KR102433375B1 - Method for manufacturing wall-mounted door cabinet - Google Patents

Abstract

The present invention relates to a method for manufacturing a wall-mounted door cabinet, capable of reducing a loss of a material and manufacturing costs by saving material costs. According to an embodiment of the present invention, the method for manufacturing a wall-mounted door cabinet includes: a step of including a board; a board processing step of designing a floor plan according to an order and processing the board by using at least one process among cutting, bending, boring, and finishing the board according to a design specification; a middle product manufacturing step of manufacturing a middle product by welding the board processed through the board processing step; a postprocessing step of postprocessing the middle product by using at least one process among coating and painting; and a product manufacturing step of manufacturing a wall-mounted door cabinet by assembling a wall-mounted member and the post processed middle product. The wall-mounted member includes an installation surface formed to be flat on a rear surface, a bottom surface, or both the rear surface and the bottom surface in the wall-mounted door cabinet.

Description

Method for manufacturing a wall-mounted door cabinet {METHOD FOR MANUFACTURING WALL-MOUNTED DOOR CABINET}

The present invention relates to a method for manufacturing a wall-mounted door cabinet.

In general, kitchen cabinets are furniture installed in the kitchen to facilitate cooking and washing of food and to store tableware, etc. In general, various storage spaces, a sink consisting of a washing tub or a gas stove, etc., and dishes A range hood installed above the gas range to remove smoke and odors generated during operation, and a storage cabinet provided with various spaces for convenient storage of dishes and containers of different sizes are provided.

In addition, kitchen cabinets are used to conveniently store electric appliances such as electric rice cookers and microwave ovens commonly used in the kitchen in one place. There is a disadvantage in that it is difficult to manufacture a wall-mounted storage cabinet.

Therefore, there is a need for a method for manufacturing a wall-mounted door cabinet capable of producing a variety of small quantities by manufacturing a plate according to an ordered drawing through at least one of cutting, bending, welding, drilling, and finishing according to design specifications.

The technology that is the background of the present invention is disclosed in Korean Patent Registration No. 10-1548826 (published on June 29, 2015).

The present invention has been derived to solve the above problems, and is manufactured through at least one process of cutting, bending, welding, drilling, and finishing according to design specifications to enable multi-variety small-scale production, and some materials according to the designed drawings. By processing and stocking in advance, the loss of materials can be reduced, and the manufacturing cost of the door cabinet is lowered by reducing material costs. The purpose.

According to an embodiment of the present invention, the step of providing a plate; A plate material processing step of designing a drawing according to an order, and processing the plate material using at least one process of cutting, bending, drilling, and finishing the plate material according to the design specifications; an intermediate product manufacturing step of manufacturing an intermediate product by welding the sheet material processed through the sheet material processing step; a post-treatment step of post-processing the intermediate product using at least one process of coating and painting; and a product manufacturing step of manufacturing a wall-mounted door cabinet by assembling the post-processed intermediate product and a wall-mounted member, wherein the wall-mounted member is installed flat on the bottom, rear, or both of the wall-mounted door cabinet side is provided.

The wall-mounted door cabinet has an opening on one side thereof, and includes fitting members on upper and lower sides of the opening, the fitting member includes one or more rail grooves, and the width of the rail groove is greater than the width of the door. can be formed large.

The cutting process includes a workbench for mounting the plate, a hydraulic press spaced apart from the upper part of the workbench to apply pressure to adhere the plate to the workbench, and a hydraulic knife for cutting the plate. performing cutting, the hydraulic press includes a plurality of cylindrical presses, the cylindrical press closely adheres the plate to the work material, and the work table includes a first protrusion, a first groove formed on both sides of the first protrusion, and A second protrusion formed on a side surface of the first groove may be included, and the second protrusion may include a cutting groove for cutting the plate material.

In the bending process, the plate material cut through the cutting process is placed on a workbench including a groove according to the designed specifications, a pressure member installed on the upper part of the workbench, and applying pressure to the raw material through vertical movement, the raw material After the pressure is applied, the cut workpiece is bent using the bending machine including a plurality of support members for supporting the outer side of the raw material and fixing the raw material, and the support member includes the outer side of the raw material and An aqueous solution tank comprising a tip having the same shape and a support for supporting the tip, and a cooling tank containing a cooling material reacting to water on the outside of the tip, and an aqueous solution generating water on the outside of the support and a heating device for increasing the temperature, and a pipe connecting the cooling tank and the aqueous solution tank to send water to the cooling tank, wherein the aqueous solution is aminosilanized aluminum hydroxide 2 parts by weight, bisphenol A type epoxy resin 10 weight Part, poly(oxypropylene)diamine is composed of 3 parts by weight, and the aqueous solution generates water when the internal temperature of the aqueous solution tank of the tip is 50° C. or more and 100° C. or less, and the generated water is cooled through the pipe introduced into the tank, and the cooling material is composed of 20 parts by weight of malic acid, 30 parts by weight of sodium bicarbonate and 1.5 parts by weight of sodium alginate, and reacts with the generated water to cool the tip and the raw material, resulting in a spring back phenomenon of the raw material can reduce

The present invention having the above steps and features is capable of producing a variety of small-scale production by manufacturing a plate material through at least one process of cutting, bending, welding, perforating, and finishing according to the design specification according to the ordered drawing after stocking the material. .

In addition, when warehousing materials, by changing the drawing design according to the request of the orderer, processing some materials in advance according to the designed drawings and storing them, material loss can be reduced, and the manufacturing cost of the door cabinet by reducing material costs has the effect of lowering

1 is a flowchart illustrating a wall-mounted door cabinet according to an embodiment of the present invention.
2 is a view showing a plate material according to an embodiment of the present invention.
3 is a view showing a cutter according to an embodiment of the present invention.
4 is a view showing a cutting process according to an embodiment of the present invention.
5 is a view showing a bending machine according to an embodiment of the present invention.
6 is a view for explaining an intermediate product manufacturing step according to an embodiment of the present invention.
7 and 8 are views showing an intermediate product manufactured according to an embodiment of the present invention.
9 is a view showing a door cabinet according to an embodiment of the present invention.
10 is a view for explaining a bending machine according to an embodiment of the present invention.

Since the present invention can have various changes and can have various forms, implementation examples (態樣, aspects) (or embodiments) will be described in detail in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention.

The terminology used herein is only used to describe a specific embodiment (aspect, aspect, aspect) (or embodiment), and is not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present application, terms such as comprises or consists of are intended to designate that the features, numbers, steps, operations, components, parts, or combinations thereof described in the specification exist, but one or more other features It is to be understood that it does not preclude the possibility of the presence or addition of numbers, steps, operations, components, parts, or combinations thereof.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related art, and should not be interpreted in an ideal or excessively formal meaning unless explicitly defined in the present application. does not

~1~, ~2~, etc. described in the present specification will only be referred to to distinguish that they are different components, and are not limited to the order of manufacture, and the names are not in the detailed description and claims of the invention. may not match.

1 is a flowchart illustrating a wall-mounted door cabinet according to an embodiment of the present invention.

As shown in FIG. 1 , the method for manufacturing a door cabinet according to an embodiment of the present invention includes a plate material providing step (S110), a plate material processing step (S120), an intermediate product manufacturing step (S130), a post-processing step (S140), and a product manufacturing step (S150).

First, the plate material provision step ( S110 ) may include a plate material having a plurality of sizes and thicknesses, and when the plate material 10 is received according to the design of the door cabinet 1 , the plate material 10 is partially designed in the drawing. It may be provided in a cut state according to the As it is received in this cut state, the processing of the plate material 10 becomes smooth, and the loss of the plate material 10 can be minimized. By minimizing the loss of the plate 10 in this way, it is possible to lower the manufacturing cost of the wall-mounted door cabinet by reducing material costs.

2 is a view showing a plate material according to an embodiment of the present invention.

The plate material providing step (S110) is provided with a plate material as shown in FIG.

Although shown as having a rectangular plate 10 in Figure 2, it may be further provided with a plate material 10 having a different size, thickness, and shape according to the drawing to be designed.

Next, the plate material processing step (S120) is processed by inputting the provided plate material 10 into the equipment of the cutting process, the bending process, the drilling process, or the finishing process according to the specifications of the designed drawings.

In this case, the design of the drawing may be designed by the drawing company and made according to the request of the door cabinet orderer. For example, after determining the horizontal, vertical, and vertical lengths according to the space in which the door cabinet is to be installed, the number of shelves disposed inside or the wall hanging method, the wall-mounted door cabinet can be designed according to the decision.

Here, the cutting process cuts the received plate 10 using the cutter 100 . 3 is a view showing a cutter according to the description of the present invention.

As shown in FIG. 3 , the cutter 100 according to an embodiment of the present invention is spaced apart from the work table 110 for mounting the plate 10 , and the upper portion of the work table 110 to close the plate 10 to the work table 110 . and a hydraulic knife 130 for cutting the plate material 10 and a hydraulic press 120 that applies pressure to The plate 10 is brought into close contact with the work table 110 .

In addition, the worktable 110 includes a first protrusion 111 , a first groove 112 formed on both sides of the first protrusion 111 , and a second protrusion 113 formed on a side surface of the first groove, and the second The protrusion 113 includes a cutting groove 114 for cutting the plate 10 .

In this way, the plate material 10 is in close contact with the work table 110 through the cylindrical press 121 , so that the plate material 10 can be precisely cut, and the first protrusion 111 at a plurality of intervals of the work material 110 . , the first groove portion 112 , the second protrusion portion 113 , and the cutting groove 114 may be cut to have a plurality of sizes of the plate material 10 .

4 is a view showing a cutting process according to an embodiment of the present invention.

As shown in FIG. 4 , the plate material 10 is put into the cutter 100 and cut to produce the processed material 11 .

5 is a view showing a bending machine according to an embodiment of the present invention.

Then, the processing material 11 is put into the bending machine 200 and the bending process is performed so as to have the same dimensions as the designed drawings. In addition, in the drilling process and the finishing process, the plate 10 is processed into the workpiece 11 to have the same dimensions as the drawings designed using a drilling machine and sandblasting equipment.

Next, in the intermediate product manufacturing step ( S130 ), the intermediate product ( 12 ) is manufactured by welding the plate material ( 10 ) processed through the plate material processing step ( S120 ).

6 is a view for explaining the intermediate product manufacturing step according to the embodiment of the present invention, Figures 7 and 8 are views showing the intermediate product manufactured according to the embodiment of the present invention.

That is, as shown in FIG. 6 , in the intermediate product manufacturing step S130 , an intermediate product 12 having a plurality of shapes is manufactured by welding the workpiece 11 through an operator, as shown in FIGS. 7 and 8 .

Next, in the post-treatment step ( S140 ), the intermediate product 12 is post-processed by using at least one process of coating and painting. Such post-treatment may include various operations such as coating, post-processing, and heat treatment.

Next, in the product manufacturing step (S150), the post-processed intermediate product 12 and the wall-mounted member (not shown) are assembled together to manufacture the wall-mounted door cabinet 1 .

9 is a view showing a door cabinet according to an embodiment of the present invention.

As shown in FIG. 9, the wall-mounted door cabinet 1 manufactured through the product manufacturing step (S150) has an opening on the side, and includes a fitting member 31 on the upper and lower sides of the opening, and the fitting member 31 ) includes one or more rail grooves 311 , and the width of the rail groove 311 is greater than the width of the door 32 .

The door 32 is coupled along the rail groove 311 formed in this way, and the door 32 can open and close the door cabinet 1 through sliding movement in the direction of the rail groove 311 .

In addition, one side of the door 32 may include a handle that a user can hold to facilitate movement of the door 32 . In FIG. 9 , the handle 33 has one side shown as being formed in a 'C' shape, but may be formed in a plurality of other shapes. Such a handle 33 can provide users who use the wall-mounted door cabinet 1 to easily open the door 32 .

And the wall-mounting member (not shown) may be provided with a flat installation surface on the bottom surface, the rear surface, or both of the wall-mounted door cabinet (1). In this case, the wall hanging member (not shown) installed on the rear side may be formed in a hook shape, a rail shape, or a bolt coupling shape. In addition, the wall-mounted member installed on the bottom may be formed in the form of a structure supporting the wall-mounted door cabinet 1 . That is, the fixing shape of the wall-mounted door cabinet 1 may be changed according to the shape of the plurality of wall-mounted members (not shown).

Therefore, it is possible to arrange the wall-mounted door cabinet 1 on the wall in various positions.

In addition, as shown in FIG. 9 , the wall-mounted door cabinet 1 may be manufactured by dividing an area including the door 32 and an area not including the door 32 .

In this way, after stocking the material 10, the door cabinet 1 can be manufactured through processing and assembling. In addition, when warehousing the material 10, by changing the drawing design according to the request of the orderer, and by pre-processing and stocking some of the material 10 according to the designed drawing, it is possible to reduce the loss of the material 10, It is possible to lower the manufacturing cost of the door cabinet 1 by reducing the material cost.

When the wall-mounted door cabinet 1 is manufactured, a spring-back phenomenon occurs in the bending process, and there is a problem in that it is difficult to process the plate 10 to an accurate value due to the spring-back phenomenon. Therefore, a bending machine according to an embodiment of the present invention will be described below with reference to FIG. 10 .

10 is a view for explaining a bending machine according to an embodiment of the present invention.

Therefore, as shown in FIG. 10 , the bending machine P of the present invention includes a work table P1 , a pressure member P2 and a plurality of support members P3 in order to reduce the springback phenomenon.

First, the work table P1 is shown to be formed in a semicircular shape to mount the raw material on the upper side as shown in FIG. 10 , but may be changed to a different shape according to design specifications.

Next, the pressure member P2 is installed to be spaced apart from the upper portion of the work table P1, and performs a pressing operation by applying pressure to the raw material placed on the work table P1 through vertical movement.

At this time, the pressure member P2 may apply pressure to the raw material mounted on the work table P1 using hydraulic pressure.

In a state in which pressure is applied to the raw material through the pressure member P2 , the support member P3 supports the outer side of the raw material to fix the raw material.

That is, the support member P3 supports the side surface of the raw material in a state in which pressure is applied to the raw material in order to reduce the springback phenomenon of returning to the original shape after the raw material is deformed through the pressure member P2 .

At this time, the support member (P3) may include a tip (P31), a support (P32), a coupling portion (P33) having the same shape as the outer side of the raw material, as shown in FIG. 10, the outside of the tip (P31) includes a cooling tank (P31-1) containing a cooling material, and an aqueous solution tank (P32-1) and a heating device (P32-2) containing an aqueous solution on the outside of the support (P32), and a cooling tank ( P31-1) and a pipe (P32-3) connecting the aqueous solution tank (P32-1) is included.

First, the tip P31 may be replaced according to the shape of the outer side of the raw material.

In addition, the lower surface of the aqueous solution tank P32-1 is installed at a position higher than the lower surface of the cooling tank P31-1.

In addition, the upper surfaces of the aqueous solution tank (P32-1) and the cooling tank (P31-1) are provided with injection parts that can be opened and closed to replenish the cooling material and the aqueous solution, respectively.

In addition, one side of the pipe (P32-3) is attached to the lower surface of the aqueous solution tank (P32-1), and the other side is installed on the lower surface of the cooling tank (P31-1) so that the water generated in the aqueous solution tank (P32-1) is discharged. It is installed in an inclined form to flow into the cooling tank (P31-1).

In this case, the pipe P32-3 may further include a filter P32-4 to introduce only the water generated in the aqueous solution tank P32-1 into the cooling tank P31-1.

In addition, the heating device P32-2 is attached to the side surface of the aqueous solution tank P32-1 to maintain the temperature of the aqueous solution tank P32-1 at 50°C or more and 100°C or less.

Next, the cooling material is composed of 20 parts by weight of malic acid, 30 parts by weight of sodium bicarbonate and 1.5 parts by weight of sodium alginate in order to react with water to cool the tip P31 and the raw material.

Malic acid is an organic acid that undergoes an endothermic reaction with water. The cooling material according to the present invention may contain 20 parts by weight of malic acid. When malic acid is less than 20 parts by weight, the endothermic reactivity with water is reduced, and malic acid exceeds 20 parts by weight. In this case, there is a disadvantage that may corrode the surface of the tip (P31).

And, sodium bicarbonate is an inorganic salt that causes an endothermic reaction with water, and 30 parts by weight of sodium bicarbonate may be included in the cooling material according to the present invention. There is a problem that the endothermic reactivity is lowered.

Sodium alginate is an organic acid that increases endothermic reactivity with water, and 1.5 parts by weight of sodium alginate may be included in the cooling material according to the present invention. There is a problem.

Next, the aqueous solution may be composed of 2 parts by weight of aminosilanized aluminum hydroxide, 10 parts by weight of bisphenol A-type epoxy resin, and 3 parts by weight of poly(oxypropylene)diamine.

Here, aminosilanized aluminum hydroxide is not volatilized by heat, and when aminosilanized aluminum hydroxide is included in less than 2 parts by weight, there is a problem that the aqueous solution according to the present invention cannot express flame retardancy and self-cooling properties, and aminosilane When aluminum hydroxide is included in excess of 2 parts by weight, mechanical properties of the aqueous solution may be reduced, and there is a problem in that the manufacturing cost is excessively increased.

In addition, aminosilanized aluminum hydroxide has a characteristic of releasing water when the temperature is 50°C or more and 100°C or less.

Accordingly, the aqueous solution of the present invention preferably contains 2 parts by weight of aminosilanized aluminum hydroxide.

Next, the bisphenol A type epoxy resin is widely used as a coating agent or lining agent because it exhibits abrasion resistance, oil resistance, water resistance, etc., and the aqueous solution according to the present invention contains 10 parts by weight of a bisphenol A type epoxy resin to improve wear resistance.

At this time, when the weight part of the bisphenol A-type epoxy resin is less than 10 parts by weight, there is a problem that sufficient abrasion resistance cannot be imparted to the coating layer formed of the coating composition according to the present invention, and when the weight part exceeds 10 parts by weight, in the present invention Accordingly, there is a problem that the viscosity of the coating composition is excessively high, which is not suitable for coating.

Therefore, it is preferable that the aqueous solution according to the present invention contains 10 parts by weight of the bisphenol A-type epoxy resin.

In addition, although the aqueous solution in the present invention was shown to contain a bisphenol A type epoxy resin, a bisphenol type epoxy resin such as a bisphenol F type epoxy resin, a bisphenol AF type, or a novolac epoxy resin may be used.

Next, poly(oxypropylene)diamine is used to cure the aqueous solution at low temperature.

At this time, when the aqueous solution according to the present invention contains less than 3 parts by weight of poly(oxypropylene)diamine, there is a problem that curing of the aqueous solution does not proceed smoothly, and when the aqueous solution exceeds 3 parts by weight of poly(oxypropylene)diamine , it is difficult to control the curing of the aqueous solution, and there is a problem of deterioration of physical properties due to the uncoated curing agent.

Accordingly, the aqueous solution according to the present invention preferably contains 3 parts by weight of poly(oxypropylene)diamine.

That is, the aqueous solution according to the present invention preferably contains 2 parts by weight of aminosilanized aluminum hydroxide, 10 parts by weight of bisphenol A-type epoxy resin, and 3 parts by weight of poly(oxypropylene)diamine.

That is, the cooling material according to the present invention is composed of 20 parts by weight of malic acid, 30 parts by weight of sodium bicarbonate and 1.5 parts by weight of sodium alginate, and the cooling material increases the temperature of the tip P31 through an endothermic reaction with water generated through an aqueous solution. It is possible to reduce the springback phenomenon of the raw material by lowering it.

The present invention described above with reference to the accompanying drawings is capable of various modifications and changes by those skilled in the art, and such modifications and changes not limited through the claims should be construed as being included in the scope of the present invention.

1: Wall-mounted door cabinet 10: Plate
11: Processed material 12: Intermediate product
100: cutter 110: workbench
111: first protrusion 112: first groove
113: second protrusion 114: cut groove
120: hydraulic press 121: cylindrical press
130: hydraulic knife 200: bending machine
31: fitting member 311: rail groove
32: door 33: handle
P1: workbench
P2: pressure member P3: support member
P31: Tip P31-1: Cooling Tank
P32: support P32-1: aqueous solution tank
P32-2: Heater P32-3: Piping
P32-4: filter P33: coupling

Claims (4)

providing a plate;
A plate material processing step of designing a drawing according to an order, and processing the plate material using at least one process of cutting, bending, perforating, and finishing the plate material according to the design specifications;
an intermediate product manufacturing step of manufacturing an intermediate product by welding the sheet material processed through the sheet material processing step;
a post-treatment step of post-processing the intermediate product using at least one process of coating and painting; and
A product manufacturing step of assembling the post-processed intermediate product and a wall-mounted member to manufacture a wall-mounted door cabinet;
The wall hanging member
A flat installation surface is provided on the bottom, rear, or both of the wall-mounted door cabinet,
The bending process is
A workbench including a groove according to the designed specifications and mounted on a plate cut through a cutting process, a pressure member installed on the upper part of the workbench, and applying pressure to the plate through vertical movement, after the pressure is applied to the plate , Bending the cut workpiece using a bending machine including a plurality of support members for fixing the plate by supporting the outer side of the plate,
The support member includes a tip having the same shape as the outer side of the plate and a support for supporting the tip, the outside of the tip includes a cooling tank containing a cooling material reacting to water, and the outside of the support includes an aqueous solution tank containing an aqueous solution generating water, a heating device for increasing the temperature, and a pipe connecting the cooling tank and the aqueous solution tank to send water to the cooling tank,
The aqueous solution is composed of 2 parts by weight of aminosilanized aluminum hydroxide, 10 parts by weight of bisphenol A type epoxy resin, and 3 parts by weight of poly(oxypropylene)diamine, and the aqueous solution has an internal temperature of 50° C. or more and 100° C. If less than, generate water,
The generated water is introduced into the cooling tank through the pipe,
The cooling material is composed of 20 parts by weight of malic acid, 30 parts by weight of sodium bicarbonate and 1.5 parts by weight of sodium alginate, and reacts with the generated water to cool the tip and the plate to reduce the springback phenomenon of the plate. How to make a door cabinet.
The method according to claim 1,
The wall-mounted door cabinet has an opening on one side thereof, and includes fitting members on upper and lower sides of the opening, the fitting member includes one or more rail grooves, and the width of the rail groove is greater than the width of the door. A method for manufacturing a wall-mounted door cabinet, characterized in that it is formed large.
The method according to claim 1,
The cutting process is
The plate material is cut using a cutter comprising a work bench for mounting the plate material, a hydraulic press spaced apart from the upper part of the work bench to apply pressure to adhere the plate material to the work table, and a hydraulic knife for cutting the plate material,
The hydraulic press includes a plurality of cylindrical presses, and the cylindrical press is in close contact with the plate material to the workbench,
The work table includes a first protrusion, a first groove formed on both sides of the first protrusion, and a second protrusion formed on a side surface of the first groove, and the second protrusion includes a cut groove for cutting the plate. A method of manufacturing a type door cabinet. delete

Images