KR102474459B1 - Mineral block manufacturing automation system for livestock supplementary feed - Google Patents

Mineral block manufacturing automation system for livestock supplementary feed Download PDF

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KR102474459B1
KR102474459B1 KR1020220048922A KR20220048922A KR102474459B1 KR 102474459 B1 KR102474459 B1 KR 102474459B1 KR 1020220048922 A KR1020220048922 A KR 1020220048922A KR 20220048922 A KR20220048922 A KR 20220048922A KR 102474459 B1 KR102474459 B1 KR 102474459B1
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water
loess
cake
mineral
tank
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KR20220148733A (en
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김시윤
배서영
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농업회사법인 황토캐슬 주식회사
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/40—Mineral licks, e.g. salt blocks
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K20/00—Accessory food factors for animal feeding-stuffs
    • A23K20/20—Inorganic substances, e.g. oligoelements
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K40/00—Shaping or working-up of animal feeding-stuffs
    • A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K50/00—Feeding-stuffs specially adapted for particular animals
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/02—Fodder mashers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87—Re-use of by-products of food processing for fodder production

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  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
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  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

본 발명은 황토를 이용하되 이로부터 이물질을 효과적으로 분리한 후 소금 및 첨가제와 혼합하여 미네랄블록을 생산하는 과정을 시스템화하여 가축 보조사료용 미네랄블록의 생산성 향상을 도모할 수 있는 가축 보조사료용 미네랄블록 생산 자동화 시스템에 관한 것으로서, 원토가 장입되는 호퍼와, 상기 호퍼에 장입된 원토가 투입되는 선별기와, 선별기 상부에 구비되는 살수기와, 상기 선별기에서 적하되는 황토수가 모이는 저수조와, 상기 저수조의 측벽 일 지점에 구비되는 블로워와, 저수조의 토출관에 구비되는 탈철기를 포함하는 원토정제부; 상기 저수조로부터 유입되는 황토수를 탈수하여 황토케이크와 1차여과수로 분리하는 탈수기와, 상기 1차여과수가 수거되는 제1수조와, 1차여과수에 잔존하는 황토를 여과하여 황토케이크와 2차여과수로 분리하는 여과기와, 상기 2차여과수가 수거되는 제2수조를 포함하는 황토여과부; 소금 및 첨가제를 포함한 복수의 부가재료를 혼합하여 첨가미분을 만드는 교반조와, 상기 부가재료중 일부를 분쇄한 후 상기 교반조에 투입하는 분쇄기를 포함하는 부가재료 전처리부; 상기 황토케이크와 첨가미분이 투입되는 저장탱크와, 상기 저장탱크 내부에 구비되는 교반기로 이루어지며, 상기 황토케이크와 첨가미분을 교반 균질화하여 미네랄 케이크를 만드는 혼합부; 및 상기 미네랄 케이크로 미네랄블록을 만드는 블록성형부;를 포함하는 것을 특징으로 한다.The present invention uses ocher, but after effectively separating foreign substances from it, it systemizes the process of producing mineral blocks by mixing with salt and additives, thereby automating the production of mineral blocks for livestock supplementary feed that can improve the productivity of mineral blocks for livestock supplementary feed. The system relates to a hopper into which raw soil is loaded, a sorter into which raw soil loaded into the hopper is put, a water sprinkler provided on top of the sorter, a water tank in which loess water dripping from the sorter is collected, and a sidewall of the water tank at a point a raw soil refining unit including a blower provided and a de-iron device provided in the discharge pipe of the water storage tank; A dehydrator that dehydrates the loess water flowing from the reservoir and separates it into ocher cake and primary filtration water, a first water tank in which the primary filtration water is collected, and a loess cake and secondary filtration water that filters the ocher remaining in the primary filtration water A loess filtering unit including a filter for separating into and a second water tank in which the secondary filtered water is collected; An additional material pre-processing unit including a stirring tank for mixing a plurality of additional materials including salt and additives to make fine powder, and a grinder for pulverizing some of the additional materials and then putting them into the stirring tank; A mixing unit composed of a storage tank into which the loess cake and the added fine powder are input and a stirrer provided inside the storage tank, and stirring and homogenizing the loess cake and the added fine powder to form a mineral cake; and a block forming unit for making a mineral block from the mineral cake.

Figure R1020220048922
Figure R1020220048922

Description

가축 보조사료용 미네랄블록 생산 자동화 시스템{Mineral block manufacturing automation system for livestock supplementary feed}Mineral block manufacturing automation system for livestock supplementary feed}

본 발명은 가축 보조사료용 미네랄블록 생산 자동화 시스템에 관한 것으로서, 더욱 상세하게는 황토를 이용하되 이로부터 이물질을 효과적으로 분리한 후 소금 및 첨가제와 혼합하여 미네랄블록을 생산하는 과정을 시스템화하여 가축 보조사료용 미네랄블록의 생산성 향상을 도모할 수 있는 가축 보조사료용 미네랄블록 생산 자동화 시스템에 관한 것이다.The present invention relates to an automated system for producing mineral blocks for livestock feed supplements, and more particularly, by systematizing the process of producing mineral blocks by effectively separating foreign substances from yellow soil and then mixing it with salt and additives to produce minerals for livestock supplement feeds. It relates to an automated system for producing mineral blocks for livestock supplementary feed that can improve block productivity.

일반적으로 가축 보조사료용 미네랄블록은 소, 돼지, 닭 등의 가축 사육시 보조사료로 사용되고 있다.In general, mineral blocks for livestock supplementary feed are used as supplementary feed for livestock breeding, such as cattle, pigs, and chickens.

이러한 미네랄블록의 제조와 관련된 종래기술로는 아래의 특허문헌 1에 개시된 "생광석 미네랄 블록 제조방법"이 있다.As a prior art related to the production of such a mineral block, there is a "method for producing a raw ore mineral block" disclosed in Patent Document 1 below.

상기 생광석 미네랄 블록 제조방법은 생광석 원석을 200∼300메시로 분쇄하여 생광석 분말을 제조하는 단계; 천일염을 1년동안 공기 중 습기와 반응시켜 염화마그네슘, 황산마그네슘 또는 염화칼륨의 불순물을 제거하는 단계; 상기 불순물을 제거한 천일염을 건조시켜 100∼150메시로 분쇄하여 천일염 분체를 제조하는 단계; 상기 생광석 분말 및 천일염 분체에 전분을 함께 교반기에 투입하여 1∼3시간 혼합하여 혼합물을 제조하는 단계; 및 상기 혼합물을 200∼500톤의 유압 프레스로 일정한 형태로 성형하는 단계;를 포함하는 것을 특징으로 한다.The raw ore mineral block manufacturing method includes preparing raw ore powder by grinding raw ore to 200 to 300 mesh; removing impurities of magnesium chloride, magnesium sulfate or potassium chloride by reacting sea salt with moisture in the air for one year; Drying the sun salt from which the impurities are removed and pulverizing it to 100 to 150 mesh to prepare a sun salt powder; Preparing a mixture by adding starch to the raw ore powder and sun salt powder together in a stirrer and mixing for 1 to 3 hours; And molding the mixture into a certain shape with a hydraulic press of 200 to 500 tons.

그러나 상기 제조방법은 천일염으로부터 불순물을 제거하는 기간이 장기간 소요되고 생광석 원석으로부터 생광석 분말을 제조하는 단계에서 다량의 분진이 발생하는 문제가 있다.However, the manufacturing method has a problem in that it takes a long period of time to remove impurities from sea salt and a large amount of dust is generated in the step of preparing raw ore powder from raw ore.

등록특허공보 제10-1851994호(2018. 04. 25. 공고)Registered Patent Publication No. 10-1851994 (Announced on April 25, 2018)

본 발명에서 해결하고자 하는 과제는, 미네랄이 풍부한 황토를 사용하되 이로부터 이물질을 효과적으로 분리한 후 소금 및 첨가제와 혼합하여 미네랄블록을 생산하는 과정을 시스템화하여 가축 보조사료용 미네랄블록의 생산성 향상을 도모할 수 있는 가축 보조사료용 미네랄블록 생산 자동화 시스템을 제공하는 것이다.The problem to be solved by the present invention is to improve the productivity of mineral blocks for livestock supplementary feed by systematizing the process of producing mineral blocks by effectively separating foreign substances from mineral-rich loess and then mixing them with salt and additives. It is to provide an automated system for producing mineral blocks for livestock supplementary feed.

상기 과제를 해결하기 위한 본 발명의 가축 보조사료용 미네랄블록 생산 자동화 시스템은, 원토가 장입되는 호퍼와, 상기 호퍼에 장입된 원토가 투입되는 선별기와, 선별기 상부에 구비되는 살수기와, 상기 선별기에서 적하되는 황토수가 모이는 저수조와, 상기 저수조의 측벽 일 지점에 구비되는 블로워와, 저수조의 토출관에 구비되는 탈철기를 포함하는 원토정제부; 상기 저수조로부터 유입되는 황토수를 탈수하여 황토케이크와 1차여과수로 분리하는 탈수기와, 상기 1차여과수가 수거되는 제1수조, 1차여과수에 잔존하는 황토를 여과하여 황토케이크와 2차여과수로 분리하는 여과기와, 상기 2차여과수가 수거되는 제2수조를 포함하는 황토여과부; 소금 및 첨가제를 포함한 복수의 부가재료를 혼합하여 첨가미분을 만드는 교반조와, 상기 부가재료중 일부를 분쇄한 후 상기 교반조에 투입하는 분쇄기를 포함하는 부가재료 전처리부; 상기 황토케이크와 첨가미분이 투입되는 저장탱크와, 상기 저장탱크 내부에 구비되는 교반기로 이루어지며, 상기 황토케이크와 첨가미분을 교반 균질화하여 미네랄 케이크를 만드는 혼합부; 및 상기 미네랄 케이크로 미네랄블록을 만드는 블록성형부;를 포함하는 것을 특징으로 한다.In order to solve the above problems, the automated system for producing mineral blocks for livestock supplementary feed of the present invention includes a hopper into which the raw soil is loaded, a sorter into which the raw soil loaded into the hopper is input, a sprinkler provided at the top of the sorter, and a dropping device in the sorter. a raw soil refining unit including a water storage tank in which yellow soil water is collected, a blower provided at a point on a sidewall of the water storage tank, and a de-excavator provided on a discharge pipe of the water storage tank; A dehydrator that dehydrates the loess water flowing from the storage tank and separates it into ocher cake and primary filtration water, a first tank in which the primary filtration water is collected, and a loess remaining in the primary filtration water is filtered to produce loess cake and secondary filtration water. A loess filtering unit including a filter for separating and a second water tank in which the secondary filtered water is collected; An additional material pre-processing unit including a stirring tank for mixing a plurality of additional materials including salt and additives to make fine powder, and a grinder for pulverizing some of the additional materials and then putting them into the stirring tank; A mixing unit composed of a storage tank into which the loess cake and the added fine powder are input and a stirrer provided inside the storage tank, and stirring and homogenizing the loess cake and the added fine powder to form a mineral cake; and a block forming unit for making a mineral block from the mineral cake.

또한, 본 발명의 가축 보조사료용 미네랄블록 생산 자동화 시스템은, 상기 탈수기가 황토케이크의 함수율을 세밀하게 조절할 수 있는 데칸타 원심분리기인 것을 특징으로 한다.In addition, the automated system for producing mineral blocks for livestock feed supplements of the present invention is characterized in that the dehydrator is a decanter centrifugal separator capable of finely controlling the water content of the loess cake.

또한, 본 발명의 가축 보조사료용 미네랄블록 생산 자동화 시스템은, 상기 여과기가 슬러리펌프로부터 이송된 1차여과수를 공급하는 공급펌프와, 적층 구조로 구비되되 1차여과수가 통과되는 복수의 투과성 멤브레인 필터와, 멤브레인 필터를 일측에서 가압하는 유압실린더와, 유압실린더를 작동하기 위한 유압모터를 포함한다.In addition, the automated system for producing mineral blocks for livestock supplementary feed of the present invention includes a supply pump for supplying the primary filtrate transported from the slurry pump to the filter, a plurality of permeable membrane filters provided in a layered structure and through which the primary filtrate passes, and , a hydraulic cylinder for pressurizing the membrane filter from one side, and a hydraulic motor for operating the hydraulic cylinder.

또한, 본 발명의 가축 보조사료용 미네랄블록 생산 자동화 시스템은, 상기 분쇄기가 부가재료의 입도 조절이 용이한 볼밀인 것을 특징으로 한다.In addition, the automated system for producing mineral blocks for livestock feed supplements of the present invention is characterized in that the grinder is a ball mill that can easily control the particle size of additives.

본 발명의 가축 보조사료용 미네랄블록 생산 자동화 시스템에 의하면, 미네랄이 풍부한 황토를 사용하되 이로부터 이물질을 효과적으로 분리한 후 소금 및 첨가제와 혼합하여 미네랄블록을 생산하는 과정을 시스템화하여 가축 보조사료용 미네랄블록의 생산성 향상을 도모할 수 있다.According to the automated system for producing mineral blocks for livestock supplementary feed of the present invention, the process of producing mineral blocks by effectively separating foreign substances from mineral-rich loess and then mixing them with salt and additives is systemized to produce mineral blocks for livestock supplementary feed. Productivity can be improved.

도 1은 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템의 구성도이다.
도 2는 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템의 선별기와 살수기를 도시한 평면도이다.
도 3은 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템에 구비되는 탈철기의 평면도(a) 및 부분단면도(b)이다.
도 4는 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템에 구비되는 데칸타 원심분리기의 평면도이다.
도 5는 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템에 구비되는 여과기의 평면도이다.
도 6은 본 발명에 따른 가축 보조사료용 미네랄블록 생산 자동화 시스템에 구비되는 여과기의 정면도이다.1 is a block diagram of an automated system for producing mineral blocks for livestock feed supplements according to the present invention.
2 is a plan view showing a sorter and a water sprinkler of an automated system for producing mineral blocks for livestock feed supplements according to the present invention.
3 is a plan view (a) and a partial cross-sectional view (b) of a de-eliminator provided in an automated system for producing mineral blocks for livestock feed supplements according to the present invention.
4 is a plan view of a decanter centrifugal separator provided in an automated system for producing mineral blocks for livestock feed supplements according to the present invention.
5 is a plan view of a filter provided in the automated system for producing mineral blocks for livestock feed supplements according to the present invention.
6 is a front view of a filter provided in the automated system for producing mineral blocks for livestock feed supplements according to the present invention.

이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 더욱 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

도 1을 참조하면, 본 발명은 황토에 포함된 불순물을 제거하고 소정의 입도(200∼300메시)를 갖는 황토에 물을 가하여 황토수를 제조하는 원토정제부(10), 상기 황토수를 여과하여 황토 여과 케이크(filter cake)(수분을 함유한 황토를 말하며 이하 ‘황토케이크’라 한다)를 수득하는 황토여과부(20), 소금 및 첨가제를 포함한 부가재료들을 분쇄, 혼합하여 첨가미분을 만드는 부가재료 전처리부(30), 상기 황토케이크와 첨가미분를 교반한 후 필요에 따라 소정의 시간 숙성시켜 미네랄 케이크를 만드는 혼합부(40), 상기 미네랄 케이크를 성형틀에 넣고 압착하여 미네랄블록을 완성하는 블록성형부(50) 및 상기 제구성의 작동을 제어하는 제어부(60)로 이루어진다.Referring to FIG. 1, the present invention removes impurities contained in the loess and adds water to the loess having a predetermined particle size (200 to 300 mesh) to produce loess water. A loess filtering unit 20 to obtain a loess filter cake (loess containing moisture, hereinafter referred to as 'loess cake'), grinding and mixing additional materials including salt and additives to make additive fine powder Additional material preprocessing unit 30, a mixing unit 40 that makes a mineral cake by stirring the loess cake and the additive powder and then aging for a predetermined time as necessary, and pressing the mineral cake into a mold to complete a mineral block It consists of a block molding unit 50 and a control unit 60 that controls the operation of the above-mentioned components.

여기서, "원토"란 각종 불순물과 다양한 입도의 황토가 혼재되어 있는 흙을 말한다. Here, "raw soil" refers to soil in which various impurities and loess of various particle sizes are mixed.

한편, 황토와 부가재료의 배합비나 부가재료의 성분은 미네랄블록 공급 대상 동물의 종류나 용도(예: 성장촉진용, 질병예방용)에 따라(이하 ‘용도특성’이라 한다) 상이한데, 본 발명은 황토를 기본 베이스로 하되 용도특성에 따라 부가재료를 선택적으로 첨가하여 다양한 미네랄블록을 생산할 수 있으며, 그 공정효율 또한 우수한 것을 특징으로 한다.On the other hand, the mixing ratio of ocher and additional materials or the components of the additional materials are different (hereinafter referred to as 'use characteristics') depending on the type or use (e.g., growth promotion, disease prevention) of animals to be supplied with the mineral block, according to the present invention. Silver ocher is used as a basic base, but additional materials can be selectively added according to the use characteristics to produce various mineral blocks, and the process efficiency is also excellent.

각 구성 요소들을 중심으로 본 발명의 구체적인 내용을 설명하면, 먼저 원토정제부(10)는 원토가 장입되어 있는 호퍼(11), 상기 호퍼(11)에 장입된 원토가 투입되는 선별기(12), 선별기(12) 상부에 구비되는 살수기(13), 선별기(12) 하부에 배치되는 저수조(14), 상기 저수조(14)의 측벽 일 지점에 구비되는 블로워(15), 저수조(14)의 토출관(a)에 구비되는 탈철기(16), 및 완성된 황토수를 황토여과부(20)에 송급하는 이송펌프(17)로 이루어진다.If the specific contents of the present invention are described centering on each component, first, the raw soil refining unit 10 includes a hopper 11 into which raw soil is charged, a sorter 12 into which raw soil charged into the hopper 11 is put, A sprinkler 13 provided on the upper part of the sorter 12, a water storage tank 14 disposed below the sorter 12, a blower 15 provided at a point on the side wall of the water tank 14, and a discharge pipe of the water tank 14 It consists of a de-eliminator 16 provided in (a), and a transfer pump 17 for supplying the completed loess water to the loess filtering unit 20.

선별기(12)에는 도 2에 도시된 바와 같이, 경사지게 구비되는 망체(12a)와 상기 망체(12a)에 진동을 가하는 진동수단(12b)이 포함되어, 망체(12a)의 메시(200∼300메시) 크기 이상의 불순물과 황토가 먼저 선별된다. As shown in FIG. 2, the sorter 12 includes a mesh 12a inclined and a vibrating means 12b for applying vibration to the mesh 12a, so that the mesh 200 to 300 mesh of the mesh 12a ), impurities and loess larger than the size are first screened.

이후, 살수기(13)에서 분사되는 물에 의해 황토수가 미세 불순물이 포함된 상태로 망체를 통과해 저수조(14)에 모이게 되며, 미세 불순물 중 저수조(14) 상면에는 뜨는 부유성 불순물이 제거된다. 또한, 황토수에 포함된 철가루는 황토수가 다음 공정을 위해 토출관(a)을 통해 배출되는 과정에서 도 3에 도시된 바와 같이 탈철기(16)에 구비되는 복수의 자석부재(16a)에 의해 제거된다.Then, by the water sprayed from the water sprinkler 13, the loess water passes through the net containing fine impurities and is collected in the water tank 14, and among the fine impurities, suspended impurities floating on the upper surface of the water tank 14 are removed. In addition, the iron powder included in the loess water is transferred to the plurality of magnet members 16a provided in the iron de-eliminator 16 as shown in FIG. 3 in the process of discharging the loess water through the discharge pipe a for the next process is removed by

한편, 저수조(14)의 바닥에 황토가 침적되는 것을 방지하기 위해, 황토수는 블로워(15)를 통해 지속적으로 강제 순환된다.On the other hand, in order to prevent loess from being deposited on the bottom of the reservoir 14, the loess water is continuously and forcibly circulated through the blower 15.

황토여과부(20)는 상기 저수조(14)로부터 유입되는 황토수를 탈수하여 황토케이크와 1차여과수로 분리하는 탈수기(21)와, 1차여과수가 수거되는 제1수조(22)와, 1차여과수에 잔존하는 황토를 여과하여 황토케이크와 2차여과수로 분리하는 여과기(23)와, 2차여과수가 수거되는 제2수조(24)를 포함한다.The ocher filtering unit 20 includes a dehydrator 21 that dehydrates the loess water flowing from the water storage tank 14 and separates it into loess cake and primary filtrate water, a first water tank 22 for collecting the primary filtrate water, and 1 It includes a filter 23 for filtering the loess remaining in the primary filtration water to separate it into ocher cake and secondary filtration water, and a second water tank 24 for collecting the secondary filtration water.

앞서 언급한 바와 같이 황토케이크는 성형작업을 위해 소정의 수분을 함유하고 있어야 하고 그 함수율 또한 용도특성에 따라 상이한 바, 상기 탈수기(21)는 도 4에 도시된 바와 같은 황토케이크의 함수율을 세밀하게 조절할 수 있는 데칸타 (Decanter) 원심분리기(21a)로 구성된다.As mentioned above, the loess cake must contain a certain amount of moisture for the molding operation, and its moisture content is also different depending on the use characteristics, so the dehydrator 21 precisely controls the moisture content of the loess cake as shown in FIG. It consists of an adjustable decanter centrifuge (21a).

한편, 상기 데칸타 원심분리기(21a)는 회전속도에 변화를 주어 함수율을 조절하며, 특히 연속 탈수공정으로 황토케이크를 수득함으로써 본 시스템의 관리 편의성이 증대된다.On the other hand, the decanter centrifugal separator (21a) adjusts the moisture content by changing the rotational speed, and in particular, management convenience of the present system is increased by obtaining a red clay cake through a continuous dehydration process.

즉, 연속공정대신 배치(batch)공정으로 황토수 여과공정이 단속적으로 이루어질 경우, 이송배관이나 여기에 부속되는 펌프 등의 부속기기에 황토 침적과 누적으로 고장 또는 고장 방지를 위한 주기적인 청소 관리가 수반되는데, 데칸타 원심분리기(21a) 채용으로 이러한 제문제를 억제할 수 있다.In other words, when the loess water filtration process is intermittently performed as a batch process instead of a continuous process, periodic cleaning management is required to prevent failure or breakdown due to ocher deposition and accumulation in the transport pipe or auxiliary equipment such as a pump attached to it. This problem can be suppressed by adopting the decanter centrifugal separator 21a.

한편, 제1수조(22)를 통과한 1차여과수를 이송하기 위하여 제1수조(22)의 출구측에 슬러리펌프(25)가 구성되고, 이는 1차여과수의 이송중 황토 침전을 방지하기 위한 것이다.On the other hand, a slurry pump 25 is configured on the outlet side of the first water tank 22 to transfer the primary filtrate that has passed through the first water tank 22, which is to prevent loess precipitation during the transport of the primary filtrate. will be.

상기 여과기(23)는 슬러리펌프(25)로부터 이송된 1차여과수를 공급하는 공급펌프(23a)와, 적층 구조로 구비되되 1차여과수가 통과되는 복수의 투과성 멤브레인 필터(23b)와, 멤브레인 필터(23b)를 일측에서 가압하는 유압실린더(23c)와, 유압실린더(23c)를 작동하기 위한 유압모터(23d)를 포함하여 구성된다.The filter 23 includes a supply pump 23a for supplying the primary filtrate transported from the slurry pump 25, a plurality of permeable membrane filters 23b provided in a layered structure and through which the primary filtrate passes, and a membrane filter (23b) is configured to include a hydraulic cylinder (23c) for pressing from one side, and a hydraulic motor (23d) for operating the hydraulic cylinder (23c).

탈수기(21)와 여과기(23)에서 수득된 황토케이크는 컨베이어(26, 26')를 통해 혼합부(40)의 저장탱크(41)에 투입되며, 제2수조(24)에 수거된 2차여과수는 저수조(14)에 송급되어 황토수 제조에 재사용된다.The loess cake obtained from the dehydrator 21 and the filter 23 is put into the storage tank 41 of the mixing unit 40 through the conveyors 26 and 26', and the secondary water collected in the second water tank 24 The filtered water is supplied to the water storage tank 14 and reused for producing loess water.

부가재료 전처리부(30)는 용도특성에 따라 선택되는 복수의 부가재료들을 혼합하여 첨가미분을 만드는 교반조(31) 및 교반조(31)에 인접 배치되는 분쇄기(33)를 포함한다.The additive material pre-processing unit 30 includes a mixing tank 31 for mixing a plurality of additional materials selected according to usage characteristics to make additive fine powder, and a grinder 33 disposed adjacent to the stirring tank 31.

분말 형태의 부가재료는 교반조(31)에 직접 투입되나 소금이나 굴패각과 같이 입도가 큰 부가재료는 분쇄기(33)에서 분말화된 후 교반조(31)에 투입되어 다른 부가재료들과 혼합된다.Additional materials in the form of powder are directly put into the stirring tank 31, but additional materials having a large particle size, such as salt or oyster shells, are powdered in the grinder 33 and then put into the stirring tank 31 and mixed with other additional materials. .

분쇄 대상 부가재료들 중에는 후술할 미네랄 케이크의 성형성을 저하(예: 점도 저하 유발)시킬 수 있는데, 이는 해당 부가재료의 입도 조절과 함께 황토케이크의 함수율 조절을 통해 해소할 수 있으며, 이를 위해 상기 분쇄기(33)로는 입도 조절이 용이한 볼밀(ball mill)이 채용되는 것이 바람직하다.Among the additional materials to be pulverized, the formability of the mineral cake, which will be described later, can be reduced (eg, by causing a decrease in viscosity). As the grinder 33, it is preferable to employ a ball mill that can easily control the particle size.

한편, 상기 교반조(31)에서 합성된 첨가미분은 이송컨베이어(35)를 통해 혼합부(40)에 송급된다.On the other hand, the added fine powder synthesized in the stirring tank 31 is supplied to the mixing unit 40 through the transfer conveyor 35.

혼합부(40)는 황토여과부(20)로부터 이송되는 황토케이크와 교반조(31)로부터 이송되는 첨가미분을 교반 균질화하여 미네랄 케이크를 만드는 구성으로서, 저장탱크(41) 및 저장탱크(41) 내부에 구비되는 교반기(43)로 이루어진다.The mixing unit 40 stirs and homogenizes the ocher cake transferred from the loess filtering unit 20 and the added fine powder transferred from the stirring tank 31 to make a mineral cake. The storage tank 41 and the storage tank 41 It consists of an agitator 43 provided inside.

블록성형부(50)는 혼합부(40)에서 만들어진 미네랄 케이크를 압착하여 미네랄블록을 완성하는 구성으로서, 미네랄블록 형상의 성형틀 및 성형틀 상부에 구비되는 가압수단으로 이루어진다. The block molding unit 50 is a component that completes a mineral block by compressing the mineral cake made in the mixing unit 40, and is composed of a mineral block-shaped molding mold and a pressing means provided on the upper part of the molding mold.

상기 가압수단으로는 통상 200∼500톤의 가압력을 갖는 유압프레스가 채용된다. As the pressing means, a hydraulic press having a pressing force of 200 to 500 tons is usually employed.

제어부(60)는 콘트롤판넬(61) 형식으로 개시되며, 본 시스템 부속기기들의 온/오프를 관할하는 한편, 황토케이크의 함수율 조절을 위한 탈수기(21) 운전제어나 부가재료의 입도 조절을 위한 분쇄기(33) 운전제어가 PLC (Programmable Logic Controller)를 통하여 자동으로 이루어진다. The control unit 60 is disclosed in the form of a control panel 61, and controls the on/off of the accessories of the present system, while controlling the operation of the dehydrator 21 for adjusting the moisture content of the loess cake or a grinder for adjusting the particle size of additional materials. (33) Operation control is performed automatically through PLC (Programmable Logic Controller).

이상에서 본 발명의 바람직한 실시예를 설명하였으나, 본 발명의 권리범위는 이에 한정되지 아니하며 본 발명의 실시예와 실질적으로 균등한 범위에 있는 것까지 본 발명의 권리범위가 미치는 것으로 이해되어야 하며, 본 발명의 정신을 벗어나지 않는 범위 내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변형 실시가 가능하다.Although the preferred embodiments of the present invention have been described above, the scope of the present invention is not limited thereto, and it should be understood that the scope of the present invention extends to those within the scope substantially equivalent to the embodiments of the present invention. Various modifications and implementations are possible by those skilled in the art to which the invention pertains without departing from the spirit of the invention.

10: 원토정제부
11: 호퍼 12: 선별기
13: 살수기 14: 저수조
15: 블로워 16: 탈철기
17: 이송펌프
20: 황토여과부
21: 탈수기 22: 제1수조
23: 여과기 24: 제2수조
25: 슬러리펌프
30: 부가재료 전처리부
31: 교반조 33: 분쇄기
35: 이송컨베이어
40: 혼합부
41: 저장탱크 43: 교반기
50: 블록성형부
60: 제어부
61: 콘트롤판넬10: Original soil refining department
11: hopper 12: sorter
13: sprinkler 14: water tank
15: blower 16: derailer
17: transfer pump
20: ocher filtering unit
21: dehydrator 22: first water tank
23: filter 24: second water tank
25: slurry pump
30: pre-processing unit for additional materials
31: stirring tank 33: grinder
35: transfer conveyor
40: mixing section
41: storage tank 43: agitator
50: block forming unit
60: control unit
61: control panel

Claims (4)

원토가 장입되는 호퍼(11)와, 상기 호퍼(11)에 장입된 원토가 투입되는 선별기(12)와, 선별기(12) 상부에 구비되는 살수기(13)와, 상기 선별기(12)에서 적하되는 황토수가 모이는 저수조(14)와, 상기 저수조(14)의 측벽 일 지점에 구비되는 블로워(15)와, 저수조(14)의 토출관(a)에 구비되는 탈철기(16)를 포함하는 원토정제부(10);
상기 저수조(14)로부터 유입되는 황토수를 탈수하여 황토케이크와 1차여과수로 분리하는 탈수기(21)와, 상기 1차여과수가 수거되는 제1수조(22)와, 1차여과수에 잔존하는 황토를 여과하여 황토케이크와 2차여과수로 분리하는 여과기(23)와, 상기 2차여과수가 수거되는 제2수조(24)를 포함하는 황토여과부(20);
소금 및 첨가제를 포함한 복수의 부가재료를 혼합하여 첨가미분을 만드는 교반조(31)와, 상기 부가재료중 일부를 분쇄한 후 상기 교반조(31)에 투입하는 분쇄기(33)를 포함하는 부가재료 전처리부(30);
상기 황토케이크와 첨가미분이 투입되는 저장탱크(41)와, 상기 저장탱크(41) 내부에 구비되는 교반기(43)로 이루어지며, 상기 황토케이크와 첨가미분을 교반 균질화하여 미네랄 케이크를 만드는 혼합부(40); 및
상기 미네랄 케이크로 미네랄블록을 만드는 블록성형부(50);
를 포함하고,
상기 탈수기(21)는 황토케이크의 함수율을 세밀하게 조절할 수 있는 데칸타 원심분리기이며,
상기 여과기(23)는 슬러리펌프(25)로부터 이송된 1차여과수를 공급하는 공급펌프(23a)와, 적층 구조로 구비되되 1차여과수가 통과되는 복수의 투과성 멤브레인 필터(23b)와, 멤브레인 필터(23b)를 일측에서 가압하는 유압실린더(23c)와, 유압실린더(23c)를 작동하기 위한 유압모터(23d)를 포함하고,
상기 분쇄기(33)는 부가재료의 입도 조절이 용이한 볼밀이며,
상기 제2수조(24)에 수거된 2차여과수는 저수조(14)에 송급되는 것을 특징으로 하는 가축 보조사료용 미네랄블록 생산 자동화 시스템.A hopper 11 into which raw soil is loaded, a sorter 12 into which raw soil loaded into the hopper 11 is put, a sprinkler 13 provided on top of the sorter 12, and A round soil well including a water tank 14 in which loess water is collected, a blower 15 provided at a point on the side wall of the water tank 14, and a desorber 16 provided in the discharge pipe (a) of the water tank 14. Zebu 10;
A dehydrator 21 that dehydrates the loess water flowing from the water storage tank 14 and separates it into ocher cake and primary filtration water, a first water tank 22 in which the primary filtration water is collected, and loess remaining in the primary filtration water a filter 23 for filtering and separating the loess cake and secondary filtration water, and a loess filtering unit 20 including a second water tank 24 in which the secondary filtration water is collected;
Additional materials including a stirring tank 31 that mixes a plurality of additional materials including salt and additives to make fine powder, and a grinder 33 that pulverizes some of the additional materials and then puts them into the stirring tank 31 pre-processing unit 30;
It consists of a storage tank 41 into which the loess cake and the added fine powder are input, and a stirrer 43 provided inside the storage tank 41, and stirs and homogenizes the loess cake and the added fine powder to make a mineral cake. Mixing unit (40); and
a block molding unit 50 for making a mineral block from the mineral cake;
including,
The dehydrator 21 is a decanter centrifuge that can finely control the moisture content of the ocher cake,
The filter 23 includes a supply pump 23a for supplying the primary filtrate transported from the slurry pump 25, a plurality of permeable membrane filters 23b provided in a layered structure and through which the primary filtrate passes, and a membrane filter It includes a hydraulic cylinder (23c) for pressing (23b) from one side, and a hydraulic motor (23d) for operating the hydraulic cylinder (23c),
The grinder 33 is a ball mill that facilitates control of the particle size of additive materials,
Mineral block production automation system for livestock supplementary feed, characterized in that the secondary filtered water collected in the second water tank (24) is supplied to the water tank (14). 삭제delete 삭제delete 삭제delete
KR1020220048922A 2021-04-29 2022-04-20 Mineral block manufacturing automation system for livestock supplementary feed KR102474459B1 (en)

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Citations (1)

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Publication number Priority date Publication date Assignee Title
KR101965711B1 (en) * 2018-02-02 2019-04-03 이정헌 red clay cake and the manufacturing method thereof

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KR100825212B1 (en) * 2006-02-28 2008-04-25 민순규 System and method for treating animal or vegetable residual substance to resource
KR102040012B1 (en) * 2013-03-28 2019-11-05 (주)동양화학 Animal feed additive composition with mushroom and red clay silicate, and process for preparation thereof
KR20150101825A (en) * 2014-02-27 2015-09-04 경남대학교 산학협력단 Composition for Secondary Feed of Livestock and Method for Preparing the Same as a Block Type
KR101851994B1 (en) 2014-10-27 2018-04-25 심민석 Live mineral block and method of preparing the same

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