KR102336798B1 - Cement block stand manufacturing apparatus for outdoor unit of air conditioner - Google Patents

Abstract

The present invention relates to a cement block support manufacturing device for an outdoor unit of an air conditioner which is used for installation of an outdoor unit of an air conditioner and for manufacturing a cement block support to which a metal structure is fixedly coupled to provide a fastening force with the outdoor unit. The device comprises: a base member; a plurality of block supports disposed with a certain interval; a slide member forming a molding space for manufacturing at least one cement block support; a fastening plate; and a forward and backward driving unit for driving the slide member and the fastening plate forward and backward. According to the present invention, it is possible to increase the overall operating efficiency and maintenance efficiency.

Description

Cement block stand manufacturing device for air conditioner outdoor unit {CEMENT BLOCK STAND MANUFACTURING APPARATUS FOR OUTDOOR UNIT OF AIR CONDITIONER}

The present invention relates to an apparatus for manufacturing a cement block pedestal for an air conditioner outdoor unit, and more particularly, to increase product mass productivity, reduce manufacturing time and unit cost, and to easily take out a finished product, It relates to an apparatus for manufacturing a cement block stand for an air conditioner outdoor unit that enables simple and quick replacement while enabling replacement and use of parts to be damaged.

In general, an air conditioner uses a cooling cycle. After liquefying the refrigerant gas compressed in the compressor through heat exchange with the outside air in the condenser, it is vaporized through heat exchange with the bet in the evaporator through the expansion valve. It is a device that controls the temperature and humidity of indoor air by performing an action.

The air conditioner is divided into an outdoor unit that compresses and liquefies a refrigerant by incorporating a compressor and a condenser, and an indoor unit that cools a room by incorporating an evaporator and the like to liquefy the refrigerant.

At this time, the outdoor unit is installed outside a building or structure, and when installed on an outdoor floor, it provides a stable fixing force and uses a pedestal to prevent and minimize short circuits caused by snow or rain or corrosion factors of the outdoor unit. , are produced in various forms.

As an example, the pedestal for the air conditioner outdoor unit is disclosed in Korean Patent Registration No. 10-2110761, 'air conditioner outdoor unit pedestal with adjustable length', and 'air conditioner that enables height adjustment in Korean Patent Registration No. 10-1696680. 'An outdoor unit stand' is disclosed, and Korean Patent Laid-Open No. 10-2014-0134364 discloses a 'vibration-proof support device for an outdoor unit for preventing vibration transmission of an outdoor unit'.

In addition, conventionally, a cement block pedestal having a rectangular block-type body using cement has been manufactured and used for durability. There was a problem that the manufacturing quality was deteriorated due to the occurrence of defects that could not be manufactured properly.

In addition, since the cement block pedestal is manufactured using a simple box-shaped molding die, there was considerable difficulty and inconvenience in taking out the finished product from the molding die. In the event of corrosion or damage, the entire molding mold had to be replaced, so there was a problem in that the maintenance cost increased.

Furthermore, when manufacturing a cement block stand using a conventional molding mold, there is a disadvantage in that the curing time is prolonged because there is no water draining from the molding mold in the process of curing after the cement is put into the molding mold. There was a problem that it took a long time, and there was a problem that the operator could not easily control it because the weight of the molding die made of a metal material was considerable.

On the other hand, in the prior art, it was not easy to find a prior art document on a manufacturing apparatus and a molding die for manufacturing a pedestal for an air conditioner outdoor unit.

Republic of Korea Patent Publication No. 10-2110761 Republic of Korea Patent Publication No. 10-1696680 Republic of Korea Patent Publication No. 10-2014-0134364

The present invention has been devised in consideration of and solving the above-described problems in the prior art, so that it is possible to increase the product mass productivity and to reduce the manufacturing cost such as reducing the mold cost, as well as to take out the finished product easily Cement block for outdoor unit of air conditioner to increase overall operation efficiency and maintenance efficiency, such as enabling simple and quick replacement while enabling replacement for each part in case of wear or damage by applying a structure that can be assembled or separated for each part An object of the present invention is to provide an apparatus for manufacturing a pedestal.

The present invention allows to improve the manufacturing quality, such as manufacturing so that the surface is formed smoothly, to reduce the weight compared to the existing molding mold for easy control, and to allow proper drainage of water during curing after the cement is input. An object of the present invention is to provide an apparatus for manufacturing a cement block stand for an air conditioner outdoor unit that can reduce the manufacturing time of the product by shortening the curing time.

In order to achieve the above object, an apparatus for manufacturing a cement block stand for an air conditioner outdoor unit according to the present invention is used for installing an air conditioner outdoor unit and for manufacturing a cement block stand to which a metal structure is fixedly coupled to provide a fastening force with the outdoor unit for an air conditioner outdoor unit An apparatus for manufacturing a cement block pedestal, comprising: a horizontally disposed base member; a block support that is located in the center of the base member, is fastened and assembled so as to be detachable, and at least two or more are disposed while maintaining a predetermined distance; The at least two or more are a pair of structures located on both left and right side surfaces of the block support that are arranged at a certain distance, and are provided to be assembled or separated from the block support according to the slide movement direction on the upper surface of the base member, the block support a slide member that forms a molding space for manufacturing at least one cement block base when assembling in the a fastening plate which is fastened to the outer surface of each of the slide members and provided to be assembled or separated from the slide member; It is located on the upper surface of the base member and assembled so that it can be detached and is a pair of components fixedly arranged on the left and right side edges of the base member, and is connected and assembled to the fastening plate to drive the slide member and the fastening plate forward and backward; characterized by including.

Here, the block support and the slide member may be of a plastic injection molded material to reduce manufacturing cost and weight, and to form a smooth cross-section on the side of the cement block pedestal manufactured through easy replacement and cement input during wear and tear.

Here, the block support includes a rectangular side wall forming part vertically disposed in the center, and a lower extension wing part integrally formed by extending from the lower end of the side wall forming part to both side surfaces corresponding to the longitudinal direction, and the slide member It may be of a configuration in which an assembly groove is formed so as to be assembled by slidingly moved by a forward/backward driving unit and fitted into a side wall forming unit located in the center of the block support body when disposing forward.

Here, between adjacent block supports, one side and the other side of the lower extension wing portions facing each other are arranged at regular intervals, and the metal structures are inserted and disposed before cement is put by spacing them with a width corresponding to the width of the metal structures. It may be configured to support the metal structure to be inserted.

Here, each of the slide members has a metal structure inserted therein and an elastic pad is fixedly disposed on the lower inner surface area to be in contact, so that it can be configured to accommodate the ± length error compared to the standard product of the production length of the metal structure. .

Here, the slide member-side assembly groove is formed in a 5 mm insertion structure for the side wall forming part of the block support, but has a tolerance of 0.05 to 0.1 mm to allow water draining during curing according to the input of cement. .

Here, the forward/backward driving unit may include: a fastening frame fastened and fixed on a base member; a tip region extending from the tip of the fastening frame to protrude upward and a hollow part formed at the upper end; a rear end region extending from the rear end of the fastening frame to protrude upward and provided in a direction crossing the front end region, two pairs of which have a parallel arrangement structure; a moving member provided so as to be disposed and moved forward and backward through the hollow portion of the tip region, the tip portion being fixedly coupled to the fastening plate; It can be configured to include; a forward and backward driving clamp that is hinged on the rear end and is rotatably provided, the front end is connected and fixed to the rear end of the movable member, and has an adjustment handle for adjusting the rotation. have.

Here, the forward/backward driving unit may be configured to be installed in an automatic driving method using a hydraulic cylinder or a pneumatic cylinder.

According to the present invention, it is possible to increase the product mass productivity and reduce the manufacturing cost such as reducing the mold cost, as well as to take out the finished product easily, wear or damage during use by applying a structure that can be assembled or separated by parts It is possible to provide a cement block pedestal manufacturing device for air conditioner outdoor units that can be used by replacing parts for each part in case of occurrence, and can increase overall operation efficiency and maintenance efficiency, such as simple and quick replacement.

According to the present invention, it is possible to improve the manufacturing quality, such as manufacturing so that the surface is formed smoothly, and it can be easily controlled by reducing the weight compared to the molding mold used in the existing simple structure, and suitable water for curing after cement is added It is possible to provide an apparatus for manufacturing a cement block pedestal for an air conditioner outdoor unit, which can reduce the manufacturing time of the product by shortening the curing time because it has a structure in which it is removed.

1 is a block diagram showing a cement block pedestal having a metal structure manufactured by an apparatus for manufacturing a cement block pedestal for an air conditioner outdoor unit according to an embodiment of the present invention.
2 is a perspective view showing an apparatus for manufacturing a cement block stand for an air conditioner outdoor unit according to an embodiment of the present invention.
3 is a plan view showing an apparatus for manufacturing a cement block stand for an air conditioner outdoor unit according to an embodiment of the present invention.
Figure 4 is a detailed view showing the main part to explain the assembly relationship between the block support and the slide member in the present invention.
5 is a side view showing a state in which the slide member is moved backward through the forward/backward driving unit in the present invention.
Figure 6 is a block diagram of one side showing the inner part of the molding space for the manufacture of the cement block stand in the present invention.
7 is a view showing a state in which the metal structure is inserted and disposed in the forming space of the manufacturing apparatus in the present invention.
8 is a view showing a state in which the cement block pedestal having a metal structure is completed and taken out from the forming space of the manufacturing apparatus in the present invention.

Preferred embodiments of the present invention will be described with reference to the accompanying drawings as follows, and through such detailed description, it will be possible to better understand the purpose and configuration of the present invention and its features.

'Assembly' described in the present invention may be defined as a structure in which components are closely supported and coupled, a structure in which a region between components is inserted and fitted, or a structure in which components are fastened to each other through a fastening member.

As shown in FIG. 1, the apparatus for manufacturing a cement block pedestal for an air conditioner outdoor unit according to an embodiment of the present invention is used for installation of an air conditioner outdoor unit and has a metal structure 12 on a cement block 11 to provide fastening force with the outdoor unit. This is an apparatus for manufacturing the cement block pedestal 10 of this fixedly coupled type.

To this end, the apparatus 100 for manufacturing a cement block stand for an air conditioner outdoor unit according to an embodiment of the present invention includes a base member 110 , a block support 120 , a slide member 130 , as shown in FIGS. 2 to 8 , It consists of a configuration including a fastening plate 140 and a forward/backward driving unit 150 .

The base member 110 is a horizontally disposed component, and may be formed in various ways, such as a base structure including a base plate for seating and disposing the manufacturing apparatus on the ground, or a workbench positioned at a predetermined height.

The base member 110 can be selectively applied with a metal material or a plastic material, and may be provided with a plastic material to reduce overall manufacturing cost and weight.

Although not shown in the base member 110, it may have a configuration in which at least one ultrasonic vibrator is mounted on the lower surface. Through this, when cement is put into the manufacturing apparatus 100, the cement is injected in each molding space. It can exert the function of evenly distributing.

The block support 120 is positioned in the central region of the base member 110 and assembled so that it can be detached, and at least two or more are seated and disposed on the upper surface of the base member 110 while maintaining a certain distance. is an element

The block support 120 is located in the center and vertically disposed sidewall forming part 121, and the sidewall forming part 121 extending from the lower end of the sidewall forming part 121 to both side surfaces corresponding to the longitudinal direction to form an integral and horizontal arrangement. It includes a lower extension wing portion 122 that is.

The block support 120 can be assembled and coupled to be positioned on the upper surface of the base member 110 by fastening the screw from the lower direction of the base member 110 to the lower extension wing part 122 side, and the screw fastening force in the fastening state It can be separated from the base member 110 by removing the

The side wall forming part 121 of the block support 120 is a body of a rectangular structure that is vertically disposed, and it is preferably provided with an inclined surface by forming such that the thickness gradually decreases from the lower side to the upper side with respect to the longitudinal side side walls. . Through this, the cement block 11 is formed by injecting cement into the neighboring block supports 120, and when taken out after curing, even when the block support 120 and the slide member 130 are assembled, the manufacturing apparatus 100 ) can provide the advantage of being able to easily take out the completed cement block pedestal 10 on the.

The block support 120 is preferably provided with a plastic injection material to reduce overall manufacturing cost and weight, and to form a smooth cross-section on the cement block support 10 side, which is manufactured through easy replacement and cement input in case of wear or damage.

Here, the block support 120 arranged on the upper surface of the base member 110 is between adjacent block supports, and the one side and the other lower extension wing part 122 facing each other are arranged to be spaced apart from each other. , The metal structure 12 is inserted before the cement is put on the manufacturing apparatus 100 by arranging it at intervals with a width corresponding to the width of the diverter-shaped metal structure 12 of the cement block pedestal 10 of FIG. 1 . and to stably support the metal structure 12 to be inserted and disposed.

The slide member 130 is a pair of configuration positioned on the left and right side surfaces of the block support 120 in which the at least two or more are arranged with a predetermined interval, and a length and height that covers the plurality of block supporters 120 . It is a component of a plate-shaped body with

The slide member 130 is provided so as to be assembled or separated so as to cover the plurality of block supports 120 according to the slide movement direction on the upper surface of the base member 110 .

The slide member 130 is installed to form a molding space for a cement block stand capable of manufacturing at least one cement block stand 10 when assembling it to the block support 120 through a slide movement, that is, a forward movement.

The slide member 130 is a plastic injection molded product together with the block support 120 to reduce overall production cost and weight, and to form a smooth cross-section on the cement block support 10 side manufactured through easy replacement and cement input in case of wear or damage. It is preferable to be equipped with

The slide member 130 has an assembly groove 131 so that the slide member 130 slides by the forward/backward driving unit 150 to fit and assemble the side wall forming part 121 located in the center of the block support 120 when it is forwardly disposed. It may include a structure in which the

At this time, the slide member 130 side assembly groove 131 is formed in a structure that can be inserted by about 5 mm to the side wall forming part 121 of the block support body 120, but water naturally drains out during curing after inserting cement into the molding space. To make this possible, it is preferable to have a tolerance of 0.05 to 0.1 mm. Through this, proper drainage of water occurs naturally during curing after the cement is added, so it is possible to shorten the curing time and provide the advantage of reducing the overall manufacturing time of the product.

As such, the block support 120 and the slide member 130, which form a molding space for molding and manufacturing the cement block support 10, form a structure that is not an integral structure but can be assembled or separated from each other. By separating from the block support 120 side by moving backwards on the slide member 130 side, the finished product can be taken out more easily in the molding space, and replaced by parts when parts are worn or damaged due to cement input and contact. In addition to being able to use it, it is possible to replace each part very simply and quickly, and it is possible to provide the advantage of increasing overall operation efficiency and maintenance efficiency in the manufacturing apparatus 100 .

Here, the block support 120 and the slide member 130 may be provided with a metal structure rather than a plastic injection product. For light weight, aluminum or titanium material may be used, and for corrosion prevention, a stainless material, etc. may be used, and other various metal materials may be used as needed.

Here, when the block support 120 and the slide member 130 are provided with a metal structure, a synthetic resin coating may be made.

In addition, each of the slide members 130 has a metal structure 12 is inserted and arranged, and the elastic pad 160 is fixedly disposed on the lower inner surface area to be in contact, so that the metal structure 12 has a production length standard product using elasticity. It can be configured so that it can be accommodated in response to the ±length error that inevitably occurs.

In addition, when producing the metal structure 12, the length is cut after extrusion. At this time, a length error of about ±0.5 mm may occur. If the elastic pad 160 is not applied, only standard products without length error are used. There may be drawbacks to doing so. However, in the present invention, by grafting the elastic pad 160, the metal structure 12 having a slight length error in addition to the standard product can be accommodated in the molding space of the manufacturing apparatus 100 and inserted and disposed. .

The elastic pad 160 may be made of a resin-based material such as polyurethane or EVA, or a rubber-based material such as natural rubber or synthetic rubber.

The fastening plate 140 is a component that is fastened to the outer surface of each of the slide members 130 to be assembled or separated from the slide member 130 , and serves to increase the durability of the slide member 130 . do.

The fastening plate 140 functions as a connecting medium connecting the slide member 130 and the forward/backward driving unit 150, and can be assembled and separated from the slide member 130 through screw fastening or the like.

That is, it functions as a medium for providing a forward/backward driving force toward the slide member 130 through connection with the forward/backward driving unit 150 while enabling replacement of the slide member 130 .

The fastening plate 140 is a component that is not in contact with cement, and is preferably made of a metal material for durability.

The forward/backward driving unit 150 is located on the upper surface of the base member 110, is assembled by fastening so as to be detachable, and is a pair configuration fixedly disposed on the left and right side edges of the base member 110 side, and on the fastening plate 140 It is a component that is connected and assembled to drive the slide member 130 and the fastening plate 140 forward and backward.

As shown, the forward/backward driving unit 150 may be provided in a manual manner, and includes a fastening frame 151 fastened and fixed on the base member 110, and extending from the front end of the fastening frame in an upward direction. It is provided with a protrusion formed and a hollow portion 152a formed at the upper end portion 152, and extended from the rear end of the fastening frame 151 to protrude upward and intersect with the front end portion 152. and two pairs of the rear end region 153 having a parallel arrangement structure and the front end portion are provided so as to be disposed and move forward and backward through the hollow portion 152a of the front end region 151, and the end portion of the fastening plate 140 The moving member 154 fixedly coupled to the , is hinged on the rear end region 153 to be rotatably provided, and the front end is connected and fixed to the rear end of the moving member 154 , and for adjusting the rotation It can have a configuration including a forward and backward drive clamp 155 having an adjustment handle (155a).

In addition, although not shown, the forward/backward driving unit 150 may be installed in an automatic driving manner, and may have a configuration using a hydraulic cylinder or a pneumatic cylinder.

In addition, in the present invention, after the cement is put into the forming space formed through the assembly between the block support 120 and the slide member 130, the upper surface of the cemented side is pressed to form a flat surface. can have

At this time, the pressure plate can be used in a manual method of a structure having a handle, and sometimes an automatic method of installing the pressure plate on the upper side of the block support 120 to be coupled to the lifting mechanism to enable lifting may be grafted. have.

A manufacturing process using the cement block stand manufacturing apparatus 100 for an air conditioner outdoor unit according to the present invention having the above-described configuration will be described as follows.

First, the slide member 130 that was in the backward-arranged state through the forward/backward driving unit 150 is advanced and placed in close contact with the block support 120 .

At this time, the assembly groove 131 formed in the slide member 130 is fitted to the end of the side wall forming part 121 of the block support body 120 and assembled, and the block support body 120 by the slide movement of the slide member 130 . ) and forming space.

The metal structure 12 is inserted and disposed into a molding space formed therein by assembling between the slide member 130 and the block support 120 .

At this time, the metal structure 12 is inserted and fixed between the lower extension wing portions 122 that are spaced apart from each other facing each other on the side of the block support 120 adjacent to each other. The metal structure 12 is supported and fixed to the inner surface of the pair of lower extension wing portions 122 and the slide member 130 .

In this way, in the state where the metal structure 12 is inserted and fixed in the forming space, cement is put into the forming space of the manufacturing apparatus 100 and evenly distributed through ultrasonic vibration.

Cement injected into the forming space forms a cement block 11 as shown in FIG. 1 during curing, and is molded into a cement block pedestal 10 in which a metal structure 12 is insert-fixed on the cement block 11. can do.

When the curing according to the cement input is completed, the slide member 130 in a state assembled to the block support 120 is moved backward by adjusting the forward/backward driving unit 150 to separate it, and then take it out from the molding space to the outside, It is possible to manufacture a cement block pedestal 10 in which the metal structure 12 is insert-fixed on the cement block 11 .

Accordingly, through the present invention, it is possible to increase the mass productivity of the product for the cement block pedestal 10, and to lower the manufacturing cost such as reducing the mold cost, as well as to take out the finished product easily, and the manufacturing device ( 100) When wear or damage occurs during use, it is possible to replace parts for each part of the block support 120 or the slide member 130, etc.

The embodiments described above are merely illustrative of preferred embodiments of the present invention and are not limited to these embodiments, and various modifications and variations by those skilled in the art within the technical spirit and claims of the present invention It will be said that this can be done, and it will be said that it falls within the scope of the technical rights of the present invention.

10: cement block base 11: cement block
12: metal structure
100: manufacturing device 110: base member
120: block support 121: side wall forming part
122: lower extension wing 130: slide member
131: assembly groove 140: fastening plate
150: forward and backward driving unit

Claims (8)

An apparatus for manufacturing a cement block stand for an air conditioner outdoor unit for manufacturing a cement block stand used for installation of an air conditioner outdoor unit and to which a metal structure is fixedly coupled to provide a fastening force with the outdoor unit,
a horizontally disposed base member;
a block support that is located in the center of the base member, is fastened and assembled so as to be detachable, and at least two or more are disposed while maintaining a predetermined distance;
The at least two or more are a pair of structures located on both left and right side surfaces of the block support that are arranged at a certain distance, and are provided to be assembled or separated from the block support according to the slide movement direction on the upper surface of the base member, the block support a slide member that forms a molding space for manufacturing at least one cement block base when assembling in the
a fastening plate which is fastened to the outer surface of each of the slide members and provided to be assembled or separated from the slide member;
It is located on the upper surface of the base member and is assembled so as to be detachable and has a pair of components fixedly arranged on the left and right side edges of the base member, and is connected and assembled to the fastening plate to drive the slide member and the fastening plate forward and backward; includes,
Each of the slide members,
Cement block support for air conditioner outdoor unit, characterized in that by fixing an elastic pad on the lower inner surface area where the metal structure is inserted and contacted, it is configured to accommodate ± length error compared to the standard product of the production length of the metal structure Device. The method of claim 1,
The block support and slide member are made of plastic injection molding to reduce manufacturing cost and weight, and to form a smooth cross-section on the cement block support side manufactured through easy replacement and use of cement in case of wear or damage, as well as reduction in manufacturing cost and weight. Block pedestal manufacturing equipment. The method of claim 1,
The block support includes a rectangular side wall forming part vertically disposed in the center, and a lower extension wing part integrally formed by extending from the lower end of the side wall forming part to both side surfaces corresponding to the longitudinal direction,
An assembly groove is formed in the slide member so that it is fitted and assembled into a side wall forming part located in the center of the block support body when the slide member slides forward and backward by the forward and backward driving part,
Between adjacent block supports, one side and the other side lower extension wing units facing each other are arranged at regular intervals, and the metal structures are inserted and arranged before cement is inserted by arranging them with a width corresponding to the width of the metal structure. An apparatus for manufacturing a cement block stand for an air conditioner outdoor unit, characterized in that it is configured to support a metal structure. delete delete 4. The method of claim 3,
The slide member side assembly groove is formed in a 5 mm insertion structure with respect to the side wall forming part of the block support, but is provided to have a tolerance of 0.05 to 0.1 mm to allow water to drain during curing according to the input of cement. Cement block pedestal manufacturing equipment. The method of claim 1,
The forward and backward driving unit,
a fastening frame fastened and fixed on the base member;
a tip region extending from the tip of the fastening frame to protrude upward and a hollow part formed at the upper end;
a rear end region extending from the rear end of the fastening frame to protrude upward and provided in a direction crossing the front end region, two pairs of which have a parallel arrangement structure;
a moving member provided so as to be disposed and moved forward and backward through the hollow portion of the tip region, the tip portion being fixedly coupled to the fastening plate;
a forward and backward driving clamp having an adjustment handle for rotation adjustment, which is hinged on the rear end portion and is provided rotatably, the front end is connected and fixed to the rear end of the movable member; Cement block stand manufacturing apparatus for air conditioner outdoor unit, characterized in that it comprises a. The method of claim 1,
The forward and backward driving unit,
An apparatus for manufacturing a cement block stand for an air conditioner outdoor unit, characterized in that it is installed by an automatic driving method using a hydraulic cylinder or a pneumatic cylinder.

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