KR102429342B1 - Sanitary product manufacturing equipment - Google Patents

Abstract

A sanitary product manufacturing device according to one aspect of the present invention may be equipped with: a fabric input part wherein multiple or more fabrics required for manufacturing sanitary products are inputted; a molding part that molds the inputted fabric associated with the fabric input part; a processing part that processes the molded fabric into the sanitary product associated with the molding part; and a packaging part that packages the sanitary product processed associated with the processing part. Therefore, the present invention is capable of preventing external foreign substances and the like from being introduced into the sanitary product.

Description

Sanitary product manufacturing equipment

The present invention relates to an apparatus for manufacturing sanitary products, and more particularly, to an apparatus for manufacturing sanitary products capable of improving marketability.

As is known, an apparatus for manufacturing absorbent hygiene products consists of placing a layer of a permeable material (non-woven) on top of a layer of impermeable material, and advancing a continuous web of absorbent material with an absorbent padding sandwiched between the two layers. have a manufacturing line.

As the continuous web advances along the production line, additional components are applied to the continuous web, such as side elastic bands, side sealing covers, back elastic tape and front bands designed to engage the side sealing sheaths.

Once these additional component parts are applied to the continuous web, a continuum of absorbent hygiene products is created, and a cutting device located downstream of the manufacturing line divides the continuum into individual absorbent hygiene products which are then folded and packaged.

At this time, it is necessary to take care not to introduce foreign substances into the sanitary products during manufacturing, because foreign substances, etc., are introduced into the manufacturing line for sanitary purposes, which may cause a problem of lowering commercial properties.

Republic of Korea Patent Publication No. 10-0709921 (2007.04.24)

The present invention has been devised to solve the above problems, and an object of the present invention is to provide a sanitary product manufacturing apparatus capable of preventing foreign substances from entering the sanitary product to the outside.

A sanitary product manufacturing apparatus according to an embodiment of the present invention for achieving the above object includes a fabric input unit into which a plurality of fabrics required for manufacturing sanitary products are input, and forming the fabric input in connection with the fabric input unit It may include a molding unit, a processing unit for processing the fabric molded in connection with the molding unit into a sanitary product, and a packaging unit for packaging the processed sanitary product in connection with the processing unit.

A plurality of guide rollers for guiding the movement of the fabric are provided in the fabric input part, and the fabric input part is provided with a first management device for detecting and removing foreign substances introduced into the fabric moving through the guide roller. and the first management device is provided on one side of the guide roller and is provided at a position spaced apart from the sensing part in the moving direction of the fabric from the sensing part to detect whether or not foreign foreign substances are introduced into the fabric, and is introduced into the fabric. and a removal part for removing the external foreign material from the fabric, the sensing part being located on the upper part of the fabric and detecting whether or not foreign foreign substances are introduced into the upper surface of the fabric; and a lower part of the fabric. A lower end sensing unit for detecting whether or not an external foreign substance is introduced into the lower surface of the fabric, and both ends are integrated with the upper sensing unit and the lower end sensing unit to allow the fabric to pass between the upper sensing unit and the lower sensing unit. and an upper removal part that is located on the upper part of the fabric and operates when an external foreign substance is detected by the upper end sensing part to remove external foreign substances; A lower removal unit operated when this is sensed to remove external foreign substances, and a second connection part having both ends connected to the upper removing unit and the lower removing unit so that the fabric passes between the upper removing unit and the lower removing unit; , may be provided with a guide rail that is provided in the second connection portion to minimize the flow of the fabric when the upper or lower removal unit is operated.

The upper end sensing unit is provided with a first upper bar positioned at the upper end of the upper end of the first connecting unit perpendicular to the first connecting unit, and a plurality of upper end detecting sensors are provided on the lower surface of the first upper bar at regular intervals to detect external foreign substances. and a first lower bar positioned at the lower end of the fabric by forming the lower end sensing unit perpendicular to the first connecting unit, and a plurality of lower end sensing units are provided at regular intervals on the upper surface of the first lower bar to detect external foreign substances. and a controller for controlling the removal part to be operated when the first connection part is connected to the upper end sensor and the lower end sensor to detect an external foreign substance in the upper end sensor or the lower end sensor, The upper removal unit includes a second upper bar positioned at the upper end of the fabric by forming a vertical line with the second connection unit, and an upper suction unit provided under the second upper bar to suck external foreign substances, and the lower removing unit It may include a second lower bar positioned at the lower end of the fabric by forming perpendicular to the second connecting portion, and a lower inhaler provided above the second lower bar to suck external foreign substances.

The forming unit includes a forming roller that is input from the fabric input unit and guides the plurality of integrated fabrics to be folded, and is located at one side of the forming roller and is provided long in one direction to guide the forming roller to be folded in one direction. and a forming guide plate to move to, and the forming unit is located on one side of the forming roller and provided on the upper portion of the forming guide plate. A second management device is provided for removing foreign substances that fall off and preventing foreign substances from entering the fabric, and the second management device is provided at both ends in the longitudinal direction of the molding guide plate and fixed to the molding guide plate. A pair of fixed frames, a side frame positioned between the side surfaces of the pair of fixed frames and fixed to the pair of fixed frames, and a pair of fixed frames positioned between the upper sides of the pair of fixed frames A plurality of side suction units provided on the inner surface of the pair of side frames to suck foreign substances falling from the fabric when the plurality of fabrics are folded, and an upper frame fixed to the side frame, provided on the outer surface of the side frame A side sprayer for preventing foreign foreign substances from being introduced into the fabric, and an upper partial sprayer provided on the upper surface of the upper frame to prevent foreign substances from entering the fabric may be provided.

The fixed frame is formed elongated in a direction perpendicular to the longitudinal direction of the forming guide plate, and is provided at both ends in the longitudinal direction of a horizontal frame positioned at the upper end of the forming guide plate, and the horizontal frame is formed by the forming. A pair of vertical frames spaced apart from the guide plate by a predetermined height, and a pair of vertical frames formed perpendicular to the formed guide plate to face the formed guide plate to increase the supporting force of the fixed frame and to connect to the side frame And, it may be provided with a fixing bracket connected to the support frame so that the fixing frame is fixed to the molded guide plate.

According to the sanitary product manufacturing apparatus according to the present invention, it is possible to prevent foreign foreign substances from entering the sanitary product.

1 is a view showing a hygiene product manufacturing apparatus according to an embodiment of the present invention.
Figure 2 is a perspective view showing a first management device provided in the fabric input portion of the sanitary product manufacturing apparatus shown in Figure 1;
Figure 3 is a perspective view showing a second management device provided in the molding part of the sanitary product manufacturing apparatus shown in Figure 1;

Hereinafter, a hygiene product manufacturing apparatus according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 is a view showing a hygiene product manufacturing apparatus according to an embodiment of the present invention.

As shown in Fig. 1, the sanitary product manufacturing apparatus 10 according to an embodiment of the present invention includes a fabric input unit 11 into which a plurality of fabrics 20 required for manufacturing sanitary products are put, and a fabric input unit ( 11) and a forming part 12 for molding the input fabric 20, a processing part 13 for processing the molded fabric 20 into a sanitary product in connection with the forming part 12, and a processing part ( 13) may be provided with a packaging unit 14 for packaging the processed sanitary products in connection with.

At least one fabric 20 is input, and various properties of fabric 20 may be used for the purpose and effect of sanitary products such as diapers or sanitary napkins, and the fabric 20 is put into the fabric input unit 11 in the form of a fabric. can be

In the fabric input unit 11, at least one or more fabrics 20 necessary for manufacturing sanitary products are input, and an adhesive application process for crushing the fabrics 20 in the form of fabrics into small particles or adhering a plurality of fabrics 20 is performed. can

In the forming unit 12, a process of folding at least one or more fabrics 20 fed through the fabric inputting part 11 in half and a process of increasing adhesion and minimizing thickness by pressing at least one or more fabrics 20 may be performed. .

In the processing unit 13 , a process of cutting the fabric 20 molded through the forming unit 12 to a predetermined size according to the purpose of use of the sanitary ware and a process of adding necessary members when using the sanitary ware may be performed.

In the packaging unit 14 , a process of individually packaging the sanitary products processed through the processing unit 13 so that a user can easily use them and a taping process of temporarily fixing the packaged sanitary products may be performed.

Through the above process, sanitary products can be automatically molded, processed and packaged according to the purpose and effect of use and produced.

Next, the first management device 100 provided in the fabric input unit 11 of the sanitary product manufacturing apparatus 10 will be described. In the following description, only parts different from the above-described embodiments will be described in detail, and detailed descriptions of the same or extremely similar parts will be omitted.

FIG. 2 is a perspective view illustrating a first management device provided in a fabric input unit of the apparatus for manufacturing sanitary products shown in FIG. 1 .

1 and 2, a plurality of guide rollers 11a for guiding the movement of the fabric 20 in the fabric input unit 11 of the sanitary product manufacturing apparatus 10 according to an embodiment of the present invention. is provided, and a first management device 100 for detecting and removing foreign substances introduced into the fabric 20 moving through the guide roller 11a may be provided in the fabric input unit 11 .

Looking at the first management device 100 in detail, the first management device 100 includes a sensing part 110 provided on one side of the guide roller 11a to detect whether an external foreign material is introduced into the fabric 20, and It may be provided with a removal part 120 that is provided at a position spaced apart from the part 110 in the moving direction of the fabric 20 to remove foreign substances introduced into the fabric 20 from the fabric 20 .

Here, the first management device 100 is provided to detect and remove external foreign substances before the adhesive application process for adhering the plurality of fabrics 20 is performed, so that the external foreign substances are attached to the fabric 20 by the adhesive. it can be prevented

The sensing part 110 is located on the upper part of the fabric 20 and has an upper detection part 111 that detects whether an external foreign substance is introduced into the upper surface of the fabric 20, and is located at the lower part of the fabric 20 to the fabric 20. The lower end sensing unit 112 that detects whether an external foreign substance is introduced into the lower surface of the A first connection part 113 through which the fabric 20 passes may be provided.

And the upper end sensing unit 111 is formed perpendicular to the first connection unit 113, the first upper bar 111a positioned at the upper end of the fabric 20, and a plurality of constant numbers on the lower surface of the first upper bar 111a. It is provided at an interval and includes an upper detection sensor 111b for detecting external foreign substances, and the lower detection unit 112 forms a first lower end bar perpendicular to the first connection unit 113 and is located at the lower end of the fabric 20 . (112a), and a plurality of lower end detection sensors (112b) provided at regular intervals on the upper surface of the first lower bar (112a) to detect foreign substances, the first connection portion 113 is the upper detection sensor (111b) and a controller 113a connected to the lower sensor 112b to control the removal part 120 to operate when an external foreign substance is detected by the upper sensor 111b or the lower sensor 112b.

The fabric 20 passes through the inner space formed by the first connection part 113, the first upper bar 111a and the first lower bar 112a, and the upper end sensor 111b and the lower end sensor 112b) Detects whether there is an external foreign substance in the fabric 20 passing through the inner space, and the controller 113a detects an external foreign substance by the upper sensor 111b or the lower sensor 112b. Alternatively, the external foreign material present in the fabric 20 may be removed by receiving a signal from the lower sensor 112b to operate the removal part 120 .

Although not shown in the drawing, the upper detection sensor 111b is connected to the controller 113a through the inside of the first upper bar 111a to transmit a signal, and the lower detection sensor 112b is the first lower bar 112a. It may be connected to the controller 113a through the inside of the to transmit a signal.

On the other hand, the removal part 120 is located on the upper part of the fabric 20 and is operated when an external foreign substance is detected by the upper part detecting part 111 to remove the external foreign substance. It is located in the lower end sensing unit 112 and operates when an external foreign material is detected and the lower end removing unit 122 to remove the external foreign material, and both ends are connected to the upper removing unit 121 and the lower removing unit 122 to remove the upper end. The second connection part 123 for allowing the fabric 20 to pass between the rejection 121 and the bottom removal part 122, and the second connection part 123 are provided in the top removal part 121 or the bottom removal part 122. A guide rail 124 that minimizes the flow of the fabric 20 when is operated may be provided.

And the upper removal part 121 is provided in the lower portion of the second upper bar 121a positioned at the upper end of the fabric 20 and the second upper bar 121a to form a vertical position with the second connecting part 123 to the outside. It has an upper inhaler 121b for sucking foreign substances, and the lower removal part 122 forms a second lower end bar 122a positioned at the lower end of the fabric 20 by forming a vertical position with the second connecting part 123, and the first 2 It may be provided on the upper end of the lower bar (122a) provided with a lower suction unit (!22b) for sucking external foreign substances.

The fabric 20 passes through the inner space formed by the second connection part 123, the second upper bar 121a and the second lower bar 122a, and the upper part removal part 121 is the upper end sensor 111b. When an external foreign material is detected in the 122) is operated through the controller 113a when an external foreign substance is detected by the lower sensor 112b to suck the external foreign substance present on the lower surface of the fabric 20, thereby removing the foreign foreign substance present on the lower surface of the fabric 20. can be removed

Although not shown in the drawing, a motor for providing power to the top removal unit 121 and the bottom removal unit 122 is connected to the top removal unit 121 and the bottom removal unit 122, and the controller 113a is connected to the motor and It may be connected by wire or wirelessly to operate the top removal unit 121 and the bottom removal unit 122 .

The upper detection sensor 111b is connected to the controller 113a through the inside of the first upper bar 111a to transmit a signal, and the lower detection sensor 112b is connected to the controller through the inside of the first lower bar 112a. 113a) to transmit a signal.

The guide rail 124 is positioned in the second connection part 123 in a 'C' shape, and is provided in the moving direction of the fabric 20 and the opposite direction of the fabric 20, respectively, and is formed due to the 'C' shape. By allowing both ends of the fabric 20 to be positioned in the space, when the top removal part 121 or the bottom removal part 122 is operated, by the suction force of the top removal part 121 or the bottom removal part 122, the fabric 20 This flow can be minimized.

As described above, by detecting and removing the presence or absence of foreign substances in the fabric 20 through the first management device 100 before molding and processing the fabric 20, it is possible to exert the effect of improving the merchantability of sanitary products. .

Next, the second management device 200 provided in the molding unit 12 of the sanitary product manufacturing apparatus 10 according to an embodiment of the present invention will be described. In the following description, only parts different from the above-described embodiments will be described in detail, and detailed descriptions of the same or extremely similar parts will be omitted.

3 is a perspective view showing a second management device provided in the molding unit of the sanitary product manufacturing apparatus shown in FIG. 1 .

1 to 3 , a plurality of fabrics 20 integrated into the forming part 12 of the sanitary product manufacturing apparatus 10 according to an embodiment of the present invention are introduced from the fabric input part 11 and are folded. a forming roller 12a for guiding the forming roller 12a, and a forming guide plate 12b located on one side of the forming roller 12a and provided long in one direction to guide the forming roller 12a to be folded and moved in one direction at the same time And, the forming part 12 is located on one side of the forming roller 12a and provided on the forming guide plate 12b. When the plurality of fabrics 20 are folded through the forming roller 12a and the forming guide plate 12b. A second management device 200 for removing foreign substances falling off from the fabric 20 and preventing foreign substances from entering the fabric 20 may be provided.

Looking at the second management device 200 in detail, the second management device 200 is provided at both ends of the forming guide plate 12b in the longitudinal direction, respectively, and a pair of fixed frames 210 fixed to the forming guide plate 12b. ) and the side frame 220 positioned between the side surfaces of the pair of fixed frames 210 and fixed to the pair of fixed frames 210, and located between the upper side of the pair of fixed frames 210, one It is provided on the inner surface of the upper frame 230 fixed to the pair of fixed frames 210 and the pair of side frames 220 to suck foreign substances falling from the fabric 20 when the plurality of fabrics 20 are folded. A plurality of side inhalers 240 that It may be provided with an upper parting machine 260 to prevent foreign foreign substances from flowing into the fabric 20 .

The fixed frame 210 is formed to be elongated in a direction perpendicular to the longitudinal direction of the forming guide plate 12b, and a horizontal frame 211 positioned at the upper end of the forming guide plate 12b, and the length of the horizontal frame 211 . A pair of vertical frames 212 provided at both ends in the direction so that the horizontal frames 211 are spaced apart by a predetermined height from the forming guide plate 12b, and a pair of vertical frames 212 are formed perpendicular to the forming guide plate ( 12b) to increase the supporting force of the fixed frame 210, the supporting frame 213 connected to the side frame 220, and the fixed frame 210 connected to the supporting frame 213 are formed to form a guide plate 12b ) may be provided with a fixing bracket 214 to be fixed.

The fixing bracket 214 is provided to surround the side and lower surfaces of the guide plate 12b formed in a 'L' shape to form a 'C' shape together with the vertical frame 212. The inner side formed through the 'C' shape By fitting the forming guide plate 12b in the space, the second management device 200 can be fixed to the forming guide plate 12b.

The fabric 20 passes through the inner space formed by the horizontal frame 211 and the vertical frame 212, and the side suction unit 240 sucks the foreign material dropped in the folding and moving process, and the dropped foreign material is in the wrong position. to prevent it from sticking again.

The side sprayer 250 is for preventing foreign foreign substances existing around the fabric 20 passing through the second management device 200 from approaching the fabric 20, and along the longitudinal direction of the side frame 220 . A plurality may be provided at regular intervals.

The upper part fraudulent 260 is used to prevent foreign foreign substances existing around the fabric 20 passing through the second management device 200 from approaching the fabric 20, and along the longitudinal direction of the upper frame 230 . A plurality may be provided at regular intervals.

Here, a plurality of the upper frame 230 may be provided at regular intervals, and the upper part sieve 260 provided in the upper frame 230 located at the outermost position among the plurality of upper frames 230 is inclined at a certain angle to the outside. It is provided in a true form, and the upper part framing machine 260 provided in the remaining upper frame 230 may be provided in a form perpendicular to the upper frame 230 .

As described above, by removing foreign substances generated during molding through the second management device 200 and preventing foreign substances from flowing in during the molding process, it is possible to exhibit the effect of improving the merchantability of sanitary products.

In the above, the sanitary product manufacturing apparatus according to an embodiment of the present invention has been described, but the spirit of the present invention is not limited to the embodiments presented herein. And those skilled in the art who understand the spirit of the present invention will be able to easily propose other embodiments by addition, change, deletion, addition, etc. of components within the scope of the same spirit, but this is also said to be within the scope of the present invention. will be.

10: Sanitary product manufacturing device
11: fabric input unit 11a: guide roller
12: forming part 12a: forming roller
12b: forming guide plate 13: machining part
14: packaging unit 20: fabric
100: first management device 110: sensing part
111: upper detection unit 111a: first upper bar
111b: upper detection sensor 112: lower detection unit
112a: first lower bar 112b: lower detection sensor
113: first connection 113a: controller
120: removal part 121: top removal part
121a: second upper bar 121b: upper inhaler
122: lower removal part 122a: second lower bar
122b: lower suction unit 123: second connection part
124: guide rail 200: second management device
210: fixed frame 211: horizontal frame
212: vertical frame 213: support frame
214: fixing bracket 220: side frame
230: upper frame 240: side suction unit
250: side injector 260: upper injector

Claims (5)

A fabric input part into which a plurality of fabrics necessary for manufacturing sanitary products are put;
A forming part for forming the inputted fabric in connection with the fabric input part;
A processing unit for processing the molded fabric into a sanitary product in connection with the molding unit;
and a packaging unit for packaging the processed hygiene product in connection with the processing unit,
A plurality of guide rollers for guiding the movement of the fabric are provided in the fabric input part, and the fabric input part is provided with a first management device for detecting and removing foreign substances introduced into the fabric moving through the guide roller. and the first management device is provided on one side of the guide roller and is provided at a position spaced apart from the sensing part in the moving direction of the fabric from the sensing part to detect whether or not foreign foreign substances are introduced into the fabric, and is introduced into the fabric. and a removal part for removing the external foreign material from the fabric, the sensing part being located on the upper part of the fabric and detecting whether or not foreign foreign substances are introduced into the upper surface of the fabric; and a lower part of the fabric. A lower end sensing unit for detecting whether or not an external foreign substance is introduced into the lower surface of the fabric, and both ends are integrated with the upper sensing unit and the lower end sensing unit to allow the fabric to pass between the upper sensing unit and the lower sensing unit. and an upper removal part that is located on the upper part of the fabric and operates when an external foreign substance is detected by the upper end sensing part to remove external foreign substances; A lower removal unit operated when this is sensed to remove external foreign substances, and a second connection part having both ends connected to the upper removing unit and the lower removing unit so that the fabric passes between the upper removing unit and the lower removing unit; , Sanitary product manufacturing apparatus, characterized in that it is provided in the second connection portion is provided with a guide rail that minimizes the flow of the fabric when the top removal part or the bottom removal part is operated.
delete The method of claim 1,
The upper end sensing unit is provided with a first upper bar positioned at the upper end of the upper end of the first connecting unit perpendicular to the first connecting unit, and a plurality of upper end detecting sensors are provided on the lower surface of the first upper bar at regular intervals to detect external foreign substances. do,
The lower end sensing unit is provided with a first lower bar positioned at the lower end of the lower end by forming a vertical line with the first connecting unit, and a plurality of lower end detecting sensors are provided on the upper surface of the first lower bar at regular intervals to detect external foreign substances. do,
The first connection unit is connected to the upper end sensor and the lower end sensor to include a controller that controls the removal part to operate when an external foreign material is detected by the upper end sensor or the lower end sensor,
The upper removal part is provided with a second upper bar positioned at the upper end of the fabric by forming a vertical line with the second connecting part, and an upper inhaler provided under the second upper bar to suck external foreign substances,
The lower removal part is formed perpendicular to the second connection part and a second lower bar positioned at the lower end of the fabric, and a lower inhaler provided on the upper part of the second lower bar to suck external foreign substances. Sanitary product manufacturing equipment.
4. The method of claim 3,
A forming roller for guiding a plurality of integrated fabrics to be folded by being input from the fabric inputting part to the forming part;
A forming guide plate positioned on one side of the forming roller and provided long in one direction to guide the forming roller to be folded and to move in one direction at the same time,
The forming part is located on one side of the forming roller and provided above the forming guide plate to remove foreign substances falling from the fabric when the plurality of fabrics are folded through the forming roller and the forming guide plate, and to remove foreign substances from the fabric A second management device to prevent the inflow is provided,
The second management device is positioned between a pair of fixed frames respectively provided at both ends in the longitudinal direction of the forming guide plate and fixed to the forming guide plate, and side surfaces of the pair of fixed frames, and the pair of fixed frames A side frame fixed to, an upper frame positioned between the upper sides of the pair of fixed frames and fixed to the pair of fixed frames, and an inner surface of the pair of side frames so that a plurality of the fabrics can be folded A plurality of side inhalers for sucking foreign substances falling from the fabric during operation, a side sprayer provided on the outer surface of the side frame to prevent foreign substances from entering the fabric, and a top surface of the upper frame provided on the fabric Sanitary product manufacturing apparatus, characterized in that it is provided with an upper part to prevent foreign foreign substances from entering the.
5. The method of claim 4,
The fixed frame is formed elongated in a direction perpendicular to the longitudinal direction of the forming guide plate, and a horizontal frame positioned at the upper end of the forming guide plate;
A pair of vertical frames provided at both ends in the longitudinal direction of the horizontal frame so that the horizontal frame is spaced apart by a predetermined height from the forming guide plate;
A support frame formed perpendicular to the pair of vertical frames to face the forming guide plate to increase the supporting force of the fixed frame and connected to the side frame;
Sanitary product manufacturing apparatus, characterized in that provided with a fixing bracket connected to the support frame so that the fixing frame is fixed to the molded guide plate.

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