KR102306426B1 - Composite porous membrane of acetylated alkyl cellulose and polyolefinketone - Google Patents
Composite porous membrane of acetylated alkyl cellulose and polyolefinketone Download PDFInfo
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- KR102306426B1 KR102306426B1 KR1020170000910A KR20170000910A KR102306426B1 KR 102306426 B1 KR102306426 B1 KR 102306426B1 KR 1020170000910 A KR1020170000910 A KR 1020170000910A KR 20170000910 A KR20170000910 A KR 20170000910A KR 102306426 B1 KR102306426 B1 KR 102306426B1
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- Prior art keywords
- support layer
- hollow fiber
- fiber membrane
- polymer
- cellulose
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- 239000012528 membrane Substances 0.000 title claims abstract description 104
- 239000002131 composite material Substances 0.000 title claims abstract description 41
- 229920013820 alkyl cellulose Polymers 0.000 title claims abstract description 35
- 239000010410 layer Substances 0.000 claims abstract description 94
- 239000012510 hollow fiber Substances 0.000 claims abstract description 65
- 150000002576 ketones Chemical class 0.000 claims abstract description 48
- 229920000098 polyolefin Polymers 0.000 claims abstract description 48
- 229920000642 polymer Polymers 0.000 claims abstract description 45
- 239000011247 coating layer Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims description 55
- 239000002904 solvent Substances 0.000 claims description 39
- 238000005191 phase separation Methods 0.000 claims description 35
- 239000011148 porous material Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 18
- 239000000126 substance Substances 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000005345 coagulation Methods 0.000 claims description 10
- 230000015271 coagulation Effects 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 229920002678 cellulose Polymers 0.000 claims description 8
- 239000001913 cellulose Substances 0.000 claims description 8
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 claims description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical group CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 3
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 229920001747 Cellulose diacetate Polymers 0.000 claims description 2
- 229920002284 Cellulose triacetate Polymers 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims description 2
- KLUDQUOLAFVLOL-UHFFFAOYSA-N acetyl propanoate Chemical compound CCC(=O)OC(C)=O KLUDQUOLAFVLOL-UHFFFAOYSA-N 0.000 claims description 2
- 229920002301 cellulose acetate Polymers 0.000 claims description 2
- 229920001727 cellulose butyrate Polymers 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 29
- 238000000926 separation method Methods 0.000 abstract description 16
- 230000035699 permeability Effects 0.000 abstract description 12
- 238000010612 desalination reaction Methods 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000013535 sea water Substances 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 38
- 238000004821 distillation Methods 0.000 description 16
- 150000003839 salts Chemical class 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 229920000609 methyl cellulose Polymers 0.000 description 10
- 239000001923 methylcellulose Substances 0.000 description 10
- 235000010981 methylcellulose Nutrition 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- -1 hydroxypropyl group Chemical group 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 2
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000012527 feed solution Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229920001600 hydrophobic polymer Polymers 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229940100630 metacresol Drugs 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
- B01D61/364—Membrane distillation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0018—Thermally induced processes [TIPS]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/107—Organic support material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D69/12—Composite membranes; Ultra-thin membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1216—Three or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D71/06—Organic material
- B01D71/72—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of the groups B01D71/46 - B01D71/70 and B01D71/701 - B01D71/702
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- B01D71/06—Organic material
- B01D71/76—Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2323/06—Specific viscosities of materials involved
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2323/08—Specific temperatures applied
- B01D2323/081—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
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- B01D2325/02—Details relating to pores or porosity of the membranes
- B01D2325/0283—Pore size
- B01D2325/02833—Pore size more than 10 and up to 100 nm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2325/02—Details relating to pores or porosity of the membranes
- B01D2325/0283—Pore size
- B01D2325/02834—Pore size more than 0.1 and up to 1 µm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/20—Specific permeability or cut-off range
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
Abstract
본 발명은 지지층, 및 상기 지지층의 외주면에 동심원 상으로 구비되어 상기 지지층을 둘러싸는 코팅층으로 구성되고, 상기 지지층은 아세틸화 알킬 셀룰로스 고분자를 포함하고, 상기 코팅층은 폴리올레핀케톤 고분자를 포함하는 것을 특징으로 하는 복합 중공사막에 관한 것으로, 본 발명에 따른 복합 중공사막은 고투수성 및 고제거율을 가지면서 고강도를 유지하고 있어, 정수처리용 분리막 모듈, 중수처리용 분리막 모듈, 생물막 반응기용 침지형 분리막 모듈, 화학적 혼합물 분리용 모듈, 해수담수화용 전처리 분리막 모듈 등의 차세대 고효율 분리공정에 적용하는 것이 가능하다.The present invention is composed of a support layer, and a coating layer provided concentrically on the outer circumferential surface of the support layer to surround the support layer, the support layer comprising an acetylated alkyl cellulose polymer, and the coating layer comprising a polyolefin ketone polymer The composite hollow fiber membrane according to the present invention has high water permeability and high removal rate while maintaining high strength. It can be applied to the next-generation high-efficiency separation process, such as a module for mixture separation and a pretreatment membrane module for seawater desalination.
Description
본 발명은 복합 중공사막에 관한 것으로, 더욱 상세하게는 아세틸화 알킬 셀룰로스 고분자를 이용하여 표면 및 단면이 다공성인 중공사막을 만들고, 이 중공사막의 표면에 다시 폴리올레핀케톤 고분자를 코팅하여 단면의 표층과 표면을 치밀하게 변화시킴으로써 수증기의 투과도가 우수하고 염제거율이 우수하여 막 증류 공정에 응용될 수 있는 복합 중공사막에 관한 것이다. The present invention relates to a composite hollow fiber membrane, and more particularly, by using an acetylated alkyl cellulose polymer to make a hollow fiber membrane having a porous surface and cross section, and coating the surface of the hollow fiber membrane with a polyolefin ketone polymer again to form a surface layer and a cross section It relates to a composite hollow fiber membrane that can be applied to a membrane distillation process because it has excellent water vapor permeability and excellent salt removal rate by densely changing the surface.
막 증류 공정은 다공성 막을 사용하면서 한외여과법과 역삼투압법에 비해 낮은 압력에서 운전되며 증기압 분압차에 의해 분리가 이루어진다. 또한, 상기 막 증류 분리법을 이용하면, 염과 같은 비휘발성 물질을 분리ㆍ제거하는데 있어서 전통적인 증류법이 가지는 비말 동반이 없고 높은 압력으로 운전되는 여과기 또는 분리막을 사용하지 않아도 된다. 이러한 막 증류 분리공정의 장점으로 인하여, 막 증류법을 이용한 담수화(탈염화) 처리공정은 전 세계적으로 음용수 생산에 있어 경쟁력 있는 방법 중의 하나로 부상하고 있다. The membrane distillation process is operated at a lower pressure than ultrafiltration and reverse osmosis while using a porous membrane, and separation is achieved by a difference in vapor pressure. In addition, when the membrane distillation separation method is used, there is no entrainment of the traditional distillation method and there is no need to use a filter or a separation membrane operated at a high pressure in separating and removing nonvolatile substances such as salts. Due to the advantages of the membrane distillation separation process, the desalination (desalination) treatment process using the membrane distillation method is emerging as one of the competitive methods in the production of drinking water worldwide.
막 증류법은 소수성 고분자 분리막을 이용하는데, 용매나 용질(친수성 물질)의 표면장력이 분리막 표면보다 커서 액체 상태로는 막 기공(membrane pore)을 통과하지 못하고, 상기 분리막 표면에서 반발되며, 분리막의 표면 기공입구에서 분리대상 물질이 증기상으로 상변환되어 기공 안으로 확산, 투과되어 최종적으로 투과측에서 응축, 분리되는 것이다. 이러한 막 증류법은 공급용액이 분리막을 통과하는 공급측과 분리대상 물질이 응축 및 분리되는 투과측으로 구성된 분리막 모듈을 통해 수행된다. 이때, 공급온도, 공급유량 속도, 분리막 재질 등에 따른 물의 투과 속도에 대한 연구가 많이 진행되고 있다.The membrane distillation method uses a hydrophobic polymer separation membrane, and the surface tension of the solvent or solute (hydrophilic material) is greater than the surface tension of the separation membrane, so it cannot pass through the membrane pores in a liquid state, and is repelled by the membrane surface, and the surface of the membrane At the pore inlet, the material to be separated is phase-transformed into a vapor phase, diffused and permeated into the pore, and finally condensed and separated at the permeation side. This membrane distillation method is performed through a separation membrane module composed of a supply side through which a feed solution passes through a separation membrane and a permeation side on which a material to be separated is condensed and separated. At this time, many studies have been conducted on the water permeation rate according to the supply temperature, the supply flow rate, and the material of the separator.
국내 특허 제10-1453803호는 PTFE 중공사를 지지층으로 하여 지지층보다 융점이 낮은 120℃~130℃의 초고분자량 폴리에틸렌과 함께 용융 압출하는 단계; 상기 초고분자량 폴리에틸렌은 중량평균분자량 500만~ 700만인 것을 특징으로 하며, 상기 용융압출하는 단계의 용융압출 시, 용융압출 온도는 130℃~150℃에서 수행하는 것을 특징으로 하는 다층 PTFE 중공형 막증류 분리막의 제조방법을 개시하고 있다. Korean Patent No. 10-1453803 discloses a step of melt-extruding a PTFE hollow fiber as a support layer with an ultra-high molecular weight polyethylene of 120° C. to 130° C., which has a lower melting point than the support layer; The ultra-high molecular weight polyethylene has a weight average molecular weight of 5 million to 7 million, and during melt extrusion in the melt extrusion step, the melt extrusion temperature is 130 ° C. to 150 ° C. Multilayer PTFE hollow membrane distillation, characterized in that Disclosed is a method for manufacturing a separation membrane.
그러나 기존의 막증류 분리막의 경우 분리막 기공의 젖음에 의한 제거율 저하의 문제를 해결하기 위해 소수성의 분리막 재질을 사용하고 있으나, 장기간 운전 시 기공의 전단 혹은 후단에서 응축되는 증기에 의해 기공 젖음이 나타나고, 따라서 염화나트륨 등의 제거대상 물질이 분리막을 투과할 뿐만 아니라 수증기의 확산 통로 역할을 하는 기공에 공급 용액이 체류하여 확산 속도가 저감되는 문제가 발생한다.However, in the case of conventional membrane distillation membranes, hydrophobic membrane materials are used to solve the problem of a decrease in the removal rate due to wetting of the membrane pores. Therefore, the material to be removed, such as sodium chloride, not only passes through the separation membrane, but also the feed solution stays in the pores serving as a diffusion path for water vapor, thereby reducing the diffusion rate.
본 발명은 상술한 종래 기술의 문제를 해소하기 위한 것으로, 본 발명의 하나의 목적은 기존의 막 증류법에 적용되는 중공사막이 갖는 기공 젖음의 문제를 해결하여 수증기의 투과도가 우수하고 염제거율이 높은 막 증류법에 적용가능한 복합 중공사막을 제공하는 것이다.The present invention is to solve the problems of the prior art described above, and one object of the present invention is to solve the problem of pore wetting of the hollow fiber membrane applied to the conventional membrane distillation method, so that the water vapor permeability is excellent and the salt removal rate is high To provide a composite hollow fiber membrane applicable to a membrane distillation method.
상기 목적을 달성하기 위한 본 발명의 하나의 양상은, One aspect of the present invention for achieving the above object is,
지지층, 및 상기 지지층의 외주면에 동심원 상으로 구비되어 상기 지지층을 둘러싸는 코팅층으로 구성되고, 상기 지지층은 아세틸화 알킬 셀룰로스 고분자를 포함하고, 상기 코팅층은 폴리올레핀케톤 고분자를 포함하는 것을 특징으로 하는 복합 중공사막에 관한 것이다. A support layer and a coating layer provided concentrically on the outer circumferential surface of the support layer to surround the support layer, the support layer includes an acetylated alkyl cellulose polymer, and the coating layer includes a polyolefin ketone polymer. It's about the desert.
상기 폴리올레핀케톤 고분자는 하기 화학식 1 또는 화학식 2로 표시되는 것으로, 상기 화학식 1의 폴리올레핀케톤 수지는 고유점도(Intrinsic viscosity)가 4 내지 7이고, 상기 화학식 2의 폴리올레핀케톤 수지는 고유점도가 1 내지 3이며, 프로필렌의 함량은 3~10 mol%이다. The polyolefin ketone polymer is represented by the following Chemical Formula 1 or Chemical Formula 2, wherein the polyolefin ketone resin of Chemical Formula 1 has an intrinsic viscosity of 4 to 7, and the polyolefin ketone resin of Chemical Formula 2 has an intrinsic viscosity of 1 to 3 and the content of propylene is 3 to 10 mol%.
[화학식 1][Formula 1]
상기 식에서, n은 4,000 내지 13,000의 실수임, where n is a real number from 4,000 to 13,000;
[화학식 2][Formula 2]
상기 식에서, n은 500 내지 2,000의 실수이고, m은 15 내지 200의 실수임.In the above formula, n is a real number from 500 to 2,000, and m is a real number from 15 to 200.
본 발명의 복합 중공사막은 상기 지지층과 상기 코팅층 사이에 셀룰로스계 고분자를 포함하는 중간 지지층을 추가로 포함할 수 있다. 상기 지지층은 평균기공이 0.08 ㎛ ~ 0.2 ㎛이고, 상기 중간 지지층은 평균기공이 0.05 ㎛ ~ 0.1 ㎛일 수 있다. The composite hollow fiber membrane of the present invention may further include an intermediate support layer comprising a cellulosic polymer between the support layer and the coating layer. The support layer may have an average pore size of 0.08 μm to 0.2 μm, and the intermediate support layer may have an average pore size of 0.05 μm to 0.1 μm.
상기 목적을 달성하기 위한 본 발명의 다른 양상은, Another aspect of the present invention for achieving the above object is,
아세틸화 알킬 셀룰로스 고분자와 빈용매를 포함하는 지지층 도프용액을 제막하여 지지층을 형성하는 단계; 및 forming a support layer by forming a support layer dope solution containing an acetylated alkyl cellulose polymer and a poor solvent; and
폴리올레핀케톤 고분자를 포함하는 코팅층 도프용액을 제조하여 상기 아세틸화 알킬 셀룰로스 지지층 둘레에 코팅하여 코팅층을 형성하는 단계를 포함하는 것을 특징으로 하는 복합 중공사막의 제조방법에 관한 것이다. It relates to a method for producing a composite hollow fiber membrane, comprising the step of preparing a coating layer dope solution containing a polyolefin ketone polymer and coating it around the acetylated alkyl cellulose support layer to form a coating layer.
상기 아세틸화 알킬 셀룰로스 지지층은 열유도 상분리법에 의해 중공사막을 제조하고, 상기 폴리올레핀케톤 코팅층은 비용매유도 상분리법에 의해 코팅층을 형성할 수 있다. The acetylated alkyl cellulose support layer may form a hollow fiber membrane by a heat-induced phase separation method, and the polyolefin ketone coating layer may form a coating layer by a non-solvent-induced phase separation method.
본 발명의 방법은 상기 아세틸화 알킬 셀룰로스 지지층 제조 단계와 폴리올레핀케톤 코팅층 형성 단계 사이에 셀룰로스계 고분자로 구성되는 중간 지지층을 형성하는 단계를 추가로 포함할 수 있다. 상기 중간 지지층은 비용매유도 상분리법에 의해 형성할 수 있다. The method of the present invention may further include the step of forming an intermediate support layer composed of a cellulosic polymer between the step of preparing the acetylated alkyl cellulose support layer and the step of forming the polyolefin ketone coating layer. The intermediate support layer may be formed by a non-solvent induced phase separation method.
본 발명에 따른 아세틸화 알킬 셀룰로스와 폴리올레핀케톤의 복합중공사막은 치밀한 표층과 표면의 매우 작은 기공 구조를 갖기 때문에 물의 직접적인 통과는 안 되지만, 폴리올레핀케톤 소재의 특징으로 증가된 물 분자만 선택적으로 통과되고, 지지층을 구성하는 아세틸화 알킬 셀룰로스가 친수성이 높고 구조가 다공성 구조여서, 표층을 투과한 물 분자가 쉽게 이동하여 높은 투과도를 유지할 수 있다. Since the composite hollow fiber membrane of acetylated alkyl cellulose and polyolefin ketone according to the present invention has a dense surface layer and a very small pore structure on the surface, water cannot pass through it directly, but only water molecules that are increased due to the characteristics of the polyolefin ketone material pass selectively and , the acetylated alkyl cellulose constituting the support layer has high hydrophilicity and a porous structure, so that water molecules that have passed through the surface layer can easily move to maintain high permeability.
본 발명에 따른 복합 중공사막은 고투수성 및 고염제거율을 가지면서 고강도를 유지하고 있어, 정수처리용 분리막 모듈, 중수처리용 분리막 모듈, 생물막 반응기용 침지형 분리막 모듈, 화학적 혼합물 분리용 모듈, 해수담수화용 전처리 분리막 모듈 등 차세대 고효율 분리공정에 적용하는 것이 가능하다.The composite hollow fiber membrane according to the present invention has high water permeability and high salt removal rate while maintaining high strength. It can be applied to next-generation high-efficiency separation processes such as pretreatment membrane modules.
도 1은 실시예에서 사용된 막 증류장치의 개략모식도이다.
도 2는 본 발명의 실시예 1에서 제조된 복합 중공사막의 단면을 주사전자현미경으로 관찰한 사진이다.
도 3은 본 발명의 실시예 2에서 제조된 복합 중공사막의 단면을 주사전자현미경으로 관찰한 사진이다.
도 4는 비교예 1에서 제조된 복합 중공사막의 단면을 주사전자현미경으로 관찰한 사진이다.
도 5는 비교예2에서 제조된 복합 중공사막의 단면을 주사전자현미경으로 관찰한 사진이다.1 is a schematic diagram of a membrane distillation apparatus used in Examples.
2 is a photograph of a cross-section of the composite hollow fiber membrane prepared in Example 1 of the present invention observed with a scanning electron microscope.
3 is a photograph of a cross-section of the composite hollow fiber membrane prepared in Example 2 of the present invention observed with a scanning electron microscope.
4 is a photograph of a cross-section of the composite hollow fiber membrane prepared in Comparative Example 1 observed with a scanning electron microscope.
5 is a photograph of a cross-section of the composite hollow fiber membrane prepared in Comparative Example 2 observed with a scanning electron microscope.
이하에서는 본 발명에 대해서 더욱 상세하게 설명한다. 본 발명을 설명함에 있어서, 공지된 기능 혹은 구성에 대해 구체적인 설명은 본 발명의 요지를 명료하게 하기 위하여 생략될 수 있다.Hereinafter, the present invention will be described in more detail. In describing the present invention, detailed descriptions of well-known functions or configurations may be omitted in order to clarify the gist of the present invention.
본 발명의 하나의 양상은 지지층, 및 상기 지지층의 외주면에 동심원 상으로 구비되어 상기 지지층을 둘러싸는 코팅층으로 구성되고, 상기 지지층은 아세틸화 알킬 셀룰로스 고분자를 포함하고, 상기 코팅층은 폴리올레핀케톤 고분자를 포함하는 것을 특징으로 하는 복합 중공사막에 관한 것이다. One aspect of the present invention is composed of a support layer, and a coating layer that is provided concentrically on the outer circumferential surface of the support layer to surround the support layer, the support layer includes an acetylated alkyl cellulose polymer, and the coating layer includes a polyolefin ketone polymer It relates to a composite hollow fiber membrane, characterized in that.
상기 아세틸화 알킬 셀룰로스 고분자는 찬수성이 높고 다공성 구조를 갖기 때문에 수투과도가 우수하고 내오염성이 뛰어난 특성이 있으며, 상기 지지층이 아세틸화 알킬 셀룰로스 고분자를 포함함에 따라 지지층의 수투과도 및 내오염성이 향상될 수 있다. 한편, 폴리올레핀케톤층은 치밀하고 작은 기공 구조를 갖기 때문에, 증기화된 물 분자만 선택적으로 통과시켜 막 증류법에 적용되는 중공사막의 기공 젖음 문제를 해결하여 수투과도가 우수하고 염 제거율이 높은 막을 제공할 수 있다.Since the acetylated alkyl cellulose polymer has high water permeability and has a porous structure, it has excellent water permeability and excellent stain resistance. As the support layer contains the acetylated alkyl cellulose polymer, water permeability and stain resistance of the support layer are improved can be On the other hand, since the polyolefin ketone layer has a dense and small pore structure, only vaporized water molecules pass selectively to solve the pore wetting problem of the hollow fiber membrane applied to the membrane distillation method, thereby providing a membrane with excellent water permeability and high salt removal rate can do.
상기 아세틸화 알킬 셀룰로오스의 알킬기로는 메틸기, 에틸기, 프로필기, 히드록시기, 히드록시프로필기 등이 될 수 있으며, 상기 지지층은 1종 이상의 상기 아세틸화 알킬 셀룰로스 고분자를 포함할 수 있다.The alkyl group of the acetylated alkyl cellulose may be a methyl group, an ethyl group, a propyl group, a hydroxy group, a hydroxypropyl group, and the like, and the support layer may include one or more kinds of the acetylated alkyl cellulose polymer.
상기 폴리올레핀케톤 고분자는 하기 화학식 1 또는 화학식 2로 표시되는 것으로, 상기 화학식 1의 폴리올레핀케톤 수지는 고유점도(Intrinsic viscosity)가 4 내지 7이고, 상기 화학식 2의 폴리올레핀케톤 수지는 고유점도가 1 내지 3이며, 프로필렌의 함량은 3~10 mol%이다. The polyolefin ketone polymer is represented by the following Chemical Formula 1 or Chemical Formula 2, wherein the polyolefin ketone resin of Chemical Formula 1 has an intrinsic viscosity of 4 to 7, and the polyolefin ketone resin of Chemical Formula 2 has an intrinsic viscosity of 1 to 3 and the content of propylene is 3 to 10 mol%.
상기 식에서, n은 4,000 내지 13,000의 실수임, where n is a real number from 4,000 to 13,000;
상기 식에서, n은 500 내지 2,000의 실수이고, m은 15 내지 200의 실수임.In the above formula, n is a real number from 500 to 2,000, and m is a real number from 15 to 200.
본 발명의 복합 중공사막에서, 상기 지지층은 열유도 상분리법에 의해 제조되고, 상기 코팅층은 비용매유도 상분리법에 의해 제조될 수 있다. In the composite hollow fiber membrane of the present invention, the support layer may be prepared by a heat-induced phase separation method, and the coating layer may be prepared by a non-solvent-induced phase separation method.
본 발명의 다른 실시예에서, 본 발명의 복합 중공사막은 상기 지지층과 상기 코팅층 사이에 셀룰로스계 고분자를 포함하는 중간 지지층을 추가로 포함할 수 있다. 상기 중간지지층은 비용매유도 상분리법에 의해 제조될 수 있다. 지지층은 열유도 상분리법에 의해서 만들어지는 구조이기 때문에 비용매유도 상분리법에 의해서 만들어지는 중간지지층 보다 표면의 기공크기가 크고 평활도가 낮아, 중간지지층에 폴리올레핀케톤 코팅층이 코팅될 때 균일하고 안정적인 코팅이 가능하다. In another embodiment of the present invention, the composite hollow fiber membrane of the present invention may further include an intermediate support layer comprising a cellulosic polymer between the support layer and the coating layer. The intermediate support layer may be prepared by a non-solvent induced phase separation method. Since the support layer has a structure made by the heat-induced phase separation method, the surface pore size is larger and the smoothness is lower than that of the intermediate support layer made by the non-solvent-induced phase separation method. possible.
지지층, 중간지지층, 및 코팅층으로 구성되는 복합 중공사막에서 상기 지지층은 평균기공이 0.1 ㎛ ~ 5 ㎛이고, 상기 중간 지지층은 평균기공이 0.03 ㎛ ~ 0.1 ㎛일 수 있다. In the composite hollow fiber membrane composed of a support layer, an intermediate support layer, and a coating layer, the support layer may have an average pore size of 0.1 μm to 5 μm, and the intermediate support layer may have an average pore size of 0.03 μm to 0.1 μm.
상기 중간 지지층을 구성하는 셀룰로스계 고분자는 아세틸화 알킬 셀룰로오스, 셀룰로오스 아세테이트, 셀룰로오스 트리아세테이트, 셀룰로오스 프로프리아네이트, 셀룰로오스 부티레이트, 셀룰로오스 아세틸프로피오네이트, 셀룰로오스 디아세테이트, 셀룰로오스 디부티레이트 및 셀룰로오스 트리부티레이트를 포함하는 군으로부터 선택되는 1종 이상을 포함할 수 있다. The cellulosic polymer constituting the intermediate support layer is acetylated alkyl cellulose, cellulose acetate, cellulose triacetate, cellulose proprianate, cellulose butyrate, cellulose acetylpropionate, cellulose diacetate, cellulose dibutyrate and cellulose tributyrate. It may include one or more selected from the group.
본 발명의 다른 양상은 복합 중공사막의 제조방법에 관한 것이다. Another aspect of the present invention relates to a method for manufacturing a composite hollow fiber membrane.
본 발명의 방법에서는 아세틸화 알킬 셀룰로스 고분자와 빈용매를 포함하는 지지층 도프용액을 제막하여 지지층을 형성하고, 이어서 폴리올레핀케톤 고분자를 포함하는 코팅층 도프용액을 제조하여 상기 아세틸화 알킬 셀룰로스 지지층 둘레에 코팅하여 폴리올레핀케톤 코팅층을 형성한다. In the method of the present invention, a support layer dope solution containing an acetylated alkyl cellulose polymer and a poor solvent is formed into a film to form a support layer, and then a coating layer dope solution containing a polyolefin ketone polymer is prepared and coated around the acetylated alkyl cellulose support layer. A polyolefin ketone coating layer is formed.
상기 폴리올레핀케톤 고분자는 하기 화학식 1 또는 화학식 2로 표시되는 것으로, 상기 화학식 1의 폴리올레핀케톤 수지는 고유점도가 4 내지 7이고, 상기 화학식 2의 폴리올레핀케톤 수지는 고유점도가 1 내지 3이며, 프로필렌의 함량은 3~10 mol%인 것을 사용할 수 있다.The polyolefin ketone polymer is represented by the following Chemical Formula 1 or Chemical Formula 2, wherein the polyolefin ketone resin of Chemical Formula 1 has an intrinsic viscosity of 4 to 7, the polyolefin ketone resin of Chemical Formula 2 has an intrinsic viscosity of 1 to 3, and propylene A content of 3 to 10 mol% may be used.
[화학식 1][Formula 1]
상기 식에서, n은 4,000 내지 13,000의 실수임, where n is a real number from 4,000 to 13,000;
[화학식 2][Formula 2]
상기 식에서, n은 500 내지 2,000의 실수이고, m은 15 내지 200의 실수임.In the above formula, n is a real number from 500 to 2,000, and m is a real number from 15 to 200.
본 발명에서는 상기 아세틸화 알킬 셀룰로스 지지층은 열유도 상분리법에 의해 중공사막을 제조하고, 상기 폴리올레핀케톤 코팅층은 비용매유도 상분리법에 의해 코팅층을 형성한다. In the present invention, the acetylated alkyl cellulose support layer is manufactured by a heat-induced phase separation method to prepare a hollow fiber membrane, and the polyolefin ketone coating layer forms a coating layer by a non-solvent-induced phase separation method.
아세틸화 알킬 셀룰로스 고분자를 이용하여 열유도 상분리법(TIPS)으로 중공사막을 제조하는 과정은 고온에서 용해된 도프용액을 저온의 매체와 접촉시켜 액체-고체 상분리 및 고화가 발생함으로써 다공성 분리막을 달성하는 방법이며, 폴리올레핀케톤 고분자를 이용하여 비용매유도 상분리법(NIPS)으로 코팅을을 제조하는 과정은 고분자를 용해시킬 수 있는 용매에 고분자를 용해시켜 용매와 비용매가 도프용액 내에서 상호교환이 이루어짐으로써 액체-고체 상분리 및 고화를 유도하여 다공성 분리막을 형성한다. The process of manufacturing a hollow fiber membrane by heat-induced phase separation (TIPS) using an acetylated alkyl cellulose polymer is to achieve a porous membrane by contacting a dope solution dissolved at a high temperature with a medium at a low temperature to cause liquid-solid phase separation and solidification. method, and the process of manufacturing a coating by non-solvent induced phase separation (NIPS) using polyolefin ketone polymer is by dissolving the polymer in a solvent capable of dissolving the polymer so that the solvent and the non-solvent are interchanged in the dope solution. A porous membrane is formed by inducing liquid-solid phase separation and solidification.
이와 같이 지지층은 TIPS를 이용하고 코팅층은 NIPS를 이용하여 상분리를 시킴으로써, 고강도, 고투수성의 기공제어가 용이한 중공사막을 제막할 수 있다.As described above, by phase separation using TIPS for the support layer and NIPS for the coating layer, a high-strength, high-permeability hollow fiber membrane with easy pore control can be formed.
본 발명의 일 구현예에 따른 복합 중공사막의 제조방법에 있어서, 지지층을 형성하는 도프용액은 아세틸화 알킬 셀룰로스와 빈용매를 포함한다. 이때 각 성분의 함량비는 아세틸화 알킬 셀룰로스 15~40 중량%와, 빈용매 60~85 중량%로 이루어지는 것이 바람직하다. In the method for manufacturing a composite hollow fiber membrane according to an embodiment of the present invention, the dope solution forming the support layer includes acetylated alkyl cellulose and a poor solvent. At this time, the content ratio of each component is preferably composed of 15 to 40 wt% of acetylated alkyl cellulose and 60 to 85 wt% of the poor solvent.
본 발명의 제조방법에서 빈용매로는 폴리에틸렌글리콜, 폴리비닐알콜, 및 무수말레인산, 계면활성제 등 물에 쉽게 용해되는 친수성 고분자 혹은 유기물로서 단독 혹은 2종 이상 혼합물로서 아세틸화 알킬 셀룰로스 도프용액에 첨가하여 사용할 수 있으며, 바람직하게는 폴리에틸렌글리콜을 사용하는 것이 좋다.In the production method of the present invention, the poor solvent is a hydrophilic polymer or organic material easily soluble in water such as polyethylene glycol, polyvinyl alcohol, maleic anhydride, surfactant, etc., alone or as a mixture of two or more, added to the acetylated alkyl cellulose dope solution. It can be used, and it is preferable to use polyethylene glycol.
도프용액은 방사되기 전, 용액 속에 남아 있는 기포를 제거하기 위해 감압 등의 방법으로 탈기가 수행될 수 있으며, 탈기된 도프용액은 용액 중에 있을 불순물, 특히 미용해된 고분자나 탄화된 고분자 등을 포함하는 고형의 불순물을 제거하기 위해 금속 메쉬 등을 이용하여 필터링될 수 있으나, 본 발명의 제조방법이 이에 제한되는 것은 아니며, 상기 탈기 및 필터링은 도프용액의 상태를 확인하여 선택적으로 수행될 수 있다.Before the dope solution is spun, degassing may be performed by a method such as reduced pressure to remove air bubbles remaining in the solution, and the degassed dope solution contains impurities in the solution, especially undissolved polymer or carbonized polymer It may be filtered using a metal mesh or the like to remove solid impurities, but the manufacturing method of the present invention is not limited thereto, and the degassing and filtering may be selectively performed by checking the state of the dope solution.
본 발명에서 지지층 형성용 도프용액은 130 내지 200℃에서 제조되는 것이 바람직하고, 또한 용액 중에 존재하는 기포를 제거하기 위하여 반드시 탈포공정으로 거쳐야 한다. 일반적으로 130℃ 이하의 온도에서 고화되어 중공사막을 형성하거나, 130℃ 이하인 비용매와의 접촉시 상분리에 의하여 중공사 분리막이 형성된다. 따라서, 아세틸화 알킬 셀룰로스 지지층의 제조를 위해 적어도 130℃ 이상, 바람직하게는 130 내지 180℃의 온도를 유지하는 방사 노즐을 통해 도프용액을 응고액으로 토출시키는 것이 바람직하다.In the present invention, the dope solution for forming the support layer is preferably prepared at 130 to 200° C., and must be subjected to a defoaming process in order to remove bubbles present in the solution. Generally, it solidifies at a temperature of 130° C. or less to form a hollow fiber membrane, or when in contact with a non-solvent having a temperature of 130° C. or less, a hollow fiber separation membrane is formed by phase separation. Therefore, it is preferable to discharge the dope solution as a coagulating solution through a spinning nozzle maintaining a temperature of at least 130° C. or more, preferably 130 to 180° C. for the preparation of the acetylated alkyl cellulose support layer.
폴리올레핀케톤 코팅층은 예를 들면 액상 코팅법으로 제조될 수 있다. 액상 코팅법에서는 폴리올레핀케톤을 적절한 용매에 용해하여 코팅액을 제조한다. 이 때 제조된 코팅액 내의 공중합체의 농도는 특별히 한정되지 않으며, 예를 들면, 0.5%(w/v) 내지 8%(w/v)일 수 있다. 또한, 상기 코팅액 제조 시에 사용가능한 용매로는 ZnCl2, CaCl2 및 LiCl 로 이루어진 군으로부터 선택되는 1종 이상의 금속염수용액, m-크레졸(m-cresol), 헥사플루오로-2-프로판올 (Hexafluoro-2-propanol, HFIP) 등이 있으나, 반드시 이에 제한되는 것은 아니다.The polyolefin ketone coating layer may be prepared, for example, by a liquid coating method. In the liquid coating method, a coating solution is prepared by dissolving polyolefin ketone in an appropriate solvent. At this time, the concentration of the copolymer in the prepared coating solution is not particularly limited, and may be, for example, 0.5% (w/v) to 8% (w/v). In addition, as a solvent usable in preparing the coating solution, at least one metal salt solution selected from the group consisting of ZnCl2, CaCl2 and LiCl, m-cresol, hexafluoro-2-propanol (Hexafluoro-2- propanol, HFIP), but is not necessarily limited thereto.
또한, 제조되는 폴리올레핀케톤 코티층의 기공 크기를 조절하기 위하여 별도의 기공조절제가 추가로 사용될 수 있다. 이러한 기공조절제는, 목적하는 기공크기에 적합하도록 공지의 기공 조절제를 선택하여 적당량 첨가하여 사용할 수 있다. 기공 크기를 키우기 위한 기공 조절제로는 여러 분자량의 폴리(에틸렌 글리콜), 폴리(비닐피롤리돈), 폴리(비닐알코올)이 선택적으로 사용될 수 있으며, 기공크기를 줄이기 위한 기공 조절제로는 1,4-다이옥산, 디에틸렌글리콜디메틸에테르 등이 선택적으로 사용될 수 있다.In addition, a separate pore control agent may be additionally used to control the pore size of the prepared polyolefin ketone coat layer. These pore-controlling agents may be used by selecting a known pore-controlling agent suitable for a desired pore size and adding an appropriate amount. Poly(ethylene glycol), poly(vinylpyrrolidone), and poly(vinyl alcohol) of various molecular weights can be selectively used as a pore control agent for increasing the pore size, and 1,4 as a pore control agent for reducing the pore size -Dioxane, diethylene glycol dimethyl ether, etc. can be used selectively.
액상 코팅법에서는, 위와 같이 제조된 코팅액을 지지체 상에 코팅한 후, 응고조에서 상분리시킨 후, 세척 및 건조시키는 단계를 거쳐 분리막을 제조할 수 있다. 상기 코팅 방법으로는 딥코팅, 스핀 코팅 또는 스프레이 코팅 등과 같은 통상의 방법을 사용할 수 있다. In the liquid coating method, after coating the coating solution prepared as above on a support, phase separation in a coagulation bath, washing and drying steps to prepare a separation membrane. As the coating method, a conventional method such as dip coating, spin coating or spray coating may be used.
폴리올레핀케톤의 상분리 시에는 비용매유도 상분리법을 이용할 수 있고, 이때 비용매로 사용되는 용매는 γ-부티로락톤, 에탄올, 및 염화리튬으로 구성되는 군에서 선택되는 것을 사용할 수 있다.In the phase separation of polyolefin ketone, a non-solvent induced phase separation method may be used, and the solvent used as the non-solvent may be selected from the group consisting of γ-butyrolactone, ethanol, and lithium chloride.
다른 실시예에서, 상기 아세틸화 알킬 셀룰로스 지지층 제조단계와 폴리올레핀케톤 코팅층 형성 단계 사이에 셀룰로스계 고분자로 구성되는 중간 지지층을 형성하는 단계를 추가로 포함할 수 있다. 이때 상기 중간 지지층은 비용매유도 상분리법에 의해 형성할 수 있다. In another embodiment, the step of forming an intermediate support layer composed of a cellulosic polymer between the step of preparing the acetylated alkyl cellulose support layer and the step of forming the polyolefin ketone coating layer may be further included. In this case, the intermediate support layer may be formed by a non-solvent induced phase separation method.
이와 같이 지지층을 두 개의 층으로 형성하는 경우에는, 지지층 도프용액과 중간 지지층을 구성하는 중간 지지층 도프 용액 및 중공형성제를 3중 노즐을 통해 외부응고조로 동시에 방사하여 지지층 중공사막을 형성할 수 있다. 이때 3중 방사구금의 내부 노즐로는 중공형성제를 토출시키고, 외부 노즐로는 중간지지층을 형성하는 도프용액을 토출시키며, 내부와 외부 사이의 노즐로는 지지층을 형성하는 도프용액을 토출시키게 된다. 이와 같이 3중 방사구금을 통해 지지층과 중간 지지층 도프용액을 동시에 방사함으로써 중공사막를 제막한 후에도 균일한 두께를 지니고 코팅층이 박리가 되지 않는 복합 중공사막을 제조할 수 있게 된다.When the support layer is formed in two layers, the support layer dope solution, the intermediate support layer dope solution and the hollow former constituting the intermediate support layer are simultaneously spun into the external coagulation tank through the triple nozzle to form the support layer hollow fiber membrane. . At this time, the hollow forming agent is discharged through the inner nozzle of the triple spinneret, the dope solution forming the intermediate support layer is discharged through the outer nozzle, and the dope solution forming the support layer is discharged through the nozzle between the inside and the outside. . As such, by simultaneously spinning the support layer and the intermediate support layer dope solution through the triple spinneret, it is possible to manufacture a composite hollow fiber membrane having a uniform thickness even after the hollow fiber membrane is formed and the coating layer is not peeled off.
폴리올레핀케톤 코팅층을 형성하는 방법은 위에서 설명한 바와 같다. The method of forming the polyolefin ketone coating layer is the same as described above.
본 발명에서는 응고액으로부터 대기 중으로 이송된 중공사막의 막 내외에 잔존하는 용매를 포함한 유기물을 제거하기 위해 세척과정을 더욱 포함할 수 있다. 세척액으로 물의 사용이 바람직하며, 세척시간은 특별히 한정되지는 않으나, 적어도 1일 이상, 5일 이하가 바람직하다. In the present invention, a washing process may be further included to remove organic matter including solvent remaining inside and outside the membrane of the hollow fiber membrane transferred to the atmosphere from the coagulation solution. Water is preferably used as the washing liquid, and the washing time is not particularly limited, but preferably at least 1 day or more and 5 days or less.
전술한 세척 공정 후에 수행되는 건조 조건은 코팅액에 포함된 용매가 충분히 제거될 수 있는 조건으로 수행되는 한, 특별히 제한되지 않고, 예를 들면, 코팅 후에 분리막을 오븐 또는 진공 오븐에 넣고 약 20 내지 80℃에서 약 24시간 동안 건조 공정을 수행함으로써 수행할 수 있다.Drying conditions performed after the above-described washing process are not particularly limited as long as the solvent contained in the coating solution is sufficiently removed, for example, after coating, the separator is placed in an oven or vacuum oven and about 20 to 80 It can be carried out by performing a drying process at ℃ for about 24 hours.
이하, 본 발명을 실시예를 통해 보다 구체적으로 설명한다. 그러나, 하기 실시예는 본 발명을 설명하기 위한 것일 뿐, 하기 실시예에 의하여 본 발명의 권리범위가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples. However, the following examples are only for illustrating the present invention, and the scope of the present invention is not limited by the following examples.
실시예Example
실시예Example 1 One
아세틸화 메틸 셀룰로스(AMC) 25 wt%, 트리에틸렌글리콜 75 wt%를 160℃에서 용해하여 방사구금을 통해 토출하고, 25℃ 물로 구성된 응고욕에서 고화시키는 열유도 상분리 방법으로 지지층 중공사막을 제조하였다. 제조된 지지층 중공사막을 폴리올레핀케톤 10 wt%, 메타크레졸 90 wt%로 구성된 코팅 용액에 디핑 방법으로 코팅한 후, 25℃ 에탄올로 구성된 응고욕에서 고화시켜 비용매유도 상분리법에 의해 폴리올레핀케톤 코팅층을 형성함으로써 아세틸화 메틸 셀를로스와 폴리올레핀케톤의 복합 중공사막을 제조하였다. A support layer hollow fiber membrane was prepared by a heat-induced phase separation method in which 25 wt% of acetylated methyl cellulose (AMC) and 75 wt% of triethylene glycol were dissolved at 160°C, discharged through a spinneret, and solidified in a coagulation bath composed of water at 25°C. . After coating the prepared hollow fiber membrane in a coating solution composed of 10 wt% of polyolefin ketone and 90 wt% of methacresol by dipping method, it was solidified in a coagulation bath composed of ethanol at 25 ° C. By forming, a composite hollow fiber membrane of acetylated methyl cellulose and polyolefin ketone was prepared.
실시예Example 2 2
아세틸화 메틸 셀룰로스 25 wt%, 트리에틸렌글리콜 75 wt%를 160℃에서 용해하여 지지층 도프용액을 만들고, 아세틸화 메틸 셀룰로스 10 wt%, 디메틸아세트아마이드 90 wt%를 60℃에서 용해하여 중간지지층 도프용액을 만들었다. 이어서 준비된 아세틸화 메틸 셀룰로스 고분자를 포함한 지지층 도프용액과 중간지지층 도프용액을 3중 방사구금을 통해 토출함과 동시에 25℃ 물로 구성된 응고욕에서 고화시키는 열유도 상분리 방법과 비용매유도 상분리 방법이 조합된 중공사막을 제조하였다. 제조된 중공사막을 폴리올레핀케톤 10 wt%, 메타크레졸 90 wt%로 구성된 용액에 디핑 방법으로 코팅한 후, 25℃ 에탄올로 구성된 응고욕에서 고화시켜 비용매유도 상분립법에 의해 폴리올레핀케톤 코팅층을 형성함으로써 아세틸화 메틸 셀를로스와 폴리올레핀케톤의 복합 중공사막을 제조하였다. 25 wt% of acetylated methyl cellulose and 75 wt% of triethylene glycol were dissolved at 160°C to prepare a dope solution for the support layer, and 10 wt% of acetylated methyl cellulose and 90 wt% of dimethylacetamide were dissolved at 60°C to prepare a dope solution for the intermediate support layer. made Then, a heat-induced phase separation method and a non-solvent-induced phase separation method in which the prepared support layer dope solution and the intermediate support layer dope solution containing the prepared acetylated methylcellulose polymer are discharged through a triple spinneret and solidified in a coagulation bath composed of 25°C water. A hollow fiber membrane was prepared. The prepared hollow fiber membrane was coated with a dipping method in a solution composed of 10 wt% of polyolefin ketone and 90 wt% of metacresol, and then solidified in a coagulation bath composed of ethanol at 25°C to form a polyolefin ketone coating layer by a non-solvent-induced phase separation method. Thus, a composite hollow fiber membrane of acetylated methyl cellulose and polyolefin ketone was prepared.
비교예comparative example 1 One
아세틸화 메틸 셀룰로스 25 wt%, 트리에틸렌글리콜 75 wt%를 160℃에서 용해하여 방사구금을 통해 토출하고, 25℃ 물로 구성된 응고욕에서 고화시키는 열유도 상분리 방법으로 중공사막을 제조하였다. A hollow fiber membrane was prepared by a heat-induced phase separation method in which 25 wt% of acetylated methyl cellulose and 75 wt% of triethylene glycol were dissolved at 160°C, discharged through a spinneret, and solidified in a coagulation bath composed of water at 25°C.
비교예comparative example 2 2
아세틸화 메틸 셀룰로스 25 wt%, 트리에틸렌글리콜 75 wt%를 160℃에서 용해하여 지지층 도프용액을 만들고, 아세틸화 메틸 셀룰로스 10 wt%, 디메틸아세트아마이드) 90 wt%를 60℃에서 용해하여 코팅층 도프용액을 만들었다. 준비된 아세틸화 메틸 셀룰로스 고분자를 포함한 지지층 도프용액과 코팅층 도프용액을 3중 방사구금을 통해 토출함과 동시에 25℃ 물로 구성된 응고욕에서 고화시키는 열유도 상분리 방법과 비용매유도 상분리 방법이 조합된 중공사막을 제조하였다. 25 wt% of acetylated methyl cellulose and 75 wt% of triethylene glycol were dissolved at 160 °C to prepare a support layer dope solution, and 90 wt% of acetylated methyl cellulose (10 wt%, dimethylacetamide) was dissolved at 60 °C to dope coating solution. made A hollow fiber membrane combining a heat-induced phase separation method and a non-solvent-induced phase separation method in which the prepared dope solution for the support layer containing the acetylated methylcellulose polymer and the dope solution for the coating layer are discharged through a triple spinneret and simultaneously solidified in a coagulation bath composed of 25°C water. was prepared.
시험예test example 1: 주사전자현미경 분석 1: Scanning electron microscope analysis
상기 실시예 1~2 및 비교예 1~2에서 제조된 복합 중공사막을 주사전자현미경을 이용하여 관찰하였으며, 그 결과를 도 2 내지 도 5 에 나타내었다.The composite hollow fiber membranes prepared in Examples 1 and 2 and Comparative Examples 1 and 2 were observed using a scanning electron microscope, and the results are shown in FIGS. 2 to 5 .
도 2-3에 나타낸 바와 같이, 실시예 1~2에서 제조된 복합 중공사막의 단면 일부를 주사전자현미경으로 관찰한 결과, 아세틸화 알킬 셀룰로스 지지층의 외주면에 폴리올레핀케톤 코팅층이 잘 형성되어 있음을 알 수 있다. 2-3, as a result of observing a part of the cross-section of the composite hollow fiber membrane prepared in Examples 1 and 2 with a scanning electron microscope, it was found that the polyolefin ketone coating layer was well formed on the outer peripheral surface of the acetylated alkyl cellulose support layer. can
시험예test example 2: 투과성능 분석 2: Permeability analysis
본 발명의 실시예 및 비교예에서 제조된 복합 중공사막 내지 복합 중공사막의 투과성능을 비교하기 위해, 상기 실시예 1 내지 2 및 비교예 1~2에서 제조된 복합 중공사막의 물성을 도 1에 도시된 바와 같은 막증류장치를 이용하여 하기와 같은 투과성능 분석 실험을 실시하였으며, 분석 결과를 하기 표 1에 나타내었다.In order to compare the permeation performance of the composite hollow fiber membranes or composite hollow fiber membranes prepared in Examples and Comparative Examples of the present invention, the physical properties of the composite hollow fiber membranes prepared in Examples 1 and 2 and Comparative Examples 1 and 2 are shown in FIG. The permeation performance analysis experiment as follows was performed using the membrane distillation apparatus as shown, and the analysis results are shown in Table 1 below.
1) 시험예 1 - 투과유랑 평가1) Test Example 1 - Permeation flow evaluation
도 1의 막증류장치의 복합 중공사막을 통해서 60℃, 3.5%의 NaCl 수용액에 대한 수증기의 투과유량을 측정하였다. 구체적으로 제조된 중공사막의 사이에 두고 중공사막의 외부에는 60℃, 3.5% 의 수용액을 두고 중공사막의 가운데 중공부에는 1 l/min의 유량으로 공기를 투과시킨 후 응축기로 공기에 포함된 수증기량을 측정하고, 단위 시간 및 단위 면적당 투과된 수증기량을 평가하여 투과유량을 계산하였다. Through the composite hollow fiber membrane of the membrane distillation apparatus of FIG. 1, the permeation flow rate of water vapor to a 3.5% NaCl aqueous solution at 60°C was measured. Specifically, the amount of water vapor contained in the air with a condenser after placing an aqueous solution at 60° C. and 3.5% on the outside of the hollow fiber membrane between the manufactured hollow fiber membranes, and passing air through the hollow part in the middle of the hollow fiber membrane at a flow rate of 1 l/min. was measured, and the amount of water vapor permeated per unit time and per unit area was evaluated to calculate the permeation flow.
2) 2) 시험예test example 2 - 2 - 염제거율salt removal rate 평가 evaluation
염제거율은 아래의 식에 의하여 계산하였다.The salt removal rate was calculated by the following formula.
상기 식에서, R은 염제거율, Cf는 NaCl 수용액 중 용질의 농도이며, Cp는 투과된 수증기를 응축하여 얻은 투과수중의 용질 농도이다.In the above formula, R is the salt removal rate, Cf is the concentration of the solute in the NaCl aqueous solution, and Cp is the concentration of the solute in the permeated water obtained by condensing the permeated water vapor.
hollow fiber membrane
(g/ft2,d)water vapor transmission
(g/ft2,d)
상기 표 1의 결과를 살펴보면, 실시예 1~2에서 제조한 본 발명의 아세틸화된 알킬 셀룰로스와 폴리올레핀케톤의 복합 중공사막이 비교예 1~2에서 제조한 아세틸화된 알킬 셀룰로스 분리막보다 염제거율이 우수함을 확인할 수 있다.Looking at the results of Table 1, the composite hollow fiber membrane of acetylated alkyl cellulose and polyolefin ketone of the present invention prepared in Examples 1 and 2 had a salt removal rate higher than that of the acetylated alkyl cellulose separation membrane prepared in Comparative Examples 1 and 2 excellence can be seen.
본 발명에 따른 복합 중공사막은 수투과도가 우수하고 내오염성이 뛰어나며, 치밀한 기공으로 염제거율이 높은 아세틸 알킬 셀룰로스 고분자를 포함하는 지지층 및 높은 기계적 강도와 내화학성을 갖는 폴리올레핀케톤 고분자를 포함하는 코팅층으로 구성되어, 높은 수투과도를 유지하며, 우수한 염제거율 및 기계적 특성을 나타낼 수 있다. 또한, 본 발명에 따른 상기 중공사막은 해수, 염수, 하수 및 폐수 등은 수처리 공정에 적용될 수 있으며, 특히 담수화 공정에 적용할 수 있는 효과가 있다.The composite hollow fiber membrane according to the present invention is a coating layer comprising a polyolefin ketone polymer having excellent water permeability, excellent stain resistance, and an acetyl alkyl cellulose polymer having a high salt removal rate due to dense pores, and a polyolefin ketone polymer having high mechanical strength and chemical resistance. It is composed, and maintains high water permeability, and can exhibit excellent salt removal rate and mechanical properties. In addition, the hollow fiber membrane according to the present invention can be applied to a water treatment process such as seawater, brine, sewage and wastewater, in particular, has an effect that can be applied to a desalination process.
이상에서 본 발명에 대해서 구체적으로 설명하였으나, 본 발명은 상술한 실시예들에 한정되는 것은 아니며, 본 발명이 속하는 분야에서 통상적인 지식을 가진 자라면 이러한 기재로부터 다양한 수정 및 변형이 가능하다는 것을 이해할 것이다. 따라서 본 발명의 보호범위는 후술하는 특허청구범위뿐만 아니라 특허청구범위와 균등한 범위로 정해져야 할 것이다.Although the present invention has been described in detail above, it will be understood that the present invention is not limited to the above-described embodiments, and that various modifications and variations are possible from these descriptions by those skilled in the art to which the present invention pertains. will be. Accordingly, the protection scope of the present invention should be defined not only in the claims described below, but also in the scope equivalent to the claims.
Claims (17)
A support layer and a coating layer provided concentrically on the outer circumferential surface of the support layer to surround the support layer, the support layer includes an acetylated alkyl cellulose polymer, and the coating layer includes a polyolefin ketone polymer. desert.
[화학식 1]
상기 식에서, n은 4,000 내지 13,000의 실수임,
[화학식 2]
상기 식에서, n은 500 내지 2,000의 실수이고, m은 15 내지 200의 실수임.
According to claim 1, wherein the polyolefin ketone polymer is represented by Formula 1 or Formula 2, the polyolefin ketone resin of Formula 1 has an intrinsic viscosity of 4 to 7, and the polyolefin ketone resin of Formula 2 is Composite hollow fiber membrane, characterized in that the intrinsic viscosity is 1 to 3, and the content of propylene is 3 to 10 mol%.
[Formula 1]
where n is a real number from 4,000 to 13,000;
[Formula 2]
In the above formula, n is a real number from 500 to 2,000, and m is a real number from 15 to 200.
The composite hollow fiber membrane according to claim 1, wherein the support layer is manufactured by a heat-induced phase separation method, and the coating layer is a membrane manufactured by a non-solvent-induced phase separation method.
The composite hollow fiber membrane according to claim 1, wherein the composite hollow fiber membrane further comprises an intermediate support layer comprising a cellulosic polymer between the support layer and the coating layer.
The composite hollow fiber membrane according to claim 4, wherein the support layer has an average pore of 0.08 μm to 0.2 μm, and the intermediate support layer has an average pore of 0.05 μm to 0.1 μm.
According to claim 4, wherein the cellulosic polymer constituting the intermediate support layer is acetylated alkyl cellulose, cellulose acetate, cellulose triacetate, cellulose proprianate, cellulose butyrate, cellulose acetylpropionate, cellulose diacetate, cellulose dibutyrate and Composite hollow fiber membrane, characterized in that at least one polymer selected from the group containing cellulose tributyrate.
[Claim 5] The composite hollow fiber membrane according to claim 4, wherein the intermediate support layer is a membrane prepared by a non-solvent induced phase separation method.
폴리올레핀케톤 고분자를 포함하는 코팅층 도프용액을 제조하여 상기 아세틸화 알킬 셀룰로스 지지층 둘레에 코팅하여 코팅층을 형성하는 단계를 포함하는 것을 특징으로 하는 복합 중공사막의 제조방법.
forming a support layer by forming a support layer dope solution containing an acetylated alkyl cellulose polymer and a poor solvent; and
A method for producing a composite hollow fiber membrane, comprising the step of preparing a coating layer dope solution containing a polyolefin ketone polymer and coating it around the acetylated alkyl cellulose support layer to form a coating layer.
[화학식 1]
상기 식에서, n은 4,000 내지 13,000의 실수임,
[화학식 2]
상기 식에서, n은 500 내지 2,000의 실수이고, m은 15 내지 200의 실수임.
The method of claim 8, wherein the polyolefin ketone polymer is represented by the following Chemical Formula 1 or Chemical Formula 2, wherein the polyolefin ketone resin of Chemical Formula 1 has an intrinsic viscosity of 4 to 7, and the polyolefin ketone resin of Chemical Formula 2 is A method for producing a composite hollow fiber membrane, characterized in that the intrinsic viscosity is 1 to 3, and the content of propylene is 3 to 10 mol%.
[Formula 1]
where n is a real number from 4,000 to 13,000;
[Formula 2]
In the above formula, n is a real number from 500 to 2,000, and m is a real number from 15 to 200.
According to claim 8, wherein the acetylated alkyl cellulose support layer is a hollow fiber membrane by a heat-induced phase separation method, and the polyolefin ketone coating layer is a composite hollow fiber membrane, characterized in that the coating layer is formed by a non-solvent-induced phase separation method Way.
The method of claim 11, wherein the intermediate support layer is formed by a non-solvent induced phase separation method.
The composite hollow according to claim 11, wherein the method further comprises simultaneously spinning the support layer dope solution, the intermediate support layer dope solution constituting the intermediate support layer, and the hollow former into an external coagulation bath through a triple nozzle. Desert manufacturing method.
The method according to claim 8, wherein the poor solvent is at least one selected from the group consisting of polyethylene glycol, polyvinyl alcohol, and maleic anhydride.
The method according to claim 10, wherein the solvent used as a non-solvent in the non-solvent-induced phase separation method is selected from the group consisting of γ-butyrolactone, ethanol, and lithium chloride. Way.
The method according to claim 11, wherein the solvent used for the non-solvent-induced phase separation of the intermediate support layer is N,N-dimethylacetamide or 1-methyl-2-pyrrolidone. .
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KR102054838B1 (en) * | 2013-12-13 | 2020-01-22 | 한국화학연구원 | Cellulosic membrane for water treatment with good anti-fouling property and Method thereof |
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