KR102286618B1 - Dumplings automatic manufacturing device - Google Patents

Abstract

The present invention relates to a molding motion variable rotary type device for automatically molding a home-made dumpling due to rail bending capable of maximizing improvement of productivity and merchantability by automating a structure of all molding parts outside a conventional method of relaying on manual work to seal a corresponding crossing surface after crossing both sides of a half-moon shaped dumpling including bun stuffing; automatically molding the half-moon shaped dumpling in a predetermined shape through rotation movement provided by a predetermined power unit and a path for guiding a rail of a predetermined shape; and improving overall efficiency of a work environment by positioning a molding dumpling in a strong position within a molding area when centrifugal force is applied by the rotation movement of a device to rapidly and accurately produce the dumpling of sophisticated quality. The present invention comprises: a supplying unit (100) which supplies the half-moon shaped dumpling to one direction; a molding unit (200) which is rotated by receiving the dumpling and molds the half-moon shaped dumpling in a circular dumpling by varying a position of a molding frame due to bending of a rail (700) arranged in a rotation radius; a power unit (300) which is installed in a lower part of the molding unit and provides rotation power; a separating unit (400) which installs a push cylinder (420) in an upper part of the molding unit and separates the dumpling molded by an operation of the push cylinder from the molding frame; a discharging unit (500) which receives the dumpling separated from the molding frame and discharges the same to the outside; and a fixing member (600) which maintains a position of the dumpling mounted in the molding unit.

Description

A rotary hand dumpling automatic forming device with variable forming motion due to rail curvature {Dumplings automatic manufacturing device}

The present invention is supplied with half-moon-shaped dumplings and molded into circular hand-made dumplings, but all a series of work processes are implemented with automation in one device, thereby promoting the technical idea related to the automatic dumpling forming apparatus that produces a large amount of products quickly. , More specifically, after crossing both sides of the half-moon-shaped dumplings with dumpling stuffing inside, the improvement in productivity and marketability is maximized by automating the structure of all molded parts, breaking away from the existing method that relied on manual work to seal the intersection. In addition, the half-moon-shaped dumplings are automatically formed into a preset shape through the rotational movement provided by a predetermined power unit and the path guided by the rail of the set shape. It relates to a rotary hand-made dumpling automatic molding device with variable molding motion due to rail bending, which improves overall working environment efficiency by being able to quickly and precisely produce dumplings of sophisticated quality by being firmly positionally constrained within.

Usually, dumplings are made by putting dumpling stuffing made of various vegetables and meat on a dumpling skin cut out of round skin, and folding the dumpling skin in half so that the dumpling stuffing does not come off and joining the edges facing each other.

For these dumplings, an automatic dumpling forming device or an automatic dumpling manufacturing device has been developed for mass production, and based on the excellent performance of the device, it is already widely used in the same industry.

For example, as an example of the technology related to the automatic dumpling molding device, Registration Patent Publication No. 10-1823759 “Forming mechanism of the dumpling molding device” is published, and the technology is that the dumpling skin with the dumpling filling placed in the center is one-way into the molding space of the frame. It is a structure that is molded into the shape of dumplings by a molding mold provided in the frame while entering. In particular, a pair of molding molds that are engaged and rotated by a combination of various bevel gears are provided in the molding space of the frame, and the dumpling skin is a pair of molding molds. It is a technology in which half-moon-shaped dumplings are molded and manufactured as the edges are pressed while moving between them.

In the above technology, the molding frame is formed in a cylindrical shape, and a preset pattern is engraved on the outer circumferential surface to express the wrinkles of the dumplings. In this structure, the correct product can be produced only when the dumpling skin enters precisely in accordance with the engraving pattern of the forming mold. In particular, the above technology could not produce circular hand-made dumplings due to functional limitations that only half-moon-shaped dumplings can be produced.

On the other hand, an automatic hand dumpling forming apparatus capable of forming half-moon-shaped dumplings into round hand dumplings has been developed, and as one of the technical examples according to this, registered patent publication No. 10-1404181 "Hand-rolled dumpling forming apparatus" is published. The technology receives the firstly molded half-moon-shaped dumplings from a separately provided dumpling forming device and transfers them in one direction, while the first and second shaping rollers symmetrically provided on both sides of the conveyor rotate and bend the half-moon-shaped dumplings at the same time. It is a device for bonding by crossing both ends of

However, the prior art is forced by the first and second forming rollers provided on both sides of the conveyor in a state in which the guide roller presses the upper part of the half-moon-shaped dumplings without a separate forming space or forming mold embracing the front or part of the dumplings. As the bending molding is performed, the pressing stress in all directions is applied during the molding process, so it is impossible to produce dumplings of a certain shape, and in severe cases, the dumpling skin is torn.

Therefore, there is an urgent need for an automatic hand-made dumpling forming apparatus capable of rapidly producing high-quality hand-made dumplings in large quantities by stably holding the dumplings in position and inducing precise molding in the process of shaping the half-moon-shaped dumplings into circular hand dumplings.

Registered Patent Publication No. 10-1823759 "Forming mechanism of dumpling forming apparatus" Registered Patent Publication No. 10-1404181 "Hand-rolled dumpling forming device"

The present invention was created to more actively solve the above problems, and the purpose of the present invention is to provide a hand-made dumpling automatic forming apparatus that is automatically formed into circular hand-made dumplings by sequentially bending and crossing both sides of the supplied half-moon dumplings, but in particular The main problem to be solved is to provide a predetermined positional constraint function so that the hand dumplings do not depart from the forming mold without permission due to the operation or vibration of the device during the forming process.

In addition, the present invention is another solution to maximize the manufacturing, equipment, and mobility of the automatic hand dumpling forming apparatus by simplifying or minimizing the mechanism and various operating elements implemented to shape the half-moon-shaped dumplings into round dumplings.

In order to achieve the above-mentioned problem, the configuration of the automatic forming operation variable rotary hand dumpling forming apparatus due to the rail bending proposed in the present invention is as follows.

The automatic hand dumpling forming apparatus 1 of the present invention comprises a supply unit 100 for supplying half-moon dumplings in one direction, rotates by taking over the dumplings, and the position of the forming frame due to the curvature of the rail 700 disposed within the radius of rotation. A forming unit 200 for forming half-moon dumplings into round dumplings while varying, a power unit 300 installed at the bottom of the forming unit to provide rotational power, and a push cylinder 420 installed on the upper portion of the forming unit, the push The removal unit 400 for separating the dumplings formed by the operation of the cylinder from the molding mold, the discharge unit 500 for taking over the dumplings separated from the molding mold and discharging them to the outside, and the position of the dumplings seated in the molding unit It is characterized in that it is composed of a fixing member (600) to be adhered.

In addition, the forming unit 200 includes a body portion 210 that rotates in one direction in combination with the power unit 300 , and a lifting unit installed at the bottom of the body portion and ascending or descending by bending guided by the rail 700 . (220), coupled to the upper end of the elevating unit, and taking over the dumplings, and in a state where the dumplings are taken over and fixed with the fixing member 600, the half-moon-shaped dumplings are molded into circular hand-made dumplings as they are individually rotated in both directions in connection with the operation of the lifting unit. 230 and the push unit 240 installed so as to be horizontally movable inside the body part and connected to the push cylinder 420 to release the circular dumpling accommodated in the processing part 230 to the outside. do it with

In addition, the body portion 210 is coupled to the motor shaft 330 of the power unit 300 and a rotating plate 211 to which rotational power is applied, and a plurality of installation spaces along the circumference of the rotating plate are installed for the installation space of the lifting unit 220 . The lower plate 212 that provides Consists of a cover body 214 for providing and guiding the horizontal movement path of the push cylinder, and the lower plate 212 stands on the upper surface and is exposed to the dumpling seating area of the processing unit 230. Two sets of fixing members 600 ) is installed so that the position of the dumplings being molded is adhered to.

In addition, the processing unit 230 includes a main body 231 that is coupled with the elevating unit 220 to ascend and descend, a pair of connectors 232 that rotate on both sides of the main body, and a rotatable end of the connector. A finger member (234) that is installed to support the bottom of the half-moon-shaped dumplings and bends by setting forming, and a finger member (234) that rotates individually at the end of the arm member and sequentially bends both ends of the half-moon-shaped dumplings to form a circular hand dumpling. The female member 233 has a slot 233a in the transverse direction in the area from the coupling part with the connector to the coupling part of the finger member so that the fixing member 600 erected from the lower plate 212 passes through. characterized in that it is formed.

In addition, the elevating unit 220 includes a first housing 221 installed on the bottom surface of the body 210, and a shaft 222 that moves up and down with precise guidance of the first housing in a state penetrating the body 222, and the shaft It is installed at the lower end of the rear surface is composed of a lifting body 223 to which the first rolling means 250 is coupled, the first rolling means 250 is the lifting and lowering of the lifting unit 220 by the action with the rail (700). It is characterized in that the movement is made to induce the bending operation of the processing unit 230 and to set and control the exposure degree of the fixing member 600 at the same time.

In addition, the pair of finger members 234 include a second rolling means 260 and a third rolling means 270, respectively, and the second rolling means 260 and the third rolling means 270 are rails. It is characterized in that it enables sequential rotation of the finger member 234 by the action with the 700 .

In addition, the rail 700 is divided into a lifting rail 710 that works with the first rolling means 250, and a forming rail 720 that works with the second and third rolling means 260 and 270, The first, second, and third rolling means 250 , 260 , and 270 are each composed of a cam follower made of rollers of different diameters. ) is characterized in that the lifting range and the rotation range of the finger member 234 are specified.

In addition, the push unit 240 includes a bracket 241 bent in a 'L' shape, a push roller 242 that is erected on the upper surface of the bracket to receive the push operation of the push cylinder 420, and horizontally extending from the bracket to the mouth A shaft portion 243 that passes through the tongue plate 213 and is exposed to the front of the standing plate due to the push action of the push roller, and a block 244 installed on the rear surface of the standing plate to guide the precise horizontal movement of the shaft portion ), and extending from the front of the block, exposed to the front of the standing plate, characterized in that it consists of a straightening frame 245 that guides the bending shape for both ends of the dumplings being molded.

In addition, the shaft portion 243 further includes an elastic body 243-1 wound between the bracket 241 and the block 244, and the elastic body 243-1 has a push action linked by the push cylinder 420. It is characterized in that the push unit 240 is returned to its original position due to the elastic force.

In addition, the lifting rail 710 and the forming rail 720 are respectively installed at positions corresponding to the rotation range of the forming unit 200 in the upper portion of the power unit 300, and the forming rail 720 is a second cloud It is characterized in that the long rail 721 disposed in the rotation radius of the means 260 and the short rail 722 disposed in the rotation radius of the third rolling means 270 are separately installed. .

In addition, the molding unit 200 further includes a pressing unit 800 for inducing sealing by pressing the cross surface of the circular dumplings seated on the processing unit 230 , and the pressing unit 800 is the molding unit 200 . Consists of a pressing frame 810 installed on the edge of a plurality of pressurizing frames 810, and a pressing protrusion 820 extending downward from the pressing frame on the same line as the straightening frame 245, and the pressing unit 800 is a finger member 233-2. In a state where both ends of the half-moon-shaped dumplings are bent by the rotation of the cross-section of the dumplings by the lifting and lowering of the processing unit 230 by the action of the lifting unit 220 and the lifting rail 710 in a state where they are crossed, the cross surface of the dumplings is on the pressing protrusion 820. It is characterized in that the intersecting surface is sealed while in close contact.

According to the present invention consisting of the above-described configuration, as all processes related to molding and production are improved by automation, unlike the existing production process, which was consistent with the manual operation of the operator due to the complicated molding shape, not only uniform product production, but also equipment driving and It has the effect of providing high-quality products at low prices because it can produce a large number of products quickly with a minimum of manpower excluding the general manager.

In addition, according to the present invention, the rotation order, rotation range, and whether or not to ascend or not are determined according to the guidance of the forming rail and the lifting rail having various curvatures, and according to these procedures, bending molding of the finger member, product lifting and lowering of the lifting unit, and the intersection of the pressing unit Due to the specific role division and systematic work method for each process such as sealing, there is another effect that can provide excellent quality hand-made dumplings as if they were made by hand.

In addition, the present invention relates to a series of all molding processes except for the main power of the power unit for rotation of the molding unit, that is, the driving force for the rotation of the finger member, the lifting and lowering of the lifting unit, sealing of the pressing unit, return to the original position of the push unit, etc. There is another effect that can exhibit excellent operation rate with minimum power as it is made by the combination of rolling means, which changes the turning range according to the bending and bending of the lifting rail, and the tension and contraction action of the elastic body.

In addition, the present invention has another effect that a more sophisticated product can be produced by the fixing member firmly positioning and constraining the hand dumpling being molded even when the centrifugal force is generated due to the rotational operation of the forming unit.

1 is a perspective view of an automatic hand dumpling forming apparatus configured according to a preferred embodiment of the present invention.
Figure 2 is an overall exploded perspective view of the automatic hand dumpling forming apparatus proposed by the present invention.
Figure 3 is a perspective view showing the internal structure of the power unit proposed by the present invention.
Figure 4 is a perspective view of the molding unit proposed by the present invention.
5 to 11 are exploded perspective views showing the overall structure and mechanism of the inside by showing the coupling relationship between each part of the molding unit proposed by the present invention.
Figure 12 is a perspective view showing the arrangement state of the forming rail proposed by the present invention.
13 is a use state diagram showing the operating state of the supply unit proposed by the present invention.
14 is a cross-sectional view of the supply unit proposed by the present invention.
Figure 15 is a perspective view showing the seating state of the dumplings in the forming unit proposed by the present invention.
Figure 16 is a front view showing the seating state of the dumplings on the forming unit proposed by the present invention.
17 is a perspective view showing the operating state of the molding unit proposed by the present invention.
18 to 23 are state diagrams sequentially illustrating the forming process of dumplings according to the curvature of the forming rail and the elevating rail while the forming unit proposed by the present invention rotates.
24 is a perspective view showing the combined structure of the transfer unit and the discharge unit proposed by the present invention.
25 and 26 are cross-sectional views showing a process in which dumplings are discharged by the transfer unit proposed by the present invention.

Hereinafter, with reference to the accompanying drawings, it will be collectively described for the configuration of the present invention and the resulting action and effect.

Advantages and features of the present invention, and a method for achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms, and only this embodiment serves to complete the disclosure of the present invention, and common knowledge in the technical field to which the present invention pertains It is provided to fully inform those who have the scope of the invention, and the present invention is only defined by the scope of the claims. In addition, like reference numerals refer to like elements throughout the specification.

The present invention is provided with a half-moon-shaped dumplings and molded into circular hand-made dumplings, but a series of all working processes are automated in one device, so that a large amount of products are quickly produced.

Above all, the present invention crosses both sides of half-moon-shaped dumplings with dumpling stuffing inside, and then automates the structure of all molded parts, breaking away from the existing method that relied on manual work to seal the intersection, thereby maximizing the improvement of productivity and marketability. In addition, the half-moon-shaped dumplings are automatically formed into a preset shape through the rotational movement provided by a predetermined power unit and the path guided by the rail of the set shape. Note that it is related to a rotary hand dumpling automatic forming device with variable forming motion due to rail bending, which improves overall working environment efficiency by being able to quickly and precisely produce dumplings of sophisticated quality as they are firmly positioned within.

1 is a perspective view of an automatic hand dumpling forming apparatus configured according to a preferred embodiment of the present invention, and FIG. 2 is an overall exploded perspective view of the hand dumpling automatic forming apparatus proposed by the present invention.

As shown in Figure 1, the automatic hand dumpling forming apparatus (hereinafter referred to as 'forming apparatus') of the present invention (hereinafter collectively referred to as 'forming apparatus') is supplied with half-moon-shaped dumplings (hereinafter collectively referred to as 'half-moon dumplings') and circular hand-made dumplings (hereinafter referred to as 'hand dumplings'). ), and all a series of processes of discharging the molded hand dumplings are performed in one device, and all work processes are configured to be automated.

As shown in FIG. 2, the forming apparatus 1 rotates by taking over the supply unit 100 for supplying half-moon dumplings in one direction, and due to the curvature of the rail 700 disposed within the radius of rotation of the forming mold. A forming unit 200 for forming half-moon dumplings into hand-made dumplings while the position is variable, a power unit 300 installed at the bottom of the forming unit to provide rotational power, and a push cylinder 420 installed on the upper portion of the forming unit, the push A removal unit 400 that allows the dumplings to be separated from the molding mold by the operation of the cylinder, a discharge unit 500 that takes over the dumplings separated from the molding mold and discharges them to the outside, and the position of the half-moon dumplings or hand dumplings seated in the molding unit It is composed of a fixing member 600 to be adhered to. In other words, the molding apparatus 1 is divided into a supply unit 100, a molding unit 200, a power unit 300, a removal unit 400, and a discharge unit 500 according to their respective roles. , each unit is organically coupled according to the direction of operation on the power unit 300 .

In detail, the supply unit 100 is installed so as to be able to adjust the front and rear position by slot coupling at one edge of the upper surface of the power unit 300, and the molding unit 200 includes a motor 320 and power built into the power unit. It is coupled with the motor shaft 330 exposed to the upper part of the unit and rotates in one direction by the power provided, and the removal unit 400 is pushed according to the coupling with the housing 340 installed on the upper surface of the power unit in a state that embraces the motor shaft. The cylinder 420 is fixed in the direction of the discharge unit, and the discharge unit 500 is installed so as to be adjustable in the front and rear positions by slot coupling at the edge within the range not to interfere with the supply unit on the upper surface of the power unit 300 .

In particular, in the present invention, the rail 700 installed within the rotation radius of the forming unit 200 at the upper end of the power unit 300, specifically, the lifting rail 710 and the forming rail 720 are further installed. The elevating rail 710 and the forming rail 720 are made of preset bends, and the operation of forming-related units to be described below is allowed according to the guidance of the curvature provided by the elevating rail and the forming rail, while the half-moon dumplings are hand-made. It acts as the biggest core principle of driving that allows it to be molded into

3 is a perspective view of the power unit 300 configured according to a preferred embodiment of the present invention, and represents the internal structure of the power unit by removing a part of the cover of the power unit.

As shown in FIG. 3, the power unit 300 includes a hexahedral frame 310 that induces stable installation on the ground, and a motor ( 320) and a motor shaft 330 that extends vertically from the motor and transfers the generated rotational power to another unit, and the motor 320 includes a pulley, a timing belt, and a housing according to the arrangement state in the inner space of the power unit. It may be installed eccentrically with the motor shaft 330 by a combination of the same various parts.

4 is a perspective view of the molding unit 200 configured according to a preferred embodiment of the present invention, and FIGS. 5 to 11 show the coupling relationship between the parts constituting the molding unit in the order of the molding process, so that the overall structure of the molding unit is as well as the overall structure of the molding unit. , is an exploded perspective view sequentially showing the constraint method of dumplings and the driving principle during molding.

4 is a three-dimensional representation of the overall shape of the forming unit 200. Referring to the drawings, the forming unit 200 as a whole consists of a polygonal hexahedron, preferably a hexagonal hexahedron, and 6 based on each corner and corner. divided into equal parts. Each of the divided units is provided with a space in which individual molding is made, and is referred to as a body portion 210 for each divided unit.

As mentioned above, the forming unit 200 is divided into 6 equal parts, and the body part 210 for forming dumplings in each divided space, and the bending rail 700 is installed at the bottom of the body part to guide the bending. The elevating unit 220 that elevates or descends by The processing part 230 to be molded into a circular dumpling, and a push unit 240 that is installed to be horizontally movable inside the body part, and is linked to the push cylinder 420 to release the circular dumpling accommodated in the processing part to the outside. is composed of

As shown in FIG. 5 , the body part 210 is coupled to the motor shaft 330 of the power unit 300 and a rotating plate 211 to which rotational power is applied, and a plurality of installations along the circumference of the rotating plate are provided for the lifting unit 220 . A lower plate 212 providing an installation space, a standing plate 213 that provides an installation space for the push unit 240 by standing vertically from the lower plate, and a push cylinder 420 installed at the top of the standing plate to protect the push unit The cover body 214 for providing an installation space and guiding the horizontal movement path of the push cylinder is sequentially assembled.

As shown in FIG. 6 , the lower plate 212 is provided with two and one set of fixing members 600 standing on the upper surface, and the fixing members penetrate the processing part 230 to be described later and are partially exposed at the upper part of the processing part. Restrain the bottom of the dumplings to keep them in position.

7, the lifting unit 220 includes a first housing 221 installed on the bottom surface of the lower plate 211, and a shaft 222 that moves up and down with precise guidance of the first housing in a state penetrating the lower plate; It is composed of a lifting body 223 installed at the lower end of the shaft, and a buffer member 224 that is downwardly coupled from the lower surface of the lifting body to exert a cushioning effect against the collision with the floor surface when the lifting unit descends. The shaft 222 is disposed on the central portion of the lower plate 211 and the lifting body 223 and partially intervening in the operation of the processing unit 230 to be described later depending on whether the shaft 222 is raised or lowered. It is formed in a plurality of corners of the lower plate and is configured with an auxiliary shaft 222-2 that gives precision to the lifting movement of the main shaft together with the first housing 221 by being lifted and lowered together with the main shaft.

In particular, in the lifting unit 220 , the first rolling means 250 is further installed on the rear surface of the lifting body 223 . The first rolling means 250 is a cam follower composed of a combination of a shaft of a predetermined length and a roller of a predetermined diameter. or induce a descending motion.

As shown in FIG. 8 , the processing unit 230 includes a main body 231 that is coupled with the elevating unit 220 to ascend and descend, a pair of connectors 232 rotating on both sides of the main body, and rotation at the end of the connector. A finger member (233) that is installed to support the bottom of the half-moon-shaped dumplings and bends by setting formation, and a finger member ( 234).

The main body 231 is coupled to the upper end of the shaft 222, and when the first rolling means 250 enters the lifting and bending region of the lifting rail 710, the lifting unit and the lifting unit are lifted together.

The connector 232 includes a first connector 232-1 that is pivotally installed on the right side of the main body 231, and a second connector 232-2 that is pivotally installed on the left side of the main body.

9 and 10, the arm member 233 is rotatably coupled with the first connector 232-1 to support and receive the lower right end of the half-moon dumplings, and the first arm member 233 to bend a part of the supported portion in a predetermined manner. 1) and a second arm member 233-2 which is pivotally coupled to the second connector 232-2 to support and receive the lower left end of the half-moon dumplings and to bend a part of the supported portion.

The finger member 234 is pivotally coupled to the first arm member 233-1 to support and receive the right end of the half-moon dumplings, and a first finger member 234-1 for bending the right end of the dumplings, and the second arm It is rotatably coupled with the member 233-2 to support and accommodate the left end of the half-moon dumplings and consists of a second finger member 234-2 for bending the left end of the dumplings, in particular the first finger member 234-1. The second rolling means 260 is installed in the front direction, and the third rolling means 270 is further installed in the second finger member 234-2 in the front direction.

The second rolling means 260 and the third rolling means 270 are cam followers made of a combination of a shaft of a predetermined length and a roller of a predetermined diameter, and are due to the action of the forming rail 720 to be described later. Thus, as the rotation of the finger member 234 is determined, the half-moon dumplings are induced to be molded into hand dumplings, while the third rolling means 270 as shown in the figure is made of a roller with an expanded diameter compared to the second rolling means 260. The second finger member 234-2 is rotated in a range more extended than the rotation radius of the first finger member 234-1.

On the other hand, in the arm member 233, a slot 233a is further formed in the transverse direction in the area from the coupling part with the connector to the coupling part of the finger member so that the fixing member 600 installed standing up from the lower plate 212 passes through. .

11, the push unit 240 includes a bracket 241 bent in a 'L' shape, a push roller 242 standing on the upper surface of the bracket to receive the push operation of the push cylinder 420, and from the bracket. A shaft portion 243 that extends horizontally and penetrates the standing plate 213 and is exposed to the front of the standing plate due to the push action of the push roller, and is installed on the back of the standing plate to ensure precise horizontal movement of the shaft It consists of a guiding block 244 and a straightening frame 245 installed extending from the front of the block and exposed to the front of the standing plate to guide the bending shape for both ends of the dumplings being molded.

The bracket 241 advances in the direction in which the block 244 is installed by the push roller 242 that has taken over the push operation of the push cylinder 420, and the shaft portion 243 installed horizontally extending from the bracket is formed with the block and the standing plate ( 213) in turn and exposed to the front of the standing plate. As for the shaft portion 243, the discharge cap 246 disposed on the front of the standing plate 213 is coupled to the tip, and the discharge cap 246 advances along with the shaft portion to hold the hand dumplings accommodated in the arm member 233. Push forward and eject.

On the other hand, the elastic body 243-1 is wound around the shaft 243, and the elastic body 243-1 is moved forward by the push cylinder 420 as it is stretched or contracted between the block 233 and the bracket 241. The push unit 240 is always returned to its original position.

12 is a perspective view showing the arrangement state of the rail proposed by the present invention.

12, the molding unit 200 is coupled to the motor 320 and the motor shaft 330 provided in the power unit 300 and is disposed to be spaced apart from the upper surface of the frame 310 by a set height, and the rotational power of the motor It takes over and decides whether or not to rotate.

A lifting rail 710 and a forming rail 720 are respectively installed on the upper surface of the power unit 300 in an area corresponding to the range in which the forming unit 200 and the lifting unit 220 rotate, and the forming rail In the case of 720, a separate rail bracket (P) installed in the power unit 300 to be disposed on the same line with the second and third rolling means 260 and 270 provided in the processing unit 230. This is further provided. In particular, the forming rail 720 includes a long rail 721 disposed at the rotation radius of the second rolling means 260 and a short rail disposed at the rotation radius of the third rolling means 270 . (722) and installed.

13 and 14 are perspective and cross-sectional views of the supply unit installed for the supply of dumplings.

As shown in FIGS. 13 and 14 , the supply unit 100 receives the half-moon dumplings from a separately provided half-moon dumpling forming apparatus and serves to guide the half-moon dumplings to the forming unit 200 .

The supply unit 100 is composed of a driving motor 110, a roller 120 rotating by the driving motor, and a conveyor belt 130 rotating in an endless track by the operation of the driving motor. The provided half-moon dumplings are supplied in the direction in which the forming unit 200 is installed.

The supply unit 100 is provided with at least one detection sensor on the conveyor belt 130, and a stopper interlocking with the detection sensor is separately provided to supply half-moon dumplings at predetermined times and intervals.

Specifically, it is installed on the conveyor belt 130 to detect whether the half-moon dumplings are supplied, and control the operation of the driving motor 110 and the conveyor belt based on the sensed information to feed the half-moon dumplings in one direction. A detection sensor 140 and a rotation detection sensor 150 that is installed close to the molding unit 200 and detects a dog provided at the bottom of each body part 210 of the molding unit to determine the presence or absence of rotation of the molding unit and the rotation position. and a stopper 160 that is rotatably installed at the tip of the conveyor belt and takes over the half moon dumplings to the forming unit due to the information detected by the rotation sensor.

Accordingly, the supply unit 100 continuously collects information on whether the half moon dumplings are supplied and the operation information of the forming unit 200 from a combination of a plurality of sensors and stoppers, and the operation of the driving motor 110 based on the collected information By controlling the supply of half moon dumplings proceed automatically.

15 and 16 are a perspective view and a front view showing the seating state of the dumplings on the forming unit proposed by the present invention.

15 and 16, the half moon dumplings are supplied to the body part 210 located in the supply unit 100 among the plurality of processing parts 230 provided in the forming unit 200, but the processing part 230 of the body part It enters the space between the and the orthodontic frame 245 and is finally seated in the processing unit. In other words, the half-moon dumplings are seated and accommodated on the upper surface of the processing unit 230, and the correction frame 245 is disposed on the top of the half-moon dumplings.

On the other hand, as mentioned above, in the processing part 230, the first arm member 233-1 supports and receives the lower right end of the half-moon dumplings, and the second arm member 233-2 is the lower left side of the half-moon dumplings. Supports and accommodates, the first finger member 234-1 supports and receives the right end of the half-moon dumplings, and the second finger member 234-2 supports and receives the left end of the half-moon dumplings. For example, the arm member 233 and the finger member 234 of the processing unit 230 disposed in the supply unit 100 stand by in a state deployed in the right and left directions, respectively, so that the bottom of the half moon dumplings are stably seated.

As described above, the half-moon dumplings seated in the processing unit 230 are transferred in one direction by the rotational operation of the forming unit 200, and at this time, centrifugal force is generated by the rotational operation of the molding unit, and there is a risk that the half-moon dumplings are separated from the processing unit. . Therefore, the present invention is configured to include a fixing member 600 that allows the position of the dumplings seated on the forming unit to be adhered to.

The fixing member 600 stands on the upper surface of the lower plate 212 and penetrates the slot 233a provided in the processing part 230 to be exposed to the dumpling seating area. The bottom of the dumplings seated in the part is constrained in position.

17 is a perspective view showing the operating state of the molding unit proposed by the present invention.

17, the forming unit 200 rotates in one direction by taking over the rotational power provided by the motor 320 of the power unit 300 in a state where the half moon dumplings are positionally constrained to the processing unit 230, preferably is rotated so that the processing unit 230 moves in the direction in which the rail 700 is disposed.

18 to 23 are state diagrams sequentially illustrating the forming process of dumplings according to the curvature of the forming rail and the elevating rail while the forming unit proposed by the present invention rotates.

18 and 19, the third rolling means 270 first arrives at the forming rail 720, and the third rolling means is the second arm member 233-2 according to the guide of the bending provided by the forming rail. ) and the second finger member 234-2 are respectively rotated to bend the left end of the half-moon dumplings upward. And at the same time, the elevating unit 220 reaches the elevating rail 710, and gradually elevates the processing unit 230 according to the guide of the bending provided by the elevating rail.

As shown in FIG. 20, the right end of the half-moon dumpling is bent due to the interaction between the forming rail 720 and the third rolling means 270, and is finally fixed in close contact with the upper end of the orthodontic frame 245, and at the same time, the third rolling means is The second arm member 233-2 and the second finger member 234-2 are returned to their original states by separating from the forming rail.

As described above, as the second arm member 233-2 and the second finger member 234-2 return to their original state, the second rolling means 260 reaches the forming rail 720, and the second rolling means By rotating the first arm member 233-1 and the first finger member 234-1, respectively, according to the guide of the bending provided by the silver forming rail, the right end of the half-moon-shaped dumpling is bent upward. When the second rolling means 260 reaches the highest point among the bends of the forming rail 720 , the right end of the half-moon dumplings crosses the left end of the dumplings in close contact with the orthodontic frame 245 .

As shown in FIG. 21, when the right and left ends of the half-moon dumplings are closely intersected with the orthodontic frame 245, the forming rail 270 is bent and the first arm member 233-1 and the first finger member 234 are closed. -1) is returned to the initial state, and at the same time, the curvature of the lifting rail 710 rises to raise and lower the processing unit 230 once again.

The forming unit 200 further includes a pressing unit 800 for inducing sealing by pressing the cross surface of the circular dumplings seated on the processing unit 230 . The pressing unit 800 is composed of a pressing frame 810 installed at the edge of the forming unit 200 in plurality, and a pressing protrusion 820 extending downward from the pressing frame on the same line as the straightening frame 245 .

The pressing unit 800 is the lifting and lowering of the processing unit 230 by the action of the lifting unit 220 and the lifting rail 710 in a state where both ends of the half-moon dumplings are bent by the rotation of the finger member 234 and crossed. As the cross-surface of the dumplings is in close contact with the pressing protrusion 820, the cross-surface is perfectly sealed, and finally, the half-moon dumplings are molded into hand dumplings.

22 and 23 are plan views of the forming unit 200 and the forming rail 720 showing the rail shape corresponding to the rotation radius of the second rolling means 260 and the third rolling means 270 .

22 and 23 , the forming rail 720 is disposed at the rotation radius of the second rolling means 260 and the long rail 721 disposed at the rotation radius of the third rolling means 270 . It is divided by a short (短) rail (722). The third rolling means 270, which first reaches the forming rail 720, enters the first stage rail 722, and at the same time as the second rolling means 260 reaches the forming rail, the third rolling means The silver moves from the short rail to the long rail 721 to form the right end of the half moon dumplings. On the other hand, the second rolling means 260 enters the space between the long rail and the short rail when the third rolling means 270 moves from the short rail 722 to the long rail 721 . And, as a result, it moves from the space between the long rail and the single rail to the long rail to form the left end of the half moon dumplings.

24 to 26 are perspective and cross-sectional views illustrating the removal unit 400 and the discharge unit 500 .

24 to 26 , the removing unit 400 is installed on the upper end of the forming unit 200 . The removal unit 400 is coupled to the housing 340 vertically erected in the center of the upper surface of the power unit 300 and a push frame 410 spaced apart from the upper end of the forming unit 200 by a set height, and the upper end of the push frame It is composed of a push cylinder 420 in which a push operation is made in the direction in which the discharge unit 500 is located.

The push cylinder 420 performs a typical cylinder composed of a combination of a cylinder body and a cylinder rod and its function, and in particular, a 'U'-shaped connector 430 is further included at the end of the cylinder rod. The connector 430 is connected with the push roller 242 of the push unit 240 accommodated in the molding unit 200 while moving back and forth by the operation of the push cylinder 420 to transmit the push power of the push cylinder to the push unit. do.

In detail, when the sensor detects that the molded hand dumplings reach the area where the discharge unit 500 is located, the removing unit 400 operates the push cylinder 420 to take out the cylinder rod, and a connector installed on the cylinder rod. The opening of the 430 is fitted to the push roller 242 of the push unit 240 and at the same time pushes the bracket 241 to the machining part 230 due to the horizontal movement of the shaft part 243 and the discharge cap 246. The received hand dumplings are released to the discharge unit 500 .

The automatic hand dumpling forming apparatus of the present invention having the above configuration has a complicated forming shape, unlike the existing production process, which was consistent manually by a worker, as all processes related to forming and production are improved by automation, uniform product production is Of course, high-quality products can be provided at low cost because a large number of products can be produced quickly with a minimum of manpower excluding the equipment operation and general manager.

In addition, the rotation order, rotation range, and whether to lift or not are determined according to the guidance of forming rails and lifting rails with various curvatures, and according to these procedures, bending molding of the finger member, product lifting and lowering of the lifting unit, sealing of the intersecting surface of the pressurizing unit, etc. Due to the very specific division of roles and the systematic work method, we can provide high quality hand-made dumplings as if they were made by ourselves.

In addition, the driving force for all the forming processes except the main power of the power unit for rotation of the forming unit, i.e., rotation of the finger member, elevating and lowering of the elevating unit, sealing of the pressurizing unit, returning to the original position of the push unit, etc. Excellent operation rate can be exhibited with minimal power as it is made by the combination of rolling means, which changes the turning range along the bends and bends, and the tension and contraction action of the elastic body.

In addition, even when a centrifugal force is generated due to the rotational operation of the forming unit, the fixing member firmly positions and constrains the hand dumpling being molded to produce a more sophisticated product.

Although the present invention described above has been described with reference to one embodiment shown in the drawings, this is merely exemplary, and various modifications and equivalent other embodiments are possible by those skilled in the art. should be made clear. Accordingly, the true technical protection scope of the present invention should be construed by the appended claims, and all technical ideas within the scope equivalent thereto should be construed as being included in the scope of the present invention.

100. Supply unit 200. Forming unit
300. Power unit 400. Removal unit
500. Discharge unit 600. Fixing member
700. Rail 800. Pressurization unit
1. Hand dumpling automatic forming device

Claims (5)

Supply unit 100 for supplying half-moon-shaped dumplings in one direction; and, taking over and rotating the dumplings, and forming the half-moon-shaped dumplings into round dumplings while the position of the molding frame changes due to the curvature of the rail 700 disposed within the radius of rotation A forming unit 200; and a power unit 300 installed at the bottom of the forming unit to provide rotational power; and a push cylinder 420 installed on the upper portion of the forming unit, and dumplings molded by the operation of the push cylinder A removal unit 400 to be separated from the molding mold; And, a discharge unit 500 for taking over the dumplings separated from the molding mold and discharging to the outside; And a fixing member (600) for holding the position of the dumplings seated on the forming unit;
The forming unit 200 is a body portion 210 that rotates in one direction in combination with the power unit 300; and an elevating portion ( 220); And, coupled to the upper end of the elevating part, and taking over the dumplings and fixing the position with the fixing member 600, the half-moon-shaped dumplings are molded into circular hand-made dumplings by individually rotating in both directions in connection with the operation of the lifting part. (230); And, a push unit 240 that is installed to be movable horizontally inside the body, and is linked with the push cylinder 420 to separate the circular dumplings accommodated in the processing unit 230 to the outside; and ,
The body portion 210 is coupled to the motor shaft 330 of the power unit 300 to receive rotational power is applied to the rotating plate 211; A lower plate 212 that provides; and a standing plate 213 that provides an installation space for the push unit 240 by standing vertically from the lower plate; A cover body 214 for providing space and guiding the horizontal movement path of the push cylinder; the lower plate 212 stands on the upper surface and is exposed to the dumpling seating area of the processing unit 230. Two sets of fixing members (600) is installed, molded operation variable type rotary hand dumpling automatic molding device due to rail bending, characterized in that the position of the dumplings being molded is adhered.
delete delete According to claim 1,
The processing unit 230,
The main body 231 which is combined with the lifting unit 220 to ascend and descend together;
A pair of connectors 232 rotating on both sides of the main body;
An arm member 233 that is rotatably installed at the end of the connector to support the bottom of the half-moon-shaped dumplings, and bends to form a setting;
Finger member 234 for forming a circular hand dumplings by sequentially bending both ends of the half-moon-shaped dumplings while individually rotating at the ends of the female members;
is made of,
The female member 233 is characterized in that the slot 233a is further formed in the transverse direction in the area from the coupling part with the connector to the coupling part of the finger member so that the fixing member 600 installed upright from the lower plate 212 passes through. A variable-type rotary hand-made dumpling automatic forming device with a variable forming operation due to the curvature of the rail.
According to claim 1,
The lifting unit 220,
a first housing 221 installed on the lower surface of the body 210;
a shaft 222 that ascends and descends under the precise guidance of the first housing in a state penetrating the body;
a lifting body 223 installed at the lower end of the shaft and coupled to the rear surface of the first rolling means 250;
is composed of
The first rolling means 250 performs a lifting and lowering movement of the lifting unit 220 by the action of the rail 700 to induce a bending operation of the processing unit 230 and set and control the exposure degree of the fixing member 600 at the same time. Molding motion variable type rotary hand dumpling automatic forming device due to rail bending, characterized in that it is made.

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