KR102393096B1 - Health auxiliary member molding device for mat and method for manufacturing the health auxiliary member - Google Patents

Health auxiliary member molding device for mat and method for manufacturing the health auxiliary member Download PDF

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KR102393096B1
KR102393096B1 KR1020200105652A KR20200105652A KR102393096B1 KR 102393096 B1 KR102393096 B1 KR 102393096B1 KR 1020200105652 A KR1020200105652 A KR 1020200105652A KR 20200105652 A KR20200105652 A KR 20200105652A KR 102393096 B1 KR102393096 B1 KR 102393096B1
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health
molding
mat
auxiliary member
sheet
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KR20220023654A (en
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전덕일
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전덕일
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/248—Supports for drying
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62222—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic coatings
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/446—Sulfides, tellurides or selenides

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Finger-Pressure Massage (AREA)
  • Invalid Beds And Related Equipment (AREA)

Abstract

본 발명은 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법에 관한 것으로, 그 기술구현의 목적은, 겔 형태로 반죽처리된 기초화합조성물을 반 자동화방식을 갖는 건강부재 성형장치에 의해 표면시트 상부면으로 도포 적층시켜 건강보조부재를 형성되게 함으로써, 제조작업의 편리성과 효율성, 그리고 그에 따른 제품 양산성을 극히 증대시킬 수 있도록 한 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법을 제공함에 있다.
따라서, 상기 목적을 달성하기 위한 본 발명의 구체적 수단으로는;
한쌍의 승강구동유닛과, 받침프레임이 마련된 메인작업대와, 시트위치설정홈이 마련되며 상기 메인작업대의 받침프레임으로 안착 결합하는 시트고정 플레이트와, 부재성형공이 마련된 성형플레이트와, 차단프레임과, 동력연결편으로 이루어지며, 상기 시트고정 플레이트의 상부면으로 안착 설치되는 건강부재 성형유닛과, 상기 차단프레임 내측면으로 삽입되며 성형플레이트와 밀착되는 밀대로 형성하여 달성한다.
또한, 상기와 같은 장치를 이용하여, 표면시트 전처리공정과, 건강보조소재 전처리공정과, 표면시트 장착공정, 건강소재 조성물 공급공정과, 부재성형공정과, 부재건조처리공정을 행하도록 하여 달성한다.The present invention relates to a health support member molding apparatus for a mat and a method for manufacturing the health auxiliary member thereof, and the purpose of the technical implementation is to surface a basic chemical composition kneaded in a gel form by a health member molding apparatus having a semi-automation method. A health auxiliary member molding device for a mat and a method of manufacturing the health auxiliary member for a mat, which can be applied and laminated on the upper surface of the sheet to form a health auxiliary member, thereby greatly increasing the convenience and efficiency of the manufacturing operation and consequently the mass productivity of the product. is in providing.
Therefore, as a specific means of the present invention for achieving the above object;
A pair of elevating drive units, a main workbench provided with a support frame, a seat fixing plate provided with a seat positioning groove and seated and coupled to the support frame of the main workbench, a forming plate provided with a member forming hole, a blocking frame, and a power It is achieved by forming a health member forming unit made of a connecting piece and installed to be seated on the upper surface of the sheet fixing plate, and a push bar that is inserted into the inner surface of the blocking frame and is in close contact with the forming plate.
In addition, by using the device as described above, the surface sheet pretreatment process, the health supplementary material pretreatment process, the surface sheet mounting process, the health material composition supply process, the member molding process, and the member drying treatment process are performed to achieve this .

Description

매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법{Health auxiliary member molding device for mat and method for manufacturing the health auxiliary member}A health auxiliary member molding device for a mat and a method for manufacturing the health auxiliary member thereof TECHNICAL FIELD

본 발명은 매트용 건강보조부재에 것으로, 더욱 상세하게는, 전기적 발열작용에 의해 온열기능을 행하는 각종 침구류, 예컨대, 전기매트, 온수매트, 침대매트, 비전기식 매트 등 기타 다양한 침구류에 광범위한 형태로 선택 적용되는 침구용 표면시트에 있어, 그 침구용 표면시트로 적층구성되는 건강보조부재를 반 자동화방식에 의해 편리하고 신속하게 도포 한 침구용 표면시트부재 성형장치 및 그 표면시트부재 제조방법에 관한 것이다.The present invention relates to a health auxiliary member for a mat, and more specifically, to various bedding products that perform a heating function by an electric heating action, for example, an electric mat, a hot water mat, a bed mat, a non-electric mat, etc. In the bedding surface sheet that is selectively applied in the form of a bedding surface sheet, a device for forming a surface sheet member for bedding, and a method for manufacturing the surface sheet member, which conveniently and quickly apply a health auxiliary member that is laminated with the bedding surface sheet by a semi-automation method is about

급속한 사회발전과 더불어, 사람들의 건강에 대한 관심 또한 날로 증대되고 있음이 오늘날의 현실임을 알 수 있다.It can be seen that today's reality is that, along with rapid social development, people's interest in health is also increasing day by day.

따라서, 근래에는 각종 침구류, 예컨대, 전기매트, 온수매트, 침대용 매트, 비전기식 매트 등과 같은, 다양한 침구 수단에 있어서 또한, 단순한 신체 받침기능의 용도범위를 넘어 사용자 인체에 유익함을 줄 수 있도록 한 침구류, 즉, 건강보조용 매트가 널리 개발, 이용되는 실정이다.Therefore, in recent years, various bedding products, for example, electric mats, hot water mats, bed mats, non-electric mats, etc., in various bedding means, go beyond the scope of use of simple body support functions to provide benefits to the user's body. One bedding, that is, a health supplementary mat is widely developed and used.

건강보조용 매트는 전기적 발열작용에 의한 보온기능과 건강보조소재(옥, 세라믹 등)에 의한 원적외선 방출기능 등을 병행하는 것으로, 이러한, 건강보조용 매트의 대표적인 일예구성을 살펴보면;The health support mat has a warming function by electric heat action and a far-infrared ray emission function by a health supplementary material (jade, ceramic, etc.)

이는, 받침판과, 전열판과, 유해전자파차단재와, 표면시트로 이루어진 일련의 적층구성부를 외피에 의해 일체로 피복(被覆) 처리한 상태하에, 상기 피복처리된 매트의 표면시트 상부면에 원적외선 방출물질인 각종 건강보조부재(옥, 세라믹등)를 다수개의 배열구조로 부착시키고, 상기 건강보조부재가 부착된 표면부재 상부에 선택적으로 망사부재 등을 결합시켜 구성한 것이 일반적이다.This is, under the condition that a series of laminated parts consisting of a support plate, a heat transfer plate, a harmful electromagnetic wave shielding material, and a surface sheet are integrally coated with an outer skin, a far-infrared emitting material on the upper surface of the surface sheet of the coated mat It is common to attach various health auxiliary members (jade, ceramics, etc.) in a plurality of arrangement structures, and selectively combine mesh members on the upper surface of the surface member to which the health auxiliary member is attached.

하지만, 전술한 바와 같은 종래의 건강보조용 매트는, 매트의 표면시트로 부착되는 건강보조부재가 원석을 가공처리한 옥내지 열처리 가공된 세라믹 등으로 이루어짐에 따라 그 건강보조부재 제조과정이 매우 번잡하고 난해하며. 그로 인해 과다한 작업시간을 소모해야 하는 등 비효율적인 제조공정상의 문제점이 있다.However, in the conventional health support mat as described above, the health support member manufacturing process is very complicated as the health support member attached to the surface sheet of the mat is made of indoor or heat-treated ceramic treated with raw stones. and difficult As a result, there is a problem in the inefficient manufacturing process, such as the need to consume excessive work time.

또한, 상기 건강보조용 매트로 적용되는 종래 건강보조부재는, 그 일련의 설치관계가 화학접착제 등에 의해 매트 표면부재에 단순 부착되는 구성에 불과한 것이었던바, 따라서, 이와 같은, 단순 접착구성에 의해 사용도중 건강부재가 쉽게 이탈되는 등, 내구성 저하의 문제점이 있고, 특히, 상기 건강부재는 상당한 경도를 갖는 석재, 예컨대, 옥 내지 세라믹 등의 소재로 이루어진 것으로, 외부 충격에 의해 쉽게 파손되는 재질 특성을 갖는 것임에 따라 취급과정에 있어, 상당한 주의를 요하는 것이며, 특히 단단한(경도) 성질에 의한 신체 배김현상으로, 그 사용관계를 매우 불편하게 하는 등의 문제점이 있다.In addition, the conventional health support member applied as the health support mat, the series of installation relationship was merely a configuration that is simply attached to the mat surface member by a chemical adhesive, etc. Therefore, by such a simple adhesive configuration There is a problem of deterioration of durability, such as the health member is easily detached during use, and in particular, the health member is made of a material such as a stone having a considerable hardness, for example, jade or ceramic, and is easily damaged by an external impact. In the handling process, it requires considerable attention, and in particular, there is a problem in that the use relationship is very inconvenient due to the phenomenon of body displacement due to the hard (hardness) nature.

한편, 근래에는 전술한 종래 건강보조용 매트의 일부 문제점을 해결하기 위한 방안으로 대한민국 특허청에 선출원 등록(특허등록 제0446094호)된 매트용 건강부재 및 그 건강부재의 제조방법이 창안된 바 있다.On the other hand, in recent years, as a way to solve some of the problems of the aforementioned conventional health support mat, a health member for a mat and a method of manufacturing the health member have been devised, which were registered in an earlier application with the Korean Intellectual Property Office (Patent Registration No. 0446094).

이러한, 선등록 기술로서의 매트용 건강부재는, 황토분말과, 바인더와, 물을 혼합하여 반죽처리 한 성형소재를 다수개의 성형공을 갖는 성형틀체에 의해 매트 표면부재상에 도포 점착시키고, 상기 도포 점착된 성형소재를 건조, 고형화시켜, 상기 매트 표면부재 상부면에 규칙적이고 반복적인 배열구조로 다수개의 건강부재를 형성되게 함을 특징으로 한다.Such a health member for mat as a pre-registered technology is a molding material kneaded by mixing ocher powder, a binder, and water on the mat surface member by means of a molding frame having a plurality of molding holes, and the application is applied. It is characterized in that by drying and solidifying the adhered molding material, a plurality of health members are formed in a regular and repeated arrangement on the upper surface of the mat surface member.

그러나, 상기 선등록기술로서의 매트용 건강부재는, 원적외선 방출소재로 널리 알려진 단일성분의 황토분말만을 제한적으로 이용함에 따라, 살균, 항균, 소취 기능 등이 상대적으로 취약할 수밖에 없는 문제점이 있고, 특히, 인체에 치명적 유해요인으로 작용하는 유해전자기파에 대하여 이를, 효과적으로 상쇄시킬 수 있는 기능은 기대할 수 없는 것으로 소비자들이 사용을 기피하는 문제점이 있다.However, as the health member for mat as the pre-registration technology, there is a problem in that sterilization, antibacterial, deodorizing functions, etc. are relatively weak as only a single component loess powder widely known as a far-infrared emitting material is limitedly used, and in particular, However, there is a problem that consumers avoid using harmful electromagnetic waves that act as fatal harmful factors to the human body because the function that can effectively offset them cannot be expected.

또 다르게, 전술한 바와 같은, 선등록 기술로 적용되는 건강보조부재는, 그 일련의 제조과정이 많은 노동인력과 장비, 그리고 시간을 필요로 하는 공정, 예컨대, 소재 반죽, 성형, 건조, 접착 등과 같이 인력에만 의존하는 과정을 통해 이루어짐에 따라 양산효율이 저하될 수밖에 없고, 그로 인하 제조원가 상승으로, 소비자의 부담을 가중시키게 되는 등 상당한 경제성 저하의 문제점이 상존한다. Alternatively, as described above, as for the health auxiliary member applied by pre-registration technology, the series of manufacturing processes require a lot of labor, equipment, and time, for example, material kneading, molding, drying, bonding, etc. As it is carried out through a process that relies only on manpower, mass production efficiency is inevitably lowered, and as a result, there is a problem of considerable economic deterioration, such as an increase in manufacturing cost and aggravation of the burden on consumers.

따라서, 본 발명은 매트용 표면시트로 적용되는 종래 건강보조부재 제조에 관한 일련의 제반적 문제점을 해결하고자 창안된 것으로;Accordingly, the present invention has been devised to solve a series of general problems related to the manufacturing of the conventional health auxiliary member applied as a surface sheet for a mat;

본 발명의 목적은, 게르마늄분말, 황화동분말, 포졸란분말, 황토분말, 일라이트분말, 참숯분말, 편백나무건조분말, 솔잎건조분말, 쑥건조분말로 혼합된 기초화합조성물을 마련하고, 그와 같이 마련된 기초화합조성물에 겔형태의 천연바인딩을 투입하여 반죽처리하며, 재차, 반죽처리된 기초화합조성물을 반 자동화방식을 갖는 건강부재 성형장치에 의해 표면시트 상부면으로 도포 적층시켜 건강보조부재를 형성되게 함으로써, 제조작업의 편리성과 효율성, 그리고 그에 따른 제품 양산성을 극히 증대시킬 수 있도록 한 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법을 제공함에 있다.An object of the present invention is to prepare a basic compound composition mixed with germanium powder, copper sulfide powder, pozzolan powder, loess powder, illite powder, charcoal powder, cypress dry powder, pine needle dry powder, mugwort dry powder, and as such A natural binding in gel form is put into the prepared basic compound composition and kneaded, and again, the kneaded basic compound composition is applied to the upper surface of the surface sheet by a semi-automated health member molding device and laminated to form a health auxiliary member. It is to provide a health support member molding apparatus for a mat and a method for manufacturing the health support member so that the convenience and efficiency of the manufacturing operation, and consequently, the mass productivity of the product can be extremely increased.

또한, 본 발명의 목적은, 건강부재 성형장치에 선택적 교환 설치구조를 갖는 가변성형플레이트를 마련하여 표면시트 상부면으로 도포형성되는 건강보조소재의 형상과 면적, 그리고 두께를 사용자 필요에 따라 다양하게 변형구성할 수 있게 함으로써, 제조형태의 다변성과 제품디자인의 다양성, 그리고, 그에 따른 소비자의 사용만족도를 극히 향상시킬 수 있도록 한 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법을 제공함에 있다.In addition, an object of the present invention is to provide a variable molding plate having a selective replacement and installation structure in the health member molding device, so that the shape, area, and thickness of the health supplementary material applied to the upper surface of the surface sheet can be varied according to the needs of the user. It is to provide a health support member molding apparatus for a mat and a method for manufacturing the health support member for a mat, which can be configured to be deformable, thereby greatly improving the variety of manufacturing forms and product design, and consequently consumer satisfaction with use. .

삭제delete

따라서, 상기 목적을 달성하기 위한 본 발명에 따른 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법의 구체적 수단으로는;Therefore, as a specific means of the health support member molding apparatus and the health support member manufacturing method for the mat according to the present invention for achieving the above object;

한쌍의 승강구동유닛과, 받침프레임이 마련된 메인작업대와;A pair of lift driving units and a main workbench provided with a support frame;

시트위치설정홈이 마련되며 상기 메인작업대의 받침프레임으로 안착 결합하는 시트고정 플레이트와;a seat fixing plate provided with a seat positioning groove and seated and coupled to a support frame of the main workbench;

부재성형공이 마련된 성형플레이트와, 차단프레임과, 동력연결편으로 이루어지며, 상기 시트고정 플레이트의 상부면으로 안착 설치되는 건강부재 성형유닛과;A health member forming unit comprising a forming plate provided with a member forming hole, a blocking frame, and a power connection piece, and installed on the upper surface of the sheet fixing plate;

상기 차단프레임 내측면으로 삽입되며 성형플레이트와 밀착되는 밀대로 형성하여 달성한다.It is achieved by forming a push bar that is inserted into the inner surface of the blocking frame and is in close contact with the forming plate.

또한, 상기와 같은 장치를 이용하여, 표면시트 전처리공정과, 건강보조소재 전처리공정과, 표면시트 장착공정, 건강소재 조성물 공급공정과, 부재성형공정과, 부재건조처리공정을 행하도록 하여 달성한다.In addition, by using the device as described above, the surface sheet pretreatment process, the health supplementary material pretreatment process, the surface sheet mounting process, the health material composition supply process, the member molding process, and the member drying treatment process are performed to achieve this .

이상, 본 발명에 따른 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법은, 게르마늄분말, 황화동분말, 포졸란분말, 일라이트분말, 참숯분말, 편백나무건조분말, 솔잎건조분말, 쑥건조분말로 혼합된 기초화합조성물에 겔형태의 천연바인딩을 투입하여 반죽처리하고, 반죽처리된 기초화합조성물을 반 자동화방식을 갖는 건강부재 성형장치에 의해 표면시트 상부면으로 도포 적층시켜 건강보조부재를 형성되게 한 것으로, 이는, 제조작업의 편리성과 효율성, 그리고 그에 따른 제품 양산성을 증대시킨 효과를 제공한다.Above, the health auxiliary member molding apparatus for a mat and the method for manufacturing the health auxiliary member according to the present invention are germanium powder, copper sulfide powder, pozzolan powder, illite powder, charcoal powder, cypress dry powder, pine needle dry powder, mugwort dry powder A natural binding in gel form is put into the mixed base compound composition and kneaded, and the kneaded base compound composition is applied to the upper surface of the surface sheet by a semi-automated health member molding device and laminated to form a health auxiliary member. This provides the effect of increasing the convenience and efficiency of the manufacturing operation, and consequently, the product mass productivity.

또한, 본 발명에 따른 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법은, 건강부재 성형장치에 선택적 교환 설치구조를 갖는 가변성형플레이트를 마련하여 표면시트 상부면으로 도포형성되는 건강보조소재의 형상과 면적, 그리고 두께를 사용자 필요에 따라 다양하게 변형구성할 수 있게 한 것으로, 이는, 제조형태의 다변성과 제품디자인의 다양성, 그리고, 그에 따른 소비자의 사용만족도를 극히 향시킨 효과를 제공한다.In addition, the health auxiliary member molding apparatus for a mat and the health auxiliary member manufacturing method for a mat according to the present invention provide a variable molding plate having a selective replacement installation structure in the health member molding apparatus, and a health auxiliary material formed by coating the upper surface of the surface sheet It allows the shape, area, and thickness of the product to be variously modified according to the user's needs, which provides the effect of increasing the variety of manufacturing forms and product design, and consequently consumer satisfaction. .

삭제delete

도 1은 본 발명에 따른 매트용 건강보조부재 성형장치의 분해사시도
도 2는 본 발명에 따른 매트용 건강보조부재 성형장치의 결합사시도
도 3은 본 발명에 따른 매트용 건강보조부재 성형장치의 작용상태 단면도
도 4는 본 발명에 따른 매트용 건강보조부재 성형장치의 이실시예도
도 5는 본 발명의 이실예로 적용되는 가변성형플레이트의 다른 실시예도
도 6은 본 발명에 따른 매트용 건강보조부재 성형장치의 삼실시예도
도 7은 본 발명에 따른 매트용 건강보조부재 성형장치의 삼실시예 작용상태단면도
도 8은 본 발명에 따른 매트용 건강보조부재 성형방법의 순서도
도 9는 본 발명에 의해 성형된 표면시트 및 건강보조부재의 사시도1 is an exploded perspective view of an apparatus for forming a health auxiliary member for a mat according to the present invention;
Figure 2 is a combined perspective view of a health auxiliary member molding apparatus for a mat according to the present invention;
Figure 3 is a cross-sectional view of the working state of the health auxiliary member molding apparatus for a mat according to the present invention
Figure 4 is a view of this embodiment of the health auxiliary member molding apparatus for a mat according to the present invention
5 is a view of another embodiment of a deformable molded plate applied to this embodiment of the present invention;
Figure 6 is a view of a third embodiment of the molding apparatus for health auxiliary member for mat according to the present invention
7 is a cross-sectional view of the working state of the third embodiment of the health auxiliary member molding apparatus for a mat according to the present invention;
8 is a flowchart of a method for forming a health auxiliary member for a mat according to the present invention;
9 is a perspective view of a surface sheet and a health auxiliary member molded by the present invention;

이하, 본 발명에 따른 본 발명에 따른 매트용 건강보조부재 성형장치 및 그 건강보조부재 제조방법의 바람직한 실시예 구성을 첨부도면에 의거하여 상세히 설명하기로 한다.Hereinafter, the configuration of a preferred embodiment of the health assisting member molding apparatus for a mat according to the present invention and the health assisting member manufacturing method thereof according to the present invention will be described in detail based on the accompanying drawings.

첨부도면을 참고로 하여, 본 발명에 따른 매트용 건강부재 성형장치의 개략적인 구성을 먼저 살펴보면;Referring to the accompanying drawings, first looking at the schematic configuration of the health member molding apparatus for a mat according to the present invention;

이는, 메인작업대와(1)와, 시트고정 플레이트(2)와, 건강부재 성형유닛(3)과, 밀대(4)와, 가변성형 플레이트(5)로 구성된다.It consists of a main workbench (1), a sheet fixing plate (2), a health member forming unit (3), a pusher (4), and a variable forming plate (5).

여기서, 상기 메인작업대(1)는, 본 발명에 따른 건강보조부재 성형장치의 기초 골격구조를 이루는 일종의 받침수단인바, 이와 같은, 메인작업대(1)는 소정의 높이를 갖는 직사각 프레임 구조를 취하며, 그 직사각 프레임 구조를 취하는 메인작업대(1) 전방면에 후방면에 도 3으로 도시된 바와 같이 승강구동유닛(11)을 설치 형성하고, 상부면에 직사각틀체 구성의 받침프레임(12)이 마련되도록 형성함이 바람직하다.Here, the main workbench 1 is a kind of support means constituting the basic skeletal structure of the health auxiliary member molding apparatus according to the present invention. As such, the main workbench 1 takes a rectangular frame structure having a predetermined height, , The elevating drive unit 11 is installed and formed on the rear surface as shown in FIG. 3 on the front surface of the main workbench 1 taking the rectangular frame structure, and the support frame 12 of the rectangular frame structure is provided on the upper surface. It is desirable to form as much as possible.

이때, 메인작업대(1)에 있어, 상기 승강구동유닛(11)은 후술하는 건강부재 성형유닛(3)의 상하 승강작동관계를 단속 제어하는 구동수단으로, 이러한, 승강구동유닛(11)은, 도 1로 도시된 바와 같이, 승강구동축(S)이 마련된 구동실린더(111)를 설치하고, 상기 구동실린더(111)를 중심부 구성으로 하여 그 좌,우 양측면에 원통형 파이프구조를 취하는 소정길이의 승강안내관(112)을 대칭 이격구조로 설치 형성함이 바람직하다.At this time, in the main workbench 1, the lifting driving unit 11 is a driving means for intermittently controlling the up-and-down operation relationship of the health member forming unit 3 to be described later. As shown in FIG. 1, a driving cylinder 111 provided with an elevation drive shaft S is installed, and the driving cylinder 111 is used as a central configuration to take a cylindrical pipe structure on both sides of the driving cylinder 111. It is preferable to install and form the guide tube 112 in a symmetrically spaced structure.

또한, 상기 시트고정플레이트(2)는, 건강보조소재(200)가 성형 결합시키기 위한 표면시트(100)를 안정적으로 고정시키기 위한 표면시트(100) 안착수단인바, 이와 같은, 시트고정플레이트(2)는, 도 1 또는 도 3으로 도시된 바와 같이, 얇은 직사각 판체구성으로 하여, 그 직사각 판체구성을 취하는 시트고정플레이트(2) 내측면에 소정의 깊이를 갖는 직사각 요홈 형태의 시트위치설정홈(21)을 형성함이 바람직하다.In addition, the sheet fixing plate 2 is a surface sheet 100 seating means for stably fixing the surface sheet 100 for molding and bonding the health supplementary material 200. As such, the sheet fixing plate 2 ), as shown in FIG. 1 or FIG. 3, is a rectangular concave-shaped seat positioning groove ( 21) is preferred.

이때, 시트고정플레이트(2)에 있어, 상기 시트위치설정홈(21)은 표면시트(100)를 수용 고정하는 수단으로, 이러한 시트위치설정홈(21)의 깊이는 안착되는 표면시트(100)의 두께보다 깊지 않도록 형성한다.At this time, in the seat fixing plate 2, the seat positioning groove 21 is a means for receiving and fixing the top sheet 100, and the depth of the seat positioning groove 21 is the top sheet 100 to be seated. It is formed not to be deeper than the thickness of

또한, 상기 건강부재 성형유닛(3)은, 전술한 메인작업대(1)의 승강구동유닛(11)에 의해 승강작동하며, 시트고정플레이트(2)로 안착된 표면시트(100)에 건강보조소재를 성형되게 하는 수단인바, 이와 같은, 건강부재 성형유닛(3)은, 도 1 내지 도 3으로 도시된 바와 같이, 부재성형공(311)이 마련된 직사각 판체구성의 성형플레이트(31)를 기초구성으로 하여, 상기 성형플레이트(31) 상부 외측면 둘레에 직사각 틀체구성을 취하며 돌출된 차단프레임(32)을 형성하며, 재차, 상기 차단프레임(32)의 전방과 후방면에 한쌍의 대칭구성으로 결합된 동력연결편(33)을 형성함이 바람직하다.In addition, the health member forming unit 3 is lifted and lowered by the lift driving unit 11 of the main work table 1 described above, and a health supplementary material is placed on the surface sheet 100 seated by the seat fixing plate 2 . As a means for forming a bar, such a health member forming unit 3 is based on a forming plate 31 of a rectangular plate body structure provided with a member forming hole 311 as shown in FIGS. 1 to 3 . In this way, a rectangular frame configuration is taken around the upper outer surface of the forming plate 31 to form a protruding blocking frame 32, and again, a pair of symmetrical configurations on the front and rear surfaces of the blocking frame 32 It is preferable to form the coupled power connection piece (33).

이때, 건강부재 성형유닛(3)에 있어, 상기 성형플레이트(31)로 마련되는 부재성형공(311)은, 건강보조소재(200)를 성형하기 의한 일종의 성형홈(틀)에 해당하는 것으로, 그 형상은 도 1 또는 도 3으로 도시된 바와 같이 직사각 관통구조로 형성하며, 특히, 이러한 부재성형공(311)의 관통깊이는 성형을 원하는 건강보조소재(200)의 두께 맞추어 설계 형성함이 바람직하다. At this time, in the health member forming unit 3, the member forming hole 311 provided with the forming plate 31 corresponds to a kind of forming groove (frame) for forming the health auxiliary material 200, Its shape is formed in a rectangular through-structure as shown in FIG. 1 or 3, and in particular, the penetration depth of the member molding hole 311 is preferably designed and formed according to the thickness of the health supplementary material 200 desired for molding. Do.

끝으로, 상기 밀대부재(4)는, 전술한 건강부재 성형유닛(3)에 있어, 차단프레임(32) 내측면으로 삽입되고, 그러한 삽입구조에 의해 성형플레이트(31) 상부면에 밀착한 상태로 전,후 수동 이송작용을 행하며 건강보조부재(200)를 성형하기 위한 소재, 예컨대, 후술하는 기초화합조성물을 고르게 펼침되게 하는 수단인바, 이와 같은, 밀대부재(4)는 도 1 내지 도 3으로 도시된 바와 같이, 얇은 직사각 판체구성으로 형성함이 바람직하다.Finally, the push member 4 is inserted into the inner surface of the blocking frame 32 in the above-described health member forming unit 3, and is in close contact with the upper surface of the forming plate 31 by such an insertion structure. It is a means to evenly spread the material for forming the health auxiliary member 200, for example, a basic compound composition to be described later, by performing a manual transfer action before and after the furnace. As shown in, it is preferable to form a thin rectangular plate body configuration.

따라서, 전술한 바와 같은 일련의 구성으로 이루어진 본 발명에 따른 매트용 건강보조부재 성형장치의 상호 결합관계를 살펴보면;Therefore, looking at the mutual coupling relationship of the health auxiliary member molding apparatus for a mat according to the present invention consisting of a series of configurations as described above;

이는, 도 1로 도시된 바와 같이, 메인작업대(1)의 상부면, 예컨대, 받침프레임(12)에 시트고정플레이트(2)를 안착 설치시키고, 재차, 시트고정플레이트(2) 상부면에 건강부재 성형유닛(3)을 안착 설치시킨다.This is, as shown in FIG. 1, the upper surface of the main workbench 1, for example, the seat fixing plate 2 is seated and installed on the support frame 12, and again, the seat fixing plate 2 is healthy on the upper surface. The member forming unit 3 is seated and installed.

이후, 구동실린더(111)의 승강구동축(S)을 축결합구(331)에 의해 동력연결편(33)으로 고정 연결시킴과 동시에 승강유도로드(332)를 승강안내관(112)에 슬라이딩 삽입되도록 하여 메인작업대의 승강구동유닛과, 건강부재 성형유닛(3)을 동력 연결되게 함으로써, 본 발명에 따른 매트용 건강보조부재 성형장치를 구현한다.Thereafter, the lifting drive shaft (S) of the driving cylinder 111 is fixedly connected to the power connection piece 33 by the shaft coupling hole 331 and at the same time the lifting guide rod 332 is slidingly inserted into the lifting guide tube 112. By making the main workbench lift driving unit and the health member forming unit 3 power-connected, the health auxiliary member forming apparatus for the mat according to the present invention is implemented.

한편, 도 4는 본 발명에 따른 매트용 건강보조부재 성형장치의 이실시예도이고, 도 6는 본 발명의 이실예로 적용되는 가변성형 플레이트의 다른 실시예도를 나타낸다.On the other hand, Figure 4 is a view of this embodiment of the molding apparatus for a health auxiliary member for a mat according to the present invention, Figure 6 shows another embodiment of the variable molding plate applied to this embodiment of the present invention.

이러한, 이실시예로서의 본 발명은 전술한 일실시예 구성에 있어, 건강부재 성형유닛(3)으로 형성된 차단프레임(32) 내측면에 탈,부착 교환구조로 삽입되고, 그와 같은 탈,부착 삽입구조에 의해 성형플레이트(31) 상부면으로 밀착 결합하는 가변성형 플레이트(5)를 별도의 추가구성으로 더 형성하되, 상기 추가 구성되는 가변성형 플레이트(5)는 도 4로 도시된 바와 같이, 성형플레이트(31)와 대응하는 직사각 판체구조를 취하며, 그 내측면에 도 4의 부분확대도로 도시된 바와 같이 유출방지편(511)이 마련된 단일 직사각 관통구조의 가변성형공(51)을 형성함이 바람직하다.The present invention as this embodiment, in the configuration of one embodiment described above, is inserted into the inner surface of the blocking frame 32 formed of the health member forming unit 3 in a detachable and attachable exchange structure, and such detachable and attachable insertion A variable molding plate 5 that is closely coupled to the upper surface of the molding plate 31 by the structure is further formed as a separate additional configuration, but the additionally configured variable molding plate 5 is molded as shown in FIG. 4 , It takes a rectangular plate structure corresponding to the plate 31, and forms a variable molding hole 51 of a single rectangular through-structure in which a leak prevention piece 511 is provided on its inner surface as shown in a partially enlarged view of FIG. This is preferable.

이때, 본 발명의 이실시예에 있어, 가변성형 플레이트(5)로 형성되는 가변성형공(51)은 단순히 단일 직사각 관통구조에 한정되는 것은 아니며, 도 5로 도시된 바와 같이, 규칙적이고 반복적인 배열형태로 이격배치된 원형 관통구성으로 형성할 수 있고, 또한, 가변성형공(51)의 형상은 직사각 또는 원형 관통형상에 한정되는 것은 아니며, 소비자 요구에 따라 다각형 모양, 별모양, 달모양, 기타 다양한 형상과 모양(도시생략)으로 관통형성 할 수 있다.At this time, in this embodiment of the present invention, the variable forming hole 51 formed of the variable forming plate 5 is not limited to simply a single rectangular through-structure, and as shown in FIG. 5 , regular and repetitive It can be formed in a circular penetrating configuration spaced apart in an array form, and the shape of the variable molding hole 51 is not limited to a rectangular or circular penetrating shape, and according to consumer requirements, a polygonal shape, a star shape, a moon shape, It can be formed through other various shapes and shapes (not shown).

또 다르게, 도 6은 본 발명에 따른 매트용 건강보조부재 성형장치의 삼실시예도이고, 도 7은 본 발명에 따른 매트용 건강보조부재 성형장치의 삼실시예 작용상태단면도를 나타낸다.(이하, 설명의 편의를 위해 일실시예와 동일한 구성에 대하여는 동일명칭과 동일부호를 사용하였음.) Alternatively, Figure 6 is a view showing a third embodiment of the molding apparatus for health assistance member for a mat according to the present invention, Figure 7 shows a cross-sectional view of the operating state of the third embodiment of the apparatus for molding a health assistance member for a mat according to the present invention. (hereinafter, For convenience of explanation, the same names and the same reference numerals are used for the same components as in the embodiment.)

이러한, 삼실시예로서의 본 발명은, 전술한 일실시예 구성에 있어, 건강부재 성형유닛(3)으로 형성된 성형플레이트(31) 후방 일측면에 도 6으로 도시된 바와 같이, 관통구조의 배출유도홈(312)을 형성하고, 상기 배출유도홈(312)을 형성한 성형플레이트(31) 상부 외측면 둘레에 직사각 틀체구성으로 돌출하는 차단프레임(32)을 형성하되;,The present invention as a three-embodiment, as shown in FIG. 6 on the rear side of the molding plate 31 formed of the health member molding unit 3, in the configuration of the embodiment described above, is a discharge guide groove of a through-structure. Forming a 312 and forming a blocking frame 32 protruding in a rectangular frame configuration around the upper outer surface of the molding plate 31 in which the discharge guide groove 312 is formed;

상기 차단프레임(32)은, 도 6으로 도시된 바와 같이, 좌,우 양측면에 이송모터(M)에 의해 구동하는 한쌍의 견인유도체인(321)을 형성하고, 상기 한쌍의 견인유도체인(321) 좌,우 양측면에 밀대조립편(321)을 대칭구조로 더 결합 설치하며, 재차, 상기 대칭구조로 결합 설치된 밀대조립편(321)에 밀대부재(4)를 탈,부착 조립구조로 고정 설치함이 바람직하다.The blocking frame 32, as shown in FIG. 6, forms a pair of traction induction chains 321 driven by the transfer motor M on both sides of the left and right sides, and the pair of traction induction chains 321 ) The push bar assembly piece 321 is further coupled and installed on both sides of the left and right sides in a symmetrical structure, and again, the push bar member 4 is fixed and installed in the detachable assembly structure to the push bar assembly piece 321 coupled and installed in the symmetric structure. It is preferable to

이때, 상기와 같은 삼실시예 구성으로 건강부재 성형유닛(3)이 형성될 경우, 그 삼실시예로 형성된 건강부재 성형유닛(3)이 안착되는 시트고정 플레이트(2)는, 도 7로 도시된 바와 같이, 후방 일측면에 상기 배출유도홈(312)과 일치하는 구조로 관통되는 슬러지 배출공(22)을 형성하고, 재차, 상기 슬러지 배출공(22) 하부면에 슬러지 수거함(23)을 더 설치 형성함이 바람직하다. At this time, when the health member forming unit 3 is formed in the three-embodiment configuration as described above, the sheet fixing plate 2 on which the health member forming unit 3 formed in the three-embodiment is seated is shown in FIG. As shown, a sludge discharge hole 22 is formed on one rear side in a structure consistent with the discharge guide groove 312, and again, a sludge collection box 23 is formed on the lower surface of the sludge discharge hole 22. It is preferable to form a further installation.

한편, 전술한 바와 같은 일련의 장치구성으로 이루어진 본 발명은 그 구축된 장치를 이용하여, 또 다른 차별화된 형태의 매트용 건강보조부재 제조방법을 구현하는 것으로, 그와 같은, 또 다른 특징적 구성의 매트용 건강보조부재 제조방법에 대한 바람직한 실시예 구성을 첨부도면에 의거하여 상세히 설명하기로 한다.On the other hand, the present invention consisting of a series of device configurations as described above uses the built device to implement another differentiated method of manufacturing a health assistance member for a mat, and such, another characteristic configuration of A preferred embodiment configuration for a method for manufacturing a health auxiliary member for a mat will be described in detail based on the accompanying drawings.

도 8은 본 발명에 따른 매트용 건강보조부재 성형방법의 순서도이고, 도 9는 본 발명에 의해 성형된 표면시트 및 건강보조부재의 사시도로서, 이를 참고로하여 본 발명의 방법적 구성을 살펴보면;8 is a flowchart of a method for forming a health auxiliary member for a mat according to the present invention, and FIG. 9 is a perspective view of a surface sheet and a health auxiliary member molded by the present invention, referring to the method configuration of the present invention;

이는, 표면시트 전처리공정(S1)과, 건강보조소재 전처리공정(S2)과, 표면시트 장착공정(S3)과, 건강소재 조성물 공급공정(S4)과, 부재성형공정(S5)과, 부재건조처리공정(S6)으로 이루어진다.This is a surface sheet pretreatment process (S1), a health supplementary material pretreatment process (S2), a surface sheet mounting process (S3), a health material composition supply process (S4), a member molding process (S5), and member drying It consists of a processing process (S6).

여기서, 먼저, 상기 표면시트 전처리공정(S1)은, 일반적 형태의 압축섬유재, 예컨대, 천연섬유, 합성섬유, 재생섬유, 탄소섬유, 무기계 섬유 등을, 그 종류에 구애받음 없이 제조자 필요에 따라 그 소재를 택일하여 표면시트(100)를 형성하는 과정인바, 이와 같은, 표면시트 전처리공정(S1)은, 상기 나열된 압축 섬유소재 중 어느 하나의 압축 섬유소재 원면을 개섬 처리, 예컨대, 솜과 같이 풀어헤친 형태로 개섬하여 제진기(도새생략)를 이용 불순물을 제거하고, 불순물이 제거된 섬유재를 균일한 두께로, 고르게 펼침시켜 시트원단을 형성하며, 형성된 시트원단을 커팅처리기에 의해 재단하여 도 9로 도시된 바와 같은, 개별구성의 표면시트를 마련하는 과정으로 이루어지게 함이 바람직하다. Here, first, in the surface sheet pretreatment process (S1), a general type of compressed fiber material, for example, natural fiber, synthetic fiber, regenerated fiber, carbon fiber, inorganic fiber, etc., according to the manufacturer's needs, regardless of the type This is a process of forming the surface sheet 100 by selecting the material. In this way, the surface sheet pretreatment process (S1) is an opening treatment of raw cotton of any one of the above-listed compressed fiber materials, for example, like cotton. Open the fiber in a loose form, remove impurities using a vibration damper (dosae omitted), spread the fiber material from which impurities have been removed to a uniform thickness and evenly to form a sheet fabric, and cut the formed sheet fabric by a cutting processor As shown in 9, it is preferable to make the process of preparing the surface sheet of an individual configuration.

또한, 상기 건강보조소재 전처리공정(S2)은, 게르마늄분말과, 황화동분말과, 포졸란분말과, 일라이트분말과, 참숯분말과, 편백나무건조분말과, 솔잎건조분말과, 쑥건조분말과, 액상의 천연바인딩을 산업용 믹싱기(도시생략)에 투입하고, 60~80분간의 시간범위로 혼합 교반하여 겔형태의 기초화합조성물을 마련하는 과정으로 이루어지게 함이 바람직하다. In addition, the health supplementary material pretreatment process (S2) includes germanium powder, copper sulfide powder, pozzolan powder, illite powder, charcoal powder, cypress dry powder, pine needle dry powder, mugwort dry powder, It is preferable to put the liquid natural binding into an industrial mixer (not shown), and mix and agitate for a time range of 60 to 80 minutes to prepare a gel-type basic compound composition.

이때, 건강보조소재 전처리공정(S2)을 통해 마련되는 기초화합조성물의 성분별 첨가비율은 각 포함되는 성분을 제조자 필요에 따라 선택적으로 증감시켜 원하는 효능을 가변적으로 기대할 수 있음에 따라 수치로 한정하지 않는다. At this time, the addition ratio of each component of the basic compound composition prepared through the health supplementary material pretreatment process (S2) is not limited to a numerical value as the desired efficacy can be variably expected by selectively increasing or decreasing each included component according to the manufacturer's needs. does not

아울러, 부연적인 설명으로 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 게르마늄은, 구리, 납, 아연 등의 광석을 정제하는 과정에서 얻어지는 반도체 물질로서이는, 사용자 인체에 대하여 신진대사 촉진, 어깨 팔목 등의 통증 완화, 면역체계 안정화에 따른 항바이러스 작용, 반도체 작용을 통한 음이온 작용 등에 탁월한 효과과 있는 주지의 물질특성을 갖는다.In addition, as an ambiguous description, the germanium included as a basic compound through the health supplementary material pretreatment process (S2) is a semiconductor material obtained in the process of refining ores such as copper, lead, zinc, etc. It has well-known material properties with excellent effects on metabolism promotion, pain relief of shoulder and wrist, antiviral action according to immune system stabilization, and negative ion action through semiconductor action.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 황화동은, 인체 및 생활환경에 무해한 안전성 물질로서, 박테리아, 곰팡이 바이러스 등의 유해균 박멸기능, 인체에 유해한 전자파 차단기능, 악취를 없애는 소취 기능은 물론, 조류인플루엔자 억제기능에 이르기까지 광범위한 작용을 행하는 주지의 물질 특성을 갖는다.In addition, the copper sulfide, which is included as a basic chemical composition through the health supplementary material pretreatment process (S2), is a safe material that is harmless to the human body and living environment, and has a function of eradicating harmful bacteria such as bacteria and mold viruses, blocking electromagnetic waves harmful to the human body, odor It has well-known material properties that perform a wide range of actions ranging from a deodorizing function to eliminate avian influenza, as well as an avian influenza inhibitory function.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 포졸란은, 가용성 및 규산성분으로, 수경성은 아니지만, 물에 의하여, 수산화칼슘과 화합하면, 경화는 반응(포졸란 반응)을 나타내는 규산질 미립분의 총칭으로서, 이는 크게 규조토, 규산백토, 응회암, 화산재 등과 같은 천연광물로 채취되는 포졸란과, 플라이 애시, 고로 슬래그, 소성 점토 등과 같은 인공 포졸란으로 그 종류가 구분되는 것이고, 이러한, 포졸란은 다량의 원적외선 및 음이온 발생작용에 의해 탈취, 살균, 곰팡이제거 등 주지의 물질특성을 갖는다.In addition, the pozzolan included in the basic compound composition through the health supplementary material pretreatment process (S2) is a soluble and silicic acid component, and is not hydraulic, but when combined with calcium hydroxide by water, curing reaction (pozzolan reaction) As a general term for siliceous fine powder, it is largely divided into pozzolans, which are collected from natural minerals such as diatomaceous earth, silicate clay, tuff, and volcanic ash, and artificial pozzolans such as fly ash, blast furnace slag, and calcined clay. Silver has well-known material properties such as deodorization, sterilization, and mold removal by generating a large amount of far-infrared rays and negative ions.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 일라이트는, 미립질의 광물로서, 일반적인 백운모와 흡사한 판상의 점토광물에 해당되고, 화학조성은 백운모에 비하여 칼륨(K)과 알루미늄(Al)은 적으나, 규소(Si)와 물(H2O)은 약간 더 많이 포함하고 있는 물질 구성인바, 이러한, 일라이트는 주지된 바와 같이, 원적외선 방출작용에 따른, 공명흡수작용에 의해, 인체 에너지를 활성화하여, 신진대사를 촉진되게 하는 물질특성을 갖는다.In addition, the illite, which is included as a basic chemical composition through the health supplementary material pretreatment process (S2), is a fine-grained mineral, and corresponds to a plate-shaped clay mineral similar to general muscovite, and has a chemical composition of potassium (K) compared to muscovite. ) and aluminum (Al) are few, but silicon (Si) and water (H2O) are slightly more in the composition of the material. Thus, it has material properties that activate human energy and promote metabolism.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 참숯은 목재를 연소시켜 생성한 고체물질, 예컨대, 탄소 85%, 수분 10%, 미네랄 3%(칼슘,칼륨,미그네슘,철분 등)로 이루어진 탄소 덩어리로서, 이는, 1g당 약 1,200평방미터(약 400평)의 기공을 가지고 있으며, 주지된 바와 같이, 원적외선 및 음이온 방출작용과 함께, 습도조절, 탈취, 정화, 제독작용 등 주지의 물질특성을 갖는다.In addition, the charcoal included as a basic compound composition through the health supplementary material pretreatment process (S2) is a solid material produced by burning wood, for example, 85% carbon, 10% moisture, 3% minerals (calcium, potassium, minerals). sium, iron, etc.), which has pores of about 1,200 square meters (about 400 pyeong) per 1 g, and as is well known, with far-infrared rays and anion emitting action, humidity control, deodorization, purification, It has well-known material properties such as detoxifying action.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 편백나무와, 솔잎, 쑥은, 자연에서 채취된 식물로써, 먼저 편백나무는 살균작용이 우수하고, 내수성이 강해 고유의 향이 진하게 발산되며 악취를 제거하는 특성이 있고, 솔잎과 쑥 또한 고유의 향 발산기능에 의해 소취기능을 발휘하는 물질 특성을 갖는다. In addition, the cypress, pine needles, and mugwort, which are included as a basic compound through the health supplementary material pretreatment process (S2), are plants collected from nature. It emits a strong fragrance and has the property of removing odors, and pine needles and mugwort also have material properties that exert a deodorizing function by their intrinsic fragrance emitting function.

또한, 건강보조소재 전처리공정(S2)을 통해 기초화합조성물로 포함되는 상기 천연바인딩은 겔형태의 접착제를 의미하는 것으로, 본 발명에 있어 사용되는 천연바인딩은, 통상의 단백질계 천연접착제 또는 탄수화물계 천연접착제를 선택적으로 이용한다.In addition, the natural binding included in the basic composition through the health supplementary material pretreatment process (S2) means an adhesive in the form of a gel, and the natural binding used in the present invention is a normal protein-based natural adhesive or carbohydrate-based adhesive. Optionally use a natural adhesive.

한편, 상기 표면시트 장착공정(S3), 전술한 표면시트 전처리공정(S1)을 통해 마련된 표면시트(100)를 매트용 건강보조부재 성형장치에 있어, 시트고정 플레이트(2)로 마련된 시트위치설정홈(21)에 도 3으로 도시된 바와 같이, 삽입 안착시키고, 시트고정 플레이트(2) 상부로부터 승강구동유닛(11)의 구동작용에 의해 건강부재 성형유닛(3)을 하강 밀착시켜, 그 건강부재 성형유닛(3)으로 마련된 성형플레이트(31)의 부재성형공(311)을 통해 표면시트(100)의 상부중앙 일부면이 밀착고정구조로 노출되게 하는 과정으로 이루어지게 함이 바람직하다.On the other hand, in the surface sheet mounting process (S3), the surface sheet 100 prepared through the above-described surface sheet pretreatment process (S1) in the health auxiliary member molding apparatus for a mat, the seat position setting provided with the sheet fixing plate (2) As shown in FIG. 3 in the groove 21, insert and seat, and by the driving action of the lifting drive unit 11 from the top of the seat fixing plate 2, the health member forming unit 3 is descended and adhered to the health It is preferable to make the process of exposing the upper central part of the surface sheet 100 through the member forming hole 311 of the forming plate 31 provided as the member forming unit 3 in a close-fitting fixing structure.

또한, 상기 건강소재 조성물 공급공정(S4)은, 전술한 표면시트 장착공정(S3)을 통해 성형플레이트(31)의 부재성형공(311)으로 노출된 표면시트(100) 상부면에 상기 건강보조소재 전처리공정(S2) 통해 마련된 기초화합조성물을 도 3으로 도시된 바와 같이 공급하되, 그 공급되는 기초화합조성물의 양을 부재성형공(311)을 메울수 있는 용량범위로 측정 제한하여 공급하는 과정으로 이루어지제 함이 바람직하다.In addition, the health material composition supply process (S4), the health support on the upper surface of the surface sheet 100 exposed to the member molding hole 311 of the molding plate 31 through the above-described surface sheet mounting process (S3) The basic compound composition prepared through the material pretreatment process (S2) is supplied as shown in FIG. 3, but the amount of the supplied basic compound composition is measured and limited to a capacity range that can fill the member molding hole 311. The process of supplying It is preferable to not consist of

또한, 상기 부재성형공정(S5)은, 전술한 건강소재 조성물 공급공정(S4)에 의해 표면시트(100) 상부면에 기초화합조성물이 공급되어있는 상태하에, 도 3으로 도시된 바와 같이, 밀대부재(4)를 성형플레이트(31) 상부면에 밀착시킨 형태로 이송시키고, 그 밀대부재(4)의 이송작용에 의해 부재성형공(311)으로 노출된 표면시트(100) 상부면에 균일한 면적과 높이로 기초화합조성물을 도포하여 건강보조부재(200)를 성형되게 하는 과정으로 이루어지게 함이 바람직하다.In addition, the member forming process (S5) is, as shown in FIG. 3, under the condition that the base compound composition is supplied to the upper surface of the top sheet 100 by the health material composition supply process (S4) described above, as shown in FIG. The member 4 is transferred in a form in close contact with the upper surface of the forming plate 31, and the upper surface of the top sheet 100 exposed to the member forming hole 311 by the transfer action of the pushing member 4 is uniformly It is preferable to make the process of forming the health auxiliary member 200 by applying the basic compound composition to the area and height.

끝으로, 상기 부재건조처리공정(S6)은, 전술한 부재성형공정(S5), 예컨대, 기초화합물 도포에 의해 건강보조부재(200)를 성형한 표면시트(100)를 매트용 건강보조부재 성형장치로부터 인출하고, 그와 같이 인출된 표면시트(100)를 상온에서 72시간~100시간 범위로 건조처리하여 도 9로 도시된 바와 같이, 건강보조부재(200)가 성형결합된 시트부재(100)를 형성는 과정으로 이루어지게 함으로써, 본 발명에 따른 건강보조부재 성형장치를 이용한 매트용 건강보조부재 제조방법을 구현한다.Finally, the member drying treatment step (S6) is the aforementioned member forming step (S5), for example, molding the health auxiliary member for the mat by forming the health auxiliary member 200 by applying the basic compound to the surface sheet 100 The sheet member 100 to which the health auxiliary member 200 is molded and combined as shown in FIG. ) by making it a process of forming, implementing a method for manufacturing a health auxiliary member for a mat using the health auxiliary member molding device according to the present invention.

이때, 전술한 일련의 매트용 건강보조부재 제조방법을 행함에 있어, 표면시트(100)로 성형되는 건강보조소재(200)의 두께와 형상 등을 가변적 형태로 변형성형하고자 경우, 가변성형 플레이트(5)를 성형플레이트(31) 상부면에 선택적인 밀착 구조로 결합시켜 그 가변성형 플레이트(5)로 형성된 부재성형공(311)의 형상과 규격에 부합하는 형태로 건강보조소재(200)를 성형할 수 있다. At this time, in performing the above-described series of health supplementary member manufacturing methods for mat, if you want to deform and mold the thickness and shape of the health supplementary material 200 molded into the surface sheet 100 into a variable form, a variable molding plate ( 5) is combined with the upper surface of the molding plate 31 in a selective adhesion structure to mold the health supplementary material 200 in a form that meets the shape and specification of the member molding hole 311 formed of the variable molding plate 5 can do.

또 다르게, 전술한 일련의 매트용 건강보조부재 제조방법을 행함에 있어, 밀대부재(4)는, 상기 삼실시예 장치구성으로 마련된 견인유도체인(321) 및 밀대조립편(321)에 설치 연결된 상태로 자동 이송작용을 행하며 기초화합조성물을 도포할 수 있고, 그 도포과정에서 발생하는 일부 슬러지, 예컨대, 기초화합조성물의 잔유물을 도 8로 도시된 바와 같이, 배출유도홈(312)과 슬러지 배출공(22)을 통해 슬러지 수거함(32)으로 수거 배출되게 하여 깔끔하고 청결한 건강보조부재 성형작업을 행하게 할 수 있다 Alternatively, in carrying out the above-described series of health assistance member manufacturing methods for the mat, the pusher member 4 is installed and connected to the traction guide chain 321 and the pusher assembly piece 321 provided in the device configuration of the three embodiments. As shown in FIG. 8, some sludge generated in the application process, for example, the residue of the basic chemical composition, is discharged through the discharge guide groove 312 and the sludge discharge. It can be collected and discharged to the sludge collection box 32 through the ball 22 so that a neat and clean health auxiliary member molding operation can be performed.

1 : 메인작업대 2 : 시트고정 플레이트
3 : 건강부재 성형유닛 4 : 밀대부재
5 : 가변성형 플레이트 11 : 구동승강유닛
12 : 받침프레임 21 : 시트위치설정홈
22 : 슬러지 배출공 23 : 슬러지 수거함
31 : 성형플레이트 32 : 차단프레임
33 : 동력연결편 51 : 가변성형공
100 : 표면시트 200 : 건강보조소재 1: main workbench 2: sheet fixing plate
3: Health member forming unit 4: Push member
5: Variable molding plate 11: Drive elevating unit
12: support frame 21: seat positioning groove
22: sludge discharge hole 23: sludge collection box
31: molding plate 32: blocking frame
33: power connection piece 51: variable molding tool
100: surface sheet 200: health supplementary material

Claims (5)

전방면과 후방면에 대칭되는 한쌍의 승강구동유닛(11)이 설치되고, 상부면에 직사각틀체 구성의 받침프레임(12)이 마련된 메인작업대(1);
시트위치설정홈(21)이 마련된 직사각 판체구성을 취하며, 상기 메인작업대(1)의 받침프레임(12)으로 안착 설치되는 시트고정 플레이트(2);
부재성형공(311)이 마련된 직사각 판체구성의 성형플레이트(31)와, 성형플레이트(31) 상부 외측면 둘레에 직사각 틀체구성을 취하며 돌출된 차단프레임(32)과, 차단프레임(32)의 전방과 후방면에 한쌍의 대칭구성으로 결합된 동력연결편(33)으로 이루어지며, 상기 시트고정 플레이트(2)의 상부면으로 안착 설치되는 건강부재 성형유닛(3);
상기 차단프레임(32) 내측면으로 삽입되어 성형플레이트(31) 상부면과 밀착상태를 이루며 전,후 수동 이송작용을 행하는 밀대(4); 로 형성되는 건강보조부재 성형장치에 있어서;
상기 건강부재 성형유닛(3)은, 성형플레이트(31) 후방 일측면에 관통구조의 배출유도홈(312)을 형성하고, 배출유도홈(312)을 형성한 성형플레이트(31) 상부 외측면 둘레에 직사각 틀체구성으로 돌출하는 차단프레임(32)을 형성한 것을 포함하며;
상기 차단프레임(32)은, 좌,우 양측면에 이송모터(M)에 의해 구동하는 한쌍의 견인유도체인(321)과, 상기 한쌍의 견인유도체인(321)에 밀대부재(4)를 탈,부착 조립구조로 고정 하는 좌,우 한쌍의 밀대조립편(321)을 대칭구조로 더 결합 설치하고;
건강부재 성형유닛(3)이 안착되는 상기 시트고정 플레이트(2)는, 후방 일측면에 상기 배출유도홈(312)과 일치된 구조로 관통 형성된 슬러지 배출공(22)과, 상기 슬러지 배출공(22) 하부면에 슬러지 수거함(23)을 더 설치 형성함을 특징으로 하는 매트용 건강보조부재 성형장치.
a main workbench (1) provided with a pair of lift driving units (11) symmetrical to the front and rear surfaces and provided with a support frame (12) having a rectangular frame configuration on the upper surface;
a seat fixing plate (2) having a rectangular plate body structure provided with a seat positioning groove (21) and being seated and installed as a support frame (12) of the main work table (1);
The molding plate 31 of a rectangular plate body configuration provided with the member molding hole 311, the blocking frame 32 protruding while taking a rectangular frame configuration around the upper outer surface of the molding plate 31, and the blocking frame 32 A health member forming unit (3) consisting of a pair of power connection pieces (33) coupled to the front and rear surfaces in a symmetrical configuration, and installed to be seated on the upper surface of the seat fixing plate (2);
a push bar (4) inserted into the inner surface of the blocking frame (32) to form a close contact with the upper surface of the forming plate (31) and performing a manual transfer action before and after; In the health auxiliary member molding device formed of;
The health member molding unit 3 forms a discharge guide groove 312 of a through structure on one side of the rear side of the molding plate 31, and around the upper outer surface of the molding plate 31 in which the discharge guide groove 312 is formed. Including forming a blocking frame 32 protruding in a rectangular frame configuration;
The blocking frame 32 has a pair of traction induction chains 321 driven by a transfer motor M on both sides of the left and right sides, and a pusher member 4 on the pair of traction induction chains 321, A pair of left and right push rod assembly pieces 321 fixed in an attachment assembly structure are further combined and installed in a symmetrical structure;
The sheet fixing plate 2 on which the health member forming unit 3 is seated has a sludge discharge hole 22 formed through the rear side in a structure consistent with the discharge guide groove 312, and the sludge discharge hole ( 22) A health auxiliary member molding device for mat, characterized in that the sludge collection box 23 is further installed on the lower surface.
 제 1항에 있어서;
승강구동유닛(11)은, 승강구동축(S)이 마련된 구동실린더(111)를 중심부 구성으로 그 좌,우 양측면에 승강안내관(112)을 대칭 이격구조로 설치 형성하고;
동력연결편(33)은, 상기 승강구동축(S)이 연결 고정되는 축결합구(331)와, 상기 승강안내관(112)에 삽입 결합된 상태로 상,하 이송작용을 행하며 건강부재 성형유닛(3)의 승강작동을 안내하는 승강유도로드(332)를 더 형성함을 특징으로 하는 매트용 건강보조부재 성형장치.
The method of claim 1 ;
Elevating drive unit 11, the elevating drive shaft (S) provided with the driving cylinder 111 in the central configuration, the left and right both sides of the elevating guide tube 112 installed in a symmetrically spaced structure;
The power connection piece 33 is a shaft coupling port 331 to which the elevating drive shaft S is connected and fixed, and a health member forming unit ( 3) A health auxiliary member molding device for mat, characterized in that it further forms a lifting guide rod (332) for guiding the lifting operation of the mat.
 제 1항에 있어서;
매트용 건강보조부재 성형장치는, 차단프레임(32) 내측면에 탈,부착 교환구조로 삽입되며, 성형플레이트(31) 상부면과 밀착 결합되는 가변성형플레이트(5)를 더 형성하고, 상기 가변성형플레이트(5) 내측면에 유출방지편(511)이 마련된 가변성형공(51)을 형성하되;
상기 가변성형공(51)은, 단일형상의 관통구성과 이격 배열구조로 분리된 다수형상의 관통구성 중 어느 하나의 관통구성으로 형성됨을 특징으로 하는 매트용 건강보조부재 성형장치.
The method of claim 1 ;
The health auxiliary member molding apparatus for the mat further forms a variable molding plate 5 that is inserted into the inner surface of the blocking frame 32 in a detachable and attachable exchange structure, and is closely coupled to the molding plate 31 upper surface, and the variable Forming a variable molding hole 51 provided with an outflow prevention piece 511 on the inner surface of the molding plate 5;
The variable molding hole 51 is a health auxiliary member molding apparatus for mat, characterized in that it is formed in any one of a single-shaped through-configuration and a multiple-shaped through-configuration separated into a spaced arrangement structure.
 삭제delete 압축된 섬유재 뭉치를 개섬하여 제진기에 의해 불순물을 제거하고, 불순물이 제거된 섬유재를 균일한 두께로 펼침시켜 시트원단을 형성하며, 형성된 시트원단을 커팅처리기에 의해 재단하여 개별구성의 표면시트를 마련하는 표면시트 전처리공정(S1)과;
게르마늄분말과, 황화동분말과, 포졸란분말과, 일라이트분말과, 참숯분말과, 편백나무건조분말과, 솔잎건조분말과, 쑥건조분말과, 액상의 천연바인딩을 믹싱기에 투입하고, 60~80분간의 시간범위로 혼합 교반하여 겔형태의 기초화합조성물을 마련하는 건강보조소재 전처리공정(S2)을 포함하고;
상기 표면시트 전처리공정을 통해 마련된 표면시트(100)를 매트용 건강보조부재 성형장치에 있어, 시트고정 플레이트(2)로 마련된 시트위치설정홈(21)에 삽입 안착시키고, 시트고정 플레이트(2) 상부로부터 건강부재 성형유닛(3)을 하강 밀착시켜, 그 건강부재 성형유닛(3)으로 마련된 성형플레이트(31)의 부재성형공(311)을 통해 표면시트(100)의 상부중앙 일부면이 밀착고정구조로 노출되도록 하는 표면시트 장착공정(S3);
상기 성형플레이트(31)의 부재성형공(311)으로 노출된 표면시트(100) 상부면에 상기 건강보조소재 전처리공정(S2) 통해 마련된 기초화합조성물을 공급하되, 그 공급되는 기초화합조성물의 양을 부재성형공(311)을 메울수 있는 용량범위로 측정 제한하여 공급하는 건강소재 조성물 공급공정(S4);
상기 표면시트(100) 상부면에 기초화합조성물이 공급되어있는 상태하에, 밀대부재(4)를 성형플레이트(31) 상부면에 밀착시킨 형태로 이송시키고, 그 밀대부재(4)의 이송작용에 의해 부재성형공(311)으로 노출된 표면시트(100) 상부면에 균일한 면적과 높이로 기초화합조성물을 도포하여 건강보조부재(200)를 성형하는 부재성형공정(S5);
상기 도포된 기초화합물에 의해 건강보조부재(200)를 성형한 표면시트(100)를 매트용 건강보조부재 성형장치로부터 인출하여 상온에서 72시간~100시간 범위로 건조처리하는 부재건조처리공정(S6)으로 이루어짐을 특징으로 하는 건강보조부재 성형장치를 이용한 매트용 건강보조부재 제조방법.



The compressed bundle of fibers is opened to remove impurities by a vibration damper, and the fibers from which impurities have been removed are spread to a uniform thickness to form a sheet fabric, and the formed sheet fabric is cut by a cutting processor to form an individual surface sheet A surface sheet pretreatment process (S1) to provide a;
Germanium powder, copper sulfide powder, pozzolan powder, illite powder, charcoal powder, cypress dry powder, pine needle dry powder, mugwort dry powder, and liquid natural binding are put into the mixer, 60~80 It includes a health supplementary material pretreatment process (S2) of preparing a gel-type basic compound composition by mixing and stirring in a time range of minutes;
The surface sheet 100 prepared through the surface sheet pretreatment process is inserted and seated in the seat positioning groove 21 provided by the sheet fixing plate 2 in the health auxiliary member molding apparatus for the mat, and the sheet fixing plate 2 The health member forming unit 3 is descended and adhered from the top, and the upper central part of the surface sheet 100 is in close contact through the member forming hole 311 of the forming plate 31 provided with the health member forming unit 3 . A surface sheet mounting process (S3) to expose the fixed structure;
The basic compound composition prepared through the health supplementary material pretreatment process (S2) is supplied to the upper surface of the surface sheet 100 exposed through the member molding hole 311 of the molding plate 31, but the amount of the supplied basic compound composition Health material composition supply process (S4) for supplying by measuring and limiting the capacity range that can fill the member molding hole 311;
Under the condition that the base compound composition is supplied to the upper surface of the top sheet 100, the pusher member 4 is transferred in a form in close contact with the upper surface of the forming plate 31, and the transfer action of the pusher member 4 is a member molding process (S5) of molding the health auxiliary member 200 by applying the basic compound composition to the upper surface of the top sheet 100 exposed by the member molding hole 311 by a uniform area and height;
A member drying treatment process (S6) of taking out the surface sheet 100 on which the health auxiliary member 200 is molded by the applied basic compound from the health auxiliary member molding device for a mat and drying it at room temperature in the range of 72 hours to 100 hours (S6) ) A method of manufacturing a health auxiliary member for a mat using a health auxiliary member molding device, characterized in that it consists of.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100446094B1 (en) * 2003-08-18 2004-08-30 이양우 Health material for mat and making method.
KR101650657B1 (en) 2015-07-03 2016-08-23 김동환 Woven goods having interception functionelectromagnetic wave
KR102057495B1 (en) * 2019-02-13 2019-12-19 배호천 Skin for foam molding and manufacturing method of mat using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100577441B1 (en) * 2004-09-15 2006-05-08 윤관원 Equipment for manufacturing mat

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100446094B1 (en) * 2003-08-18 2004-08-30 이양우 Health material for mat and making method.
KR101650657B1 (en) 2015-07-03 2016-08-23 김동환 Woven goods having interception functionelectromagnetic wave
KR102057495B1 (en) * 2019-02-13 2019-12-19 배호천 Skin for foam molding and manufacturing method of mat using the same

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