KR102322582B1 - Polyurethane waterproof agent manufacturing method and waterproof method using thereof - Google Patents

Polyurethane waterproof agent manufacturing method and waterproof method using thereof Download PDF

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KR102322582B1
KR102322582B1 KR1020210070732A KR20210070732A KR102322582B1 KR 102322582 B1 KR102322582 B1 KR 102322582B1 KR 1020210070732 A KR1020210070732 A KR 1020210070732A KR 20210070732 A KR20210070732 A KR 20210070732A KR 102322582 B1 KR102322582 B1 KR 102322582B1
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weight
parts
waterproofing material
naphthalenediol
dichloroethylene
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유지영
이선구
남원우
박민재
정성섭
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주식회사 건향알앤디
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
    • C08G18/4238Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups derived from dicarboxylic acids and dialcohols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002Priming paints
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

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  • Chemical & Material Sciences (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Wood Science & Technology (AREA)
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  • Polymers & Plastics (AREA)
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  • Paints Or Removers (AREA)

Abstract

According to the present invention, provided is a polyurethane waterproofing material manufacturing method comprising: a step of producing liquid A by mixing 70 to 90 parts by weight of cyclohexane, 60 to 80 parts by weight of isopropylbenzene, 50 to 70 parts by weight of n-butyl bromide, 40 to 60 parts by weight of cis-1,2-dichloroethylene, and 30 to 50 parts by weight of trans-1,2-dichloroethylene in 100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate in a 1:1 ratio; a step of producing liquid B by mixing 70 to 90 parts by weight of 1,5-naphthalenediol, 60 to 80 parts by weight of 2,3-naphthalenediol, 50 to 70 parts by weight of 1,4-dihydroxydiethylbenzene, 40 to 60 parts by weight of 1,6-hexanediol, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of pigment, and 3 to 5 parts by weight of antifoaming agent in 100 parts by weight of polyethylene adipate; and a step of mixing the liquid A and the liquid B in a volume ratio of 1: 1. Accordingly, a polyurethane waterproofing material can continuously maintain strong resistance to cracks in concrete structures.

Description

폴리우레탄 도막방수재 제조방법 및 이를 이용한 시공방법{Polyurethane waterproof agent manufacturing method and waterproof method using thereof}Polyurethane waterproofing agent manufacturing method and construction method using the same {Polyurethane waterproof agent manufacturing method and waterproof method using thereof}

본 발명은 폴리우레탄 도막방수재 제조방법 및 이를 이용한 시공방법에 관한 것으로서, 보다 상세하게는, 인장강도, 신장율, 인열강도, 작업성 및 내구성이 우수한 폴리우레탄 도막방수재 제조방법 및 이를 이용한 시공방법에 관한 것이다. The present invention relates to a method for manufacturing a polyurethane coating waterproofing material and a construction method using the same, and more particularly, to a method for manufacturing a polyurethane coating waterproofing material excellent in tensile strength, elongation, tear strength, workability and durability, and a construction method using the same it's about

토목 및 건축용으로서의 폴리우레탄 소재는, 소재 자체로서의 특징인 이음새 없는 시공이 가능하고 복잡한 형태의 구조물에 대해 잘 순응하는 시공 상의 특성과 소지면과의 접착성, 내약품성, 내구성과 같은 화학적인 특성과 흡음성, 치수 안정성과 같은 물리적인 성질이 뛰어나며, 특히 신장율이 우수하다는 큰 장점 때문에 하지 균열에 대한 추종성이 뛰어나 건축물의 내, 외벽 및 바닥 방수재로서 그 수요가 증대되고 있다. 그러나 현재 이처럼 건축용으로 우수한 특성을 가지는 폴리우레탄 소재는 생산 공장에서 이소시아네이트 프리폴리머와 폴리올 혼합물로 구분하여 생산하며 이를 시공 현장에서 정해진 배합비에 따라 계량, 배합, 교반, 시공의 여러 단계를 거쳐 시공해야 하므로 시공 상의 결함이 생기기 쉽고 숙련된 전문 인력을 필요로 하므로 인건비 상승의 원인이 되며 이는 전체적으로 시공비를 상승시켜 시공 효율을 감소시킨다는 문제가 단점으로 지적되기도 한다.Polyurethane materials for civil engineering and construction are capable of seamless construction, which is a characteristic of the material itself, and the construction properties that adapt well to complex structures, and chemical properties such as adhesion to the substrate, chemical resistance, durability, and sound absorption. It has excellent physical properties such as , dimensional stability and, in particular, excellent elongation rate, so it has excellent followability to cracks in the base, so its demand as a waterproofing material for interior and exterior walls and floors of buildings is increasing. However, at present, polyurethane materials having such excellent properties for construction are produced by dividing isocyanate prepolymers and polyol mixtures in production plants, and they must be constructed through several stages of measurement, mixing, stirring, and construction according to the mixing ratio set at the construction site. As it is easy to cause defects in construction and requires skilled professional manpower, it causes an increase in labor costs.

통상 2액형 폴리우레탄 소재는 한정된 가사 시간 내에 교반된 방수재를 모두 사용해야 하므로 교반과 시공의 시간 간격을 잘 조절해야 하고 이 시간이 맞지 않을 경우 재료의 손실량이 많아진다. 따라서 이러한 폴리우레탄 소재의 우수한 물리, 화학적 특성을 유지시키며 2액형으로서의 단점을 보완하기 위해 폴리우레탄 건축용 소재의 1액형화가 연구되고 있으며 예를 들어 NCO 중량% 함량을 1 - 5% 정도의 이소시아네이트 프리폴리머를 합성하고 여기에 충진제, 안정제, 착색제 등을 첨가하여 폴리우레탄 소재를 1액형화 하는 방법을 사용하고 있다. In general, two-component polyurethane materials must use all of the agitated waterproofing material within a limited pot life, so the time interval between stirring and construction must be well controlled. Therefore, in order to maintain the excellent physical and chemical properties of these polyurethane materials and to compensate for the shortcomings of the two-component type, one-component formulations of polyurethane building materials are being studied. A method of synthesizing and adding a filler, a stabilizer, and a colorant to the polyurethane material is used.

그러나 이러한 방법은 상온에서 경화 시간이 늦고 약간의 수분만 존재해도 저장 안정성이 저하되며 수분과 이소시아네이트가 반응하여 생성되는 이산화탄소에 의하여 도막의 부풀음 하자가 발생하기 쉽다는 단점이 있다. However, this method has disadvantages in that curing time is slow at room temperature, storage stability is reduced even when only a little moisture is present, and swelling defects of the coating film are easy to occur due to carbon dioxide generated by the reaction of moisture and isocyanate.

이러한 단점을 보완하기 위해 일본 특허 공고 공보 제5-75035호에는 모포리노디에틸 에테르를 촉매를 사용하여 저장 안정성 및 경화 속도를 개선하는 방법이 개시되어 있다. In order to compensate for these disadvantages, Japanese Patent Publication No. 5-75035 discloses a method for improving storage stability and curing speed using morpholinodiethyl ether as a catalyst.

그러나 이러한 방법은 이산화탄소에 의한 도막의 부풀음 현상이 일어나는 하자 발생을 해결하지는 못하였다. However, this method did not solve the problem of the swelling of the coating film caused by carbon dioxide.

따라서 이러한 문제점을 해결하기 위하여 미합중국 특허 제4720535호 또는 일본 특허 공개 공고 제4-226522호에는 잠재성 경화제인 시프 베이스를 이용하는 방법이 제시되어 있다. 즉, 1차의 디 또는 트리 아민에 알데히드를 반응시켜 폴리알디민을 만들고 이를 이소시아네이트 프리폴리머와 혼합하여 1액형 소재로 사용하는 방법이다.Therefore, in order to solve this problem, US Patent No. 4720535 or Japanese Patent Application Laid-Open No. 4-226522 discloses a method using a latent curing agent, Schiff Base. That is, it is a method of reacting aldehyde with primary di or triamine to make polyaldimine, mixing it with isocyanate prepolymer and using it as a one-component material.

그러나 이와 같은 폴리알디민을 이소시아네이트와 혼합하여 1액형 우레탄 소재로 사용할 경우 고온 다습한 환경에서는 반응성이 빨라 하절기 건물 옥상 방수 시에는 부적당한 문제점이 있다. 즉 표면 및 도막 밑부분의 경화는 쉽게 진행되지만, 도막 내부는 경화된 도막 표면으로부터의 습기 침투가 어려워 경화 진행 속도가 느리며 경화중 해리되는 알데히드에 의한 부풀음 하자가 자주 발생된다.However, when such polyaldimine is mixed with isocyanate and used as a one-component urethane material, the reactivity is high in a high temperature and high humidity environment, so there is a problem inappropriate for waterproofing the roof of a building in summer. That is, hardening of the surface and the lower part of the coating film proceeds easily, but the inside of the coating film is difficult to penetrate moisture from the cured surface of the coating film, so the curing progress is slow, and swelling defects due to aldehydes dissociated during curing occur frequently.

잠재성 경화제를 이용하는 또 다른 방법으로 영국 특허 제1575666호에서는 2차 아민에 케톤 또는 알데히드를 반응시켜 폴리 엔아민을 만들고 이것을 이소시아네이트 프리폴리머와 혼합하여 1액형화하는 방법을 개시하였다. 그러나 이러한 경우에는 프리폴리머의 이소시아네이트를 마스킹 시켜 주거나 반응성이 아주 낮은 이소시아네이트를 사용하여야 하며 저장 안정성이 낮아 건축용 소재로서 사용하기 어려운 단점이 있다. As another method of using a latent curing agent, British Patent No. 1575666 discloses a method of reacting a secondary amine with a ketone or an aldehyde to form a polyenamine, and mixing it with an isocyanate prepolymer to form a one-component type. However, in this case, the isocyanate of the prepolymer must be masked or an isocyanate having a very low reactivity must be used, and it is difficult to use it as a building material due to low storage stability.

또한, 한국 특허 공개 1997-0065579에는 알디민과 케티민이 동시 존재하게 하여 경화 속도를 조절하여 하자 발생율이 낮고 하절기와 같은 고온 다습한 불리한 환경 조건하에서도 시공이 가능하다고 하였으나 상기의 다른 특허와 마찬가지의 문제점을 내포하고 있다.In addition, Korean Patent Publication No. 1997-0065579 states that the curing rate is controlled by allowing aldimine and ketimine to exist at the same time, so that the defect rate is low, and construction is possible even under adverse environmental conditions such as high temperature and high humidity in summer. contains problems.

또한, 한국 등록 특허 10-0884015에는 접착제층, 통기완층 엠보싱 폴리비니클로라이드시트층, 우레탄 방수층, 탑코트층으로 구성되는 노출형 복합방수 구조에 대한 것이 개시된 바 있으나, 이처럼 폴리우레탄 도막 방수재 시공 전에 시트층을 형성시키게 되면, 폴리우레탄에 포함된 용제가 폴리비닐클로라이드 시트층에 서서히 흡수가 되어 시트가 수축되는 현상이 발생하며, 또한, 엠보싱 시트의 엠보싱 면이 바닥에 위치하기 때문에 물의 통로 역할을 하게 되어 누수 현상이 발생하게 되고 이러한 경우 시공 전면을 걷어내야 하는 문제점을 가지고 있다. In addition, Korean Patent No. 10-0884015 discloses an exposed composite waterproof structure composed of an adhesive layer, a breathable barrier layer, an embossed polyviny chloride sheet layer, a urethane waterproof layer, and a top coat layer, but before construction of a polyurethane coating waterproofing material When the sheet layer is formed, the solvent contained in the polyurethane is gradually absorbed into the polyvinyl chloride sheet layer and the sheet shrinks. This causes water leakage, and in this case, there is a problem in that the entire construction has to be removed.

따라서 본 발명의 목적은 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 소정의 부피비로 혼합한 복합물에 싸이클로헥산, 이소프로필벤젠, n-뷰틸브로마이드, cis-1,2-디클로로에틸렌 및 trans-1,2-디클로로에틸렌을 혼합하여 A액을 제조한 후 폴리에틸렌아디페이트에 1,5-나프탈렌디올, 2,3-나프탈렌디올, 1,4-디하이드록시디에틸벤젠, 1,6-헥산디올, 에탄올아민, 탄산칼슘, 안료 및 소포제를 혼합하여 B액을 제조한 후, A액과 B액을 소정의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조하여 인장강도, 신장율, 인열강도 및 작업성이 우수한 폴리우레탄 도막방수재 제조방법 및 이를 이용한 시공방법을 제공하는 것이다. Therefore, an object of the present invention is to add cyclohexane, isopropylbenzene, n-butyl bromide, cis-1,2-dichloroethylene and trans-1,2- to a composite obtained by mixing phenyl isocyanate and m-phenylenediisocyanate in a predetermined volume ratio. After preparing solution A by mixing dichloroethylene, 1,5-naphthalenediol, 2,3-naphthalenediol, 1,4-dihydroxydiethylbenzene, 1,6-hexanediol, ethanolamine, After preparing solution B by mixing calcium carbonate, pigment and antifoaming agent, solution A and solution B are mixed in a predetermined volume ratio to prepare a polyurethane coating waterproofing material, polyurethane excellent in tensile strength, elongation, tear strength and workability It is to provide a method for manufacturing a coating film waterproofing material and a construction method using the same.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the object of the present invention is not limited to the object mentioned above, and other objects not mentioned will be clearly understood by those skilled in the art from the following description.

이를 위하여, 본 발명에 의하면, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부가 혼합되어 A액이 제조되는 단계와; 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부가 혼합되어 B액이 제조되는 단계와; A액과 B액이 1:1의 부피비로 혼합되는 단계를 포함하는 폴리우레탄 도막방수재 제조방법이 제공된다.To this end, according to the present invention, 70 to 90 parts by weight of cyclohexane, 60 to 80 parts by weight of isopropylbenzene, 50 parts by weight of n-butyl bromide to 100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate in a 1:1 ratio -70 parts by weight, 40-60 parts by weight of cis-1,2-dichloroethylene and 30-50 parts by weight of trans-1,2-dichloroethylene to prepare a solution A; 1,5-naphthalenediol 70-90 parts by weight, 2,3-naphthalenediol 60-80 parts by weight, 1,4-dihydroxydiethylbenzene 50-70 parts by weight, 1,6 to 100 parts by weight of polyethylene adipate - 40 to 60 parts by weight of hexanediol, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of a pigment and 3 to 5 parts by weight of an antifoaming agent to prepare a liquid B; There is provided a polyurethane coating waterproofing material manufacturing method comprising the step of mixing solution A and solution B in a volume ratio of 1:1.

또한, 본 발명에 의하면, 콘크리트 표면이 청소되고 프라이머가 도포되는 단계와; 상기 폴리우레탄 도막방수재가 제조되는 단계와; 폴리우레탄 도막방수재가 콘크리트 표면에 도포 또는 분사되어 도막 방수가 실시되는 단계와; 폴리우레탄 도막방수재에 의한 도막방수층에 탑코트가 마감 시공되는 단계를 포함하는 폴리우레탄 도막방수재를 이용한 시공방법이 제공된다.In addition, according to the present invention, the concrete surface is cleaned and the step of applying a primer; manufacturing the polyurethane coating film waterproofing material; a step of applying or spraying a polyurethane coating waterproofing material on the concrete surface to perform waterproofing of the coating film; There is provided a construction method using a polyurethane coating waterproofing material comprising the step of finishing the top coat on the coating waterproofing layer by the polyurethane coating waterproofing material.

따라서 본 발명에 의하면, 내구성, 내약품성, 접착성, 내노화성, 내오존성, 내후성 및 내열성이 우수하고, 경화시간이 빠르고 기포가 발생하지 않아 시공시 작업성이 우수한 특성을 가지며, 기존의 1액형 폴리우레탄 도막 방수재에서 발생하는 문제점 즉 표면 및 도막 밑부분의 경화는 쉽게 진행되지만 도막 내부는 경화된 도막 표면으로부터의 습기 침투가 어려워 경화 진행 속도가 느리며 경화중 해리되는 알데히드에 의한 부풀음 하자가 자주 발생되는 현상을 미연에 예방할 수 있다.Therefore, according to the present invention, it has excellent durability, chemical resistance, adhesiveness, aging resistance, ozone resistance, weather resistance and heat resistance, and has excellent workability during construction because the curing time is fast and bubbles are not generated, and the existing one-component type The problem that occurs in polyurethane coating waterproofing materials, that is, hardening of the surface and the bottom of the coating film proceeds easily, but the inside of the coating film is difficult to penetrate moisture from the cured surface of the coating film, so the curing progress is slow, and swelling due to aldehyde dissociating during curing occurs frequently. This phenomenon can be prevented in advance.

또한, 상술한 폴리우레탄 도막방수재는 콘크리트 구조물의 크랙에 강한 저항성을 지속적으로 유지할 수 있고, 기포가 발생하지 않는 고내구성 방수층이 형성되기 때문에 건축구조물 옥상 및 토목구조물 등의 도막 방수재로 매우 유용하게 사용 가능하다.In addition, the above-described polyurethane coating waterproofing material can continuously maintain strong resistance to cracks in concrete structures, and since a highly durable waterproofing layer that does not generate bubbles is formed, it is very usefully used as a coating waterproofing material for roofs of building structures and civil engineering structures. possible.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.

이하, 본 발명의 바람직한 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명의 바람직한 실시예에 따른 폴리우레탄 도막방수재는, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 혼합한 복합물에 싸이클로헥산, 이소프로필벤젠, n-뷰틸브로마이드, cis-1,2-디클로로에틸렌 및 trans-1,2-디클로로에틸렌을 혼합하여 제조된 A액과, 폴리에틸렌아디페이트에 1,5-나프탈렌디올, 2,3-나프탈렌디올, 1,4-디하이드록시디에틸벤젠, 1,6-헥산디올, 에탄올아민, 탄산칼슘, 안료 및 소포제를 혼합하여 제조한 B액을 포함하고, A액과 B액이 소정의 부피비로 혼합된다.Polyurethane coating film waterproofing material according to a preferred embodiment of the present invention, cyclohexane, isopropylbenzene, n-butyl bromide, cis-1,2-dichloroethylene and trans- 1,5-naphthalenediol, 2,3-naphthalenediol, 1,4-dihydroxydiethylbenzene, 1,6-hexanediol in solution A prepared by mixing 1,2-dichloroethylene and polyethylene adipate , ethanolamine, calcium carbonate, pigment, and a liquid B prepared by mixing the antifoaming agent, and the liquid A and the liquid B are mixed in a predetermined volume ratio.

구체적으로 본 발명의 폴리우레탄 도막방수재는, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1의 부피비로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부를 혼합하여 제조한 A액과, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부를 혼합하여 제조한 B액을 포함하고, A액과 B액이 1:1의 부피비로 혼합된다.Specifically, the polyurethane coating waterproofing material of the present invention is 70 to 90 parts by weight of cyclohexane, 60 to 80 parts by weight of isopropylbenzene, Liquid A prepared by mixing 50 to 70 parts by weight of n-butylbromide, 40 to 60 parts by weight of cis-1,2-dichloroethylene and 30 to 50 parts by weight of trans-1,2-dichloroethylene, and 100 parts by weight of polyethylene adipate 1,5-naphthalenediol 70-90 parts by weight, 2,3-naphthalenediol 60-80 parts by weight, 1,4-dihydroxydiethylbenzene 50-70 parts by weight, 1,6-hexanediol 40- 60 parts by weight, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of pigment, and 3 to 5 parts by weight of an antifoaming agent. It is mixed in a volume ratio of :1.

한편, 본 발명의 바람직한 실시예에 따른 폴리우레탄 도막방수재의 제조방법은, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부가 혼합되어 A액이 제조되는 단계와, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부가 혼합되어 B액이 제조되는 단계와, A액과 B액이 1:1의 부피비로 혼합되는 단계 등을 포함한다.On the other hand, the method of manufacturing a polyurethane coating waterproofing material according to a preferred embodiment of the present invention is 70 to 90 parts by weight of cyclohexane, isopropylbenzene in 100 parts by weight of a composite in which phenyl isocyanate and m-phenylene diisocyanate are mixed in a 1:1 ratio. 60 to 80 parts by weight, 50 to 70 parts by weight of n-butyl bromide, 40 to 60 parts by weight of cis-1,2-dichloroethylene and 30 to 50 parts by weight of trans-1,2-dichloroethylene to prepare solution A step, 70-90 parts by weight of 1,5-naphthalenediol, 60-80 parts by weight of 2,3-naphthalenediol, 50-70 parts by weight of 1,4-dihydroxydiethylbenzene, 40 to 60 parts by weight of 1,6-hexanediol, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of a pigment and 3 to 5 parts by weight of an antifoaming agent are mixed to prepare solution B; , and the like in which the liquid A and the liquid B are mixed in a volume ratio of 1:1.

즉, 본 발명에 의하면, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 혼합한 복합물에 싸이클로헥산, 이소프로필벤젠, n-뷰틸브로마이드, cis-1,2-디클로로에틸렌 및 trans-1,2-디클로로에틸렌을 혼합하여 반응시킨 A액은, 폴리에틸렌아디페이트에 1,5-나프탈렌디올, 2,3-나프탈렌디올, 1,4-디하이드록시디에틸벤젠, 1,6-헥산디올, 에탄올아민, 탄산칼슘, 안료 및 소포제를 혼합하여 반응시킨 B액과 혼합시 우레탄 결합을 형성한다.,That is, according to the present invention, cyclohexane, isopropylbenzene, n-butyl bromide, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene are added to a composite mixture of phenyl isocyanate and m-phenylene diisocyanate. Liquid A, which was mixed and reacted, was mixed with polyethylene adipate, 1,5-naphthalenediol, 2,3-naphthalenediol, 1,4-dihydroxydiethylbenzene, 1,6-hexanediol, ethanolamine, calcium carbonate, A urethane bond is formed when mixed with solution B, which is reacted by mixing a pigment and an antifoaming agent.,

이에, 상기 A액은, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부를 혼합하여 반응시키는 것을 통해 제조되는 것이 바람직하다.Thus, the liquid A is, phenyl isocyanate and m- phenylene diisocyanate 1:1 mixed 100 parts by weight of the compound 100 parts by weight cyclohexane 70 to 90 parts by weight, isopropylbenzene 60 to 80 parts by weight, n- butyl bromide 50 to 70 parts by weight, 40-60 parts by weight of cis-1,2-dichloroethylene, and 30-50 parts by weight of trans-1,2-dichloroethylene are preferably prepared through the reaction.

페닐이소시아네이트와 m-페닐렌디이소시아네이트를 혼합한 복합물은, 흡착 및 접착 기능을 제공하는 것으로서, 상기 조성물들의 반응속도를 빠르게 하여 단시간 내에 상기 조성물들을 우레탄으로 전환시키고 반응을 종결시키는 기능을 제공한다.The composite obtained by mixing phenyl isocyanate and m-phenylenediisocyanate provides adsorption and adhesion functions, and provides a function of speeding up the reaction rate of the compositions to convert the compositions into urethane within a short time and terminating the reaction.

한편, 상기 복합물은, 페닐이소시아네이트와 m-페닐렌디이소시아네이트가 1:1의 부피비로 혼합된다.On the other hand, in the composite, phenyl isocyanate and m-phenylene diisocyanate are mixed in a volume ratio of 1:1.

페닐이소시아네이트는, 반응 시간을 결정하고 흡착 기능을 제공하는 물질로서, 1 부피비를 초과하는 경우에는 상기 조성물들의 반응속도가 너무 빨라지게 되어 교반성 및 시공성이 저하되고, 1 부피비를 미만하는 경우에는 상기 조성물들의 반응속도가 너무 느려지게 되어 작업 시간이 증가하게 되는 문제점이 있다.Phenyl isocyanate is a material that determines the reaction time and provides an adsorption function, and when it exceeds 1 volume ratio, the reaction rate of the compositions becomes too fast, so that stirrability and workability are reduced, and when it is less than 1 volume ratio, the above There is a problem in that the reaction rate of the compositions is too slow to increase the working time.

m-페닐렌디이소시아네이트는, 상기 조성물들과 반응하여 우레탄 결합을 형성하는 물질로서, 1 부피비를 초과하는 경우에는 점성이 너무 커지게 되어 상기 조성물들과의 교반 작업이 불편해지고, 1 부피비를 미만하는 경우에는 복합물의 저장 안정성이 저조하게 되어 도막의 접착 강도가 저하되는 문제점이 있다. m-phenylenediisocyanate is a material that reacts with the compositions to form a urethane bond, and when it exceeds 1 volume ratio, the viscosity becomes too large, so stirring with the compositions is inconvenient, and less than 1 volume ratio In this case, there is a problem in that the storage stability of the composite is low, and the adhesive strength of the coating film is lowered.

이에, 상기 복합물은, 상기와 같은 한정된 부피비를 가지는 것을 통하여, 향상된 내구성, 교반성, 안정성, 시공성 및 작업성 등의 효과가 제공되도록 하는 것이 바람직하다.Accordingly, it is preferable that the composite is provided with effects such as improved durability, agitation, stability, workability and workability through having a limited volume ratio as described above.

본 발명에 따른 A액은, 상기와 같은 복합물 100중량부에 상기 복합물 100중량부를 기준으로 각각 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부가 첨가 및 반응되어 제조된다.Liquid A according to the present invention, 70 to 90 parts by weight of cyclohexane, 60 to 80 parts by weight of isopropylbenzene, 50 to 70 parts by weight of n-butyl bromide, respectively, based on 100 parts by weight of the composite to 100 parts by weight of the composite as described above. , cis-1,2-dichloroethylene 40-60 parts by weight and trans-1,2-dichloroethylene 30-50 parts by weight are added and reacted.

싸이클로헥산은, 도막 방수 시공시 상기 A액과 B액의 혼합액이 분사장치나 도포장치에 의해 원활하게 분사 또는 도포되도록 하는 기능을 제공하는 물질로서, 상기 복합물 100중량부를 기준으로, 90중량부를 초과하는 경우에는 접착 강도가 저하되어 접착력이 저하되고, 70중량부에 미만하는 경우에는 접착강도가 증가되어 분사나 도포 작업성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Cyclohexane is a material that provides a function to allow the liquid mixture of A and B to be smoothly sprayed or applied by a spraying device or an applicator when waterproofing the coating film. Based on 100 parts by weight of the composite, more than 90 parts by weight In the case where the adhesive strength is lowered, the adhesive strength is lowered, and when it is less than 70 parts by weight, the adhesive strength is increased and spraying or coating workability is lowered, so it is good to have the limited parts by weight as described above.

이소프로필벤젠은, 상기 복합물 등과 반응하여 소정의 점도를 제공하기 위한 희석물질로서, 상기 복합물 100중량부를 기준으로, 80중량부를 초과하는 경우에는 A액의 전반적인 점도가 너무 작아지게 되어 시공성이 크게 저하되고, 60중량부를 미만하는 경우에는 A액의 전반적인 점도가 너무 커지게 되어 B액과의 교반 효율이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Isopropylbenzene is a diluent for providing a predetermined viscosity by reacting with the complex, and when it exceeds 80 parts by weight based on 100 parts by weight of the complex, the overall viscosity of the solution A becomes too small, and the workability is greatly reduced If it is less than 60 parts by weight, the overall viscosity of the solution A becomes too large and the stirring efficiency with the solution B is lowered, so it is good to have the limited parts by weight as described above.

n-뷰틸브로마이드는, 상기 복합물 등과 반응하여 흡착 및 접착 기능을 제공하고 상기 조성물들의 반응을 종결시키고 내균열 추종성을 향상시키는 물질로서, 상기 복합물 100중량부를 기준으로, 70중량부를 초과하는 경우에는 조성물들의 반응속도가 너무 빨라지게 되어 교반성과 시공성이 저하되고, 50중량부를 미만하는 경우에는 조성물들의 반응속도가 너무 느려지게 되어 작업시간이 증가하게 되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.n-Butyl bromide is a material that reacts with the composite, etc. to provide adsorption and adhesion functions, terminates the reaction of the compositions, and improves crack resistance. Based on 100 parts by weight of the composite, when it exceeds 70 parts by weight, the composition Since the reaction rate of these is too fast, the stirrability and workability are reduced, and when it is less than 50 parts by weight, the reaction rate of the compositions becomes too slow and the working time increases, so it is good to have the limited parts by weight as described above.

cis-1,2-디클로로에틸렌은, 내열성, 강인성, 내염성, 내약품성 등의 물성 특성을 제공하여 내구성을 향상시키는 물질로서, 상기 복합물 100중량부를 기준으로, 60중량부를 초과하는 경우에는 탄성도가 저하되어 외부 충격시 도막층이 쉽게 파손되고, 40중량부에 미만하는 경우에는 강도 및 강성 기능이 저하되고 내구성까지 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.cis-1,2-dichloroethylene is a material that improves durability by providing physical properties such as heat resistance, toughness, flame resistance, and chemical resistance. Based on 100 parts by weight of the composite, when it exceeds 60 parts by weight, the elasticity is It is lowered and the coating layer is easily damaged upon external impact, and when it is less than 40 parts by weight, the strength and rigidity function is reduced and durability is also reduced, so it is preferable to have the limited parts by weight as described above.

trans-1,2-디클로로에틸렌은, 상기 복합물 등과 반응하여 콘크리트 표면과의 접착력을 제공하는 물질로서, 상기 복합물 100중량부를 기준으로 50중량부를 초과하는 경우에는 A액의 전반적인 접착력은 강해지나 작업성이 저하되고, 30중량부를 미만하는 경우에는 콘크리트 표면으로부터 쉽게 박리되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.trans-1,2-dichloroethylene is a substance that reacts with the composite and provides adhesion with the concrete surface. When it exceeds 50 parts by weight based on 100 parts by weight of the composite, the overall adhesive strength of solution A becomes strong, but workability This decreases, and if it is less than 30 parts by weight, it is easily peeled off the concrete surface, so it is good to have the limited parts by weight as described above.

이에, 상기 A액은, 상기 싸이클로헥산, 이소프로필벤젠, n-뷰틸브로마이드, cis-1,2-디클로로에틸렌 및 trans-1,2-디클로로에틸렌이 상기 복합물을 기준으로 상기와 같은 한정된 중량부를 가지는 것을 통하여, 향상된 방수막의 코팅도와 안정도가 제공되도록 하는 것이 바람직하다.Accordingly, in the solution A, the cyclohexane, isopropylbenzene, n-butyl bromide, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene have a limited weight part as described above based on the complex. Through this, it is preferable to provide an improved coating degree and stability of the waterproofing film.

따라서 본 발명의 A액은, 상기 첨가될 B액의 조성물들의 중량부에 대하여 상기 조성물들의 중량부가 상기와 같은 범위를 미만하는 중량부를 가지는 경우에는 도막 방수재의 전체적인 접착 강도가 저하되고 상기와 같은 범위를 초과하는 중량부를 가지는 경우에는 도막 방수재의 점성이 너무 커지게 되어 시공성이 저하되므로, 상기와 같은 중량부를 가지는 것이 바람직하다.Therefore, in the liquid A of the present invention, when the weight part of the composition has a weight part less than the above range with respect to the weight part of the composition of the liquid B to be added, the overall adhesive strength of the coating film waterproofing material is lowered and within the above range. In the case of having a weight portion exceeding

한편, 폴리에틸렌아디페이트에 1,5-나프탈렌디올, 2,3-나프탈렌디올, 1,4-디하이드록시디에틸벤젠, 1,6-헥산디올, 에탄올아민, 탄산칼슘, 안료 및 소포제가 혼합되어 반응되는 B액은, 상기와 같은 A액에 혼합시 이들과 반응하여 향상된 내충격 강도를 가질 뿐 아니라, 내열성, 내습성, 기계적 물성 및 가공성 등의 제반 물성이 우수한 수지 조성물이다. Meanwhile, polyethylene adipate is mixed with 1,5-naphthalenediol, 2,3-naphthalenediol, 1,4-dihydroxydiethylbenzene, 1,6-hexanediol, ethanolamine, calcium carbonate, pigment and antifoaming agent. The reacted solution B is a resin composition with excellent properties such as heat resistance, moisture resistance, mechanical properties and processability, as well as having improved impact resistance by reacting with them when mixed with solution A as described above.

이에, 상기 B액은, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부가 첨가되어 제조되는 것이 바람직하다.Accordingly, the liquid B contains 70 to 90 parts by weight of 1,5-naphthalenediol, 60 to 80 parts by weight of 2,3-naphthalenediol, 50 to 50 parts by weight of 1,4-dihydroxydiethylbenzene to 100 parts by weight of polyethylene adipate. 70 parts by weight, 40 to 60 parts by weight of 1,6-hexanediol, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of a pigment and 3 to 5 parts by weight of an antifoaming agent are added. desirable.

폴리에틸렌아디페이트는, 가소제의 기능을 제공하는 물질로서, A액의 경화를 통하여 소정의 내구성을 제공한다. Polyethylene adipate is a material that provides the function of a plasticizer, and provides predetermined durability through curing of solution A.

1,5-나프탈렌디올은, 가사(분사를 위한 경화) 시간을 조절하는 기능을 제공하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 90중량부를 초과하는 경우에는 경화 시간이 너무 빨라 분사 및 도포 작업이 불가능해지고, 70중량부를 미만하는 경우에는 경화 시간이 너무 느려 전체 작업 시간이 증가되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.1,5-naphthalenediol is a material that provides a function of controlling the pot life (curing for spraying) time. Based on 100 parts by weight of polyethylene adipate, when it exceeds 90 parts by weight, the curing time is too fast for spraying and application The operation becomes impossible, and if the amount is less than 70 parts by weight, the curing time is too slow and the total working time is increased, so it is preferable to have the limited parts by weight as described above.

2,3-나프탈렌디올은, 상기 1,5-나프탈렌디올과 함께 가사 시간을 조절하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 80중량부를 초과하는 경우에는 경화제의 점도가 너무 높아 분사 및 도포 작업이 불가능해지고, 60중량부를 미만하는 경우에는 경화 시간이 너무 느려 전체 작업 시간이 증가되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.2,3-naphthalenediol is a substance that controls pot life together with 1,5-naphthalenediol. When it exceeds 80 parts by weight based on 100 parts by weight of polyethylene adipate, the viscosity of the curing agent is too high, so spraying and applying The operation becomes impossible, and if the amount is less than 60 parts by weight, the curing time is too slow and the total working time is increased, so it is preferable to have the limited parts by weight as described above.

1,4-디하이드록시디에틸벤젠은, 상기 A액과 B액의 분사 및 도포시 탄화를 방지하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 70중량부를 초과하는 경우에는 탄화방지성이 향상되지만 평탄성도 증가되어 경사면 등에서의 작업성이 저하되고, 60중량부를 미만하는 경우에는 탄화방지성이 저하되어 쉽게 열화되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.1,4-dihydroxydiethylbenzene is a substance that prevents carbonization during spraying and application of the A and B solutions, and when it exceeds 70 parts by weight based on 100 parts by weight of polyethylene adipate, the anti-carbonization property is Although improved, flatness is also increased to reduce workability on inclined surfaces, etc., and when less than 60 parts by weight, carbonization prevention property is lowered and easily deteriorated, so it is preferable to have a limited part by weight as described above.

1,6-헥산디올은, 상기 조성물들과 반응하여 유연성과 소정의 점도를 제공하기 위한 희석물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 60중량부를 초과하는 경우에는 B액의 전반적인 유연성이 너무 높아지고 점도가 너무 낮아지게 되며, 40중량부에 미만하는 경우에는 B액의 전반적인 유연성이 너무 낮아지지고 점도가 너무 높아지게 되어 교반성과 작업성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.1,6-hexanediol is a diluent for reacting with the above compositions to provide flexibility and a predetermined viscosity. Based on 100 parts by weight of polyethylene adipate, when it exceeds 60 parts by weight, the overall flexibility of Solution B is too high. High and the viscosity becomes too low, and when it is less than 40 parts by weight, the overall flexibility of the liquid B is too low and the viscosity is too high, so that the stirrability and workability are reduced, it is good to have the limited parts by weight as described above.

에탄올아민은, 도막층 시공시 부착력 증대와 B액의 보관시 층분리 현상을 방지하여 방수성을 제공하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 50중량부를 초과하는 경우에는 A액과의 결합력이 증대되어 점도가 증가되고 작업성이 저하되며, 30중량부에 미만하는 경우에는 B액의 보관시 층분리 현상이 발생되어 A액과 혼합시 교반성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Ethanolamine is a material that provides waterproofness by increasing adhesion during coating layer construction and preventing layer separation during storage of solution B. Based on 100 parts by weight of polyethylene adipate, when it exceeds 50 parts by weight, binding strength with solution A As this increases, the viscosity increases and workability decreases, and when the amount is less than 30 parts by weight, a layer separation phenomenon occurs during storage of the B solution, and the stirrability is reduced when mixed with the A solution, so it has a limited weight part as described above. it's good

탄산칼슘은, 도막층의 시공시 차광기능을 제공하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 40중량부를 초과하는 경우에는 점착성 및 방수층의 경량성이 저하되고, 20중량부에 미만하는 경우에는 차광성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Calcium carbonate is a material that provides a light-shielding function during the construction of the coating layer, and when it exceeds 40 parts by weight based on 100 parts by weight of polyethylene adipate, the adhesiveness and lightness of the waterproof layer decrease, and when it is less than 20 parts by weight Since the light-shielding property is reduced, it is preferable to have a limited weight part as described above.

안료는, 도막층의 착색기능을 제공하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 7중량부를 초과하는 경우에는 겔화 이전에 안료 입자의 침강이 발생되어 안정성이 저하되고, 5중량부에 미만하는 경우에는 피착면에 도포된 후 착색기능이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.The pigment is a material that provides a coloring function of the coating layer, and when it exceeds 7 parts by weight based on 100 parts by weight of polyethylene adipate, sedimentation of the pigment particles occurs before gelation, resulting in reduced stability, and less than 5 parts by weight In this case, since the coloring function is lowered after being applied to the adherend, it is preferable to have a limited weight portion as described above.

소포제는, 상기 조성물들의 혼합시 발생되는 거품을 억제하여 교반성이 향상되도록 하는 물질로서, 폴리에틸렌아디페이트 100중량부를 기준으로, 5중량부를 초과하는 경우에는 상기 조성물들의 반응성이 크게 억제되고, 3중량부에 미만하는 경우에는 거품의 억제 기능이 저하되어 교반성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.The antifoaming agent is a material that suppresses bubbles generated when the compositions are mixed to improve the stirrability. Based on 100 parts by weight of polyethylene adipate, when it exceeds 5 parts by weight, the reactivity of the compositions is greatly suppressed, and the reactivity of the compositions is significantly suppressed by 3 weight When it is less than part, since the suppression function of foam is lowered and the stirrability is lowered, it is good to have a limited part by weight as described above.

따라서 본 발명의 B액은, 폴리에틸렌아디페이트의 중량부를 기준으로 상기 조성물들의 중량부가 상기와 같은 범위를 미만하는 중량부를 가지는 경우에는 내충격 및 접착 강도가 저하되고 상기와 같은 범위를 초과하는 중량부를 가지는 경우에는 점도가 높아 교반효율이 저하되고 오히려 딱딱하게 굳어져 접착력이 저하되며 이에, 콘크리트 표면과 분리되어 방수 및 산화 기능이 저하되므로, 상기와 같은 중량부를 가지는 것이 바람직하다.Therefore, in the liquid B of the present invention, when the weight parts of the compositions are less than the above ranges based on the weight parts of polyethylene adipate, the impact resistance and adhesive strength are lowered and have parts by weight exceeding the above ranges. In this case, since the viscosity is high, the stirring efficiency is lowered, and the adhesive force is lowered by hardening rather than the concrete surface, and thus the waterproofing and oxidizing functions are lowered by separating from the concrete surface, it is preferable to have the same weight parts as described above.

한편, 본 발명은, 상기 A액과 B액이 각각 1:1의 부피비로 혼합되도록 하고 있는데, 상기 부피비를 1:1로 한정하는 것은, 혼합을 위한 부피비가 상기 비율을 가지지 않는 경우에는 교반성이 크게 저하되고 또한, 접착 강도와 산화 기능 및 평탄성 등이 저하되는 문제점이 있으므로, 상기와 같은 부피비로 혼합되는 것이 바람직하다. On the other hand, in the present invention, the liquid A and the liquid B are mixed in a volume ratio of 1:1, respectively. Limiting the volume ratio to 1:1 is that when the volume ratio for mixing does not have the above ratio, stirrability is Since there is a problem in that this is greatly reduced, and adhesive strength, oxidation function, flatness, etc. are lowered, it is preferable to mix in the same volume ratio as described above.

이하, 본 발명의 바람직한 실시예에 따른 폴리우레탄 도막방수재의 효과를 구체적인 실시예를 통해 설명하기로 한다. Hereinafter, the effect of the polyurethane coating waterproofing material according to a preferred embodiment of the present invention will be described through specific examples.

페닐이소시아네이트와 m-페닐렌디이소시아네이트를 2:1의 부피비로 혼합한 복합물 100중량부에 싸이클로헥산 60중량부, 이소프로필벤젠 50중량부, n-뷰틸브로마이드 40중량부, cis-1,2-디클로로에틸렌 30중량부 및 trans-1,2-디클로로에틸렌 20중량부를 혼합하여 A액을 제조하고, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 100중량부, 2,3-나프탈렌디올 90중량부, 1,4-디하이드록시디에틸벤젠 80중량부, 1,6-헥산디올 70중량부, 에탄올아민 60중량부, 탄산칼슘 50중량부, 안료 10중량부 및 소포제 8중량부를 혼합하여 B액을 제조한 후, A액과 B액을 1:2의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조한다.60 parts by weight of cyclohexane, 50 parts by weight of isopropylbenzene, 40 parts by weight of n-butyl bromide, cis-1,2-dichloro to 100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate in a volume ratio of 2:1 A solution was prepared by mixing 30 parts by weight of ethylene and 20 parts by weight of trans-1,2-dichloroethylene, and 100 parts by weight of 1,5-naphthalenediol and 90 parts by weight of 2,3-naphthalenediol to 100 parts by weight of polyethylene adipate. , 80 parts by weight of 1,4-dihydroxydiethylbenzene, 70 parts by weight of 1,6-hexanediol, 60 parts by weight of ethanolamine, 50 parts by weight of calcium carbonate, 10 parts by weight of a pigment and 8 parts by weight of an antifoaming agent are mixed to give solution B. After preparing the polyurethane coating waterproofing material by mixing the solution A and the solution B in a volume ratio of 1:2.

페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:2의 부피비로 혼합한 복합물 100중량부에 싸이클로헥산 90중량부, 이소프로필벤젠 80중량부, n-뷰틸브로마이드 70중량부, cis-1,2-디클로로에틸렌 60중량부 및 trans-1,2-디클로로에틸렌 50중량부를 혼합하여 A액을 제조하고, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70중량부, 2,3-나프탈렌디올 60중량부, 1,4-디하이드록시디에틸벤젠 50중량부, 1,6-헥산디올 40중량부, 에탄올아민 30중량부, 탄산칼슘 20중량부, 안료 5중량부 및 소포제 3중량부를 혼합하여 B액을 제조한 후, A액과 B액을 1:1의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조한다.90 parts by weight of cyclohexane, 80 parts by weight of isopropylbenzene, 70 parts by weight of n-butyl bromide, cis-1,2-dichloro to 100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate in a volume ratio of 1:2 A solution was prepared by mixing 60 parts by weight of ethylene and 50 parts by weight of trans-1,2-dichloroethylene, and 70 parts by weight of 1,5-naphthalenediol and 60 parts by weight of 2,3-naphthalenediol to 100 parts by weight of polyethylene adipate. , 50 parts by weight of 1,4-dihydroxydiethylbenzene, 40 parts by weight of 1,6-hexanediol, 30 parts by weight of ethanolamine, 20 parts by weight of calcium carbonate, 5 parts by weight of a pigment and 3 parts by weight of an antifoaming agent are mixed to give solution B. After preparing the polyurethane coating film waterproofing material by mixing solution A and solution B in a volume ratio of 1:1.

페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 100중량부, 이소프로필벤젠 90중량부, n-뷰틸브로마이드 80중량부, cis-1,2-디클로로에틸렌 70중량부 및 trans-1,2-디클로로에틸렌 60중량부를 혼합하여 A액을 제조하고, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 60중량부, 2,3-나프탈렌디올 50중량부, 1,4-디하이드록시디에틸벤젠 40중량부, 1,6-헥산디올 30중량부, 에탄올아민 20중량부, 탄산칼슘 10중량부, 안료 3중량부 및 소포제 1중량부를 혼합하여 B액을 제조한 후, A액과 B액을 2:1의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조한다. 100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate 1:1 mixed 100 parts by weight of cyclohexane, 90 parts by weight of isopropylbenzene, 80 parts by weight of n-butyl bromide, 70 parts by weight of cis-1,2-dichloroethylene A solution A was prepared by mixing parts by weight and 60 parts by weight of trans-1,2-dichloroethylene, 1,5-naphthalenediol 60 parts by weight, 2,3-naphthalenediol 50 parts by weight, 1 to 100 parts by weight of polyethylene adipate 40 parts by weight of ,4-dihydroxydiethylbenzene, 30 parts by weight of 1,6-hexanediol, 20 parts by weight of ethanolamine, 10 parts by weight of calcium carbonate, 3 parts by weight of pigment and 1 part by weight of antifoaming agent were mixed to prepare solution B After that, solution A and solution B are mixed in a volume ratio of 2:1 to prepare a polyurethane coating waterproofing material.

상기 실시예 1 내지 3에 따라 제조된 폴리우레탄 도막방수재의 참고예 또는 평가예로서, KSF3211에 의거하여 시험편으로 제조한 후 시중에 유통되는 폴리우레탄 도막방수재 제품(한국특허등록 10-1771248호에 따라 제조된 제품임)과 비교하여 물성을 측정하였으며, 그 결과를 하기 표 1에 나타내었다. As a reference example or evaluation example of the polyurethane coating waterproofing material manufactured according to Examples 1 to 3, a polyurethane coating waterproofing material product distributed in the market after being manufactured as a test piece according to KSF3211 (according to Korean Patent Registration No. 10-1771248) The physical properties were measured compared to the manufactured product), and the results are shown in Table 1 below.

Figure 112021063193469-pat00001
Figure 112021063193469-pat00001

따라서 본 발명의 바람직한 실시예에 따른 폴리우레탄 도막방수재는, 상기 표 1에 나타낸 바와 같이, 종래의 제품에 비하여, 인장강도, 신장율, 인열강도 및 열화처리 후의 인장성능 등과 같은 모든 부분에서 매우 우수한 물성 특성을 가지는 것을 알 수 있다.Therefore, as shown in Table 1 above, the polyurethane coating waterproofing material according to a preferred embodiment of the present invention is very excellent in all areas, such as tensile strength, elongation, tear strength, and tensile performance after aging treatment, compared to conventional products. It can be seen that it has physical properties.

한편, 본 발명의 바람직한 실시예에 따른 폴리우레탄 도막방수재를 이용한 시공방법은 다음과 같다.On the other hand, the construction method using the polyurethane coating waterproofing material according to a preferred embodiment of the present invention is as follows.

먼저, 작업자에 의해 상기와 같이 조성되는 폴리우레탄 도막방수재가 시공되기 위한 콘크리트 표면이 청소 및 처리된 후 프라이머가 도포된다. First, a primer is applied after the concrete surface is cleaned and treated by an operator for the polyurethane coating waterproofing material to be constructed as described above.

여기서, 콘크리트 표면의 청소는, 콘크리트 표면에 붙어 있는 먼지, 오염물, 또는 오일을 제거하고 시공될 표면의 돌출부가 매끄럽게 처리되는 것을 포함한다.Here, the cleaning of the concrete surface includes removing dust, contaminants, or oil adhering to the concrete surface and smoothing the protrusion of the surface to be constructed.

이후, 페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부가 혼합되어 A액이 제조되고, 폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부가 혼합되어 B액이 제조된 후, A액과 B액이 1:1의 부피비로 혼합되어 폴리우레탄 도막방수재가 제조된다.Then, 70 to 90 parts by weight of cyclohexane, 60 to 80 parts by weight of isopropylbenzene, 50 to 70 parts by weight of n-butylbromide, cis 40-60 parts by weight of -1,2-dichloroethylene and 30-50 parts by weight of trans-1,2-dichloroethylene are mixed to prepare a solution A, and 70-90 parts by weight of 1,5-naphthalenediol in 100 parts by weight of polyethylene adipate parts by weight, 2,3-naphthalenediol 60 to 80 parts by weight, 1,4-dihydroxydiethylbenzene 50 to 70 parts by weight, 1,6-hexanediol 40 to 60 parts by weight, ethanolamine 30 to 50 parts by weight , 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of pigment, and 3 to 5 parts by weight of an antifoaming agent to prepare solution B manufactured.

이후, 상기와 같이 제조된 폴리우레탄 도막방수재가 콘크리트의 표면에 도포 또는 분사되어 도막 방수가 실시된다.Thereafter, the polyurethane coating waterproofing material prepared as described above is applied or sprayed on the surface of the concrete to perform waterproofing of the coating film.

이후, 상기 폴리우레탄 도막방수재에 의한 도막방수층에 탑코트가 마감 시공된다. After that, a top coat is finished on the waterproof coating layer by the polyurethane coating waterproofing material.

따라서 본 발명의 바람직한 실시예에 의한, 폴리우레탄 도막방수재의 제조방법 및 이를 이용한 방수 시공방법은, 건축 토목 구조물 등에 스프레이 등을 통해 도포하면 우수한 인장강도, 저온유연성, 내충격성, 접착성, 내약품성 및 내마모성을 발휘하여 1회에 2mm 정도 두께로 도포하더라도 경화시간이 빠르고 도막의 표면 갈라짐 현상과 기포가 발생하지 않으며, 내구성이 우수하여 누수로 인한 구조물의 노화 현상을 효율적으로 방지할 수 있다.Therefore, according to a preferred embodiment of the present invention, the manufacturing method of the polyurethane coating waterproofing material and the waterproofing construction method using the same are excellent in tensile strength, low temperature flexibility, impact resistance, adhesiveness, chemical resistance when applied through spraying, etc. to building civil structures, etc. and abrasion resistance, even when applied at a thickness of about 2 mm at a time, the curing time is fast and the surface cracking phenomenon and bubbles of the coating film do not occur.

이상 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 변경이 가능하므로 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. Although preferred embodiments of the present invention have been described with reference to the accompanying drawings, those of ordinary skill in the art to which the present invention pertains may substitute variously within the scope without departing from the technical spirit or essential features of the present invention. and variations are possible, so it will be understood that the embodiments may be implemented in other specific forms. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.

Claims (2)

페닐이소시아네이트와 m-페닐렌디이소시아네이트를 1:1로 혼합한 복합물 100중량부에 싸이클로헥산 70~90중량부, 이소프로필벤젠 60~80중량부, n-뷰틸브로마이드 50~70중량부, cis-1,2-디클로로에틸렌 40~60중량부 및 trans-1,2-디클로로에틸렌 30~50중량부가 혼합되어 A액이 제조되는 단계와;
폴리에틸렌아디페이트 100중량부에 1,5-나프탈렌디올 70~90중량부, 2,3-나프탈렌디올 60~80중량부, 1,4-디하이드록시디에틸벤젠 50~70중량부, 1,6-헥산디올 40~60중량부, 에탄올아민 30~50중량부, 탄산칼슘 20~40중량부, 안료 5~7중량부 및 소포제 3~5중량부가 혼합되어 B액이 제조되는 단계와;
A액과 B액이 1:1의 부피비로 혼합되는 단계를 포함하는 것을 특징으로 하는 폴리우레탄 도막방수재 제조방법.
100 parts by weight of a mixture of phenyl isocyanate and m-phenylene diisocyanate 1:1 mixed 70-90 parts by weight of cyclohexane, 60-80 parts by weight of isopropylbenzene, 50-70 parts by weight of n-butylbromide, cis-1 40 to 60 parts by weight of 2-dichloroethylene and 30 to 50 parts by weight of trans-1,2-dichloroethylene to prepare a solution A;
1,5-naphthalenediol 70-90 parts by weight, 2,3-naphthalenediol 60-80 parts by weight, 1,4-dihydroxydiethylbenzene 50-70 parts by weight, 1,6 to 100 parts by weight of polyethylene adipate - 40 to 60 parts by weight of hexanediol, 30 to 50 parts by weight of ethanolamine, 20 to 40 parts by weight of calcium carbonate, 5 to 7 parts by weight of a pigment and 3 to 5 parts by weight of an antifoaming agent to prepare a liquid B;
A polyurethane coating waterproofing material manufacturing method comprising the step of mixing solution A and solution B in a volume ratio of 1:1.
콘크리트 표면이 청소되고 프라이머가 도포되는 단계와;
제1항에 따른 폴리우레탄 도막방수재가 제조되는 단계와;
폴리우레탄 도막방수재가 콘크리트 표면에 도포 또는 분사되어 도막 방수가 실시되는 단계와;
폴리우레탄 도막방수재에 의한 도막방수층에 탑코트가 마감 시공되는 단계를 포함하는 것을 특징으로 하는 폴리우레탄 도막방수재를 이용한 시공방법.
a step of cleaning the concrete surface and applying a primer;
The step of manufacturing a polyurethane coating waterproofing material according to claim 1;
a step of applying or spraying a polyurethane coating waterproofing material on the concrete surface to perform waterproofing of the coating film;
A construction method using a polyurethane coating waterproofing material, comprising the step of finishing the top coat on the coating film waterproofing layer by the polyurethane coating waterproofing material.
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KR102510779B1 (en) 2022-03-22 2023-03-20 서준공영 주식회사 Composite waterproofing construction method using soft polyurethane containing fibers

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KR101420131B1 (en) * 2013-12-31 2014-07-17 설태윤 Two-liquids type urethan coating composition for floor-waterproof with excellent self-leveling and workability, and construction method using the same
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JP2004068362A (en) * 2002-06-11 2004-03-04 Mitsui Takeda Chemicals Inc Backing water-proofing construction method and structure constructed by the method
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