filtering, and drying at 60 to 120 ° C;
In a reactor equipped with an agitator, 9,500 parts by weight of alcohol (methanol or ethanol), 500 parts by weight of distilled water, vinyl silane, tris (methoxyethoxy) vinyl silane [tris (methoxyethoxy) )vinyl silane], triisopropoxy-vinylsilane, trimethoxy(vinyl)silane, tetraethoxy silane, methyltriethoxysilane , methyltrimethoxysilane, methyltri(2-methoxyethoxy)silane, 3-methacryloyloxypropyl-trimethoxysilane, 3-mercaptopropyl-tri Add 1,000 to 5,000 parts by weight of a reactive silane selected from methoxysilane (3-mercaptopropyl-trimethoxysilane) and 3-aminopropyl-trimethoxysilane (3-aminopropyl-trimethoxysilane), and hydrochloric acid or acetic acid as an acid catalyst 19,000 to 45,000 parts by weight of a flame retardant having an average particle diameter of 0.01 to 20 μm was added to a solution stirred at a speed of 50 to 300 RPM for 20 to 60 minutes while maintaining pH 3 to 5 by adding 500 to 2,000 parts by weight of 20 to 45,000 parts by weight at a speed of 50 to 300 RPM. A silane surface treatment step of the flame retardant to prepare a flame retardant surface-treated with silane by stirring for 120 minutes, filtering, and drying at 60 to 120 ° C;
An ethylene polymer selected from polyethylene, ethylene-propylene copolymer, or ethylene-propylene-diene copolymer in a mixing mixer in Kneader, Henschel, or Banbury ) or ethylene copolymer (ethylene copolymer) 10,000 parts by weight, 6,000 to 10,000 parts by weight of the surface-treated flame retardant produced in the fatty acid surface treatment step of the flame retardant or the silane surface treatment step of the flame retardant, silica or carbon black ), magnesium carbonate, aluminum silicate, magnesium silicate, 10 to 1,200 parts by weight of a reinforcing agent selected from diatomaceous earth, 1 to 600 parts by weight of zinc oxide, thiodiethylene bis [3- (3,5-di-tert) -Butyl-4-hydroxyphenyl) propionate] [thiodiethylene bis (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] or thiodipropionic acid dioctadecyl ester (thiodipropionic acid dioctadecylester), distearyl thiodipropionate, 5 to 20 parts by weight of an antioxidant used alone or in combination of two or more among sulfur compounds in 3-mercaptopropionic acid, 10 to 120 parts by weight of fatty acid or fatty acid metal salt lubricant is sequentially administered and kneaded at 80 to 130 ° C for 5 to 60 minutes. After preparing the insulation composition pellets with a size of ~ 5 mm, the insulation composition is mixed in a separate kneader, Henschel or Banbury mixing mixer A step of preparing a cross-linked insulating composition by adding 100 to 500 parts by weight of an organic peroxide to 16,025 to 21,340 parts by weight of pellets and kneading at a temperature of 60 to 100 ° C. for 10 to 60 minutes to prepare cross-linked insulating composition pellets;
In a mixing mixer in Kneader, Henschel, or Banbury, 10,000 parts by weight of polymer elastomer, electro-conductive carbon black, carbon nanotube, graphite, graphene ( 500 to 2,000 parts by weight of an electrically conductive filler selected from graphene), 43 to 64 parts by weight of an antioxidant, and 25 to 40 parts by weight of a fatty acid or fatty acid metal salt lubricant are sequentially added to 100 The kneaded dough at a temperature of ~140 ° C for 10 to 60 minutes is transferred to a single screw or twin screw extruder to produce semiconductive elastomer pellets with a surface resistance of 10 5 to 10 8 Ω and a size of 3 to 5 mm through extrusion molding. , 10,568 to 12,104 parts by weight of the semiconducting elastomer pellets and 95 to 150 parts by weight of the organic peroxide were added to a separate kneader, Henschel, or a mixing mixer in Banbury, and kneaded at a temperature of 60 to 100 ° C. for 10 to 60 minutes to obtain a cross-linked semiconducting composition a step of preparing a cross-linked semiconducting composition to produce pellets;
Ethylene-propylene-1,4-hexadiene copolymer, ethylene-propylene-1,6-octadiene, ethylene-propylene-1 ,9-decadiene (ethylene-propylene-1,9-decadiene), ethylene-propylene-5-methyl-1,4-hexadiene (ethylene-propylene-5-methyl-1,4-hexadiene), ethylene-propylene -3,7-dimethyl-1,6-octadiene, ethylene-propylene-dicyclopentadiene, ethylene-propylene-1,3-cyclopentadiene ), ethylene-propylene-1,4-cyclohexadiene, ethylene-propylene-1,5-cyclooctadiene, Ethylene-propylene-1,5-cyclododecadiene, ethylene-propylene-tetrahydroindene, ethylene-propylene-methyltetrahydroindene -propylene-methyl tetrahydroindene), ethylene-propylene-5-propenyl-2-norbornene, ethylene-propylene-5-isopropylidene-2-norbornene propylene-5-isopropylidene-2-nor bornene), ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene, ethylene-propylene-5-(4-cyclopentenyl)-2-norbornene 5-cyclohexylidene-2-norbornene (ethylene-propylene-5-cyclohexylidene-2-norbo rnene), ethylene-propylene-5-vinyl-2-norbornene, ethylene-propylene-5-ethylidene-2-norbornene -2-norbornene), ethylene-propylene-5-vinylidene-2-norbornene, ethylene-propylene-5-methylene-2-norbornene 5-methylene-2-norbornene), 15,000 to 50,000 parts by weight of a surface-treated flame retardant selected from a flame retardant fatty acid surface treatment step or a flame retardant silane surface treatment step, 10,000 parts by weight of a thermoplastic elastomer selected from ethylene terpolymers, poly (dimethylsiloxane)-poly(ethylene oxide) copolymer [poly(dimethylsiloxane)-poly(ethylene oxide) copolymer], poly(dimethylsiloxane)-poly(propylene oxide) copolymer [poly(dimethylsiloxane)-poly(propylene oxide) copolymer], poly(dimethylsiloxane)-poly(butylene oxide) copolymer [poly(dimethylsiloxane)-poly(butylene oxide) copolymer], poly(dimethylsiloxane)-poly(phenylene oxide) copolymer [poly(dimethylsiloxane) -poly(phenylene oxide) copolymer] 500 to 2,000 parts by weight of a self-lubricant selected from the polysiloxane copolymer in the copolymer, poly(methoxymethyl)-co-poly(methylhydro)siloxane [poly(methoxymethyl)-co-poly (methylhydro)siloxane], poly(ethoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], Poly(methoxymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane [Poly(metho xymethyl)-co-poly(dimethyl)-co-poly(methylhydro)siloxane], polymethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane [Poly(methylperfluorobutylethyl) -co-poly(methylethoxy)-co-poly(methylhydro)siloxane], poly(ethylperfluorobutylethyl)-co-poly(methylethoxy)-co-poly(methylhydro)siloxane[poly(ethylperfluorobutylethyl)-co 200 to 1,000 parts by weight of an auxiliary flame retardant selected from modified silicone oil in -poly(methylethoxy)-co-poly(methylhydro)siloxane, tetrakis[methylene-3(3',5'-di-tert -Butyl-4'-hydroxyphenyl) propionate] methanetetrakis [methylene-3(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate] methane or butylhydroxytoluene , Octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenol)-propionate)][octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)- propionate)], poly(1,2-dihydro-2,2,4-trimethylquinoline) [poly(1,2-dihydro-2,2,4-trimethyl quinoline)], 2,6-di-tert- Butyl-4-methylphenol (2,6-di-tert-butyl-4-methyl phenol), tetrakis [methylene (3,5-di-tert-butyl-4-hydroxy-hydrocinnamate) methane [tetrakis [methylene(3,5-di-tert-butyl-4-hydroxy-hydrocinnamate)] methane], tris(2,4-di-tert-butyl-phenyl) phosphite [tris(2,4-di-tert- butyl-phenyl) phosphite], tris(2,4-ditert-butylphenyl) phosphite) [tris(2,4-ditert-butylp henyl) phosphite] antioxidant selected from 100 to 600 parts by weight, 4,4'thiobis (2-tert-butyl-5-methylphenol) [4,4'thiobis (2-t-butyl-5-methylphenol )] or 2,5-dimethyl-4-(4-butylbenzylthio)phenol [2,5-dimethyl-4-(4-butylbenzylthio)phenol], 2-dimethylbenzyl-4,4(hexylthio)phenol [2-dimethylbenzyl-4,4(hexylthio)phenol], 2,4-dibutyl-6-(butylthio)phenol [2,4-dibutyl-6-(butylthio)phenol],2,6-bis(1 Selected from thiophenol compounds among ,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol [2,6-bis(1,1-dimethylbutyl)-4-(1,1-dimethylbutylthio)phenol] 100 to 400 parts by weight of the stabilizer, selected from titanium dioxide, carbon black, zinc oxide, tungsten oxide, or cesium oxide alone or two or more 500 to 3,000 parts by weight of UV-blocking pigment, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer ( ethylene-acrylic acid copolymer), ethylene-methacrylic acid copolymer, ethylene-methyl methacrylate copolymer, ethylene-butyl methacrylate copolymer butyl methacrylate copolymer) 5,000 to 16,000 parts by weight of a compatibilizer selected from ethylene copolymers sequentially in a kneader mixer ) or Banbury mixer, and melt-kneaded at a temperature of 140-170 ° C. for 10-60 minutes, and after the melt-kneading step, prepared in the master batch manufacturing step written in the mixing mixer 200 to 800 parts by weight of red-green masterbatch and polyethylene resin selected from among high density polyethylene, medium density polyethylene, linear low density polyethylene, and low density polyethylene 6,000 ~12,000 parts by weight are sequentially added, and the melt-mixed dough is transferred to a single screw or twin screw extruder at a temperature of 140 to 170 ° C. for 1 to 30 minutes to prepare composition pellets having a size of 2 to 5 mm through extrusion molding. A step of preparing a thermoplastic elastomer composition by drying in an oven at ~80° C. and undergoing a particle size selection process to prepare a thermoplastic elastomer composition;
The semiconducting elastomer pellets prepared in the step of preparing the crosslinked semiconductive composition were placed in a first hopper, the pellets of the crosslinked insulating composition prepared in the step of preparing the crosslinked insulating composition were placed in a second hopper, and the crosslinked semiconducting After the semiconductive elastomer pellets prepared in the composition manufacturing step are injected into the third hopper, a metal wire or metal plated wire is placed on the head of the extruder to which the co-extrusion die is attached. wire) and alloy wire (metal alloy wire), the temperature conditions are 100 ~ 120 ℃ for cylinder 1, 100 ~ 120 ℃ for cylinder 2, 105 ~ 125 ℃ for cylinder 3, extrusion Head (extrusion head) 110 ~ 130 ℃, extrusion die (extrusion die) curing tube maintained at 80 ~ 120 ℃ and 10 ~ 20 atmospheric pressure by extruding at a speed of 10 ~ 40 kg / hour at a temperature condition of 110 ~ 130 ℃ (continuous vulcanization pipe) at a speed of 20 ~ 50 m / min through the extrusion vulcanization step to produce an insulated wire formed with a semi-conductive layer formed insulated wire manufacturing step;
The outer periphery of the insulated wire having the semiconducting layer manufactured in the manufacturing step of the insulated wire having the semiconducting layer is taped with a metal tape or a metal coating film or braided with a metal wire among metal wires, metal plating wires, or alloy wires to form a shielding layer. Constituting a shielding layer forming step;
A taping column of a cable taping machine passes an insulated wire formed with a plurality of combined shielding layers and a filler together, while polyester, polyketone, or polyimide A taping step of taping with a binder tape selected from polyimide and polysulfone tapes;
Cylinder 1: 100 to 180 ° C, Cylinder 2: 100 to 180 ° C, Cylinder 3: 120 to 200 ° C , Die: forming an inner coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition preparation step at a temperature of 120 to 200 ° C. at a rate of 5 to 50 kg / hour to form an inner coating layer;
Metal wire, which is one of copper wire, metal-coated copper wire, iron wire, and nickel wire, glass fiber yarn, basalt fiber yarn, elvan fiber yarn, ceramic fiber yarn, carbon An external reinforcing layer forming step of forming a reinforcing layer by plying and braiding single or two or more of inorganic fiber yarns and aramid fiber yarns, which are fiber yarns;
Cylinder 1: 100 ~ 180 ℃, Cylinder 2: 100 ~ 180 ℃, Cylinder 3: 120 ~ 200 ° C, die: temperature conditions of 120 ~ 200 ° C. Through the outer coating layer forming step of molding the outer coating layer by extruding the thermoplastic elastomer composition prepared in the thermoplastic elastomer composition manufacturing step at a rate of 5 ~ 50 kg / hour under temperature conditions A highly retardant thermoplastic elastomer composition having flexibility, cold resistance, oil resistance and ice icing resistance, characterized in that it is produced, and a method for producing a polar navigation ship cable coated therewith.
에틸렌중합체(ethylene polymer)나 에틸렌공중합체(ethylene copolymer) 10,000중량부에, 난연제 6,000~10,000중량부, 보강제 10~1,200중량부, 산화방지제 5~20중량부, 활제(lubricant) 10~120 중량부를 혼련 한 3~5mm 크기의 절연조성물 펠렛 16,025~21,340중량부에 유기과산화물 100~500중량부를 혼련하여 얻어지는 가교형 절연조성물과;
고분자 탄성체(elastomer) 10,000중량부에, 전기도전성 충진제 500~2,000중량부, 산화방지제(antioxidant) 43~64중량부 및 활제(lubricant) 25~40중량부를 순차적으로 투입하여 100~140℃의 온도에서 10~60분 동안 혼련 한 표면저항이 105~108 Ω인 3~5mm 크기의 반도전성 탄성체 펠렛 10,568~12,104중량부에 유기과산화물 95~150중량부를 혼련하여 얻어지는 가교형 반도전성 조성물과;
열가소성탄성체 10,000중량부에, 지방산으로 표면처리 된 난연제나 실란으로 표면처리 된 난연제 15,000~50,000중량부, 자기윤활제 500~2,000중량부, 보조난연제 200~1,000중량부, 산화방지제 100~600중량부, 자외선차단안료 500~3,000중량부, 상용화제 5,000~16,000중량부를 순차적으로 혼합하여 용융혼련 하고, 고분자펠렛(polymer pellet)인 적린 마스터배치 200~800중량부와 폴리에틸렌 수지 6,000~12,000중량부를 순차적으로 투입하여 얻는 열가소성탄성체 조성물로 이루어짐을 특징으로 하는 유연성, 내한성, 내유성, 내착빙성을 갖는 고난연 열가소성탄성체 조성물.
10,000 parts by weight of ethylene polymer or ethylene copolymer, 6,000 to 10,000 parts by weight of flame retardant, 10 to 1,200 parts by weight of reinforcing agent, 5 to 20 parts by weight of antioxidant, 10 to 120 parts by weight of lubricant A cross-linked insulating composition obtained by kneading 100 to 500 parts by weight of an organic peroxide with 16,025 to 21,340 parts by weight of the kneaded insulating composition pellets having a size of 3 to 5 mm;
10,000 parts by weight of polymeric elastomer, 500 to 2,000 parts by weight of electrically conductive filler, 43 to 64 parts by weight of antioxidant, and 25 to 40 parts by weight of lubricant are sequentially added at a temperature of 100 to 140 ° C. A cross-linking semiconductive composition obtained by kneading 10,568 to 12,104 parts by weight of an organic peroxide with 10,568 to 12,104 parts by weight of semiconducting elastomer pellets having a surface resistance of 10 5 to 10 8 Ω and having a surface resistance of 10 5 to 10 8 Ω kneaded for 10 to 60 minutes;
10,000 parts by weight of thermoplastic elastomer, 15,000 to 50,000 parts by weight of a flame retardant surface-treated with fatty acid or a flame retardant surface-treated with silane, 500-2,000 parts by weight of self-lubricating agent, 200-1,000 parts by weight of auxiliary flame retardant, 100-600 parts by weight of antioxidant, 500 to 3,000 parts by weight of sunscreen pigment and 5,000 to 16,000 parts by weight of compatibilizer are sequentially mixed and melt-kneaded, and 200 to 800 parts by weight of red masterbatch, which is a polymer pellet, and 6,000 to 12,000 parts by weight of polyethylene resin are sequentially added. A highly flexible thermoplastic elastomer composition having flexibility, cold resistance, oil resistance, and ice icing resistance, characterized in that it is made of a thermoplastic elastomer composition obtained by
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