KR102481852B1 - Maxhine for silicon brush pattern label and method - Google Patents

Abstract

The present invention relates to an apparatus for manufacturing a silicon brush three-dimensional pattern label, which can reduce work time and costs and increase an output to improve process efficiency. The apparatus manufacturing a silicon brush three-dimensional pattern label includes a lower supporter (10), a print unit (100), and a center support unit (20) for combining silicon patterns of one degree or more and printing one three-dimensional pattern formed with a precise- and fine-diameter silicone brush. The print unit (100) includes a first base plate (200), a position adjustment unit (30), a control unit (40), a print unit (100), and a second base plate (300). A compressor (130) and a spread (120) adjust an operation pressure of a cylinder (110) by a pressure adjustment unit disposed on a side surface of the control unit (40) to set a discharge pressure of silicon ink and include a heat drying unit (500) and a press drying unit (600). The lower supporter (10), the print unit (100), the center support unit (20), the heat drying unit (500), and the press drying unit (600) are repeatedly disposed to produce a silicon brush pattern label of one degree or more.

Description

Silicon brush three-dimensional pattern label manufacturing device and manufacturing method {MAXHINE FOR SILICON BRUSH PATTERN LABEL AND METHOD}

The present invention relates to an apparatus and method for manufacturing a silicon brush three-dimensional pattern label having a fine particle diameter, and a silicon pattern having a fine particle diameter is printed by discharging silicon ink through a screen printing plate, but the printed silicon pattern is in the shape of a dot. It is a technical field related to an apparatus and method for manufacturing silicon brush pattern labels having colorful shapes and colors by forming silicon brushes by laminating multiple times, combining different patterns of one degree or more, printing them continuously, and then drying them.

In general, silicone printing prints various trademarks, trade names, or unique symbols and letters so that they clearly protrude without spreading on fabrics, preventing erasure or discoloration due to washing, and providing a unique advertising effect through three-dimensional expression. also get Recently, silicon prints laminated and printed on fabric are used to impart fashion to shoes and clothing, or are used as industrial subsidiary materials such as protective clothing and protective gloves due to their material characteristics such as abrasion resistance, stain resistance, and cut resistance.

In this silicon printing, as in conventional silk printing, a screen printing plate of silk screen is fixed to a printing machine, a fabric is placed under the screen printing plate, and silicon of a predetermined viscosity having a single color desired by the user is spread on the upper surface of the screen printing plate and a predetermined pressure is applied. When the pressing machine slides on the upper surface of the screen printing plate, silicon passes through the screen printing plate and is printed on the upper surface of the fabric in the form of characters or shapes engraved on the screen printing plate. In addition, since the printed fabric is in a state in which the silicon is not dried, it is moved to a separate dryer to dry the silicon to complete the printing. However, since such silicon printing is performed by applying silicon to the upper surface of one screen printing plate and pressing and moving a press, it is impossible to print silicon in two colors or more than one color at a time. In addition, since the silicon printed on the upper surface of the fabric maintains fluidity and viscosity before drying, it is not easy to print on the upper surface of the once printed fabric, so the process of implementing 3D products based on a 2D-based screen printing network There is a problem in that the degree of completion and productivity depend on the operator, and the defect rate is high. Therefore, in the conventional silicon printing, it was customary to print in a single color, and thus, there was a disadvantage in that the effect of using it was limited.

That is, the conventional silicone printing prevents erasure or discoloration by washing as shown in FIG. 2, but is printed so as to protrude in a thin design shape on the fabric through silicone ink of various colors for a three-dimensional expression, but increases production time by precision work, Due to the problem of decrease in production efficiency due to increase in production cost, monotonous three-dimensional patterns are still being produced. There is a disadvantage that can damage the appearance and overall image of the product.

In particular, in the manufacturing process of a silicon brush through silicon printing according to a conventional printing method, it is not easy to uniformly laminate silicon dots, so the number of laminations must be increased to manufacture a silicon brush of a certain height. As the number of laminations increases, FIG. together It is not only difficult to finely adjust the average diameter of dots and the average spacing between dots because uniform lamination is not achieved, but also manufacturing silicon brushes with relatively large diameters such as combs and makeup tools is difficult to manufacture. There are only possible limits.

Therefore, it is not only possible to easily print various three-dimensional patterns of more than 1 degree, but also to form a silicon brush by stacking fine dots, which gives a different three-dimensional effect and aesthetic impression depending on the viewing position, and protects the appearance of the fabric even when part of the silicon is damaged. High-resolution silicon layered printing technology of patterns is required.

The background art of the present invention is disclosed in Republic of Korea Patent Registration No. 10-0347384 (published on July 23, 2002).

The present invention has been devised to solve the above problems, and an object according to an aspect of the present invention is to improve the problem of productivity decrease and defect rate increase due to repeated printing and drying processes for layered printing of high-resolution silicon dots, and It is possible to improve process efficiency by reducing the number of printing, and to provide a silicon brush three-dimensional pattern label manufacturing apparatus and manufacturing method including an elaborate silicon pattern having a fine dot diameter and distance.

Silicon brush three-dimensional pattern label manufacturing apparatus according to an aspect of the present invention includes a lower support 10, a printing unit 100 disposed on top of the lower support 10, and a center support disposed on the side of the lower support 10 ( 20), the printing unit 100 includes a first base plate 200 on which the screen printing plate S is seated, a position adjusting unit 30 for fixing and adjusting the position of the first base plate 200, and the center A printing unit including a control unit 40, a press 130, and a spread 120 connected to the side of the lower end of the support 20 and seated on the support 50 disposed on top of the position adjusting unit 30 by a connecting bar. (100) and a second base plate (300) disposed at the lower end of the first base plate (200) on which the original fabric (A) is seated, and the control unit (40) is the lower side portion of the center support unit (20). It is connected by a hinge and is seated and fixed to the support 50 at the top of the position adjusting unit 30 through an up and down opening operation by a connecting bar, and is operated by a cylinder 110 on the lower side of the control unit 40 and screen printing plate A printing unit 100 including a spread 120 dispersing silicon ink applied on (S) and a press 130 discharging the dispersed silicon to the fabric A through the screen printing plate S is disposed. And, the presser 130 and the spread 120 adjust the operating pressure of the cylinder 110 by the pressure control unit disposed on the side of the control unit 40 to set the discharge pressure of the silicon ink, and the printing unit ( 100), a heat drying unit 500 for heat drying the fabric (A) after the printing operation is completed in the printing unit 100, and a heat drying unit 500 located on the side of the heat drying unit 500, and the heat-dried fabric (A) ) Including a press drying unit 600 for press drying, the lower support 10, the printing unit 100, the center support unit 20, the heat drying unit 500 and the press drying unit 600 are repeatedly arranged It is characterized in that it repeatedly manufactures one or more silicon brush pattern labels.

At this time, in order to uniformly adjust the tension of the four corners of the screen printing plate (S) fixed on the first base plate 200, a digital tension meter-based strapping system can be installed. It can be placed on one side of the fixing means for fixing the corners, and after recognizing and checking the tension in the four corners by pneumatic or hydraulic pressure, if the tension in the four corners is uneven, the pneumatic or hydraulic pressure is uniformly supplied or discharged to the screen printing plate ( S) is characterized in that it can be fixed with a uniform tension on the first base plate (200).

At this time, the position of the plate can be adjusted using a screw-type control part, and a fine adjustment system that precisely adjusts the printing position by setting the basic position that is frequently used and then adjusting the necessary position according to the printing conditions. It is characterized by using.

In the present invention, the manufacturing method by the apparatus for repeatedly manufacturing the above-described silicon brush three-dimensional pattern label is to the second base plate 300 to repeatedly manufacture the silicon brush pattern label of one degree or more by the above-described apparatus. cyan positioning step of fixing the position of cyan, fabric (A) positioning step of arranging fabric (A) on cyan according to the cyan position, on the first base plate 200 in accordance with the original fabric (A) position Screen printing plate (S) arrangement step of disposing the screen printing plate (S), ink application step of applying silicon ink on the screen printing plate (S), spread 120 coated silicon ink on the screen printing plate (S) Step (120), the first printing step of compressing the spread 120 silicone ink through the press 130 and discharging it to the fabric (A), the fabric (A) on which the silicone ink is printed through the first printing step ) A heat drying step of heat drying and a press drying step of press drying the heat dried fabric (A); Including, but each step is a first silicon brush pattern forming step, the first silicon brush on the first silicon brush pattern printed on the fabric (A) through the first silicon brush pattern forming step Through the n-th (n is a constant) silicon brush pattern forming step identical to the pattern forming step, silicon brush patterns are repeatedly laminated to form the three-dimensional silicon brush pattern of FIG. 1, and the screen printing plate (S) is It may have n degrees (n is a constant), and is adjusted to the position disposed in each degree by the position adjusting unit 30, and on the first figure formed through the nth silicon brush pattern forming step, the first figure and the first figure. The position of the screen printing plate (S) on which the nth drawing is printed is adjusted through the position adjusting unit 30 so that the different nth drawings can be printed at the set position of FIG. ), the spread 120 and the press 130 are operated by the cylinder 110, but the pressure of the cylinder 110 is the pressure of the control unit 40 according to the particle diameter size of the silicon brush It is set according to the pressure controlled by the control unit, and the angle of the compactor 130 is changed, and the silicon brush dot (D ) can be adjusted, and the separation space between the first base plate 200 and the second base plate 300 is the particle diameter size of the silicon brush dot (D), the separation distance of the dot (D), the dot (D ) characterized in that it is adjusted according to the brush height and the concentration of silicon ink.

According to one aspect of the present invention, the present invention provides a method of printing a silicon brush three-dimensional pattern of 1 degree or more when working with a silicon brush three-dimensional pattern, a diameter of the dot (D) of the silicon brush three-dimensional pattern, and a separation distance between the dots (D). And through a method of adjusting the height of the brush and a method of reducing the number of laminated printing, which is increased according to repeated printing and drying processes, it is possible to improve the completeness of a plurality of three-dimensional patterns of various silicon brushes of 1 degree or more and screen frame position It is possible to improve process efficiency by omitting unnecessary processes such as focus adjustment and drying condition adjustment, reducing working time and cost and increasing production volume.

1 is a photograph of a site for manufacturing a conventional silicone brush three-dimensional pattern label.
2 is a photograph of a label manufactured by a conventional manufacturing method.
Figure 3 is a flow chart for explaining a silicon brush three-dimensional pattern label manufacturing apparatus and manufacturing method according to an embodiment of the present invention.
4 is a schematic diagram of a silicon brush three-dimensional pattern label manufacturing apparatus according to an embodiment of the present invention.
5 is a photograph showing an example of a cyan of a three-dimensional pattern of a silicon brush according to an embodiment of the present invention.
6 is a photograph of a silicon brush three-dimensional pattern label manufactured by a silicon brush three-dimensional pattern label manufacturing apparatus according to an embodiment of the present invention.
7 is a photograph showing an example in which silicon dots D are stacked.
It is revealed that the accompanying drawings are illustrated as references for understanding the technical idea of the present invention, and thereby the scope of the present invention is not limited thereto.

Hereinafter, a silicon brush three-dimensional pattern label manufacturing apparatus and manufacturing method according to the present invention will be described with reference to the accompanying drawings. In this process, the thickness of lines or the size of components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a manager or operator. Therefore, definitions of these terms will have to be made based on the content throughout this specification.

1 is an example of a process for manufacturing a general conventional silicon brush three-dimensional pattern, and FIG. 2 is a photograph of a label manufactured by a conventional manufacturing method. As shown in FIG. 1, in the conventional silicon brush three-dimensional pattern manufacturing process, when a worker applies silicon ink on a screen printing plate (S) and presses the spread 120, the silicon ink falls through the screen printing plate (S) and falls. After drying the silicon ink through a drying means such as a dryer, the silicon brush three-dimensional pattern is printed on the fabric (A) by repeating the process of applying the silicon ink, spreading 120, and pressing again. The manufacturing process of the three-dimensional pattern in the form of a silicon brush by conventional manual labor requires a large number of workers depending on the number of layers or colors to be laminated, and precision control due to the different pressure and lamination position depending on the skill level of the operator. It was impossible to produce high-quality products according to

This embodiment proposes a method of printing dots (D) forming a silicon brush three-dimensional pattern with a more precise brush three-dimensional pattern in the process of the three-dimensional pattern label formed with the above-described silicon brush. The silicon brush three-dimensional pattern manufacturing apparatus according to the present invention includes a lower support 10, a printing unit 100, and a center support unit so that a high-quality three-dimensional silicon brush pattern can be manufactured by precisely controlling the blade pressure and the stacking position regardless of the skill level of the operator. (20), a control unit 40 and a drying unit.

3 is a flow chart illustrating a silicon brush three-dimensional pattern label manufacturing apparatus and method according to an embodiment of the present invention, and FIG. 4 is a schematic diagram of a silicon brush three-dimensional pattern label manufacturing apparatus according to an embodiment of the present invention. to be. 5 is a photograph showing an example of a cyan of a silicon brush three-dimensional pattern according to an embodiment of the present invention, and FIG. 6 is a silicon brush three-dimensional manufactured by a silicon brush three-dimensional pattern label manufacturing apparatus according to an embodiment of the present invention. This is a picture of the pattern label.

First, as shown in FIG. 4, the lower support 10 corresponds to a frame supporting the device, and the center support 20 is disposed on the side of the lower support 10. At the front end of the center support part 20, a printing line 11 supported by the center support part 20 and supported by the lower support 10 is disposed, and a plurality of printing parts 100 are provided at the front end of the printing line 11. ) is placed.

The silicone brush three-dimensional pattern label is printed with various patterns that appear on the fabric (A), and the silicone brush three-dimensional pattern is formed by laminating dots (D) on the fabric (A) after silicone ink is dropped through the screen printing plate (S). And, after the dot (D) printed with silicon ink is laminated in several layers, it is manufactured by drying. Therefore, the plurality of printing units 100 are provided on the printing line 11 so that three-dimensional patterns corresponding to the number of figures in which various patterns are shown can be combined and printed on one fabric A through the plurality of printing units 100. It is connected to form a structure like a rotary.

At this time, the printing unit 100 includes a first base plate 200 on which the screen printing plate S is seated and a position adjusting unit 30 for fixing and adjusting the position of the first base plate 200, and a control unit described later ( 40) is installed on one side of the bottom.

The screen printing plate (S) has a structure in which silicon ink is compressed through the screen net and the ink is discharged to the lower part of the screen net, and is fixed on the first base plate 200. At this time, in order to uniformly adjust the tension of the four corners of the screen printing plate (S) fixed on the first base plate 200, a digital tension meter-based strapping system may be installed. The strapping system can be placed on one side of the fixing means for fixing the four corners of the screen printing plate (S), and after recognizing and checking the tension of the four corners by pneumatic or hydraulic pressure, if the tension of the four corners is uneven, pneumatic or hydraulic pressure. is uniformly supplied or discharged so that the screen printing plate (S) can be fixed on the first base plate 200 with uniform tension.

The position of the first base plate 200 can be adjusted through the position adjusting unit 30 . In detail, the position of the first base plate 200 may be adjusted to correspond to the position of the pattern and the position of the fabric (A) on which the pattern is printed corresponding to the cyan of the drawing in which various patterns are shown. At this time, the position of the plate can be adjusted by using, for example, a screw-type control unit with reference to FIG. 4, and after setting a frequently used basic position, printing is performed by adjusting the necessary position according to the printing conditions. It uses a fine adjustment system that precisely adjusts the position. Therefore, each position of the first base plate 200 on which the screen printing plate (S) is installed is adjusted so that the pattern corresponding to each angle among the plurality of figures can be printed in the correct position of one original fabric (A). ), it is possible to accurately set the position of dots (D) of various shapes printed on the screen, so it is possible to print the same as the first draft by combining three-dimensional patterns of one degree or more.

At one side of the lower end of the first base plate 200, a second base plate 300 connected to the printing line 11 and on which the original fabric A is seated is disposed. A fabric (A) on which a three-dimensional silicon brush pattern is printed is disposed on the second base plate 300, and the fabric (A) is the position of the first base plate 200, the cyan fixed to the first base plate 200 It is a structure in which the position can be adjusted considering the position. In addition, the separation distance between the first base plate 200 and the second base plate 300 can be adjusted in consideration of the diameter of the printed dots D and the spacing between the dots D according to the composition of the silicon ink. For example, when printing with silicon ink having a thin viscosity using a screen printing plate (S) having a fine diameter in order to manufacture a silicon brush having a fine diameter and spacing of dots (D), the first base plate 200 and the second The diameter of the dot (D) can be kept thin by adjusting the separation distance between the base plates 300 relatively large, whereas if the viscosity is relatively thick, the diameter of the dot (D) can be made thick by adjusting the separation distance small. It is possible to adjust the diameter of the silicon dot (D) and the distance between the dots (D).

On the other hand, the printing unit 100 is operated by the cylinder 110 and spreads 120 for dispersing the silicon ink applied on the screen printing plate S, and the dispersed silicon ink through the screen printing plate S to fabric A ), including a press 130 for discharging to, through which the silicon dot (D) is laminated on the fabric (A). Therefore, when the spread 120 moves and disperses the silicon ink applied on the screen printing plate S to one side, the pressurizer 130 operates to the other side by the pressure of the pneumatic or hydraulic cylinder 110 and compresses the dispersed silicon ink. and discharged to the fabric (A) through the screen printing plate (S) to print the silicon dot (D) on the fabric (A).

At this time, the pressure at which the silicone ink is compressed and discharged can be adjusted by adjusting the pressure of the cylinder 110, and the pressure controlling unit of the control unit 40 adjusts the operating pressure of the cylinder 110 to discharge the silicone ink. Pressure can be adjusted. The discharge pressure of the silicon ink is a factor that determines the amount of the silicon ink discharged through the screen printing plate S, the height of the dots D, and the spacing between the dots D, and may vary depending on the viscosity of the silicon ink. For example, when the discharge pressure of the silicon ink is reduced, the amount of the silicon ink discharged through the screen printing plate (S) is reduced and the height of the dot (D) is reduced. On the other hand, when the discharge pressure of the silicon ink is increased, the amount of the silicon ink discharged through the screen printing plate (S) is increased and the height of the dot (D) is increased. Also, depending on the material of the fabric (A), the adhesive strength with the silicone ink may be different, and the discharge pressure can be adjusted as described above according to the viscosity of the silicone ink, which is adjusted through the viscosity of the silicone ink. In addition, the diameter and spacing of the dots D can be reduced, and the viscosity of silicon can be made small when the height is high, and in this case, the operating pressure can be increased, and when the height is low, the operating pressure can be adjusted small.

Furthermore, the discharge pressure of the silicon ink can be adjusted through the material, hardness, and inclination angle of the compression brush 140 of the compression machine 130. To this end, the compression brush 140 of the compactor 130 may be replaced, and an inclined angle and speed may be adjusted according to the compression brush 140 .

The compression brush 140 has different flexibility depending on the material and hardness. When the hardness of the compression brush 140 is relatively strong, the flexibility of the compression brush 140 is small, so the spread 120 disperses the silicon ink to one side of the first base plate 200, and then the compression machine 130 to the other side. In the case of compressing the silicon ink, the strength of compressing the silicon ink is increased. On the other hand, when the hardness is relatively weak, the strength of compressing the silicon ink is weakened. That is, by adjusting the hardness of the compression brush 140 to adjust the compression strength of the silicon ink, and by adjusting the amount of the discharged silicon ink, the diameter, spacing and height of the dots D can be adjusted. At this time, the discharge amount of the silicon ink is adjusted by adjusting the hardness of the compression brush 140 according to the composition, viscosity, and dispersibility of the silicon ink, and the height, diameter, and spacing of the dots D can be adjusted according to the discharge amount of the silicon ink. Therefore, in consideration of this, it is possible to replace the compression brush 140, and the replacement of the compression brush 140 removes the compression brush 140 fitted to one side of the compression machine 130 and inserts an appropriate compression brush 140. can be replaced in this way.

The inclined angle of the compression brush 140 is the angle of the compression brush 140, depending on the composition, viscosity, and dispersibility of the silicone ink, based on the inclined angle of 60 as shown in FIG. To control the discharge amount of the silicon ink, and accordingly, when using the same compression brush 140, the height, diameter, spacing, etc. of the dots (D) can be adjusted by adjusting the compression pressure.

Therefore, the viscosity of the silicone ink, the dispersion force according to the viscosity, the diameter of the stackable dot (D), and the height according to the diameter are different. A silicon brush having a desired shape may be printed by repeating the process of printing D), stacking and drying the printed dots D. That is, according to an embodiment of the present invention, three-dimensional pattern by a silicon brush in which fine dots (D) having a high height (long length), a small diameter, and a narrow spacing are laminated several times by changing the printing conditions. Also can be formed, for example, in the device according to an embodiment of the present invention, the dot (D) diameter is 0.4 mm or less, the dot (D) interval is 0.5 mm or less, and the height of the dot (D) is 1.5 mm or more. It is possible to manufacture a three-dimensional pattern of a silicon brush.

Therefore, by adjusting the discharge pressure of the silicone ink according to the height of the silicone brush to be manufactured, the spacing and diameter of the dots (D), it is possible to complete a three-dimensional pattern of a desired shape identically or differently for each of a plurality of degrees, and Depending on the material, if the adhesive strength of the silicone ink is weak, the adhesive strength can be strengthened through cohesion by adjusting the viscosity.

At this time, the drying temperature and drying time of the dots (D) are different depending on the height of the dots (D) and the material of the fabric (A), and the drying temperature and drying time can also be adjusted by the controller 40.

For the drying, a heat drying unit 500 is disposed on the side of the printing unit 100 to dry the dot D once printed in the printing unit 100 . In detail, after the dot (D) is printed once on the fabric (A) fixed to the second base plate 300 in the printing unit 100, the second base plate 300 is heat-dried along the printing line 11 It is a structure that moves to the unit 500 and is dried by heat. As described above, in the heat drying unit 500, the drying time and temperature are controlled by the control unit 40, and the dot D is printed once and then dried to repeat the drying process to complete the silicon brush three-dimensional pattern.

At this time, the heat drying temperature of the heat drying unit 500 may be adjusted according to the composition of the silicon ink, the material of the fabric (A), the thickness of the dots (D), and the height of the dots (D) described above. For example, when the viscosity of the silicone ink is thick and the fabric (A) is not well ventilated, the thickness of the dot (D) is thick and the height of the dot (D) is high, the temperature and time of heat drying can be increased. On the contrary, if the viscosity of the silicone ink is thin and the fabric (A) of a well-ventilated material and the thickness of the dot (D) is thin, the temperature and time of heat drying can be reduced.

Furthermore, when heat drying is not performed at once for the above reasons, drying time may be reduced by drying the dots D through press drying after heat drying by the heat drying unit 500 . When dots (D) are stacked again on dots (D) that have not been dried properly, the first stacked dots (D) collapse or the later stacked dots (D) flow down and the dots (D) fall out of the designated range. As a double-printing phenomenon occurs (see FIG. 8), it can be manufactured as a defective product, so it is preferable to completely dry the dots (D) printed once through the heat drying unit 500 and the press drying unit 600. .

At this time, a temperature measuring means for measuring the temperature of the surface of the fabric (A) is installed in the heat drying unit 500 and the press drying unit 600 to set a predetermined temperature at the beginning of the process according to the material of the fabric (A) and the composition of silicon. If the conditions are not satisfied, it may be dried through the heat drying unit 500 and/or the press drying unit 600 again. Therefore, the double printing phenomenon can be prevented in advance and the occurrence rate of defective products can be remarkably reduced.

On the other hand, the control unit 40 is connected to the connecting bar and is seated on the support 50 at the top of the position adjusting unit 30 through the vertical opening operation of the connecting bar and is fixed by a fixing means. Through the control unit 40, the tension of the screen printing plate S, the position of each angle of the first base plate 200, the discharge pressure of the printing unit 100, the drying time and temperature can be set, and the composition and viscosity of silicone can be set. , tension control of the screen printing plate (S), position control of the first base plate 200, discharge pressure control of the printing unit 100, and drying time and temperature control according to the dispersion force, the material of the fabric (A), and the number of drawings do.

The connecting bar connected to the center support 20 can be opened up and down by a hinge, so that the first base plate 200 can be replaced or a screen mesh plate can be placed by opening the connecting bar upward, and the connecting bar can be closed downward to print. process can proceed.

As described above, the printing unit 100 and the drying unit are repeatedly arranged on the printing line 11, but it can be manufactured by combining one or more silicone brush pattern labels in consideration of the composition of the silicone ink and the material of the fabric A, , By adjusting the diameter, height, and spacing of the dots (D) and accurately stacking the dots (D), it is possible to manufacture a fine-sized silicon brush three-dimensional pattern with a fine diameter. In addition, as described above, by adjusting the composition of the silicone ink, the material of the fabric (A), the silicon discharge pressure, the drying temperature and time, the accuracy of the lamination of the dots (D) is increased, and the dots (D) stacked once as shown in FIG. By increasing the height, the number of stacking (process) of dots (D) is reduced, but the height of the brush is maintained by improving the stacking precision, thereby reducing time in the silicon brush manufacturing process, reducing cost, reducing defect rate, and improving process efficiency such as high-quality label production. can make it

As described above, the positions of the first base plate 200 and the second base plate 300 are precisely adjusted according to the number of drawings to be combined, and the printing conditions are adjusted according to the diameter, spacing, and height of the brush teeth of the dots D. It has the advantage of being able to uniformly manufacture high-quality fine-size silicone brush three-dimensional pattern labels by adjusting the drying conditions according to the composition of the silicone ink and the material of the fabric (A).

The manufacturing method according to the above apparatus is as follows. A description overlapping with the above description will be omitted.

A cyan positioning step of fixing the position of cyan on the second base plate 300, a fabric (A) positioning step of arranging a fabric (A) on cyan in accordance with the cyan position, and a cyan fabric (A) position arrangement step Screen mesh plate arrangement step of arranging the screen mesh plate on the first base plate 200, ink application step of applying silicon ink on the screen mesh plate, spreading the silicon ink to which the spread 120 is applied on the screen mesh plate Step (120), the first printing step of compressing the spread 120 silicone ink through the press 130 and discharging it to the fabric (A), the fabric (A) on which the silicone ink is printed through the first printing step ) and a press-drying step of press-drying the heat-dried fabric (A).

Each of the above steps is a first silicon brush pattern forming step, and the first silicon brush pattern (dot (D)) printed on the fabric (A) through the first silicon brush pattern forming step Through the n-th (n is a constant) silicon brush pattern forming step identical to the silicon brush pattern forming step, dots D may be repeatedly stacked to form a brush-shaped three-dimensional pattern having the same shape as that of Figure 1. At this time, the screen mesh board may have the first to nth drawings (n is a constant) according to the pattern to be combined. In addition, the screen mesh plate is adjusted to be positioned at a position corresponding to cyan by the position adjusting unit 30, and a nth figure different from the first figure is displayed on the first figure formed through the nth silicon brush pattern forming step, at a set position. A screen mesh plate and a screen mesh plate printed with the n-th diagram are arranged so that they can be printed on the screen. To this end, the position of the first base plate 200 to which the screen mesh plate is fixed is adjusted through the position adjusting unit 30 so as to correspond to the n-th drawing, so that the first to n-th drawings are variously displayed on one fabric (A). can be shown in combination.

The spread 120 and the press 130 are operated by the cylinder 110, and the pressure of the cylinder 110 is controlled by the pressure control unit of the first control unit 40 according to the particle diameter size of the silicon brush. Particle size, spacing, etc. of the silicon brush dots (D) printed by changing the angle of the compactor 130 and adjusting the blade shape, hardness, angle, etc. of the distal end of the compactor 130 and the compactor brush 140 can be adjusted. At this time, the compression brush 140 of the compression machine 130 can adjust the shape of the blade by replacing the compression brush 140 from the compression machine 130 as described above.

The separation space between the first base plate 200 and the second base plate 300 is determined by the particle diameter size of the silicon brush dot (D), the separation distance of the dot (D), the brush height of the dot (D), and the concentration of the silicon ink can be adjusted accordingly.

Although the present invention has been described with reference to the embodiments shown in the drawings, it should be noted that this is only exemplary and various modifications and equivalent other embodiments are possible from those skilled in the art to which the technology pertains. will understand Therefore, the true technical protection scope of the present invention should be defined by the claims below.

10 lower support
11 printing lines
100 printing department
110 cylinder
120 spread
130 press
140 compression brush
20 center support
21 connection
200 first base plate
300 second base plate
30 position control unit
40 control unit
50 supports
500 heat drying part
600 Press Dryer
S screen printing plate
A fabric
I ink
D dot

Claims (2)

Lower support (10);
a printing unit 100 disposed on top of the lower support 10;
Center support 20 disposed on the side of the lower support 10;
The printing unit 100,
a first base plate 200 on which the screen printing plate S is seated;
A position adjusting unit 30 for fixing and adjusting the position of the first base plate 200;
A controller 40 connected to the side of the lower end of the center support 20 and seated on the support 50 disposed on top of the position adjusting unit 30 by a connecting bar;
A printing unit 100 including a press 130 and a spread 120; and
A second base plate 300 disposed at the lower end of the first base plate 200, connected to the position adjusting unit 30, and on which the original fabric A is seated; Including, but the separation distance between the first base plate 200 and the second base plate 300 can be adjusted in consideration of the diameter of the printed dot (D) and the interval between the dots (D) according to the composition of the silicon ink It is a structure with
In order to uniformly adjust the tension of the four corners of the screen printing plate (S) fixed on the first base plate (200), a digital tension meter-based Including the epaulet system,
The digital tension meter-based shoulder strap system recognizes and checks the tension of the four corners by air pressure or hydraulic pressure, and then supplies or discharges the air pressure or hydraulic pressure evenly when the tension of the four corners is uneven, so that the screen printing plate (S) is the first It is a structure that can be fixed with uniform tension on the base plate 200,
The position control of the first base plate is a fine adjustment system that precisely adjusts the printing position by setting a frequently used basic position and then adjusting the necessary position according to printing conditions,
The control unit 40,
It is connected by a hinge to the lower side of the center support 20 and is seated and fixed to the support 50 at the top of the position adjusting unit 30 through an up and down opening operation by a connecting bar, and a cylinder on the lower side of the control unit 40 110) and includes a spread 120 that disperses the silicon ink applied on the screen printing plate S and a press 130 that discharges the dispersed silicon to the fabric A through the screen printing plate S. A printing unit 100 is disposed,
The presser 130 and the spread 120 adjust the operating pressure of the cylinder 110 by the pressure control unit disposed on the side of the control unit 40 to set the discharge pressure of the silicon ink,
a heat drying unit 500 located on a side surface of the printing unit 100 and heat-drying the fabric A after the printing operation is completed in the printing unit 100; and
A press drying unit 600 located on the side of the heat drying unit 500 and press-drying the heat-dried fabric (A); Including,
The lower support 10, the printing unit 100, the center support unit 20, and the heat drying and press drying unit 600 are repeatedly arranged to repeatedly manufacture silicon brush pattern labels of one degree or more. . In order to repeatedly manufacture silicone brush pattern labels of 1 degree or more,
a cyan positioning step of fixing the position of the cyan to the second base plate 300;
The position of the first base plate 200 is adjusted by the position adjusting unit 30, and the position adjustment of the first base plate 200 is carried out after setting the basic position frequently used by the fine adjustment system, printing conditions The first base plate 200 and the second base plate 200 and the second base plate 200 are precisely adjusted by adjusting the necessary position according to the printing position, and considering the diameter of the printed dots D and the spacing between the dots D according to the composition of the silicon ink. A first base plate and a second base plate position adjustment step of adjusting the separation distance between the plates 300;
A fabric (A) location arranging step of arranging the original fabric (A) on the cyan according to the cyan location;
Arrange the screen printing plate (S) on the first base plate (200) according to the position of the fabric (A), but use a digital tension meter-based strapping system on the first base plate (200) Four corners of the screen printing plate (S) arranging the screen printing plate (S) to adjust the tension of the screen printing plate (S) by uniformly adjusting the tension of the screen printing plate (S) and fixing the four corners of the screen printing plate (S);
an ink application step of applying silicon ink on the screen printing plate (S);
spreading 120 the silicon ink coated with the spread 120 on the screen printing plate S;
A first printing step of compressing the spread 120 silicon ink through a press 130 and discharging it to the fabric A;
A heat drying step of heat drying the fabric (A) on which the silicon ink is printed through the first printing step; and a press drying step of press drying the heat-dried fabric (A). Including,
Each of the above steps is a first silicon brush pattern forming step,
The same nth (n is a constant) silicon brush pattern forming step as the first silicon brush pattern forming step on the first silicon brush pattern printed on the fabric (A) through the first silicon brush pattern forming step By repeatedly stacking the silicon brush pattern through, forming the three-dimensional pattern of the silicon brush of FIG.
The screen printing plate (S) may have the first to nth degrees (n is a constant), and is adjusted to the position disposed in each degree by the position adjusting unit 30, and the nth silicon brush pattern forming step The screen printing plate (S) on which the nth drawing is printed is positioned by adjusting the position through the position adjusting unit 30 so that the nth drawing different from the first drawing can be printed at the set position of the first drawing on the first drawing formed through 1 to nth views can be variously shown on one fabric (A),
The spread 120 and the press 130 are operated by the cylinder 110, but the pressure of the cylinder 110 is set according to the pressure controlled by the pressure control unit of the control unit 40 according to the particle diameter size of the silicon brush. becomes,
By changing the angle of the compactor 130 and adjusting the blade shape, hardness, and angle of the distal end of the compactor 130 and the compactor brush 140, the particle diameter size of the printed silicon brush dot (D) can be adjusted,
The separation space between the first base plate 200 and the second base plate 300 is determined by the particle diameter size of the silicon brush dot (D), the separation distance of the dot (D), the brush height of the dot (D), and the concentration of the silicon ink A method of manufacturing a silicon brush pattern label by the manufacturing apparatus of claim 1, which is controlled according to the silicon brush pattern label.

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