KR102455263B1 - Liquid storage tank inner surface coating device and coating method - Google Patents

Liquid storage tank inner surface coating device and coating method Download PDF

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KR102455263B1
KR102455263B1 KR1020220039383A KR20220039383A KR102455263B1 KR 102455263 B1 KR102455263 B1 KR 102455263B1 KR 1020220039383 A KR1020220039383 A KR 1020220039383A KR 20220039383 A KR20220039383 A KR 20220039383A KR 102455263 B1 KR102455263 B1 KR 102455263B1
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South Korea
Prior art keywords
tank
transfer
block
resin
unit
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KR1020220039383A
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Korean (ko)
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유재완
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유재완
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/52Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter for removal of clogging particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/65Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
    • B05B15/656Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the flow conduit length is changeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0821Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/10Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the liquid or other fluent material being supplied from inside the roller
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use

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  • Coating Apparatus (AREA)

Abstract

The present invention relates to an apparatus for coating an inner surface of a liquid storage tank and a coating method, which can block the inflow of foreign substances, can reduce a worker's exposure to a harmful environment, can facilitate entry and exit and block the inflow of foreign substances by locating, on a lower side of a tank, an entrance for a coating operation from the bottom of the tank, and can quickly and uniformly apply a resin to an inner surface of a tank in a semi-automation mode. More specifically, the present invention comprises: a target tank with an inner surface where a coating operation is to be performed; a transfer shaft installed in an inner space of the tank in a longitudinal direction; a transfer unit moving in a transverse direction along the transfer shaft; a rotation driving unit located on a front surface of the transfer unit and providing rotational force; a rotation block unit receiving a resin molten solution of fiber-reinforced plastic (FRP); and a coating unit connected to the rotation block unit and applying the molten solution. Accordingly, a coating layer is formed by coating the inside of the tank with the FRP-based resin molten solution in a circumferential direction in a semi-automation mode. Therefore, work efficiency and work speed are increased.

Description

액체저장용 탱크 내면 코팅 장치 및 그 코팅 방법{Liquid storage tank inner surface coating device and coating method}Liquid storage tank inner surface coating device and coating method

본 발명은 액체저장용 탱크에 관한 것으로서, 더욱 상세하게는 다양한 액체를 저장하는 금속재질로 이루어지는 탱크본체의 내면을 합성수지로 코팅시 편리하며 안전한 작업환경 내에서 반자동화 방식으로 시행할 수 있어 탱크제작업종, 탱크후가공업종, 탱크수리업종 관련 사업에 적용가능한 액체저장용 탱크 내면 코팅 장치 및 그 코팅 방법에 관한 것이다. The present invention relates to a tank for liquid storage, and more particularly, when coating the inner surface of the tank body made of a metal material for storing various liquids with synthetic resin, it is convenient and can be implemented in a semi-automated manner in a safe working environment. It relates to a liquid storage tank inner coating device and coating method applicable to industry, tank post-processing industry, and tank repair industry related business.

종래 지하매설용 유류저장탱크(이하 '지하유류저장탱크'라 한다)는 강판으로 제조되고 부식에 대응하기 위해 외면에 방청도료를 도장한 강재탱크가 사용되어 왔다. 그러나 지하에 매설되는 관계로 산성토양에 의한 부식 및 전위차에 의한 전기부식 등에 의해 강판이 부식되는 것을 완전히 방지할 수 없어 내용물이 누출되는 사고가 발생하고 있다.Conventionally, oil storage tanks for underground burial (hereinafter referred to as 'underground oil storage tanks') are made of steel plates, and steel tanks coated with anti-corrosive paint on the outer surface have been used to cope with corrosion. However, since it is buried underground, it is not possible to completely prevent corrosion of the steel sheet due to corrosion by acid soil and electric corrosion by electric potential difference, so contents leaking occurs.

이를 해결하기 위한 방안으로 강판으로 제조된 지하유류저장탱크에 섬유강화플라스틱을 일정간격을 두고 피복시키고 위험물의 누출을 감지하기 위한 설비를 설치한 강재 섬유강화플라스틱 이중몸체탱크(이하 "SF 이중몸체탱크'라 한다)가 개발되었다. SF 이중몸체탱크는 강재탱크에 비해 부식에 대하여 내성을 가지고 있으나 장기간 사용함에 따라 부식으로 인한 핀홀 등이 발생하고 충분한 내식성을 가질 수 없는 것으로 간주되고 있다.As a solution to this problem, a steel fiber-reinforced plastic double body tank (hereinafter referred to as “SF double body tank”) is coated with fiber-reinforced plastic at regular intervals on an underground oil storage tank made of steel sheet and installed with facilities to detect leakage of dangerous substances. ' The SF double body tank has more resistance to corrosion than steel tanks, but as it is used for a long time, pinholes due to corrosion occur and it is considered that it cannot have sufficient corrosion resistance.

이에 섬유강화플라스틱으로 제조한 지하유류저장탱크에 섬유강화플라스틱을 일정간격을 두고 피복시키고 또한 위험물의 누출을 감지하기 위한 설비를 설치한 섬유강화플라스틱 이중몸체탱크(이하 'FF 이중몸체탱크'라 한다)가 개발되었다. FF 이중몸체탱크는 탱크 내부의 위험물이 누출되는 것을 감지하기 위하여 간격을 설정하는 것이 곤란하기 때문에 생산성이 저하되는 문제가 있다.For this reason, a fiber-reinforced plastic double body tank (hereinafter referred to as 'FF double body tank') is coated with fiber-reinforced plastic at regular intervals on an underground oil storage tank made of fiber-reinforced plastic, and a facility is installed to detect leakage of dangerous substances. ) was developed. The FF double body tank has a problem in that productivity is lowered because it is difficult to set the interval in order to detect the leakage of dangerous substances inside the tank.

이를 해결하기 위하여 대한민국 특허 제172106호 'FRP 탱크의 이중원통몸체'가 제안되었다. 이 특허는 섬유강화플라스틱으로 된 내부몸체와, 섬유강화플라스틱으로 된 외부몸체와, 상기 외부몸체의 외주에 설치되는 보강리브와, 상기 내부몸체와 외부몸체 사이에 설치되는 열가소성 플라스틱 소재의 시트와, 상기 외부몸체와 시트 사이에 설치되는 필름을 포함하고 있으며, 상기 열가소성 플라스틱 소재의 시트는 상기 내부몸체가 갖는 곡률과 같은 곡률로 되어 있으면서 그 표면상에 요철을 갖는 구성이다. 그리고 누출감지장치의 감지기의 선단부가 내부몸체와 외부몸체 사이의 간격층에 위치하도록 설치되어 있다. 그러나 이 특허는 요철이 형성된 열가소성 플라스틱 시트와 필름을 성형하고 이를 내부몸체와 외부몸체 사이에 적층 성형하므로 작업성이 떨어지고 장기간 사용함에 따라 열가소성 플라스틱시트와 필름의 접합면이 파괴되어 내부몸체와 외부몸체가 서로 분리될 수 있다는 우려가 있다.In order to solve this problem, Korean Patent No. 172106 'double cylindrical body of FRP tank' has been proposed. This patent discloses an inner body made of fiber-reinforced plastic, an outer body made of fiber-reinforced plastic, a reinforcing rib installed on the outer periphery of the outer body, and a sheet of thermoplastic plastic material installed between the inner body and the outer body; It includes a film installed between the outer body and the sheet, and the sheet made of the thermoplastic plastic material has the same curvature as the curvature of the inner body and has irregularities on its surface. And the tip of the detector of the leak detection device is installed so as to be located in the gap layer between the inner body and the outer body. However, this patent forms a thermoplastic sheet and film with irregularities and laminates it between the inner body and the outer body, so the workability is poor and the bonding surface between the thermoplastic plastic sheet and the film is destroyed over a long period of use, so the inner body and the outer body There is a concern that they may be separated from each other.

이러한, 종래 기술에 따른 이중몸체로 이루어지는 탱크는 가격대가 고가이며 탱크의 사이즈에 맞게 규격화된 형태로 제작해야 함으로 제작에 많은 어려움이 있는 문제점이 있었다.Such a tank made of a double body according to the prior art has a problem in that the price is high and it is difficult to manufacture because it has to be manufactured in a standardized form according to the size of the tank.

아울러, 종래 기술에 따른 이중몸체로 이루어지는 탱크는 내부몸체와 외부몸체를 별도로 접착시켜야 하는 번거로운 문제점으며, 탱크본체가 미리 제작된 경우에는 적용하기가 불가능한 문제점이 있었다.In addition, the tank made of a double body according to the prior art is a cumbersome problem in that the inner body and the outer body must be separately attached, and there is a problem that it is impossible to apply when the tank body is manufactured in advance.

이로 인하여, 작업을 위하여 탱크의 입구를 하부로 위치시켜 출입의 안전성을 확보하고 이물질의 유입을 방지하며, 탱크의 내부면을 섬유강화플라스틱 용융수지를 도포시 반 자동화 도포 장치를 이용하여 수지에서 발생하는 화학성분에 의한 중독을 예방하고, 도포 두께 및 품질을 균일하게 수행하며 탱크의 크기에 맞게 가변적으로 조절할 수 있도록 개선된 액체저장용 탱크 내면 코팅 장치 및 그 코팅 방법이 절실히 요구되는 실정이다.For this reason, for work, the entrance of the tank is positioned at the bottom to secure the safety of entry and exit and prevent the inflow of foreign substances. There is an urgent need for an improved liquid storage tank inner surface coating device and its coating method to prevent poisoning by chemical components, uniformly perform coating thickness and quality, and variably adjust to the size of the tank.

등록번호 제10-0959986호 (섬유강화플라스틱 이중몸체 지하유류저장탱크)Registration No. 10-0959986 (fiber-reinforced plastic double body underground oil storage tank) 등록번호 제10-1761169호 (유류 저장탱크)Registration No. 10-1761169 (oil storage tank) 등록번호 제20-0283403호 (에프알피 판넬을 이용한 주유소 기름 탱크의 이중 외피)Registration No. 20-0283403 (Double shell of gas station oil tank using FRP panel)

본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로서, 반 자동화방식으로 탱크의 내부 둘레방향에 섬유강화플라스틱계역 수지용융액을 도포하여 코팅층을 형성하도록 하는 액체저장용 탱크 내면 코팅 장치 및 그 코팅 방법을 제공하는데 그 목적이 있다. The present invention has been devised to solve the above problems, and a device for coating the inner surface of a tank for liquid storage and a method for coating the same for forming a coating layer by applying a fiber-reinforced plastic-based resin melt to the inner circumferential direction of the tank in a semi-automated manner Its purpose is to provide

그리고, 본 발명의 다른 목적은 탱크의 내면의 둘레방향과 길이방향으로 자동화방식으로 수지용융액을 균일하고 반복적으로 도포할 수 있도록 하는 데 있다.And, another object of the present invention is to allow the molten resin to be uniformly and repeatedly applied in an automated manner in the circumferential and longitudinal directions of the inner surface of the tank.

더불어, 본 발명의 또 다른 목적은 수지용융액 도포 작업시 주입구가 하부로 향하도록 배치시켜 작업자의 출입이 원활하며 이물질의 유입을 최소화하는 데 있다.In addition, another object of the present invention is to facilitate the worker's entry and exit by arranging the injection port to face downward during the resin melt application operation and to minimize the inflow of foreign substances.

아울러, 본 발명의 다른 목적은 이송축의 연속연결구조 채택과 도포부의 길이 조정을 통해 탱크의 크기에 제약받지 알맞게 조정 설치가능 하도록 하는 데 있다.In addition, another object of the present invention is to make it possible to adjust and install appropriately without being constrained by the size of the tank through the adoption of a continuous connection structure of the transfer shaft and adjustment of the length of the applicator.

여기서, 본 발명의 또 다른 목적은 수지용융액 도포 작업 전 가열과정을 통해 용융액의 원활한 유동 및 도포 작업 후에는 잔류 수지용융액을 모두 제거도록 하는 데 있다.Here, another object of the present invention is to ensure smooth flow of the melt through the heating process before the coating operation of the melt resin and to remove all the residual melt of the resin after the coating operation.

본 발명의 실시 예에 따른 액체저장용 탱크 내면 코팅 장치는 탱크 내부공간의 길이 방향으로 양끝단에 지지되도록 설치하는 이송축, 상기 이송축에 끼워져 수평방향으로 이동하도록 기어 연결되는 이송부, 상기 이송부의 전방으로 회전 작동력을 제공하는 회전구동부, 상기 회전구동부에 연결되어 회전하며 섬유강화플라스틱(FRP)의 수지용융액을 공급받는 회전블럭부, 상기 회전블럭부의 외주면에 다수개로 설치하며 수지용융액을 전달받아 탱크의 내면에 접촉하면서 수지용융액을 도포하는 도포부로 이루어지는 액체저장용 탱크 내면 코팅 장치에 있어서, 상기 이송축은 일 끝단에는 결합축을 형성하며 타 끝단에는 결합홈을 형성한 다수개로 형성하고, 상기 이송축의 외주면 일부분에 형성하는 이송기어, 상기 이송축 중 탱크의 양 끝단에 지지하는 이송축에 설치하는 지지구를 제공한다.A liquid storage tank inner surface coating device according to an embodiment of the present invention includes a transport shaft installed to be supported at both ends in the longitudinal direction of the tank inner space, a transport part that is inserted into the transport shaft and geared to move in the horizontal direction, and the transport part A rotary drive unit that provides a rotational operating force forward, a rotary block portion that is connected to the rotary drive portion and rotates and receives a resin melt of fiber-reinforced plastic (FRP), a plurality of pieces are installed on the outer peripheral surface of the rotary block portion and receive the resin melt and receive the tank In the liquid storage tank inner surface coating device comprising an applicator for applying a molten resin while in contact with the inner surface of the transfer shaft, the transfer shaft is formed in plurality with a coupling shaft formed at one end and a coupling groove formed at the other end, and the outer circumferential surface of the conveying shaft A transfer gear formed in a portion, and a support installed on a transfer shaft supporting both ends of the tank among the transfer shafts are provided.

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더불어, 상기 이송부는 이송축에 미끄럼 이동하게 설치하는 이송블럭, 상기 이송블럭의 일측으로 이송축의 이송기어와 기어 연결되는 이송모터를 제공한다.In addition, the transfer unit provides a transfer block slidably installed on the transfer shaft, and a transfer motor geared with the transfer gear of the transfer shaft to one side of the transfer block.

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본 발명의 실시 예에 따른 액체저장용 탱크 내면 코팅 방법은 탱크의 양 끝단측에 슬링을 걸어 탱크주입구가 하부측으로 위치하도록 회전시켜 지그에 올려 놓는 위치변환단계, 상기 위치변환단계를 거친 후, 탱크주입구를 통해 탱크의 내부로 진입하여 이물질을 제거한 후 이송축에 회전구동부의 구동블럭, 회전블럭부의 회전블럭 및 주입블럭을 끼운 상태에서 이송축을 다수개로 연결하여 탱크의 내부공간 양 끝단에 고정하는 이송축설치단계, 상기 이송축설치단계를 거친 후, 주입블럭에 수지용융액을 공급하는 주입관을 연결하고 회전블럭에 롤브러쉬를 탱크의 내면에 접촉하도록 고정배관에 가변배관을 연결하는 도포부설치단계, 상기 도포부설치단계를 거친 후, 주입관을 통해 수지용융액을 주입하는 용융액주입단계, 상기 용융액주입단계를 거치면서 회전구동부의 회전모터를 작동시켜 롤브러쉬가 회전하며 수지용융액을 탱크의 내면에 도포하는 도포단계, 상기 도포단계를 거치면서 이송부의 이송모터를 작동시켜 이송축을 따라 수평방향으로 이동하는 이송단계, 상기 도포단계 및 이송단계를 수행하며 탱크의 길이방향 내면의 도포를 완료하면 이송축, 이송부, 회전구동부, 회전블럭부, 도포부를 제거하는 해체단계, 상기 해체단계를 거친 후, 탱크의 내부 양 끝측을 인력을 이용하여 수지용융액을 도포하는 마감단계, 상기 마감단계를 거친 후, 수지용융액을 건조하는 건조단계를 제공한다.In the method for coating the inner surface of a tank for liquid storage according to an embodiment of the present invention, a sling is hung on both ends of the tank and the tank inlet is rotated to position the lower side and placed on a jig. After passing through the position conversion step, the tank After entering the inside of the tank through the injection port and removing foreign substances, a plurality of conveying shafts are connected and fixed at both ends of the inner space of the tank with the drive block of the rotary driving unit, the rotation block of the rotating block and the injection block inserted into the conveying shaft. After passing through the shaft installation step and the transfer shaft installation step, an injection pipe for supplying the resin melt to the injection block is connected, and the roll brush to the rotation block is connected to the variable pipe to the fixed pipe to contact the inner surface of the tank. After passing through the application part installation step, the melt injection step of injecting the resin melt through the injection pipe, and the melt injection step, the roll brush rotates by operating the rotary motor of the rotary drive unit and the resin melt is applied to the inner surface of the tank. The application step of applying the application step, the transfer step of moving the transfer motor in the horizontal direction along the transfer axis by operating the transfer motor while going through the application step, the application step and the transfer step are performed and when the application of the longitudinal inner surface of the tank is completed, the transfer shaft , a dismantling step of removing the transfer unit, the rotary driving unit, the rotating block unit, and the application unit, a finishing step of applying a molten resin solution using manpower to both ends of the tank after passing through the dismantling step, and after passing the closing step, the resin A drying step of drying the melt is provided.

그리고, 상기 도포부설치단계를 거친 후, 주입관을 통해 고온공기를 주입하여 주입블럭, 회전블럭, 고정배관, 가변배관, 롤브러쉬를 가열하는 가열단계를 제공한다.And, after the step of installing the applicator, a heating step of heating the injection block, the rotation block, the fixed pipe, the variable pipe, and the roll brush by injecting high-temperature air through the injection pipe is provided.

더불어, 상기 이송단계를 거친 후, 주입관을 통해 고온공기를 주입하여 주입블럭, 회전블럭, 고정배관, 가변배관, 롤브러쉬의 내부에 잔류 수지용융액을 제거하는 제거단계를 제공한다.In addition, it provides a removal step of removing the residual resin melt in the injection block, the rotation block, the fixed pipe, the variable pipe, and the roll brush by injecting high-temperature air through the injection pipe after the transfer step.

본 발명의 실시 예에 따르면, 반 자동화방식으로 탱크의 내부 둘레방향에 섬유강화플라스틱계역 수지용융액을 도포하여 코팅층을 형성하여 작업효율과 속도를 증대시키는 효과가 있다. According to an embodiment of the present invention, there is an effect of increasing the working efficiency and speed by forming a coating layer by applying the fiber-reinforced plastic-based resin melt to the inner circumferential direction of the tank in a semi-automated manner.

그리고, 탱크의 내면의 둘레방향과 길이방향으로 자동화방식으로 수지용융액을 균일하고 반복적으로 도포할 수 있어 작업자의 피로도를 감소시킬 수 있으며 균일한 품질을 유지할 수 있는 효과가 있다. In addition, the molten resin can be uniformly and repeatedly applied in an automated manner in the circumferential and longitudinal directions of the inner surface of the tank, thereby reducing operator fatigue and maintaining uniform quality.

더불어, 수지용융액 도포 작업시 주입구가 하부로 향하도록 배치시켜 작업자의 출입이 원활하며 이물질의 유입을 최소화하여 작업안전성 확보와 불량이 발생하지 않는 효과가 있다. In addition, when the resin melt application operation is performed, the injection port is arranged so that the worker can enter and exit smoothly, and the inflow of foreign substances is minimized, thereby securing work safety and preventing defects.

아울러, 이송축의 연속연결구조 채택과 도포부의 길이 조정을 통해 탱크의 크기에 제약받지 알맞게 조정 설치가능해 범용성을 증대하는 효과가 있다. In addition, by adopting a continuous connection structure of the transfer shaft and adjusting the length of the applicator, it is possible to adjust and install it according to the size of the tank without being constrained by the size of the tank, thereby increasing versatility.

여기서, 수지용융액 도포 작업 전 가열과정을 통해 용융액의 원활한 유동 및 도포 작업 후에는 잔류 수지용융액을 모두 제거하여 다음 작업에 영향이 없도록 하는 효과가 있다. Here, the smooth flow of the melt through the heating process before the coating operation of the melt resin and the removal of all the residual melt of the resin after the coating operation have the effect of not affecting the next operation.

도 1은 본 발명에 따른 액체저장용 탱크의 정면도,
도 2는 본 발명에 따른 액체저장용 탱크의 측면도,
도 3은 본 발명에 따른 액체저장용 탱크 내면 코팅 장치의 부분 분해 사시도,
도 4는 본 발명에 따른 액체저장용 탱크 내면 코팅 장치의 회전구동부와 회전블럭부의 분해사시도,
도 5는 본 발명에 따른 액체저장용 탱크 내면 코팅 장치의 도포부 사시도,
도 6은 본 발명에 따른 액체저장용 탱크 내면 코팅 장치의 결합 부분단면도,
도 7은 본 발명에 따른 액체저장용 탱크 내면 코팅 장치를 탱크의 내부에 설치한 설치도,
도 8은 본 발명에 따른 액체저장용 탱크 내면 코팅 장치를 이용한 코팅방법을 나타낸 순서도,
도 9 및 도 10은 내부에 코팅을 시행할 탱크의 위치변화 과정을 나타낸 정면도,
도 11은 내부에 코팅을 시행할 탱크의 위치변화 과정을 나타낸 측면도,
도 12는 본 발명에 따른 액체저장용 탱크 내면 코팅 장치를 이용하여 코팅작업 예시도,
도 13은 본 발명에 따른 액체저장용 탱크 내면 코팅 장치를 이용하여 코팅작업 이동도,
도 14는 본 발명에 따른 액체저장용 탱크 내면 코팅 장치를 이용하여 코팅작업시 수지용융액의 순환도이다.
1 is a front view of a liquid storage tank according to the present invention;
2 is a side view of a liquid storage tank according to the present invention;
3 is a partially exploded perspective view of the tank inner surface coating device for liquid storage according to the present invention;
Figure 4 is an exploded perspective view of the rotation driving part and the rotation block part of the tank inner surface coating device for liquid storage according to the present invention;
5 is a perspective view of the application part of the tank inner surface coating device for liquid storage according to the present invention;
6 is a combined partial cross-sectional view of the tank inner surface coating device for liquid storage according to the present invention;
7 is an installation view of the tank inner surface coating device for liquid storage according to the present invention installed inside the tank;
8 is a flowchart showing a coating method using an inner surface coating device for liquid storage according to the present invention;
9 and 10 are front views showing the process of changing the position of the tank to be coated on the inside;
11 is a side view showing the process of changing the position of the tank to be coated on the inside;
12 is an exemplary view of a coating operation using the tank inner surface coating device for liquid storage according to the present invention;
13 is a movement diagram of a coating operation using an inner surface coating device for liquid storage according to the present invention;
14 is a circulation diagram of the molten resin during coating operation using the inner surface coating device for liquid storage according to the present invention.

이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시 예에 대하여 첨부한 도면을 참고로 하여 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시 예에 한정되지 않는다. 명세서 전체를 통하여 유사한 부분에 대해서는 동일한 도면 부호를 붙였다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art to which the present invention pertains can easily carry out the present invention. However, the present invention may be embodied in various different forms and is not limited to the embodiments described herein. Throughout the specification, like reference numerals are assigned to similar parts.

이하 본 발명의 구성을 첨부되는 도면을 참조로 설명하면, 내부면에 코팅작업을 시행할 대상 탱크(1), 탱크(1)의 내부공간 길이방향으로 설치하는 이송축(10), 이송축(10)을 따라 가로 방향으로 이동하는 이송부(20), 이송부(20)의 전면에 위치하며 회전력을 제공하는 회전구동부(30), 섬유강화플라스틱(FRP)의 수지용융액을 공급받는 회전블럭부(40), 회전블럭부(40)에 연결하여 수지용융액을 도포하는 도포부(50)로 코팅장치(100)를 구성한다.Hereinafter, the configuration of the present invention will be described with reference to the accompanying drawings, the target tank 1 to be coated on the inner surface, the transport shaft 10 installed in the longitudinal direction of the internal space of the tank 1, the transport shaft ( 10), the transfer unit 20 moving in the horizontal direction, the rotation drive unit 30 located in front of the transfer unit 20 and providing rotational force, and the rotation block unit 40 receiving the resin melt of fiber-reinforced plastic (FRP) ), the coating device 100 is constituted by an applicator 50 connected to the rotating block part 40 to apply a molten resin solution.

도 1 내지 도 7에 도시된 바와 같이, 상기 코팅장치(100)에 적용하는 탱크(1)는 다양한 형태 및 크기로 제작하지만 본 발명에서는 설명의 이해를 위해 전체적으로 원통 형태이며 양 끝단은 둥글게 제작된 형태이고 일측에는 내용물을 충진하거나 청소를 시행하기 위한 탱크주입구(3)를 형성되며, 전체적으로 금속재질로 제작되어 유류나 화학물질, 유독물질 등을 저장하기 위한 것으로, 내용물의 누수나 금속과 반응을 방지하기 위하여 탱크(1)의 내부면에 섬유강화플라스틱(FRP)의 수지용융액을 코팅하여 활용하도록 형성한다.As shown in Figures 1 to 7, the tank 1 applied to the coating device 100 is manufactured in various shapes and sizes, but in the present invention, for the purpose of understanding the description, the overall cylindrical shape and both ends are rounded. The tank inlet 3 is formed on one side for filling or cleaning the contents, and it is made of metal as a whole to store oil, chemicals, toxic substances, etc., and prevents leakage of contents or reaction with metal. In order to prevent it, the inner surface of the tank 1 is formed to be utilized by coating the resin melt of fiber-reinforced plastic (FRP).

그리고, 상기 코팅장치(100)의 이송축(10)은 탱크(1) 내부공간의 길이 방향으로 양끝단에 지지되도록 설치하는 것이다.And, the transfer shaft 10 of the coating device 100 is installed to be supported at both ends in the longitudinal direction of the inner space of the tank (1).

상기 이송축(10)은 일 끝단에는 결합축(11)을 형성하며 타 끝단에는 결합홈(12)을 형성한 다수개로 형성하는데, 상기 결합축(11)의 외면에는 수나선이 형성되고 결합홈(12)에는 암나선이 형성되어 있어 결합축(11)과 결합홈(12)의 나선 결합에 의해 탱크(1)의 길이에 대응하도록 다수개의 이송축(10)을 일렬로 연결하여 형성한다.The conveying shaft 10 is formed with a coupling shaft 11 formed at one end and a plurality of coupling grooves 12 formed at the other end, and a male spiral is formed on the outer surface of the coupling shaft 11 and the coupling groove is formed. A female spiral is formed in 12, and a plurality of conveying shafts 10 are connected in a line to correspond to the length of the tank 1 by the spiral coupling of the coupling shaft 11 and the coupling groove 12.

상기 이송축(10)은 금속재질로 제작함이 바람직하며 이송축(10)의 외주면 일부분에 형성하는 이송기어(13)를 형성한다.The conveying shaft 10 is preferably made of a metal material, and the conveying gear 13 formed on a portion of the outer peripheral surface of the conveying shaft 10 is formed.

상기 이송축(10) 중 탱크(1)의 양 끝단에 지지하는 이송축(10)에 설치하는 지지구(14)를 형성한다.Among the transport shafts (10), a support member (14) installed on the transport shaft (10) supported at both ends of the tank (1) is formed.

상기 지지구(14)는 이송축(10)을 탱크(1)의 내부에서 일정한 강성을 지니며 지지하도록 하는 것으로 결합축(11)이나 결합홈(12)에 나선 체결되도록 종 단면이 'T'자 형태로 형성되며 탱크(1)의 내부공간 길이에 맞게 이송축(10)을 연결한 후 지지구(14)를 양 끝단에 체결한 후 탱크(1)의 중앙지점에 배치한 후 지지구(14)를 조절하여 탱크(1)의 내부 양 끝단에 견고하게 지지하도록 형성한다.The support 14 is to support the transfer shaft 10 with a certain rigidity inside the tank 1, and has a longitudinal cross section of 'T' so as to be helically fastened to the coupling shaft 11 or the coupling groove 12. It is formed in the shape of a ruler, and after connecting the transfer shaft 10 according to the length of the internal space of the tank 1, fastening the support 14 to both ends, and placing it at the center point of the tank 1, 14) to be firmly supported on both inner ends of the tank (1).

그리고, 상기 이송축(10)에 끼워져 수평방향으로 이동하도록 기어 연결되는 이송부(20)를 형성한다.Then, the conveying part 20 is inserted into the conveying shaft 10 and gear-connected to move in the horizontal direction is formed.

상기 이송부(20)는 이송축(10)에 미끄럼 이동하게 설치하는 이송블럭(21)를 형성한다.The transfer unit 20 forms a transfer block 21 that is slidably installed on the transfer shaft 10 .

상기 이송블럭(21)의 일측으로 이송축(10)의 이송기어(13)와 기어 연결되는 이송모터(22)를 형성한다.A transfer motor 22 gear-connected to the transfer gear 13 of the transfer shaft 10 is formed on one side of the transfer block 21 .

상기 이송부(20)의 이송모터(22)에는 이송기어(13)와 기어 연결되는 이송피니언기어(23)를 형성한다.A transfer pinion gear 23 connected to the transfer gear 13 is formed on the transfer motor 22 of the transfer unit 20 .

아울러, 상기 이송부(20)의 전방으로 회전 작동력을 제공하는 회전구동부(30)를 형성한다.In addition, a rotational driving unit 30 that provides a rotational operating force to the front of the conveying unit 20 is formed.

상기 회전구동부(30)는 이송축(10)에 끼워지며 미끄럼 이동하는 구동블럭(31)을 형성하는데, 상기 구동블럭(31)은 이송블럭(21)의 후방에 결합된 것으로 일측이 개방된 원통형상의 회전공간(33)을 형성한다.The rotary driving unit 30 is fitted to the transfer shaft 10 and forms a sliding driving block 31 , which is coupled to the rear of the transfer block 21 and has one side open. A rotation space 33 is formed on the upper surface.

상기 구동블럭(31)의 일측으로 결합하는 회전모터(32)를 형성하는데, 상기 회전모터(32)에는 회전기어(34)가 형성되어 구동블럭(31)의 회전공간(33)의 내부로 일부분 노출되도록 형성한다.A rotation motor 32 coupled to one side of the driving block 31 is formed, and a rotation gear 34 is formed in the rotation motor 32 to be partially inside the rotation space 33 of the driving block 31 . formed to be exposed.

더불어, 상기 회전구동부(30)에 연결되어 회전하며 섬유강화플라스틱(FRP)의 수지용융액을 공급받는 회전블럭부(40)을 형성한다.In addition, it is connected to the rotation drive unit 30 to rotate and form a rotation block unit 40 receiving a resin melt of fiber-reinforced plastic (FRP).

상기 회전블럭부(40)는 이송축(10)에 끼워지며 일측 끝단이 회전구동부(30)의 회전모터(32)와 기어 연결되는 회전블럭(41)를 형성한다.The rotation block 40 is fitted to the transfer shaft 10 and forms a rotation block 41 having one end connected to the rotation motor 32 of the rotation driving unit 30 and gear.

상기 회전블럭(41)의 일 끝단은 구동블럭(31)의 회전공간(33)으로 일부분 삽입되며 외면에는 회전기어(34)와 기어 연결되는 외주기어(45)를 형성하며, 회전블럭(41)의 타측측에는 도포부(50)가 결합되는 결합홀(36)을 형성한다.One end of the rotation block 41 is partially inserted into the rotation space 33 of the drive block 31 and forms an outer gear 45 connected to the rotation gear 34 and gear on the outer surface, and the rotation block 41 A coupling hole 36 to which the applicator 50 is coupled is formed on the other side of the .

상기 회전블럭(41)의 중앙측에 미끄럼 결합되며 접촉면에 수지용융액이 유동하도록 형성된 주입블럭(42)을 형성한다.An injection block 42 which is slidably coupled to the central side of the rotation block 41 and formed so that the molten resin solution flows on the contact surface is formed.

상기 주입블럭(42)은 회전블럭(41)에 미끄럼 구동되도록 형성하여 회전블럭(41)의 회전시 주입블럭(42)은 공회전하도록 형성한다.The injection block 42 is formed to be slidably driven on the rotation block 41 so that when the rotation block 41 rotates, the injection block 42 is formed to rotate idle.

상기 주입블럭(42)에는 수지용융액이 유동하는 수지주입관(46)이 연결되며 회전블럭(41)과 주입블럭(42)의 사이에는 수지용융액이 유동할 수 있는 각각 회전유동홀(43)과 주입유동홀(44)을 형성한다.A resin injection pipe 46 through which the molten resin flows is connected to the injection block 42, and between the rotation block 41 and the injection block 42, a rotation flow hole 43 through which the molten resin can flow, respectively, and An injection flow hole 44 is formed.

한편, 상기 도포부(50)는 회전블럭부(40)의 회전블럭(41)에 체결하며 수지용융액이 유동되는 고정배관(51)을 형성한다.On the other hand, the application unit 50 is fastened to the rotation block 41 of the rotation block unit 40 to form a fixed pipe 51 through which the molten resin flows.

상기 고정배관(51)에 끼워져 슬라이드되는 가변배관(52)의 끝단에 수지용융액의 주입력에 의해 배출되는 롤브러쉬(53)를 형성한다.A roll brush 53 discharged by the injection force of the molten resin is formed at the end of the variable pipe 52 that is inserted into the fixed pipe 51 and slides.

상기 롤브러쉬(53)의 롤러몸체(54)는 가변배관(52)과 일체로 연결되며 양 측에는 수지용융액이 배출되며 브러쉬(55)가 형성된 브러쉬몸체(56)를 자유회전되도록 형성한다.The roller body 54 of the roll brush 53 is integrally connected with the variable pipe 52, the molten resin is discharged from both sides, and the brush body 56 on which the brush 55 is formed is formed to rotate freely.

상기 브러쉬몸체(56)는 내부가 빈공간으로 형성되어 브러쉬(55)와 간섭하지 않는 지점에 수지용융액이 배출되는 배출홀(57)이 형성된다.The brush body 56 is formed with an empty space inside, and a discharge hole 57 through which the molten resin is discharged is formed at a point where it does not interfere with the brush 55 .

상기 이송부(20)와 회전구동부(30)의 작동스피드 및 제어는 별도의 제어부를 통해 전원제어와 작동제어가 되도록 형성한다.The operation speed and control of the transfer unit 20 and the rotational driving unit 30 are configured to be power control and operation control through a separate control unit.

상기와 같이 구성되는 액체저장용 탱크 내면 코팅 방법의 사용상태를 살펴보면 다음과 같다.The state of use of the method for coating the inner surface of the tank for liquid storage configured as described above is as follows.

도 1 내지 도 14에 도시된 바와 같이, 상기 코팅 방법은 탱크(1)의 위치를 변화시키는 위치변환단계(S1), 탱크(1)의 내부에 이송축(10)을 설치하는 이송축설치단계(S2), 이송축(10)에 도포부(50)를 설치하는 도포부설치단계(S3), 수지용융액을 주입하는 용융액주입단계(S4), 탱크(1)의 내면에 도포하는 도포단계(S5), 이송축(10), 이송부(20), 회전구동부(30), 회전블럭부(40), 도포부(50)를 제거하는 해체단계(S7), 인력을 이용하여 수지용융액을 도포하는 마감단계(S8), 수지용융액을 건조하는 건조단계(S9)의 과정을 거친다.As shown in Figures 1 to 14, the coating method is a position conversion step (S1) for changing the position of the tank (1), a transfer shaft installation step of installing the transfer shaft (10) inside the tank (1) (S2), an applicator installation step of installing the applicator 50 on the transfer shaft 10 (S3), a melt injection step of injecting a resin melt (S4), a coating step of applying to the inner surface of the tank 1 ( S5), the dismantling step (S7) of removing the transfer shaft 10, the transfer unit 20, the rotation drive unit 30, the rotation block unit 40, and the application unit 50, applying the molten resin using manpower A finishing step (S8) and a drying step (S9) of drying the melted resin are performed.

우선, 상기 탱크(1)의 양 끝단측에 슬링(2)을 걸어 탱크주입구(3)가 하부측으로 위치하도록 회전시켜 지그(4)에 올려 놓는 위치변환단계(S1)를 진행한다.First, a position conversion step (S1) of placing the slings 2 on both ends of the tank 1 and rotating the tank inlet 3 to be positioned on the lower side is carried out on the jig 4 .

상기 탱크(1)는 크레인과 같은 기중장비에 슬링(2)을 걸어 탱크주입구(3)가 하부 방향을 향하도록 배치하며, 작업자는 탱크주입구(3)에 사다리를 이용하여 탱크(1)의 내부로 인출입한다.The tank (1) is arranged so that the tank inlet (3) faces downward by hanging the sling (2) on a lifting equipment such as a crane, and the operator uses a ladder to the tank inlet (3) inside the tank (1) withdraw into

이후, 상기 위치변환단계(S1)를 거친 후, 탱크주입구(3)를 통해 탱크(1)의 내부로 진입하여 이물질을 제거한 후 이송축(10)에 회전구동부(30)의 구동블럭(31), 회전블럭부(40)의 회전블럭(41) 및 주입블럭(42)을 끼운 상태에서 이송축(10)을 다수개로 연결하여 탱크(1)의 내부공간 양 끝단에 고정하는 이송축설치단계(S2)를 진행한다.After that, after the position conversion step (S1), it enters the inside of the tank 1 through the tank inlet 3 and removes foreign substances. , A transfer shaft installation step ( S2) is carried out.

상기 탱크(1)의 내부에는 탱크(1)를 제작시 내부에 각종 먼지나 제작시 부산물등이 존재한 상태에서 코팅 작업을 시행할 경우 기포나 들뜸 현상이 발생하는 것을 방지하도록 청소작업을 시행한다.The inside of the tank (1) is cleaned to prevent the occurrence of bubbles or floatation when the coating is performed in the presence of various kinds of dust or by-products during manufacturing when the tank (1) is manufactured. .

상기 이송축(10)의 연결 길이는 탱크(1)의 내부공간 길이에 알맞은 개수로 채택하며 결합축(11)과 결합홈(12)을 서로 연결하는 동시에 회전구동부(30)의 구동블럭(31), 회전블럭부(40)의 회전블럭(41) 및 주입블럭(42)을 끼우면서 설치하며 이송축(10)의 최양 끝단에는 탱크(1)의 내부면에 접촉하는 지지구(14)를 결합하여 체결간격을 조정하여 탱크(1)에 밀착 지지시킨다.The connecting length of the conveying shaft 10 is adopted as a number suitable for the length of the inner space of the tank 1, and at the same time connecting the coupling shaft 11 and the coupling groove 12 to each other, the driving block 31 of the rotary driving unit 30 ), the rotation block 41 and the injection block 42 of the rotation block part 40 are installed while sandwiching, and the support 14 in contact with the inner surface of the tank 1 is provided at the outermost end of the transfer shaft 10 . It is combined to adjust the fastening interval to closely support the tank (1).

다음으로, 상기 이송축설치단계(S2)를 거친 후, 주입블럭(42)에 수지용융액을 공급하는 수지주입관(46)을 연결하고 회전블럭(41)에 롤브러쉬(53)를 탱크(1)의 내면에 접촉하도록 고정배관(51)에 가변배관(52)을 연결하는 도포부설치단계(S3)를 시행한다.Next, after the transfer shaft installation step (S2), the resin injection pipe 46 for supplying the molten resin to the injection block 42 is connected, and the roll brush 53 is placed on the rotation block 41 in the tank (1). ) to perform the application part installation step (S3) of connecting the variable pipe 52 to the fixed pipe 51 so as to contact the inner surface.

상기 가변배관(52)은 고정배관(51)의 내부에 실링되도록 끼움되어 길이를 조정할 수 있으며, 고정을 위하여 조임구(58)를 조임과 해체하여 길이조절 및 해체가 가능한 것이다.The variable pipe 52 is fitted so as to be sealed inside the fixed pipe 51 and can be adjusted in length, and the length can be adjusted and dismantled by tightening and disassembling the fastener 58 for fixing.

그 다음으로, 상기 도포부설치단계(S3)를 거친 후, 수지주입관(46)을 통해 수지용융액을 주입하는 용융액주입단계(S4)를 시행한다.Next, after the application part installation step (S3), the melt injection step (S4) of injecting the resin melt through the resin injection pipe 46 is performed.

상기 수지용융액은 별도의 용융액 공급장치를 이용하여 공급한다.The resin melt is supplied using a separate melt supply device.

이후, 상기 용융액주입단계(S4)를 거치면서 회전구동부(30)의 회전모터(32)를 작동시켜 롤브러쉬(53)가 회전하며 수지용융액을 탱크(1)의 내면에 도포하는 도포단계(S5)를 시행한다.After that, while going through the melt injection step (S4), the rotation motor 32 of the rotary driving unit 30 is operated to rotate the roll brush 53 and the application step of applying the melted resin to the inner surface of the tank 1 (S5) ) is implemented.

상기 도포단계(S5)를 자세히 살펴보면 수지용융액은 공급장치 -> 수지주입관(46) -> 주입블럭(42)의 주입유동홀(44) -> 회전블럭(41)의 회전유동홀(43) -> 도포부(50)의 고정배관(51) -> 가변배관(52) -> 롤러몸체(54) -> 브러쉬몸체(56)의 배출홀(57)을 통해 배출되면 롤브러쉬(53)가 탱크에 내면에 접촉하면서 탱크(1)의 내면에 섬유강화플라스틱계열 수지용융액을 도포하게 된다.Looking at the application step (S5) in detail, the molten resin is supplied from the supply device -> the resin injection pipe 46 -> the injection flow hole 44 of the injection block 42 -> the rotation flow hole 43 of the rotation block 41 -> Fixed pipe 51 of the applicator 50 -> Variable pipe 52 -> Roller body 54 -> When discharged through the discharge hole 57 of the brush body 56, the roll brush 53 is While in contact with the inner surface of the tank, a fiber-reinforced plastic-based resin melt is applied to the inner surface of the tank (1).

다음으로, 상기 도포단계(S5)를 거치면서 이송부(20)의 이송모터(22)를 작동시켜 이송축(10)을 따라 수평방향으로 이동하는 이송단계(S6)를 시행한다.Next, a transfer step (S6) of moving the transfer motor 22 of the transfer unit 20 in the horizontal direction along the transfer shaft 10 is performed while passing through the application step (S5).

상기 이송부(20)와 회전구동부(30)의 작동스피드 및 제어는 별도의 제어부를 통해 전원제어와 작동제어가 이루어진다.The operation speed and control of the transfer unit 20 and the rotary drive unit 30 are power control and operation control made through a separate control unit.

그 다음으로, 상기 도포단계(S5) 및 이송단계(S6)를 수행하며 탱크(1)의 길이방향 내면의 도포를 완료하면 이송축(10), 이송부(20), 회전구동부(30), 회전블럭부(40), 도포부(50)를 제거하는 해체단계(S7)를 시행한다.Next, when the coating step (S5) and the transfer step (S6) are performed and the application of the longitudinal inner surface of the tank 1 is completed, the transfer shaft 10, the transfer unit 20, the rotary drive unit 30, and the rotation A dismantling step (S7) of removing the block part 40 and the application part 50 is performed.

상기 해체단계(S7)를 시행하여 각 구성품에 잔존하는 수지용융액을 깨끗하게 제거하여 경화 및 고착되지 않도록 별도 제거 용제를 이용하여 제거한다.The dismantling step (S7) is performed to cleanly remove the molten resin remaining in each component and remove it using a separate removal solvent to prevent hardening and sticking.

이후, 상기 해체단계(S7)를 거친 후, 탱크(1)의 내부 양 끝측을 인력을 이용하여 수지용융액을 도포하는 마감단계(S8)를 시행한다.Thereafter, after the dismantling step (S7), a finishing step (S8) of applying the molten resin solution to both inner ends of the tank 1 is performed by manpower.

상기 마감단계(S8)는 탱크(1)의 내부 양 끝단은 코팅장치(100)를 이용하여 코팅 작업을 시행이 불가능하여 인력을 이용하여 롤러장치로 수동방식으로 도포한다.In the finishing step (S8), the inner both ends of the tank 1 are manually coated with a roller device using manpower because it is impossible to perform a coating operation using the coating device 100 .

아울러, 상기 마감단계(S8)를 거친 후, 수지용융액을 건조하는 건조단계(S9)를 시행하는데, 건조시간은 온도와 코팅의 두께, 수지용융액의 성분에 따라 달라지며 본 발명에서는 상온 25℃에서 약 2~3일 가량 건조하는 것을 추천하며 건조 상태를 확인하여 건조기간을 조정할 수 있다.In addition, after the finishing step (S8), a drying step (S9) of drying the resin melt is performed, and the drying time varies depending on the temperature, the thickness of the coating, and the components of the resin melt. It is recommended to dry for about 2-3 days, and the drying period can be adjusted by checking the drying condition.

추가적으로, 상기 도포부설치단계(S3)를 거친 후, 수지주입관(46)을 통해 고온공기를 주입하여 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53)를 가열하는 가열단계(S10)를 시행할 수 있다.In addition, after the application part installation step (S3), hot air is injected through the resin injection pipe 46 to the injection block 42, the rotation block 41, the fixed pipe 51, and the variable pipe 52. , a heating step (S10) of heating the roll brush 53 may be performed.

상기 가열단계(S10)는 수지용융액을 가열한 상태로 유동하더라도 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53) 자체가 냉각된 상태이면 수지용융액의 원활한 유동이 불가능하며 침착현상이 발생되어 유동성이 저하되는 것을 방지하기 위하여, 고온공기를 이용하여 우선적으로 온도를 상승시켜 수지용융액의 유동성을 증대시키기 위한 과정이다.In the heating step (S10), the injection block 42, the rotation block 41, the fixed pipe 51, the variable pipe 52, and the roll brush 53 itself are cooled even though the resin melt flows in a heated state. This is a process for increasing the fluidity of the molten resin by using high-temperature air to increase the fluidity of the molten resin by using high-temperature air in order to prevent smooth flow of the molten resin on the reverse side and to prevent the deposition phenomenon from lowering the fluidity.

아울러, 이송단계(S6)를 거친 후, 수지주입관(46)을 통해 고온공기를 주입하여 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53)의 내부에 잔류 수지용융액을 제거하는 제거단계(S11)를 시행한다.In addition, after the transfer step (S6), high-temperature air is injected through the resin injection pipe 46 to the injection block 42, the rotation block 41, the fixed pipe 51, the variable pipe 52, and the roll brush. A removal step (S11) of removing the residual resin melt in the inside of (53) is performed.

상기 제거단계(S11)는 도포 작업이 완료된 후 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53)의 내부에 잔존하는 수지용융액을 간편하게 제거하기 위한 과정이다.The removing step (S11) is to conveniently remove the resin melt remaining in the injection block 42, the rotation block 41, the fixed pipe 51, the variable pipe 52, and the roll brush 53 after the coating operation is completed. It is a process to remove.

이상에서 첨부된 도면을 참조하여 본원발명인 코팅장치(100) 및 코팅방법을 설명함에 있어 특정형상 및 방향을 위주로 설명하였으나, 본 발명은 당업자에 의하여 다양한 변형 및 변경이 가능하고, 이러한 변형 및 변경은 본 발명의 권리범위에 포함되는 것으로 해석되어야 한다.In the above description of the coating apparatus 100 and the coating method of the present invention with reference to the accompanying drawings, a specific shape and direction have been mainly described, but the present invention can be variously modified and changed by those skilled in the art, and these modifications and changes are It should be construed as being included in the scope of the present invention.

1 : 탱크 2 : 슬링
3 : 탱크주입구 4 : 지그
10 : 이송축 11 : 결합축
12 : 결합홈 13 : 이송기어
14 : 지지구
20 : 이송부 21 : 이송블럭
22 : 이송모터 23 : 이송피니언기어
30 : 회전구동부 31 : 구동블럭
32 : 회전모터 33 : 회전공간
34 : 회전기어 35 : 외주기어
36 : 결합홀
40 : 회전블럭부 41 : 회전블럭
42 : 주입블럭 43 : 회전유동홀
44 : 주입유동홀
50 : 도포부 51 : 고정배관
52 : 가변배관 53 : 롤브러쉬
54 : 롤러몸체 55 : 브러쉬
56 : 브러쉬몸체 57 : 배출홀
58 : 조임구 100 : 코팅장치
S1 : 위치변환단계 S2 : 이송축설치단계
S3 : 도포부설치단계 S4 : 용융액주입단계
S5 : 도포단계 S6 : 이송단계
S7 : 해체단계 S8 : 마감단계
S9 : 건조단계 S10 : 가열단계
S11 : 제거단계
1: Tank 2: Sling
3: tank inlet 4: jig
10: feed axis 11: coupling axis
12: coupling groove 13: transfer gear
14: support
20: transfer unit 21: transfer block
22: feed motor 23: feed pinion gear
30: rotation drive unit 31: drive block
32: rotation motor 33: rotation space
34: rotary gear 35: outer gear
36: coupling hole
40: rotation block 41: rotation block
42: injection block 43: rotational flow hole
44: injection flow hole
50: applicator 51: fixed pipe
52: variable piping 53: roll brush
54: roller body 55: brush
56: brush body 57: discharge hole
58: fastener 100: coating device
S1: Position conversion step S2: Feed shaft installation step
S3: Applicator installation step S4: Melt solution injection step
S5: application step S6: transfer step
S7: dismantling stage S8: closing stage
S9: drying step S10: heating step
S11: Removal step

Claims (9)

탱크(1) 내부공간의 길이 방향으로 양끝단에 지지되도록 설치하는 이송축(10),
상기 이송축(10)에 끼워져 수평방향으로 이동하도록 기어 연결되는 이송부(20),
상기 이송부(20)의 전방으로 회전 작동력을 제공하는 회전구동부(30),
상기 회전구동부(30)에 연결되어 회전하며 섬유강화플라스틱(FRP)의 수지용융액을 공급받는 회전블럭부(40),
상기 회전블럭부(40)의 외주면에 다수개로 설치하며 수지용융액을 전달받아 탱크(1)의 내면에 접촉하면서 수지용융액을 도포하는 도포부(50)를 포함하여 구성하되,
상기 이송축(10)은 일 끝단에는 결합축(11)을 형성하며 타 끝단에는 결합홈(12)을 형성한 다수개로 형성하고,
상기 이송축(10)의 외주면 일부분에 형성하는 이송기어(13),
상기 이송축(10) 중 탱크(1)의 양 끝단에 지지하는 이송축(10)에 설치하는 지지구(14)를 포함하여 구성하는 것을 특징으로 하는 액체저장용 탱크 내면 코팅 장치.
Transport shaft 10 installed to be supported at both ends in the longitudinal direction of the tank (1) inner space,
The conveying part 20 is inserted into the conveying shaft 10 and gear-connected to move in the horizontal direction,
A rotational driving unit 30 that provides a rotational operating force to the front of the conveying unit 20,
The rotation block unit 40 connected to the rotation drive unit 30 and rotated and supplied with a resin melt of fiber-reinforced plastic (FRP);
It is installed on the outer circumferential surface of the rotation block part 40 in plurality and comprises an application part 50 for receiving the melted resin solution and applying the melted resin solution while in contact with the inner surface of the tank 1,
The transfer shaft 10 is formed in plurality with a coupling shaft 11 formed at one end and a coupling groove 12 formed at the other end,
A transfer gear 13 formed on a portion of the outer peripheral surface of the transfer shaft 10,
The inner surface coating apparatus of a tank for liquid storage, characterized in that it comprises a support 14 installed on the transfer shaft (10) supported at both ends of the tank (1) of the transfer shaft (10).
삭제delete 제 1항에 있어서, 상기 이송부(20)는 이송축(10)에 미끄럼 이동하게 설치하는 이송블럭(21),
상기 이송블럭(21)의 일측으로 이송축(10)의 이송기어(13)와 기어 연결되는 이송모터(22)를 포함하여 구성하는 것을 특징으로 하는 액체저장용 탱크 내면 코팅 장치.
The transfer block 21 according to claim 1, wherein the transfer unit 20 is slidably installed on the transfer shaft 10;
A liquid storage tank inner surface coating device, characterized in that it comprises a transfer motor (22) gear-connected to the transfer gear (13) of the transfer shaft (10) to one side of the transfer block (21).
삭제delete 삭제delete 삭제delete 탱크(1)의 양 끝단측에 슬링(2)을 걸어 탱크주입구(3)가 하부측으로 위치하도록 회전시켜 지그(4)에 올려 놓는 위치변환단계(S1),
상기 위치변환단계(S1)를 거친 후, 탱크주입구(3)를 통해 탱크(1)의 내부로 진입하여 이물질을 제거한 후 이송축(10)에 회전구동부(30)의 구동블럭(31), 회전블럭부(40)의 회전블럭(41) 및 주입블럭(42)을 끼운 상태에서 이송축(10)을 다수개로 연결하여 탱크(1)의 내부공간 양 끝단에 고정하는 이송축설치단계(S2),
상기 이송축설치단계(S2)를 거친 후, 주입블럭(42)에 수지용융액을 공급하는 수지주입관(46)을 연결하고 회전블럭(41)에 롤브러쉬(53)를 탱크(1)의 내면에 접촉하도록 고정배관(51)에 가변배관(52)을 연결하는 도포부설치단계(S3),
상기 도포부설치단계(S3)를 거친 후, 수지주입관(46)을 통해 수지용융액을 주입하는 용융액주입단계(S4),
상기 용융액주입단계(S4)를 거치면서 회전구동부(30)의 회전모터(32)를 작동시켜 롤브러쉬(53)가 회전하며 수지용융액을 탱크(1)의 내면에 도포하는 도포단계(S5),
상기 도포단계(S5)를 거치면서 이송부(20)의 이송모터(22)를 작동시켜 이송축(10)을 따라 수평방향으로 이동하는 이송단계(S6),
상기 도포단계(S5) 및 이송단계(S6)를 수행하며 탱크(1)의 길이방향 내면의 도포를 완료하면 이송축(10), 이송부(20), 회전구동부(30), 회전블럭부(40), 도포부(50)를 제거하는 해체단계(S7),
상기 해체단계(S7)를 거친 후, 탱크(1)의 내부 양 끝측을 인력을 이용하여 수지용융액을 도포하는 마감단계(S8),
상기 마감단계(S8)를 거친 후, 수지용융액을 건조하는 건조단계(S9)를 포함하여 구성하는 것을 특징으로 하는 액체저장용 탱크 내면 코팅 방법.
Position conversion step (S1) of hanging the slings (2) on both ends of the tank (1) to rotate the tank inlet (3) to the lower side and placing it on the jig (4);
After the position conversion step (S1), it enters the inside of the tank 1 through the tank inlet 3 and removes foreign substances. A transfer shaft installation step (S2) of connecting a plurality of transfer shafts 10 in a state in which the rotation block 41 and the injection block 42 of the block part 40 are inserted and fixing them at both ends of the inner space of the tank 1 (S2) ,
After the transfer shaft installation step (S2), the resin injection pipe 46 for supplying the resin melt to the injection block 42 is connected, and the roll brush 53 is applied to the rotation block 41 on the inner surface of the tank (1). An application part installation step (S3) of connecting the variable pipe 52 to the fixed pipe 51 so as to contact the
After the application part installation step (S3), the melt injection step (S4) of injecting the resin melt through the resin injection pipe (46),
While passing through the melt injection step (S4), the roll brush 53 rotates by operating the rotation motor 32 of the rotary drive unit 30, and the application step of applying the molten resin to the inner surface of the tank 1 (S5),
A transfer step (S6) of moving the transfer motor 22 of the transfer unit 20 in the horizontal direction along the transfer shaft 10 while going through the application step (S5);
When the application step (S5) and the transfer step (S6) are performed and the application of the longitudinal inner surface of the tank 1 is completed, the transfer shaft 10, the transfer unit 20, the rotation drive unit 30, and the rotation block unit 40 ), a dismantling step of removing the application unit 50 (S7),
After the dismantling step (S7), the finishing step (S8) of applying the molten resin solution to both inner ends of the tank (1) by manpower;
After the finishing step (S8), the liquid storage tank inner surface coating method, characterized in that it comprises a drying step (S9) of drying the resin melt.
제 7항에 있어서, 상기 도포부설치단계(S3)를 거친 후, 수지주입관(46)을 통해 고온공기를 주입하여 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53)를 가열하는 가열단계(S10)를 포함하여 구성하는 것을 특징으로 하는 액체저장용 탱크 내면 코팅 방법.
8. The method according to claim 7, wherein, after the application part installation step (S3), high-temperature air is injected through the resin injection pipe (46), and the injection block (42), the rotation block (41), the fixed pipe (51), and the variable A method for coating the inner surface of a tank for liquid storage, characterized in that it comprises a heating step (S10) of heating the pipe (52) and the roll brush (53).
제 7항에 있어서, 상기 이송단계(S6)를 거친 후, 수지주입관(46)을 통해 고온공기를 주입하여 주입블럭(42), 회전블럭(41), 고정배관(51), 가변배관(52), 롤브러쉬(53)의 내부에 잔류 수지용융액을 제거하는 제거단계(S11)를 포함하여 구성하는 것을 특징으로 하는 액체저장용 탱크 내면 코팅 방법.
According to claim 7, After the transfer step (S6), by injecting high-temperature air through the resin injection pipe (46) injection block (42), the rotation block (41), the fixed pipe (51), the variable pipe ( 52), a liquid storage tank inner surface coating method, characterized in that it comprises a removing step (S11) of removing the residual resin melt inside the roll brush (53).
KR1020220039383A 2022-03-30 2022-03-30 Liquid storage tank inner surface coating device and coating method KR102455263B1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62171771A (en) * 1986-01-22 1987-07-28 Kubota Ltd Device for lining inner surface of existing pipe
KR200283403Y1 (en) 2002-05-08 2002-07-26 김태곤 A double outer cover by using FRP panel in oil tank
KR100959986B1 (en) 2008-04-18 2010-05-27 주식회사 한국화이바 Fiber Reinforced Plastic Double Layer Oil Storing Tank
KR101761169B1 (en) 2015-11-18 2017-07-25 (주)유원 Storage tank for oil
CN111420828A (en) * 2019-01-09 2020-07-17 上海交通大学 Rail type spraying robot
CN211679140U (en) * 2020-02-24 2020-10-16 天津金沃能源科技股份有限公司 Photovoltaic intelligence fortune dimension cleaning device who avoids pipe blockage
KR102226584B1 (en) * 2019-12-10 2021-03-11 (주)씨엔씨이엔지 Powder coating and lining device of pipe inside

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62171771A (en) * 1986-01-22 1987-07-28 Kubota Ltd Device for lining inner surface of existing pipe
KR200283403Y1 (en) 2002-05-08 2002-07-26 김태곤 A double outer cover by using FRP panel in oil tank
KR100959986B1 (en) 2008-04-18 2010-05-27 주식회사 한국화이바 Fiber Reinforced Plastic Double Layer Oil Storing Tank
KR101761169B1 (en) 2015-11-18 2017-07-25 (주)유원 Storage tank for oil
CN111420828A (en) * 2019-01-09 2020-07-17 上海交通大学 Rail type spraying robot
KR102226584B1 (en) * 2019-12-10 2021-03-11 (주)씨엔씨이엔지 Powder coating and lining device of pipe inside
CN211679140U (en) * 2020-02-24 2020-10-16 天津金沃能源科技股份有限公司 Photovoltaic intelligence fortune dimension cleaning device who avoids pipe blockage

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