KR102300813B1 - Polyurethane waterproof agent manufacturing method and complex waterproof method using thereof - Google Patents

Polyurethane waterproof agent manufacturing method and complex waterproof method using thereof Download PDF

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KR102300813B1
KR102300813B1 KR1020210088276A KR20210088276A KR102300813B1 KR 102300813 B1 KR102300813 B1 KR 102300813B1 KR 1020210088276 A KR1020210088276 A KR 1020210088276A KR 20210088276 A KR20210088276 A KR 20210088276A KR 102300813 B1 KR102300813 B1 KR 102300813B1
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weight
parts
water
layer
polyurethane coating
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고장렬
고건웅
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케이엘건설 주식회사
고건웅
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/47Levelling agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/64Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • E04D11/02Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a method of manufacturing a water-expandable polyurethane paint film waterproofing material, including: preparing a solution A by mixing 100 parts by weight of phenyl isocyanate with 70 to 90 parts by weight of 3-chlorophenyl isocyanate, 60 to 80 parts by weight of methyl isocyanate, 50 to 70 parts by weight of carboxyl acid, 40 to 60 parts by weight of pyridine, and 30 to 50 parts by weight of methyl iodide; preparing a solution B by mixing 100 parts by weight of 1-decanol with 60 to 80 parts by weight of 2-methoxy-2-methyl-3-butanol, 50 to 70 parts by weight of formaldehyde, 40 to 60 parts by weight of benzophenone, 30 to 50 parts by weight of sulfonic acid, and 20 to 40 parts by weight of phenyl magnesium bromide; and mixing the solution A with the solution B in a volume ratio of 3:1. Accordingly, a function of preventing water leakage is provided.

Description

수팽창성 폴리우레탄 도막방수재 제조방법 및 이를 이용한 적층식 노출 및 비노출 복합방수 시공방법{Polyurethane waterproof agent manufacturing method and complex waterproof method using thereof}Water-expandable polyurethane coating waterproofing material manufacturing method and laminated exposed and non-exposed composite waterproofing construction method using the same {Polyurethane waterproof agent manufacturing method and complex waterproof method using thereof}

본 발명은 폴리우레탄 도막방수재 제조방법 및 이를 이용한 복합방수 시공방법에 관한 것으로서, 보다 상세하게는, 수팽창성이 우수한 폴리우레탄 도막방수재를 제조하고 적층식 복합방수 시공방법에 적용하여 수팽창성 도막방수재가 물을 흡수하고 물의 흐름을 방해하여 누수를 방지하는 기능을 제공할 수 있는 수팽창성 폴리우레탄 도막방수재 제조방법 및 이를 이용한 적층식 노출 및 비노출 복합방수 시공방법에 관한 것이다. The present invention relates to a method for manufacturing a polyurethane coating waterproofing material and a composite waterproofing construction method using the same, and more particularly, to manufacturing a polyurethane coating waterproofing material with excellent water expansibility and applying it to a laminated composite waterproofing construction method. It relates to a method for manufacturing a water-expandable polyurethane coating waterproofing material capable of absorbing water and providing a function of preventing water leakage by interfering with the flow of water, and a laminated exposed and non-exposed composite waterproofing construction method using the same.

일반적으로, 건물의 지붕, 바닥, 지하 주차장 등에는 습기가 건물 내부로 스며드는 것을 방지하기 위해 방수공사를 실시한다. 이러한 방수공사를 수행하는 방수공법에는 도막방수공법, 시트방수공법, 복합방수공법이 있으나 최근에는, 도막방수와 시트방수를 복합화한 복합방수공법이 많이 적용되고 있다.In general, waterproof construction is performed on the roof, floor, underground parking lot, etc. of a building to prevent moisture from penetrating into the building. There are a coating waterproofing method, a sheet waterproofing method, and a composite waterproofing method as a waterproofing method for performing such a waterproofing construction, but recently, a composite waterproofing method combining a coating and a sheet waterproofing has been widely applied.

복합방수공법에 이용되는 방수시트는 통상적으로 방수재료로 형성된 방수층과 부직포층을 부직포로 처리되도록 제작되며, 다만 다양한 기능을 부여하기 위해 다양한 재료를 복합하여 제작되기도 한다. 복합기능의 방수시트로는 스티로폼 등의 통상의 단열재를 방수층과 일체화한 단열 방수시트가 있으나, 이러한 단열 방수시트는 통상의 단열재를 그대로 적용했던 관계로 두께가 두꺼운 단점이 있다. The waterproof sheet used in the composite waterproofing method is usually manufactured so that a waterproofing layer and a nonwoven layer formed of a waterproofing material are treated with a nonwoven fabric, but it is also manufactured by compounding various materials to provide various functions. As a waterproof sheet with a composite function, there is an insulating waterproof sheet in which a normal insulating material such as styrofoam is integrated with a waterproof layer, but this insulating waterproof sheet has a disadvantage in that the thickness is thick because the normal insulating material is applied as it is.

이에, 상기와 같은 문제점을 해결하기 위하여, 등록특허 10-0983618호 등에, 두께가 얇고 새로운 단열 방수시트로서 알루미늄 피막 방수시트가 개시된 바 있다.Accordingly, in order to solve the above problems, in Patent Registration No. 10-0983618, etc., an aluminum film waterproof sheet has been disclosed as a new insulating waterproof sheet with a thin thickness.

여기서, 종래의 방수시트는, 하부표층이 알루미늄에 의한 열반사막으로 구성되고, 중간층이 PE폼을 포함한 방수층으로 구성되며, 상부표층이 부직포로 구성되고, 상기 부직포에 의한 상부표층의 아래층으로 부직포에 열융착된 필름층이 구성된 것으로서, 상기 필름층이 알루미늄, 폴리프로필렌, 폴리에스테르, 폴리염화비닐 중 어느 하나로 마련되고, 상기 부직포와 필름층이 각각 동일한 방향으로 상기 중간층의 방수층보다 연장 돌출된 날개부를 가지는 한편, 상기 필름층의 날개부 아래에 날개접착층과 이형지가 마련되도록 하고 있다.Here, in the conventional waterproof sheet, the lower surface layer is composed of a heat reflective film made of aluminum, the middle layer is composed of a waterproof layer including PE foam, the upper surface layer is composed of a non-woven fabric, and the lower layer of the upper surface layer by the non-woven fabric is a non-woven fabric. As a heat-sealed film layer, the film layer is provided with any one of aluminum, polypropylene, polyester, and polyvinyl chloride, and the nonwoven fabric and the film layer each extend in the same direction in the same direction than the waterproof layer of the intermediate layer. On the other hand, the wing adhesive layer and the release paper are provided under the wing portion of the film layer.

그러나 상기와 같은 종래의 방수시트는, 인접한 방수시트 상호간의 이음부위를 접합시켜주는 날개부가 단순히 부직포의 일측부 상측단에 일부분이 접합된 상태에서 소정 면적을 가지면서 나머지 부분이 연장된 구조를 가지고 있다.However, the conventional waterproof sheet as described above has a structure in which the wing portion for bonding the joint portions between adjacent waterproof sheets has a predetermined area while the remaining portion is extended while a portion is simply joined to the upper end of one side of the nonwoven fabric. have.

따라서 인접한 방수시트 상호간의 이음부위를 접합하는 경우, 어느 하나의 부직포의 일측부 상측단에 일부분이 접합된 날개부의 나머지 부분이 다른 하나의 부직포의 타측부 상측단에 소정면적을 가지면서 커버한 상태로 접합되는 구조를 가지게 된다.Therefore, when bonding joints between adjacent waterproof sheets, the remaining part of the wing part, which is partly bonded to the upper end of one side of one nonwoven fabric, is covered while having a predetermined area on the upper end of the other side of the other nonwoven fabric. It has a structure that is connected to

이에, 상기와 같은 구조로 인접한 방수시트의 이음부위가 접합되는 경우에는, 바람이 불거나 작은 충격에도 상기 날개부가 쉽게 들뜨거나 접히기 때문에 접합 상태의 내구성이 크게 저하되어 해당 부위의 방수기능이 취약해지는 문제점이 있다.Therefore, in the case where the joint of adjacent waterproof sheets is joined with the structure as described above, the durability of the joint state is greatly reduced because the wing part is easily lifted or folded even when the wind blows or a small impact, so that the waterproof function of the corresponding part is weak. There is a problem with cancellation.

한편, 상기와 같은 문제점을 해결하기 위하여 최근에는 방수시트의 이음부위에 폴리우레탄 소재의 씰란트가 도포되도록 하는 방수공법이 제시되고 있다. 여기서, 상기 폴리우레탄 소재는 토목 및 건축용으로서 소재 자체로서의 특징인 이음새 없는 시공이 가능하고 복잡한 형태의 구조물에 대해 잘 순응하는 시공 상의 특성과, 소지면과의 접착성, 내약품성, 내구성과 같은 화학적인 특성과 흡음성, 치수 안정성과 같은 물리적인 성질이 뛰어나며, 특히 신장율이 우수하다는 큰 장점 때문에 하지 균열에 대한 추종성이 뛰어나 적층식 복합방수 시공방법에서 도막방수재로 많이 사용을 하고 있다.On the other hand, in order to solve the above problems, recently, a waterproofing method in which a sealant of a polyurethane material is applied to a joint portion of a waterproofing sheet has been proposed. Here, the polyurethane material is for civil engineering and construction, and it is possible to construct seamlessly, which is a characteristic of the material itself, and to adapt well to complex-shaped structures, as well as chemical properties such as adhesion to the substrate, chemical resistance, and durability. It has excellent physical properties such as characteristics, sound absorption, and dimensional stability. In particular, due to the great advantage of excellent elongation, it is widely used as a coating waterproofing material in the laminated composite waterproofing construction method because of its excellent followability to cracks in the base.

그러나 종래의 폴리우레탄 도막방수재는, 장기적으로 수분에 접촉시 노화가 되어 하자로 이어지는 경우가 빈번하게 발생되는 문제점이 있다.However, the conventional polyurethane coating film waterproofing material has a problem in that it frequently leads to defects due to aging when in contact with moisture in the long term.

따라서 본 발명의 목적은 페닐이소시아네이아트에 3-클로로페닐이소시아네이트, 메틸이소시네이트, 카복실에시드, 피리딘 및 메틸아이오다이드가 혼합된 A액과 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 혼합된 B액을 혼합한 수팽창성 폴리우레탄 도막방수재를 제조하고 적층식 복합방수 시공방법에 적용하여 상기 수팽창성 폴리우레탄 도막방수재가 물을 흡수하고 물의 흐름을 방해하여 누수를 방지하는 기능을 제공할 수 있는 수팽창성 폴리우레탄 도막방수재 제조방법 및 이를 이용한 적층식 노출 및 비노출 복합방수 시공방법을 제공하는 것이다. Therefore, an object of the present invention is a solution A in which 3-chlorophenyl isocyanate, methyl isocyanate, carboxylate, pyridine and methyl iodide are mixed in phenyl isocyanate and 2-methoxy-2- in 1-decanol Methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid and phenylmagnesium bromide were mixed with solution B to prepare a water-expandable polyurethane coating waterproofing material and applied to the laminated composite waterproofing construction method to apply the water-expandable poly To provide a method for manufacturing a water-expandable polyurethane coating waterproofing material capable of providing a function of preventing water leakage by absorbing water and interfering with the flow of water, and a laminated exposed and non-exposed composite waterproofing construction method using the same.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the object of the present invention is not limited to the object mentioned above, and other objects not mentioned will be clearly understood by those skilled in the art from the following description.

이를 위하여, 본 발명에 의하면, 페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 70~90 중량부, 메틸이소시네이트 60~80 중량부, 카복실에시드 50~70 중량부, 피리딘 40~60 중량부 및 메틸아이오다이드 30~50 중량부가 혼합되어 A액이 제조되는 단계와; 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 60~80 중량부, 포름알데하이드 50~70 중량부, 벤조페논 40~60 중량부, 설포닉에시드 30~50 중량부 및 페닐마그네슘브로마이드 20~40 중량부가 혼합되어 B액이 제조되는 단계와; 상기 A액과 B액이 3:1의 부피비로 혼합되는 단계를 포함하는 수팽창성 폴리우레탄 도막방수재의 제조방법이 제공된다.For this, according to the present invention, 70 to 90 parts by weight of 3-chlorophenyl isocyanate, 60 to 80 parts by weight of methyl isocyanate, 50 to 70 parts by weight of carboxyl acid, 40 to 60 parts by weight of pyridine, according to the present invention, 100 parts by weight of phenyl isocyanate. A step of preparing a solution A by mixing 30-50 parts by weight of methyl iodide and parts by weight; To 100 parts by weight of 1-decanol, 60 to 80 parts by weight of 2-methoxy-2-methyl-3-butanol, 50 to 70 parts by weight of formaldehyde, 40 to 60 parts by weight of benzophenone, 30 to 50 parts by weight of sulfonic acid and 20-40 parts by weight of phenylmagnesium bromide are mixed to prepare solution B; There is provided a method for producing a water-expandable polyurethane coating waterproofing material comprising the step of mixing the liquid A and the liquid B in a volume ratio of 3:1.

또한, 본 발명에 의하면, 콘크리트 표면이 청소 및 처리되어 바탕면이 정리되는 단계와; 바탕면에 프라이머가 도포되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 프라이머층에 도포되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 반경질 우레탄 도막재가 도포되어 반경질 우레탄 도막층이 형성되는 단계와; 상기 반경질 우레탄 도막재가 경화된 후 탑코트층이 도포되는 단계를 포함하는 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 노출 복합방수 시공방법이 제공된다.In addition, according to the present invention, the concrete surface is cleaned and treated, comprising the steps of arranging the base surface; applying a primer to the base surface; applying the water-expandable polyurethane coating waterproofing material to the primer layer; Before the water-expandable polyurethane coating waterproofing material is cured, a high-elasticity composite sheet is attached to the high-elasticity composite sheet layer is installed; forming a semi-rigid urethane coating layer by applying a semi-rigid urethane coating film to the upper surface of the highly elastic synthetic sheet layer after the water-expandable polyurethane coating waterproofing material is cured; There is provided a laminated exposure composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material comprising the step of applying a top coat layer after the semi-rigid urethane coating material is cured.

또한, 본 발명에 의하면, 콘크리트 표면이 청소 및 처리되어 바탕면이 정리되는 단계와; 바탕면에 프라이머가 도포되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 프라이머층에 도포되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는 단계와; 상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 연질 우레탄 도막재가 도포되어 연질 우레탄 도막층이 형성되는 단계와; 상기 연질 우레탄 도막재가 경화되기 전에 고밀도경질시트가 부착되어 고밀도경질시트층이 설치되는 단계와; 상기 고밀도경질시트층의 상면에 소정의 두께로 누름콘크리층이 타설되는 단계를 포함하는 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 비노출 복합방수 시공방법이 제공된다.In addition, according to the present invention, the step of cleaning and processing the concrete surface to arrange the base surface; applying a primer to the base surface; applying the water-expandable polyurethane coating waterproofing material to the primer layer; Before the water-expandable polyurethane coating waterproofing material is cured, a high-elasticity synthetic sheet is attached to the high-elasticity synthetic sheet layer is installed; After the water-expandable polyurethane coating film waterproofing material is cured, a flexible urethane coating film is applied to the upper surface of the highly elastic synthetic sheet layer to form a flexible urethane coating film; Before the flexible urethane coating material is cured, a high-density hard sheet is attached to the high-density hard sheet layer is installed; There is provided a laminated non-exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material comprising the step of pouring a pressed concrete layer to a predetermined thickness on the upper surface of the high-density rigid sheet layer.

따라서 본 발명에 의하면, 페닐이소시아네이아트에 3-클로로페닐이소시아네이트, 메틸이소시네이트, 카복실에시드, 피리딘 및 메틸아이오다이드가 혼합된 A액과 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 혼합된 B액을 혼합한 수팽창성 폴리우레탄 도막방수재를 제조하고 적층식 복합방수 시공방법에 적용하여 상기 수팽창성 폴리우레탄 도막방수재가 물을 흡수하고 물의 흐름을 방해하여 누수를 방지하는 기능을 제공할 수 있다. Therefore, according to the present invention, 3-chlorophenyl isocyanate, methyl isocyanate, carboxylate, pyridine and methyl iodide are mixed with phenyl isocyanate in solution A and 1-decanol with 2-methoxy-2- Methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid and phenylmagnesium bromide were mixed with solution B to prepare a water-expandable polyurethane coating waterproofing material and applied to the laminated composite waterproofing construction method to apply the water-expandable poly The urethane coating waterproofing material can provide a function of absorbing water and preventing water leakage by obstructing the flow of water.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.

도 1은 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 노출 복합방수 시공방법의 실시예를 나타낸 도면이고,
도 2는 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 비노출 복합방수 시공방법의 실시예를 나타낸 도면이다.
1 is a view showing an example of a laminated exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention;
2 is a view showing an example of a laminated non-exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention.

이하, 본 발명의 바람직한 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재는, 페닐이소시아네이아트에 3-클로로페닐이소시아네이트, 메틸이소시네이트, 카복실에시드, 피리딘 및 메틸아이오다이드가 혼합된 A액과, 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 혼합된 B액을 포함하고, 상기 A액과 B액이 소정의 부피비로 혼합된다.A water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention includes a solution A in which 3-chlorophenyl isocyanate, methyl isocyanate, carboxylate, pyridine and methyl iodide are mixed with phenyl isocyanate, 1 -Contains solution B in which decanol is mixed with 2-methoxy-2-methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid and phenylmagnesium bromide, and the solution A and solution B are in a predetermined volume ratio mixed with

구체적으로 본 발명의 수팽창성 폴리우레탄 도막방수재는, 페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 70~90 중량부, 메틸이소시네이트 60~80 중량부, 카복실에시드 50~70 중량부, 피리딘 40~60 중량부 및 메틸아이오다이드 30~50 중량부가 혼합된 A액과, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 60~80 중량부, 포름알데하이드 50~70 중량부, 벤조페논 40~60 중량부, 설포닉에시드 30~50 중량부 및 페닐마그네슘브로마이드 20~40 중량부가 혼합된 B액을 포함하고, 상기 A액과 B액이 3:1의 부피비로 혼합된다.Specifically, the water-expandable polyurethane coating waterproofing material of the present invention is 70 to 90 parts by weight of 3-chlorophenyl isocyanate, 60 to 80 parts by weight of methyl isocyanate, 50 to 70 parts by weight of carboxyl acid to 100 parts by weight of phenyl isocyanate. , 40-60 parts by weight of pyridine and 30-50 parts by weight of methyl iodide A solution mixed with 100 parts by weight of 1-decanol 60-80 parts by weight of 2-methoxy-2-methyl-3-butanol, 50 to 70 parts by weight of formaldehyde, 40 to 60 parts by weight of benzophenone, 30 to 50 parts by weight of sulfonic acid, and 20 to 40 parts by weight of phenylmagnesium bromide are included in Solution B, wherein Solution A and Solution B are 3: mixed in a volume ratio of 1.

한편, 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재의 제조방법은, 페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 70~90 중량부, 메틸이소시네이트 60~80 중량부, 카복실에시드 50~70 중량부, 피리딘 40~60 중량부 및 메틸아이오다이드 30~50 중량부가 혼합되어 A액이 제조되는 단계와, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 60~80 중량부, 포름알데하이드 50~70 중량부, 벤조페논 40~60 중량부, 설포닉에시드 30~50 중량부 및 페닐마그네슘브로마이드 20~40 중량부가 혼합되어 B액이 제조되는 단계와, 상기 A액과 B액이 3:1의 부피비로 혼합되는 단계 등을 포함한다.On the other hand, the manufacturing method of the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention is 70 to 90 parts by weight of 3-chlorophenyl isocyanate, 60 to 80 parts by weight of methyl isocyanate to 100 parts by weight of phenyl isocyanate. , 50 to 70 parts by weight of carboxyl acid, 40 to 60 parts by weight of pyridine and 30 to 50 parts by weight of methyl iodide are mixed to prepare a solution A, and 1-decanol 100 parts by weight of 2-methoxy-2- Methyl-3-butanol 60 to 80 parts by weight, formaldehyde 50 to 70 parts by weight, benzophenone 40 to 60 parts by weight, sulfonic acid 30 to 50 parts by weight, and phenylmagnesium bromide 20 to 40 parts by weight are mixed to obtain solution B. It includes the step of being prepared, and the step of mixing the liquid A and the liquid B in a volume ratio of 3:1.

즉, 본 발명에 의하면, 페닐이소시아네이아트에 3-클로로페닐이소시아네이트, 메틸이소시네이트, 카복실에시드, 피리딘 및 메틸아이오다이드가 혼합되어 반응된 A액은, 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 혼합되어 반응된 B액과 혼합시 수팽창성이 향상된 우레탄 결합을 형성한다.That is, according to the present invention, solution A in which 3-chlorophenyl isocyanate, methyl isocyanate, carboxyl acid, pyridine and methyl iodide are mixed and reacted with phenyl isocyanate is 2-methyl in 1-decanol. Toxy-2-methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid and phenylmagnesium bromide are mixed to form a urethane bond with improved water expandability when mixed with the reacted solution B.

이에, 상기 A액은, 페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 70~90 중량부, 메틸이소시네이트 60~80 중량부, 카복실에시드 50~70 중량부, 피리딘 40~60 중량부 및 메틸아이오다이드 30~50 중량부가 혼합되고 반응되는 것을 통해 제조되는 것이 바람직하다.Accordingly, the solution A is, 100 parts by weight of phenyl isocyanate, 70 to 90 parts by weight of 3-chlorophenyl isocyanate, 60 to 80 parts by weight of methyl isocyanate, 50 to 70 parts by weight of carboxyl acid, 40 to 60 parts by weight of pyridine It is preferably prepared through mixing and reacting parts and 30-50 parts by weight of methyl iodide.

페닐이소시아네이아트는, 흡착 및 접착 기능을 제공하는 것으로서, 상기 조성물들의 반응속도를 빠르게 하여 단시간 내에 상기 조성물들을 우레탄으로 전환시키고 반응을 종결시키는 기능을 제공한다.Phenylisocyanat, which provides adsorption and adhesion functions, speeds up the reaction rate of the compositions, converts the compositions into urethane within a short time, and provides a function of terminating the reaction.

여기서, 페닐이소시아네이아트는, 상기 조성물들에 대하여 100 중량부가 혼합되는데, 100 중량부를 초과하는 경우에는 상기 조성물들의 반응속도가 너무 빨라지게 되고 점성이 너무 커지게 되어 교반성 및 시공성이 저하되고, 100 중량부에 미만하는 경우에는 상기 조성물들의 반응속도가 너무 느려지게 되어 작업시간이 증가되고 혼합물의 저장 안정성도 저조하게 되어 도막의 접착 강도가 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Here, 100 parts by weight of phenyl isocyanate is mixed with respect to the compositions, but when it exceeds 100 parts by weight, the reaction rate of the compositions becomes too fast and the viscosity becomes too large, so that the stirrability and workability are reduced, , when it is less than 100 parts by weight, the reaction rate of the compositions becomes too slow, the working time is increased, and the storage stability of the mixture is also poor, so there is a problem that the adhesive strength of the coating film is lowered. it's good

3-클로로페닐이소시아네이트는, 도막 방수 시공시 상기 A액과 B액의 혼합액이 분사장치나 도포장치에 의해 원활하게 분사 또는 도포되도록 하는 기능을 제공하는 물질로서, 상기 페닐이소시아네이아트 100 중량부를 기준으로, 90 중량부를 초과하는 경우에는 접착 강도가 저하되어 접착력이 저하되고, 70 중량부에 미만하는 경우에는 접착강도가 증가되어 분사나 도포 작업성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.3-Chlorophenyl isocyanate is a material that provides a function of smoothly spraying or applying the mixed solution of the A and B solution by a spraying device or an applicator when waterproofing the coating film, and 100 parts by weight of the phenyl isocyanate As a guide, when it exceeds 90 parts by weight, the adhesive strength is lowered and the adhesive force is lowered, and when it is less than 70 parts by weight, the adhesive strength is increased and spraying or coating workability is lowered. good.

메틸이소시네이트는, 상기 혼합물들과 반응하여 소정의 점도를 제공하기 위한 희석물질로서, 상기 페닐이소시아네이아트 100 중량부를 기준으로, 80 중량부를 초과하는 경우에는 A액의 전반적인 점도가 너무 작아지게 되어 시공성이 크게 저하되고, 60 중량부를 미만하는 경우에는 A액의 전반적인 점도가 너무 커지게 되어 B액과의 교반 효율이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다Methyl isocyanate is a diluent for reacting with the mixtures to provide a predetermined viscosity. Based on 100 parts by weight of the phenyl isocyanate, when it exceeds 80 parts by weight, the overall viscosity of the solution A is too small. The workability is greatly reduced, and if it is less than 60 parts by weight, the overall viscosity of the solution A becomes too large and the stirring efficiency with the solution B is lowered, so it is better to have the limited parts by weight as described above

카복실에시드는, 상기 혼합물들과 반응하여 흡착 및 접착 기능을 제공하고 상기 조성물들의 반응을 종결시키고 내균열 추종성을 향상시키는 물질로서, 상기 페닐이소시아네이아트 100 중량부를 기준으로, 70 중량부를 초과하는 경우에는 조성물들의 반응속도가 너무 빨라지게 되어 교반성과 시공성이 저하되고, 50 중량부를 미만하는 경우에는 조성물들의 반응속도가 너무 느려지게 되어 작업시간이 증가하게 되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Carboxylic acid is a material that reacts with the mixtures to provide adsorption and adhesion functions, terminates the reaction of the compositions, and improves crack resistance, based on 100 parts by weight of the phenyl isocyanate, more than 70 parts by weight In this case, the reaction rate of the compositions becomes too fast, and the stirrability and workability are reduced, and when it is less than 50 parts by weight, the reaction rate of the compositions becomes too slow and the working time increases. .

피리딘은, 수팽창성, 강인성, 내염성, 내약품성 등의 물성 특성을 제공하여 내구성을 향상시키는 물질로서, 상기 페닐이소시아네이아트 100 중량부를 기준으로, 60 중량부를 초과하는 경우에는 탄성도와 수팽창성이 저하되어 외부 충격시 도막층이 쉽게 파손되고, 40 중량부에 미만하는 경우에는 강도 및 강성 기능이 저하되고 내구성까지 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Pyridine is a material that improves durability by providing physical properties such as water expandability, toughness, flame resistance, and chemical resistance. It is lowered and the coating layer is easily damaged upon external impact, and when it is less than 40 parts by weight, the strength and rigidity function is lowered and durability is also reduced, so it is preferable to have the limited parts by weight as described above.

메틸아이오다이드는, 상기 혼합물들과 반응하여 콘크리트나 시공층 표면과의 접착력을 제공하는 물질로서, 상기 페닐이소시아네이아트 100 중량부를 기준으로 50 중량부를 초과하는 경우에는 A액의 전반적인 접착력은 강해지나 작업성이 저하되고, 30 중량부를 미만하는 경우에는 콘크리트나 시공층 표면으로부터 쉽게 박리되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Methyl iodide is a substance that reacts with the above mixtures to provide adhesion with the surface of concrete or construction layer. Since the workability is deteriorated, and if it is less than 30 parts by weight, it is easily peeled off from the surface of the concrete or construction layer, it is preferable to have the limited parts by weight as described above.

이에, 상기 A액은, 상기 페닐이소시아네이아트에 3-클로로페닐이소시아네이트, 메틸이소시네이트, 카복실에시드, 피리딘 및 메틸아이오다이드가 상기와 같은 한정된 중량부를 가지는 것을 통하여, 향상된 방수막의 수팽창성, 코팅도 및 안정도 등이 제공되도록 하는 것이 바람직하다.Accordingly, the solution A is, through the phenyl isocyanate, 3-chlorophenyl isocyanate, methyl isocyanate, carboxyl acid, pyridine and methyl iodide having a limited weight part as described above, the water expandability of the improved waterproofing membrane , coating degree and stability are preferably provided.

따라서 본 발명의 A액은, 상기 첨가될 B액의 조성물들의 중량부에 대하여 상기 조성물들의 중량부가 상기와 같은 범위를 미만하는 중량부를 가지는 경우에는 도막방수재의 전체적인 접착 강도와 수팽창성이 저하되고 상기와 같은 범위를 초과하는 중량부를 가지는 경우에는 도막방수재의 점성이 너무 커지게 되어 시공성이 저하되므로, 상기와 같은 중량부를 가지는 것이 바람직하다.Therefore, in the case of the liquid A of the present invention, when the weight part of the composition is less than the above range with respect to the weight part of the composition of the liquid B to be added, the overall adhesive strength and water expansibility of the coating film waterproofing material is lowered, and the In the case of having a weight part exceeding the same range, since the viscosity of the coating film waterproofing material becomes too large and the workability is deteriorated, it is preferable to have the weight part as described above.

한편, 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 혼합되어 반응되는 B액은, 상기와 같은 A액에 혼합시 이들과 반응하여 향상된 내충격 강도를 가질 뿐 아니라, 수팽창성, 내열성, 내습성, 기계적 물성 및 가공성 등의 제반 물성이 우수한 수지 조성물이다. On the other hand, solution B, in which 2-methoxy-2-methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid and phenylmagnesium bromide are mixed with 1-decanol, is mixed with solution A as described above. It is a resin composition that not only has improved impact resistance by reacting with them, but also has excellent physical properties such as water expandability, heat resistance, moisture resistance, mechanical properties and processability.

이에, 상기 B액은, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 60~80 중량부, 포름알데하이드 50~70 중량부, 벤조페논 40~60 중량부, 설포닉에시드 30~50 중량부 및 페닐마그네슘브로마이드 20~40 중량부가 혼합되어 제조되는 것이 바람직하다.Accordingly, the liquid B is, in 100 parts by weight of 1-decanol, 60 to 80 parts by weight of 2-methoxy-2-methyl-3-butanol, 50 to 70 parts by weight of formaldehyde, 40 to 60 parts by weight of benzophenone, It is preferable that 30-50 parts by weight of sulfonic acid and 20-40 parts by weight of phenylmagnesium bromide are mixed.

1-데칸올은, 물을 흡수하는 기능을 통하여 도막방수재의 수팽창을 가능하게 하는 친수성 물질로서, 도막방수층의 수팽창성을 향상시키는 기능을 제공한다.1-Decanol is a hydrophilic material that enables water expansion of the coating film waterproofing material through the function of absorbing water, and provides a function of improving the water expandability of the coating film waterproofing layer.

여기서, 1-데칸올은, 상기 조성물들에 대하여 100 중량부가 혼합되는데, 100 중량부를 초과하는 경우에는 도박방수층의 수팽창성이 너무 커지게 되어 내구성이 저하되고, 100 중량부에 미만하는 경우에는 도막방수층의 내균열성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Here, 1-decanol is mixed with 100 parts by weight with respect to the above compositions. When it exceeds 100 parts by weight, the water expansibility of the waterproofing layer becomes too large to decrease durability, and when it is less than 100 parts by weight, the coating film Since there is a problem in that the crack resistance of the waterproof layer is lowered, it is preferable to have a limited weight part as described above.

2-메톡시-2-메틸-3-뷰탄올은, 가사(분사를 위한 경화) 시간을 조절하는 기능을 제공하는 물질로서, 상기 1-데칸올 100 중량부를 기준으로, 80 중량부를 초과하는 경우에는 경화 시간이 너무 빨라 분사 및 도포 작업이 불가능해지고, 60 중량부를 미만하는 경우에는 경화 시간이 너무 느려 전체 작업 시간이 증가되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.2-Methoxy-2-methyl-3-butanol is a material providing a function of controlling the pot life (curing for spraying) time, and when it exceeds 80 parts by weight based on 100 parts by weight of 1-decanol Since the curing time is too fast, spraying and coating operations are impossible, and when the amount is less than 60 parts by weight, the curing time is too slow to increase the overall working time, so it is preferable to have the limited parts by weight as described above.

포름알데하이드는, 상기 조성물들과 반응하여 유연성과 소정의 점도를 제공하기 위한 희석물질로서, 상기 1-데칸올 100 중량부를 기준으로, 70 중량부를 초과하는 경우에는 B액의 전반적인 유연성이 너무 높아지고 점도가 너무 낮아지게 되며, 50 중량부에 미만하는 경우에는 B액의 전반적인 유연성이 너무 낮아지지고 점도가 너무 높아지게 되어 교반성과 작업성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Formaldehyde is a diluent for reacting with the compositions to provide flexibility and a predetermined viscosity. Based on 100 parts by weight of 1-decanol, when it exceeds 70 parts by weight, the overall flexibility of Solution B is too high and the viscosity is too low, and if it is less than 50 parts by weight, the overall flexibility of the liquid B is too low and the viscosity is too high, so that the stirrability and workability are reduced, so it is preferable to have the limited parts by weight as described above.

벤조페논은, 상기 A액과 B액의 분사 및 도포시 소정의 경도를 가지도록 하여 내구성, 백아화저항성 및 내스크래치성 등의 기능을 제공하는 물질로서, 상기 1-데칸올 100 중량부를 기준으로, 60 중량부를 초과하는 경우에는 도막방수층의 경도가 너무 강하게 되어 구조물이나 구성부의 표면으로부터 들뜸 현상에 따른 부착 강도가 저하되고, 40 중량부를 미만하는 경우에는 도막방수층의 경도가 저하되어 내구성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Benzophenone is a material that provides functions such as durability, whitening resistance and scratch resistance by having a predetermined hardness when spraying and applying the liquid A and the liquid B. Based on 100 parts by weight of the 1-decanol , If it exceeds 60 parts by weight, the hardness of the waterproofing layer becomes too strong, and the adhesion strength due to the lifting phenomenon from the surface of the structure or component decreases. , it is preferable to have a limited weight part as described above.

설포닉에시드는, 도막방수층의 하층과 상층 표면의 접합부재 사이에 접착 강도를 향상시키는 기능을 제공하는 물질로서, 상기 1-데칸올 100 중량부를 기준으로, 50 중량부를 초과하는 경우에는 도막방수층의 하층과 상층 표면 사이의 접착력은 증대되지만 다른 조성물들과의 교반성이 저하되고, 30 중량부를 미만하는 경우에는 도막방수층의 하층과 상층 표면 사이의 접착력이 저하되고 상층의 접합부재 시공이 열변형이 발생되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Sulphonic acid is a material that provides a function of improving the adhesive strength between the bonding member on the surface of the lower layer and the upper layer of the coating film waterproofing layer. Based on 100 parts by weight of 1-decanol, when it exceeds 50 parts by weight, the Although the adhesion between the lower layer and the upper layer surface is increased, the stirrability with other compositions is reduced, and when it is less than 30 parts by weight, the adhesive force between the lower layer and the upper surface of the coating film waterproof layer is lowered, and the bonding member construction of the upper layer is not thermally deformed. Therefore, it is preferable to have a limited weight part as described above.

페닐마그네슘브로마이드는, A액과 B액의 분사 및 도포시 셀프레벨링을 가능하게 하는 물질로서, 상기 1-데칸올 100 중량부를 기준으로, 40 중량부를 초과하는 경우에는 평탄성이 증가되어 부분 균열시 오히려 수팽창성 저하에 의한 실링 기능이 저하되고, 20 중량부에 미만하는 경우에는 오히려 표면 평탄성이 저하되어 평탄화 작업성이 저하되므로, 상기와 같은 한정된 중량부를 가지는 것이 좋다.Phenylmagnesium bromide is a material that enables self-leveling during spraying and application of solution A and solution B. Based on 100 parts by weight of 1-decanol, when it exceeds 40 parts by weight, flatness is increased, so that it is rather The sealing function is reduced due to a decrease in water expansibility, and when it is less than 20 parts by weight, the surface flatness is rather reduced and planarization workability is lowered, so it is preferable to have the limited parts by weight as described above.

따라서 본 발명의 B액은, 1-데칸올에 2-메톡시-2-메틸-3-뷰탄올, 포름알데하이드, 벤조페논, 설포닉에시드 및 페닐마그네슘브로마이드가 상기와 같은 범위를 미만하는 중량부를 가지는 경우에는 수팽창성, 내충격 및 접착 강도가 저하되고 상기와 같은 범위를 초과하는 중량부를 가지는 경우에는 점도가 높아 교반효율이 저하되고 오히려 딱딱하게 굳어져 접착력이 저하되며 이에, 콘크리트나 시공층 표면과 분리되어 방수 및 산화 기능이 저하되므로, 상기와 같은 중량부를 가지는 것이 바람직하다.Therefore, liquid B of the present invention contains 1-decanol, 2-methoxy-2-methyl-3-butanol, formaldehyde, benzophenone, sulfonic acid, and phenylmagnesium bromide in parts by weight less than the above ranges. In the case of having, the water expandability, impact resistance and adhesive strength are lowered, and in the case of having a weight part exceeding the above range, the viscosity is high, the stirring efficiency is lowered, and the adhesive force is lowered by hardening rather than to the surface of concrete or construction layer. Since it is separated and the waterproof and oxidizing function is reduced, it is preferable to have the same weight parts as described above.

한편, 본 발명은, 상기 A액과 B액이 각각 3:1의 부피비로 혼합되도록 하고 있는데, 상기 부피비를 3:1로 한정하는 것은, 혼합을 위한 부피비가 상기 비율을 가지지 않는 경우에는 교반성이 크게 저하되고 또한, 수팽창성, 접착 강도, 산화 기능 및 평탄성 등이 저하되는 문제점이 있으므로, 상기와 같은 부피비로 혼합되는 것이 바람직하다. On the other hand, in the present invention, the liquid A and the liquid B are mixed in a volume ratio of 3:1, respectively. Limiting the volume ratio to 3:1 is that when the volume ratio for mixing does not have the above ratio, stirrability is Since there is a problem in that this significantly decreases, water expandability, adhesive strength, oxidation function, flatness, etc. are deteriorated, it is preferable to mix in the same volume ratio as described above.

이하, 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재의 효과를 구체적인 실시예를 통해 설명하기로 한다. Hereinafter, the effect of the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention will be described through specific examples.

페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 60 중량부, 메틸이소시네이트 50 중량부, 카복실에시드 40 중량부, 피리딘 30 중량부 및 메틸아이오다이드 20 중량부를 혼합하여 A액을 제조하고, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 90 중량부, 포름알데하이드 80 중량부, 벤조페논 70 중량부, 설포닉에시드 60 중량부 및 페닐마그네슘브로마이드 50 중량부를 혼합하여 B액을 제조한 후, 상기 A액과 B액을 2:1의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조한다.To 100 parts by weight of phenyl isocyanate, 60 parts by weight of 3-chlorophenyl isocyanate, 50 parts by weight of methyl isocyanate, 40 parts by weight of carboxyl acid, 30 parts by weight of pyridine and 20 parts by weight of methyl iodide were mixed to prepare a solution A and 90 parts by weight of 2-methoxy-2-methyl-3-butanol, 80 parts by weight of formaldehyde, 70 parts by weight of benzophenone, 60 parts by weight of sulfonic acid, and 50 parts by weight of phenylmagnesium bromide to 100 parts by weight of 1-decanol. After mixing parts by weight to prepare solution B, the solution A and solution B are mixed in a volume ratio of 2:1 to prepare a polyurethane coating waterproofing material.

페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 80 중량부, 메틸이소시네이트 70 중량부, 카복실에시드 60 중량부, 피리딘 50 중량부 및 메틸아이오다이드 40 중량부를 혼합하여 A액을 제조하고, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 70 중량부, 포름알데하이드 60 중량부, 벤조페논 50 중량부, 설포닉에시드 40 중량부 및 페닐마그네슘브로마이드 30 중량부를 혼합하여 B액을 제조한 후, 상기 A액과 B액을 3:1의 부피비로 혼합하여 폴리우레탄 도막방수재를 제조한다.To 100 parts by weight of phenyl isocyanate, 80 parts by weight of 3-chlorophenyl isocyanate, 70 parts by weight of methyl isocyanate, 60 parts by weight of carboxyl acid, 50 parts by weight of pyridine and 40 parts by weight of methyl iodide were mixed to prepare a solution A and 70 parts by weight of 2-methoxy-2-methyl-3-butanol, 60 parts by weight of formaldehyde, 50 parts by weight of benzophenone, 40 parts by weight of sulfonic acid and 30 parts by weight of phenylmagnesium bromide to 100 parts by weight of 1-decanol. After mixing parts by weight to prepare solution B, the solution A and solution B are mixed in a volume ratio of 3:1 to prepare a polyurethane coating waterproofing material.

페닐이소시아네이아트 100 중량부에 3-클로로페닐이소시아네이트 100 중량부, 메틸이소시네이트 90 중량부, 카복실에시드 80 중량부, 피리딘 70 중량부 및 메틸아이오다이드 60 중량부를 혼합하여 A액을 제조하고, 1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 50 중량부, 포름알데하이드 40 중량부, 벤조페논 30 중량부, 설포닉에시드 20 중량부 및 페닐마그네슘브로마이드 10 중량부를 혼합하여 B액을 제조한 후, 상기 A액과 B액이 1:1의 부피비로 혼합되는 단계 등을 포함한다.100 parts by weight of 3-chlorophenyl isocyanate, 90 parts by weight of methyl isocyanate, 80 parts by weight of carboxyl acid, 70 parts by weight of pyridine and 60 parts by weight of methyl iodide were mixed with 100 parts by weight of phenyl isocyanate to prepare a solution A and 50 parts by weight of 2-methoxy-2-methyl-3-butanol, 40 parts by weight of formaldehyde, 30 parts by weight of benzophenone, 20 parts by weight of sulfonic acid, and 10 parts by weight of phenylmagnesium bromide to 100 parts by weight of 1-decanol. After preparing the liquid B by mixing parts by weight, the step of mixing the liquid A and the liquid B in a volume ratio of 1:1, and the like.

이후, 상기 실시예 1 내지 3에 따라 제조된 폴리우레탄 도막방수재와, 이들의 참고예 또는 평가예로서, 시중에 유통되는 폴리우레탄 도막방수재 제품(한국특허등록 10-1771248호에 따라 제조된 A사 제품임)을 이용하여 공지의 방식으로 폴리우레탄 방수시트로 제작한 후, 수조에 담근 후 부피변화를 확인하고, 그 결과를 하기 표 1에 나타내었다. Thereafter, the polyurethane coating waterproofing material manufactured according to Examples 1 to 3 and, as reference examples or evaluation examples thereof, a polyurethane coating waterproofing material product distributed in the market (Company A manufactured according to Korean Patent Registration No. 10-1771248) product) using a known method to make a polyurethane waterproof sheet, check the volume change after immersion in a water bath, and the results are shown in Table 1 below.

Figure 112021077687765-pat00001
Figure 112021077687765-pat00001

따라서 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재는, 상기 표 1에 나타낸 바와 같이, 종래의 제품에 비하여, 수팽창성이 매우 우수한 물성 특성을 가지는 것을 알 수 있으며, 이를 통하여, 균열 부위에 도막방수층의 시공된 후 물과 접촉시 물을 흡수하면서 팽창되어 실링 및 방수 성능이 향상되도록 할 수 있다.Therefore, it can be seen that the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention has, as shown in Table 1, excellent physical properties in terms of water expansibility compared to conventional products, and through this, the crack site After the waterproofing layer is applied, it expands while absorbing water when in contact with water to improve sealing and waterproofing performance.

한편, 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 노출 복합방수 시공방법은 다음과 같다.On the other hand, a laminated exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention is as follows.

먼저, 도 1에 도시된 바와 같이, 작업자에 의해 상기와 같이 조성되는 폴리우레탄 도막방수재가 시공되기 위한 콘크리트 표면이 청소 및 처리되고 파라펫 코너 부위에는 공지의 우레탄 실란트 등이 보강되어 바탕면이 정리된다. First, as shown in FIG. 1, the concrete surface for the construction of the polyurethane coating waterproofing material composed as described above is cleaned and treated by the worker, and a known urethane sealant is reinforced at the corner of the parapet so that the base surface is arranged. do.

이후, 바탕면에 공지의 프라이머가 0.2~0.3kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다. After that, a known primer is sprayed on the base surface at a pressure of about 0.2 to 0.3 kg/m^2 and is applied stably without scattering around it.

이후, 프라이머층의 상면에 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재가 1.2~1.6kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다.Thereafter, the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention is sprayed on the upper surface of the primer layer at a pressure of about 1.2 to 1.6 kg/m^2 and is applied stably without scattering around it.

이후, 상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는데, 여기서, 고탄성합성시트는 0.4~0.6mm 정도의 두께를 가지는 것을 통하여, 수팽창성 폴리우레탄 도막방수재에 함침되거나 부착되어 우수한 평탄도와 접착 강도를 가지는 것이 바람직하다.After that, before the water-expandable polyurethane coating waterproofing material is cured, a high-elastic composite sheet is attached and a high-elastic composite sheet layer is installed. It is desirable to have excellent flatness and adhesive strength by being impregnated or attached to the waterproofing material.

이후, 상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 공지의 반경질 우레탄 도막재가 1.2~1.4kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다.Thereafter, after the water-expandable polyurethane coating film waterproofing material is cured, a known semi-rigid urethane coating film material is sprayed on the upper surface of the high-elasticity synthetic sheet layer at a pressure of about 1.2 to 1.4 kg/m², and is applied stably without scattering around it. .

이후, 상기 반경질 우레탄 도막재가 경화된 후 공지의 탑코트층이 도포된다.Then, after the semi-rigid urethane coating material is cured, a known top coat layer is applied.

따라서 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 노출 복합방수 시공방법에 의하면, 수팽창성이 우수한 폴리우레탄 도막방수층에 고탄성합성시트층이 함침 구성됨으로써, 신축성과 방수 기능이 향상되도록 할 수 있다.Therefore, according to the laminated exposed composite waterproofing construction method using the water-expandable polyurethane coating waterproofing material, the high-elasticity composite sheet layer is impregnated with the polyurethane coating waterproofing layer having excellent water-expansibility, so that the elasticity and waterproof function can be improved.

한편, 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 비노출 복합방수 시공방법은 다음과 같다.On the other hand, a laminated non-exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention is as follows.

먼저, 도 2에 도시된 바와 같이, 작업자에 의해 상기와 같이 조성되는 폴리우레탄 도막방수재가 시공되기 위한 콘크리트 표면이 청소 및 처리되고 파라펫 코너 부위에는 공지의 우레탄 실란트 등이 보강되어 바탕면이 정리된다. First, as shown in FIG. 2, the concrete surface for the construction of the polyurethane coating waterproofing material composed as described above is cleaned and treated by the worker, and a known urethane sealant is reinforced at the corner of the parapet to arrange the base surface. do.

이후, 바탕면에 공지의 프라이머가 0.2~0.3kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다. After that, a known primer is sprayed on the base surface at a pressure of about 0.2 to 0.3 kg/m^2 and is applied stably without scattering around it.

이후, 프라이머층의 상면에 본 발명의 바람직한 실시예에 따른 수팽창성 폴리우레탄 도막방수재가 1.2~1.6kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다.Thereafter, the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention is sprayed on the upper surface of the primer layer at a pressure of about 1.2 to 1.6 kg/m^2 and is applied stably without scattering around it.

이후, 상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는데, 여기서, 고탄성합성시트는 0.4~0.6mm 정도의 두께를 가지는 것을 통하여, 수팽창성 폴리우레탄 도막방수재에 함침되거나 부착되어 우수한 인장성과 접착 강도를 가지는 것이 바람직하다.After that, before the water-expandable polyurethane coating waterproofing material is cured, a high-elastic composite sheet is attached and a high-elastic composite sheet layer is installed. It is preferable to be impregnated or attached to the waterproofing material to have excellent tensile properties and adhesive strength.

이후, 상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 공지의 연질 우레탄 도막재가 0.6~0.9kg/m^2 정도의 압력으로 분사되어 주변에 비산되지 않고 안정적으로 도포된다.After that, after the water-expandable polyurethane coating film waterproofing material is cured, a known soft urethane coating film material is sprayed on the upper surface of the high-elasticity synthetic sheet layer at a pressure of about 0.6 to 0.9 kg/m² and is applied stably without scattering around it.

이후, 상기 연질 우레탄 도막재가 경화되기 전에 공지의 고밀도경질시트가 부착 설치되는데, 가능한 부풀음이 발생되지 않도록 고밀도경질시트를 문지르면서 접합면 사이의 공기가 가장자리 부분을 통하여 외부로 제거되도록 하며, 이때, 고밀도경질시트의 중첩되는 부분은 약 40~50mm 정도의 폭으로 시공된다.Thereafter, a known high-density hard sheet is attached and installed before the flexible urethane coating material is cured, and the air between the bonding surfaces is removed through the edge portion while rubbing the high-density hard sheet to prevent possible swelling. The overlapping portion of the high-density rigid sheet is constructed with a width of about 40-50 mm.

여기서, 상기 고밀도경질시트의 중첩 부분은, 40~50mm 정도의 폭을 가지는 공지의 고밀도경질신축시트에 의해 커버되면서 보강되는 것이 바람직하며, 상기 고밀도경질시트는 방근이 필요한 경우 보강 차원에서 선택적으로 시공될 수 있고, 0.07~0.12mm의 두께를 가지는 것을 통하여, 내식성과 방근 및 방수 보호 기능을 제공할 수 있다.Here, it is preferable that the overlapping portion of the high-density rigid sheet be reinforced while being covered by a known high-density rigid stretchable sheet having a width of about 40 to 50 mm, and the high-density rigid sheet is selectively constructed in terms of reinforcement when rust prevention is required. It can be, and through having a thickness of 0.07 ~ 0.12mm, it is possible to provide corrosion resistance, rustproof and waterproof protection.

이후, 상기 고밀도경질시트층의 상면에 소정의 두께로 공지의 방식에 의해 누름콘크리층이 타설된다.Then, the pressed concrete layer is poured by a known method to a predetermined thickness on the upper surface of the high-density hard sheet layer.

따라서 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 비노출 복합방수 시공방법에 의하면, 수팽창성이 우수한 폴리우레탄 도막방수층에 함침된 고탄성합성시트층의 상면에 연질 우레탄 도막층과 고밀도경질시트층이 복합적으로 구성됨으로써, 신축성과 방근 및 방수 기능이 향상되도록 할 수 있다.Therefore, according to the laminated non-exposed composite waterproofing construction method using the water-expandable polyurethane coating waterproofing material, the flexible urethane coating layer and the high-density rigid sheet layer are compositely formed on the upper surface of the high-elastic composite sheet layer impregnated with the polyurethane coating waterproofing layer with excellent water expansibility. By doing so, it is possible to improve elasticity, and anti-rust and waterproof functions.

따라서 본 발명의 바람직한 실시예에 의한, 수팽창성 폴리우레탄 도막방수재의 제조방법 및 이를 이용한 적층식 노출 및 비노출 복합방수 시공방법에 의하면, 수팽창성 폴리우레탄 도막방수재가 물을 흡수하고 물의 흐름을 방해하여 누수를 방지하는 기능을 극대화시켜 방수 기능이 향상되도록 할 수 있다.Therefore, according to the manufacturing method of the water-expandable polyurethane coating waterproofing material according to a preferred embodiment of the present invention and the laminated exposed and non-exposed composite waterproofing construction method using the same, the water-expandable polyurethane coating waterproofing material absorbs water and interferes with the flow of water. By maximizing the leak prevention function, the waterproof function can be improved.

이상 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 변경이 가능하므로 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. Although preferred embodiments of the present invention have been described with reference to the accompanying drawings, those of ordinary skill in the art to which the present invention pertains may substitute variously within the scope without departing from the technical spirit or essential features of the present invention. and variations are possible, so it will be understood that the embodiments may be implemented in other specific forms. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.

Claims (3)

페닐이소시아네이트 100 중량부에 3-클로로페닐이소시아네이트 70~90 중량부, 메틸이소시아네이트 60~80 중량부, 카복실에시드 50~70 중량부, 피리딘 40~60 중량부 및 메틸아이오다이드 30~50 중량부가 혼합되어 A액이 제조되는 단계와;
1-데칸올 100 중량부에 2-메톡시-2-메틸-3-뷰탄올 60~80 중량부, 포름알데하이드 50~70 중량부, 벤조페논 40~60 중량부, 설포닉에시드 30~50 중량부 및 페닐마그네슘브로마이드 20~40 중량부가 혼합되어 B액이 제조되는 단계와;
상기 A액과 B액이 3:1의 부피비로 혼합되는 단계를 포함하는 것을 특징으로 하는 수팽창성 폴리우레탄 도막방수재의 제조방법.
70-90 parts by weight of 3-chlorophenyl isocyanate, 60-80 parts by weight of methyl isocyanate, 50-70 parts by weight of carboxyl acid, 40-60 parts by weight of pyridine and 30-50 parts by weight of methyl iodide are mixed in 100 parts by weight of phenyl isocyanate a step in which liquid A is prepared;
To 100 parts by weight of 1-decanol, 60 to 80 parts by weight of 2-methoxy-2-methyl-3-butanol, 50 to 70 parts by weight of formaldehyde, 40 to 60 parts by weight of benzophenone, 30 to 50 parts by weight of sulfonic acid and 20-40 parts by weight of phenylmagnesium bromide are mixed to prepare solution B;
A method for producing a water-expandable polyurethane coating waterproofing material comprising the step of mixing the liquid A and the liquid B in a volume ratio of 3:1.
콘크리트 표면이 청소 및 처리되어 바탕면이 정리되는 단계와;
바탕면에 프라이머가 도포되는 단계와;
제1항에 따른 수팽창성 폴리우레탄 도막방수재가 프라이머층에 도포되는 단계와;
상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는 단계와;
상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 반경질 우레탄 도막재가 도포되어 반경질 우레탄 도막층이 형성되는 단계와;
상기 반경질 우레탄 도막재가 경화된 후 탑코트층이 도포되는 단계를 포함하는 것을 특징으로 하는 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 노출 복합방수 시공방법.
Step of cleaning and processing the concrete surface to arrange the base surface;
applying a primer to the base surface;
The step of applying the water-expandable polyurethane coating waterproofing material according to claim 1 to the primer layer;
Before the water-expandable polyurethane coating waterproofing material is cured, a high-elasticity composite sheet is attached to the high-elasticity composite sheet layer is installed;
forming a semi-rigid urethane coating layer by applying a semi-rigid urethane coating film to the upper surface of the highly elastic synthetic sheet layer after the water-expandable polyurethane coating waterproofing material is cured;
A laminated exposed composite waterproofing construction method using a water-expandable polyurethane coating waterproofing material, characterized in that it comprises the step of applying a top coat layer after the semi-rigid urethane coating material is cured.
콘크리트 표면이 청소 및 처리되어 바탕면이 정리되는 단계와;
바탕면에 프라이머가 도포되는 단계와;
제1항에 따른 수팽창성 폴리우레탄 도막방수재가 프라이머층에 도포되는 단계와;
상기 수팽창성 폴리우레탄 도막방수재가 경화되기 전에 고탄성합성시트가 부착되어 고탄성합성시트층이 설치되는 단계와;
상기 수팽창성 폴리우레탄 도막방수재가 경화된 후 고탄성합성시트층의 상면에 연질 우레탄 도막재가 도포되어 연질 우레탄 도막층이 형성되는 단계와;
상기 연질 우레탄 도막재가 경화되기 전에 고밀도경질시트가 부착되어 고밀도경질시트층이 설치되는 단계와;
상기 고밀도경질시트층의 상면에 소정의 두께로 누름콘크리층이 타설되는 단계를 포함하는 것을 특징으로 하는 수팽창성 폴리우레탄 도막방수재를 이용한 적층식 비노출 복합방수 시공방법.
Step of cleaning and processing the concrete surface to arrange the base surface;
applying a primer to the base surface;
The step of applying the water-expandable polyurethane coating waterproofing material according to claim 1 to the primer layer;
Before the water-expandable polyurethane coating waterproofing material is cured, a high-elasticity composite sheet is attached to the high-elasticity composite sheet layer is installed;
After the water-expandable polyurethane coating film waterproofing material is cured, a flexible urethane coating film is applied to the upper surface of the highly elastic synthetic sheet layer to form a flexible urethane coating film;
a step of attaching a high-density hard sheet before the flexible urethane coating material is cured and installing a high-density hard sheet layer;
Laminate non-exposed composite waterproofing construction method using water-expandable polyurethane coating waterproofing material, characterized in that it comprises the step of pouring a pressed concrete layer to a predetermined thickness on the upper surface of the high-density rigid sheet layer.
KR1020210088276A 2021-07-06 2021-07-06 Polyurethane waterproof agent manufacturing method and complex waterproof method using thereof KR102300813B1 (en)

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